A kind of wood-turning machine based on programmable controller
Technical field
The invention belongs to wood processing equipment fields, and in particular to the wood-turning machine based on programmable controller control.
Background technology
Document number discloses a kind of carpenter's lathe for machining with sawdust recovery system, technical side for CN206465222U
Case main points are to include lathe part and sawdust recovery system, and the lathe part includes pedestal, several above pedestal
Frame, the column on pedestal, the knife rest on column are provided with several chip removal funnels, the wood on the pedestal
What bits recovery system included the supervisor connected with the chip removal funnel and was responsible for the exhaust fan one connected, connect with exhaust fan one
Separator box, the exhaust fan two for being arranged on the separator box other end, is connected with exhaust fan two at the collecting vessel for being arranged on separator box bottom
Pond.The utility model solves existing timber can generate a large amount of sawdusts and dust during being sawed, being planed, carved
The problem of.--- above-mentioned document provides a kind of scheme for filtering out sawdust, however exhaust fan two is by the sky with fine grained sawdust
Gas is passed through in pond, and the sawdust in one side pond also needs to manually be cleared up, and clears up sawdust of the bubble in water also more
Trouble, it will cause blow afloat the air that permeates again by air-flow again after the drying of the sawdust of upper not in time for cleaning
In, on the other hand the air outlet of exhaust fan two, which is passed through in water, can cause larger resistance, if exhaust fan flow velocity is larger, filter
Effect is also relatively limited(During bubble with sawdust is up emitted from water, the little particle sawdust among bubble is still
It is possible that it is not contacted with water).
Invention content
The technical problems to be solved by the invention are:In view of the deficienciess of the prior art, it provides a kind of based on programmable
The wood-turning machine of controller.
Purpose to realize the present invention, is achieved using following technical scheme:A kind of wood based on programmable controller
Work lathe including organic block, is fixedly mounted on the spindle box on engine base one end top, is movably mounted on engine base far from main shaft
The tailstock of case one end, the lathe tool seat being movably mounted on engine base between spindle box and tailstock, along engine base width direction
The knife rest being movably mounted on lathe tool seat, the lathe tool being fixedly mounted on knife rest and is connected to knife rest side and is located at
Dust suction disc below lathe tool;
Further include the grade one filter being connect by sweep-up pipe with dust suction disc and connect by pipeline with grade one filter two
Grade filter;
The dust suction disc whole rectangular trough body structure is equipped with multiple circles along lathe tool length direction in the dust suction disc
Bar, each round bar are located on the recessed circular arc line in a centre;The dust suction disc is at least connected in the side wall of one group of diagonal angle
For the dust suction interface tube being connect with sweep-up pipe;
The grade one filter includes the babinet a of the rectangle of front openings, the side cover plate being sealedly connected on front side of babinet a, with
And it is connected to the discharge nozzle a of lower end on the right side of babinet a;
Be connected with the level-one inlet union being connect with sweep-up pipe on the left of the babinet a, the babinet a right upper portions be connected with to
Connect the primary outlet connector of secondary filter;The babinet a lower ends and the lower end of discharge nozzle a are connected with support feet a;
Close to the installation of the top position of level-one inlet union there are one horizontally disposed diaphragm plate in the babinet a, on diaphragm plate
More than one installing ring is formed, dust-removal cloth-bag is separately installed on each installing ring;
The gear that multiple sections are in " people " font is equidistantly installed positioned at the lower position of level-one inlet union in the babinet a
Item forms the gap to fall for sawdust between the two neighboring blend stop;
Bottom is front and rear high, intermediate low inclined-plane in the babinet a, and the centre on inclined-plane is the collection material path a of semicircle groove shape, is gathered materials
Road a is connected with discharge nozzle a, and collects material path a and discharge nozzle a and be located on same axis;Turn in the collection material path a and discharge nozzle a
Dynamic installation is fixedly mounted that there are one rotate to drive feeding spiro rod a there are one the outer end of feeding spiro rod a, the discharge nozzle a
Level-one discharge motor, the babinet a inner left walls are installed with the rotary supporting rod a with feeding spiro rod a rotation grafting;
For the discharge nozzle a close to the connection of the lower end of outer end there are one discharging channel a, discharge nozzle a corresponds to the position molding of discharging channel a
There is discharge port a;There are one cylindrical valve body a, diameter and the discharge nozzle a of valve body a for the outer end connection of the feeding spiro rod a
Internal diameter match;The external screw thread of double helix, the valve body a and one are formed on the output shaft a of the level-one discharge motor
The output shaft a of grade discharge motor is threadedly coupled;
Feeding spiro rod a rotations are driven during the level-one discharge motor reversal while move outwardly to extreme position, the valve body
A is located at the right side of discharge port a, so as to which discharge port a be made to be in opening state;Feeding spiral shell is driven when the level-one discharge motor rotates forward
Bar a is rotated while is moved inwardly into extreme position, and the valve body a is located just at the position of discharge port a, so as to make discharge port a
It is closed;
The secondary filter includes the babinet b of open-topped rectangle, the head cover being sealedly connected at the top of babinet b and
The discharge nozzle b being connected on the right side of babinet b;
The secondary inlet connector being connected with the primary outlet connector of grade one filter by pipeline is connected on the left of the babinet b,
Secondary inlet connector is located at the centre position of babinet b short transverses;The babinet b right upper portions are connected with fan connector;It is described
Centrifugal blower is connected on fan connector;The babinet b lower ends and the lower end of discharge nozzle b are connected with support feet b;
There are one midfeathers for installation between front and rear wall surface in the babinet b, and the upper end of midfeather is located at babinet b short transverses
Centre position, there are one the inclined plate being obliquely installed with left lower than right, the lower ends of the midfeather for the upper end right side connection of midfeather
There are spacing between bottom in babinet b, and there are one semicircular plates for the lower end right side connection of midfeather;
There are one the interior installations of the babinet b sawdust to be delivered to the conveyer belt on the right side of midfeather on the left of midfeather;It is described
The driven roller that the conveyer belt is driven to rotate clockwise, the babinet b are installed in babinet b positioned at midfeather upper left-hand position
Outside back is equipped with the conveying translator for driving the driven roller rotation;Driven voller a is installed on the left of the driven roller, it is described
Be equipped with immediately below driven voller a the right side of driven voller b, the driven voller b close to the position of inner wall on the right side of babinet b be equipped with from
Driven voller d is installed, and the height of driven voller d is less than the height of driven roller right over dynamic roller c, the driven voller c;The case
The left and right sides in body b below midfeather is separately installed with the magnetic roller a of permanent magnet material and magnetic roller b, the conveyer belt
Inner wall is equidistantly connected with the magnetic stripe or iron bar that can be sucked with magnetic roller a, magnetic roller b by magnetic picture along its length;It is described defeated
It send and is equidistantly connected with to carry the sawdust above the water surface on the left of midfeather to the pusher in water on the right side of midfeather with outer wall
Plate, the scraping wings is towards the rectangular groove body shape of clockwise side wall;The height and position of the magnetic roller a and magnetic roller b
Less than the height and position of driven voller d so that conveyer belt is partially in shape with left lower than right between magnetic roller b and driven voller d
State;
The liquid level water fair with top on the left of conveyer belt is marked in the babinet b, section is installed in half on the right side of the midfeather
Circular collection material path b, the upper end of the collection material path b is higher than the liquid level in babinet b;The discharge nozzle b is connected with collection material path b,
And discharge nozzle b and collection material path b is located on same axis;
There are one feeding spiro rod b for rotational installation in the collection material path b and discharge nozzle b, and the outer end of the discharge nozzle b is installed with
One two level discharge motor feeding spiro rod b to be driven to rotate, the midfeather right side is installed with to be turned with feeding spiro rod b
The rotary supporting rod b of dynamic grafting;
For the discharge nozzle b close to the connection of the lower end of outer end there are one discharging channel b, discharge nozzle b corresponds to the position molding of discharging channel b
There is discharge port b;There are one cylindrical valve body b, diameter and the discharge nozzle b of valve body b for the outer end connection of the feeding spiro rod b
Internal diameter match;The external screw thread of double helix, the valve body b and two are formed on the output shaft a of the two level discharge motor
The output shaft of grade discharge motor is threadedly coupled;
Feeding spiro rod b rotations are driven during the two level discharge motor reversal while move outwardly to extreme position, the valve body
B is located at the right side of discharge port b, so as to which discharge port b be made to be in opening state;Feeding spiral shell is driven when the two level discharge motor rotates forward
Bar b is rotated while is moved inwardly into extreme position, and the valve body b is located just at the position of discharge port b, so as to make discharge port b
It is closed;
Position of the babinet b inner tops from babinet b inner left walls to inclined plate between middle part is equidistantly equipped with multiple spray tubes;
The bar shaped spray to form moisture film in water spray is offered along its length positioned at more than two spray tube lower ends of the rightmost side
Water stitches, and the lower end of other spray tubes is uniformly provided with the spray holes to spray water mist in water spray;
One end of each spray tube is extend out to except babinet b, and is connected between the outer end of each spray tube by water-supply-pipe parallel connection
Logical, the babinet b lower ends are equipped with the feeding spraying pump to draw water out of babinet b, and the water outlet of feeding spraying pump is connect with water-supply-pipe;
There are one circular ceramic filter plate, the ceramic filters for the position installation of bottom correspondence water spray water pump in the babinet b
There are one the rotational installations of plate upper end to scrape the circular brush holder of ceramic filter plate upper surface;The brush holder includes concentric
Scraping of angularly setting of multiple between interior clamping ring and outer clamping ring of interior clamping ring and outer clamping ring and integrally connected
Piece, the outer end of scraping blade are extended to except outer clamping ring;Each scraping wings forms to push away close to one end of babinet b rear walls
Dynamic scraping blade outer end movement is so as to the brush holder driving head that brush holder is driven to rotate;
It is equipped with to monitor the liquid level sensor of water level in babinet b in the babinet b, passes through three-way connection on the water-supply-pipe
Water supply solenoid valve that there are one connections, the other end of water supply solenoid valve to be connected with running water pipe;
The liquid level sensor and the signal input part of PLC controller electrically connect, the level-one discharge motor, two level discharge electricity
Machine, centrifugal blower, conveying translator, feeding spraying pump, water supply solenoid valve are electrically connected respectively with the output terminal of PLC controller;
The signal input part of the PLC controller is also associated with that the first discharge of level-one discharge motor positive and inverse is controlled to open
It closes, presses the first discharge switch, the steering of level-one discharge motor changes once;
The signal input part of the PLC controller is also associated with that the second discharge of two level discharge motor positive and inverse is controlled to open
It closes, presses the second discharge switch, the steering of two level discharge motor changes once;
When liquid level is less than setting value in babinet b, PLC controller control water supply solenoid valve is opened, when in babinet b liquid level higher than setting
During more than 3% definite value, PLC controller control water supply solenoid valve is closed.
Preferably:The level-one discharge motor, two level discharge motor output shaft on external screw thread screw pitch to be defeated
Go out 1-1.5 times of shaft diameter;The external screw thread is left hand thread, and the screw thread blade on the feeding spiro rod a, feeding spiro rod b is
Levoform structure.
Preferably:Atomizer is connected in each spray holes.
Preferably:When level-one discharge motor, two level discharge motor rotate forward, level-one discharge motor, two level discharge
It stops operating after motor rotation 3-10s;When level-one discharge motor reversal, level-one discharge motor rotates always, until first row
Level-one discharge motor, which changes, when material switch is pressed turns to;When two level discharge motor reversal, two level discharge motor rotates always, directly
Two level discharge motor, which changes, when being pressed to the second discharge switch turns to.
Preferably:The spindle box towards main shaft is equipped on the side wall of tailstock, also pacify by the main shaft box outer wall
Equipped with the spindle motor rotated to driving spindle;One end far from main shaft is equipped with that lathe tool seat is driven to move on the engine base
Dynamic tool apron mobile motor;The lathe tool that knife rest is driven to move feeding motor is installed on the lathe tool seat;The main shaft electricity
Machine, tool apron mobile motor and lathe tool feeding motor electrically connect respectively with PLC controller;The external power supply of the PLC controller
End is also electrically connected with lathe switch.
Preferably:The ball-screw being sequentially connected with lathe tool seat, the tool apron movement are installed on the engine base
Motor is connect with ball-screw;The ball-screw b being sequentially connected with knife rest, the lathe tool feeding electricity are installed on the lathe tool seat
Machine is connect with ball-screw b;
Preferably:Be also equipped with demister at the top of the secondary filter, the demister bottom connection there are one into
The port of export connection of air hose, blast pipe and centrifugal blower, the upper end of the blast pipe are higher than the interior bottom of demister;The demisting
The interior bottom of device is also connected with there are one drainpipe, and the internal diameter of drainpipe is less than 2mm, the insertion of supply and discharge water pipe is offered on the head cover
Liquid return hole;The demister internal upper part is equidistantly equipped with multiple demisting pieces, is smaller than between two neighboring demisting piece
1.0mm。
Preferably:The brush holder between interior clamping ring and outer clamping ring also integrally formed with outer clamping ring
The middle clamping ring of concentric, integrally formed with the first scraping blade between the outer clamping ring and interior clamping ring, the outer clamping ring and
Also integrally formed with the second scraping blade between two neighboring first scraping blade between middle clamping ring;First scraping blade, second are scraped
The outer end of piece is extended to except outer clamping ring, first scraping blade, the second scraping blade be located at outer clamping ring periphery part formed from
Dynamic to cut somebody's hair, the brush holder driving head is by pushing driven driving brush holder of cutting somebody's hair to rotate.
Preferably:There are one rotating bars for connection among the ceramic filter plate upper end, and the interior clamping ring is with turning
Lever is rotatablely connected, and the brush holder is against ceramic filter plate upper end by its own gravity.
Compared with prior art, the beneficial effects of the invention are as follows:The dust-removal cloth-bag mistake that the present invention passes through grade one filter
The sawdust of greater particle size is filtered, then the sawdust compared with small particle is filtered out by the shower water of secondary filter, improves wood-turning machine institute
Locate the air quality in workshop.
Specifically, by setting multiple round bars in dust suction disc, air-flow velocity between round bar two neighboring in this way compared to
It is not provided with round bar to significantly increase, sawdust as much as possible is sucked conducive to dust suction disc.
The dust-removal cloth-bag of the grade one filter is used to stop the sawdust of greater particle size(For example dust-removal cloth-bag mesh number is 100-
200), the resistance that such dust-removal cloth-bag forms centrifugal blower in air-flow is smaller, relatively energy saving.The sawdust of greater particle size by
The interception of dust-removal cloth-bag is fallen in babinet a in self gravitation effect in the collection material path a of bottom, is rotated by feeding spiro rod a
Sawdust is driven to be discharged from discharging channel a(The cloth bag of sawdust can be tied with to accommodate on discharging channel a).It is located in the babinet a and gathers materials
Blend stop between road a and diaphragm plate raises again to stop the sawdust in collection material path a under airflow function, extends dust removing cloth
The service life of bag.
When needing to discharge the sawdust in grade one filter, the first discharge switch, the level-one discharge motor reversal are pressed
When drive feeding spiro rod a rotation while move outwardly to extreme position, i.e. screw hole in valve body a and level-one discharge motor
The end of output shaft a offsets, and the valve body a is located at the right side of discharge port a at this time, so as to which discharge port a be made to be in opening state,
As long as feeding spiro rod a so is persistently rotated, you can discharges the sawdust collected in material path a from discharging channel a.After sawdust is drained, as long as
The first discharge switch is pressed, feeding spiro rod a rotations are driven when the level-one discharge motor rotates forward while feeding spiro rod a is being exported
Extreme position is moved inwardly under the driving of axis a screw threads, is i.e. is offseted on the left of feeding spiro rod a with babinet a inner walls, at this time the valve body
Portion a is located just at the position of discharge port a, so as to be closed discharge port a.The feeding spiro rod a is by adding valve body
Portion a is simultaneously connected with the output shaft a of the first discharge motor by the screw thread of big screw pitch, and valve is realized while feeding function is realized
The function of door.
The secondary filter inner top is equipped with the sawdust that the spray tube of spray holes will enter in babinet b by water spray
Powder drenches, and the mixture of sawdust powder and water mist is fallen into the water on the left of babinet b midfeathers, due to the ratio of most of timber
It is again smaller than water, therefore most of sawdust is floated on the water surface, and sawdust then is transferred to babinet b by the scraping wings on conveyer belt
The right side of interior midfeather due to conveyer belt being partially between magnetic roller b and driven voller d state with left lower than right, is located at
The rectangular channel body portion of scraping wings tilts upward, and the sawdust in rectangular channel body is detached from and floats up from rectangle groove body, when every
It is just covered when the sawdust of the water surface runs up to enough on the right side of plate to collection material path b.
When needing to discharge the sawdust in secondary filter, the second discharge switch, the two level discharge motor reversal are pressed
When drive feeding spiro rod b rotation while move outwardly to extreme position, i.e. screw hole in valve body b and two level discharge motor
The end of output shaft offsets, and the valve body b is located at the right side of discharge port b at this time, so as to which discharge port b be made to be in opening state,
As long as feeding spiro rod b so is persistently rotated, you can discharges the sawdust collected in material path b from discharging channel b.After sawdust is drained, as long as
The second discharge switch is pressed, feeding spiro rod b rotations are driven when the two level discharge motor rotates forward while feeding spiro rod b is being exported
Extreme position is moved inwardly under the driving of axle thread, is i.e. is offseted on the left of feeding spiro rod b with midfeather, at this time the valve body b
The position of discharge port b is located just at, so as to be closed discharge port b.The feeding spiro rod b is by adding valve body b
And be connected with the output shaft of the second discharge motor by the screw thread of big screw pitch, realize valve while feeding function is realized
Function.
Since the outer wall of conveyer belt is connected with the scraping wings that volume can not ignore, therefore it is located at below midfeather in conveyer belt
Part can not use the path of driven voller limit transport band, therefore carry out limit transport band using magnetic roller, and since conveyer belt is driving
It is according to rotationally clockwise under roller driving so that part pulling force of the conveyer belt between driven roller and magnetic roller b is smaller,
The attraction that magnetic roller does not need to be too big also can make conveyer belt be maintained at stable state.
In addition, being discharged to reduce water mist from fan connector, therefore bar shaped water spray seam is opened up on the spray tube of the rightmost side, led to
It crosses the cascade that bar shaped water spray seam ejects the mixture of water mist and sawdust is blocked in babinet b.
Furthermore sawdust is sucked by feeding spraying pump and blocks spray holes and bar shaped water spray seam in order to prevent, therefore is sprayed in babinet b
The water inlet position installation ceramic filter plate of sprinkling pump is filtered.Further, in order to make ceramic filter plate keep it is good
Filtration condition, the upper surface for brush holder being set to scrape ceramic filter plate on ceramic filter plate make impurity not block ceramic filter plate,
And brush holder is driven by the brush holder driving head on conveyer belt, is driven without additional driving motor, has been simplified component.
The semicircular plate of the midfeather lower end is guiding flow to flow on the left of the midfeather on the right side of midfeather.Specifically
, since the water that spray tube sprays finally both falls within the left side of midfeather so that the water level in babinet b on the left of midfeather is higher,
And the water for being equipped with bar shaped water spray seam ejection above midfeather will be significantly greater than spray holes, the water that bar shaped water spray seam sprays
Fall on inclined plate, and flow downward along midfeather, due to the wall attachment effect of fluid, more flow all along midfeather to
Lower to flow and pass through the right that semicircular plate flows to midfeather, the scraping wings also contributes to the flow direction of above-mentioned flow so that
The water level of midfeather both sides is maintained at the state of relatively balance in babinet b.
The demister plays the role of secondary filtering out water mist, and the water that demisting on piece is collected is arranged again by drainpipe
It returns in babinet b.
Description of the drawings
Fig. 1, Fig. 2 are the structure diagrams of the present invention.
Fig. 3 is the structure diagram of dust suction disc.
Fig. 4 is the overall structure diagram of grade one filter.
Fig. 5 is the decomposition texture schematic diagram of grade one filter.
Fig. 6 is the internal structure schematic diagram of grade one filter.
Fig. 7, Fig. 8 are the structure diagrams of secondary filter.
Fig. 9 is the internal structure schematic diagram of secondary filter.
Figure 10 is the structure diagram of brush holder.
Figure 11 is the internal structure schematic diagram of demister.
Figure 12 is the connection block diagram of consuming parts of the present invention.
11st, engine base;12nd, spindle box;121st, main shaft;122nd, spindle motor;13rd, tailstock;15th, lathe tool seat;150th, tool apron moves
Dynamic motor;151st, slide;152nd, knife rest;153rd, lathe tool feeding motor;2nd, dust suction disc;21st, round bar;22nd, dust suction interface tube;
3rd, grade one filter;31st, babinet a;311st, support feet a;312nd, level-one inlet union;313rd, primary outlet connector;314、
Discharge nozzle a;3141st, discharging channel a;3142nd, collection material path a;315th, diaphragm plate;3151st, installing ring;316th, rotary supporting rod a;317、
Inclined-plane;
32nd, side cover plate;33rd, level-one discharge motor;331st, output shaft a;35th, feeding spiro rod a;351st, valve body a;36th, dust removing cloth
Bag;37th, blend stop;
5th, secondary filter;
51st, babinet b;511st, support feet b;512nd, secondary inlet connector;513rd, fan connector;
514th, discharge nozzle b;5141st, discharging channel b;5142nd, rotary supporting rod b;5143rd, collection material path b;
515th, midfeather;5151st, inclined plate;5152nd, semicircular plate;
52nd, head cover;520th, liquid return hole;
53rd, spray tube;5301st, spray holes;5302nd, bar shaped water spray seam;530th, feeding spraying pump;531st, water-supply-pipe;532nd, moisturizing electricity
Magnet valve;533rd, ceramic filter plate;54th, two level discharge motor;
55th, feeding spiro rod b;551st, valve body b;
56th, translator is conveyed;561st, driven roller;562nd, driven voller a;563rd, driven voller b;564th, driven voller c;565th, driven voller d;
566th, magnetic roller a;567th, magnetic roller b;
57th, conveyer belt;571st, scraping wings;572nd, brush holder driving head;
58th, brush holder;581st, outer clamping ring;582nd, interior clamping ring;583rd, middle clamping ring;585th, the first scraping blade;586th, the second scraping blade;
6th, centrifugal blower;
7th, demister;71st, blast pipe;72nd, drainpipe;73rd, demisting piece.
Specific embodiment
Embodiment 1
According to Fig. 1 to Figure 12, the present embodiment is a kind of wood-turning machine based on programmable controller, including organic block 11,
The spindle box 12 on engine base one end top is fixedly mounted on, is movably mounted at the tailstock 13 far from spindle box one end on engine base,
The lathe tool seat 15 being movably mounted on engine base between spindle box and tailstock, is moveably mounted along engine base width direction
Knife rest 152 on lathe tool seat, the lathe tool being fixedly mounted on knife rest and is connected to knife rest side and below the lathe tool
Dust suction disc 2.
It further includes the grade one filter 3 being connect by sweep-up pipe with dust suction disc and is connected by pipeline and grade one filter
The secondary filter 5 connect.
The dust suction disc whole rectangular trough body structure is equipped in the dust suction disc multiple along lathe tool length direction
Round bar 21, each round bar are located on the recessed circular arc line in a centre;The dust suction disc at least connects in the side wall of one group of diagonal angle
It is connected to the dust suction interface tube 22 for being connect with sweep-up pipe.
The grade one filter includes the babinet a31 of the rectangle of front openings, the side cover being sealedly connected on front side of babinet a
Plate 32 and the discharge nozzle a314 for being connected to lower end on the right side of babinet a.
The level-one inlet union 312 being connect with sweep-up pipe is connected on the left of the babinet a, the babinet a right upper portions connect
It is connected to connect the primary outlet connector 313 of secondary filter;The babinet a lower ends and the lower end of discharge nozzle a are connected with
Support feet a311.
Close to the installation of the top position of level-one inlet union, there are one horizontally disposed diaphragm plates 315 in the babinet a, horizontal
More than one installing ring 3151 is formed on partition board, dust-removal cloth-bag 36 is separately installed on each installing ring.
Multiple sections are equidistantly installed in " people " font positioned at the lower position of level-one inlet union in the babinet a
Blend stop 37 forms the gap to fall for sawdust between the two neighboring blend stop.
Bottom is front and rear high, intermediate low inclined-plane 317 in the babinet a, and the centre on inclined-plane is gathering materials for semicircle groove shape
Road a3142, collection material path a are connected with discharge nozzle a, and collect material path a and discharge nozzle a and be located on same axis;It is described collection material path a and
It is sent there are one the outer end fixed installations of feeding spiro rod a35, the discharge nozzle a to drive there are one rotational installations in discharge nozzle a
Expect the level-one discharge motor 33 of screw rod a rotations, the babinet a inner left walls are installed with and feeding spiro rod a rotation grafting
Rotary supporting rod a316.
For the discharge nozzle a close to the connection of the lower end of outer end there are one discharging channel a3141, discharge nozzle a to correspond to discharging channel a's
Position forms discharge port a;There are one cylindrical valve body a351, valve body a's is straight for the outer end connection of the feeding spiro rod a
The internal diameter of diameter and discharge nozzle a matches;The external screw thread of double helix, institute are formed on the output shaft a331 of the level-one discharge motor
The output shaft that valve body a is stated with level-one discharge motor is threadedly coupled.
Feeding spiro rod a rotations are driven during the level-one discharge motor reversal while move outwardly to extreme position, the valve
Body portion a is located at the right side of discharge port a, so as to which discharge port a be made to be in opening state;It drives and send when the level-one discharge motor rotates forward
Material screw rod a is rotated while is moved inwardly into extreme position, and the valve body a is located just at the position of discharge port a, so as to use
Material mouth a is closed.
The secondary filter includes the babinet b51 of open-topped rectangle, the head cover being sealedly connected at the top of babinet b
The 52 and discharge nozzle b514 that is connected on the right side of babinet b.
It is connected on the left of the babinet b and is connect with the primary outlet connector of grade one filter by the secondary inlet that pipeline is connected
First 512, secondary inlet connector is located at the centre position of babinet b short transverses;The babinet b right upper portions are connected with fan connector
513;Centrifugal blower 6 is connected on the fan connector;The babinet b lower ends and the lower end of discharge nozzle b are connected with support feet
b511。
There are one midfeathers 515 for installation between front and rear wall surface in the babinet b, and the upper end of midfeather is located at babinet b high
The centre position in direction is spent, there are one the inclined plates 5151 being obliquely installed with left lower than right for the upper end right side connection of midfeather, described
There are spacing between bottom in the lower end of midfeather and babinet b, there are one semicircular plates 5152 for connection on the right side of the lower end of midfeather.
There are one the interior installations of the babinet b sawdust to be delivered to the conveyer belt on the right side of midfeather on the left of midfeather
57;The driven roller that the conveyer belt is driven to rotate clockwise is installed in the babinet b positioned at midfeather upper left-hand position
561, it is sequentially connected between driven roller and conveyer belt by frictional force or driving cog is sequentially connected, the babinet b outside backs peace
Equipped with the conveying translator 56 for driving the driven roller rotation;Driven voller a562 is installed on the left of the driven roller, it is described from
The right side that driven voller b563, the driven voller b are equipped with immediately below dynamic roller a is equipped with close to the position of inner wall on the right side of babinet b
Driven voller d565 is installed, and the height of driven voller d is less than the height of driven roller right over driven voller c564, the driven voller c
Degree.The left and right sides in the babinet b below midfeather is separately installed with the magnetic roller a566 and magnetic roller of permanent magnet material
B567, the inner wall of the conveyer belt are equidistantly connected with can be sucked with magnetic roller a, magnetic roller b by magnetic picture along its length
Magnetic stripe or iron bar;The conveyer belt outer wall is equidistantly connected with to carry the sawdust above the water surface on the left of midfeather to mediastinum
Scraping wings on the right side of plate in water, the scraping wings is towards the rectangular groove body shape of clockwise side wall;The magnetic roller a and
The height and position of magnetic roller b is less than the height and position of driven voller d so that conveyer belt is at the part between magnetic roller b and driven voller d
In state with left lower than right.
The liquid level water fair with top on the left of conveyer belt is marked in the babinet b, section is installed on the right side of the midfeather
The collection material path b5143 of semicircular in shape, the upper end of the collection material path b is higher than the liquid level in babinet b;The discharge nozzle b and collection material path b
It is connected, and discharge nozzle b and collection material path b is located on same axis.
There are one feeding spiro rod b55 for rotational installation in the collection material path b and discharge nozzle b, and the outer end of the discharge nozzle b is fixed
Installation to be installed with and send on the right side of the midfeather there are one to drive the two level discharge motor 54 of feeding spiro rod b rotations
Expect the rotary supporting rod b5142 of screw rod b rotation grafting.
For the discharge nozzle b close to the connection of the lower end of outer end there are one discharging channel b5141, discharge nozzle b to correspond to discharging channel b's
Position forms discharge port b;There are one cylindrical valve body b551, valve body b's is straight for the outer end connection of the feeding spiro rod b
The internal diameter of diameter and discharge nozzle b matches;The external screw thread of double helix, the valve are formed on the output shaft of the two level discharge motor
Body portion b is threadedly coupled with the output shaft of two level discharge motor.
Feeding spiro rod b rotations are driven during the two level discharge motor reversal while move outwardly to extreme position, the valve
Body portion b is located at the right side of discharge port b, so as to which discharge port b be made to be in opening state;It drives and send when the two level discharge motor rotates forward
Material screw rod b is rotated while is moved inwardly into extreme position, and the valve body b is located just at the position of discharge port b, so as to use
Material mouth b is closed;
Position of the babinet b inner tops from babinet b inner left walls to inclined plate between middle part is equidistantly equipped with multiple spray tubes
53;The bar shaped to form moisture film in water spray is offered along its length positioned at more than two spray tube lower ends of the rightmost side
Water spray seam 5302, the lower end of other spray tubes are uniformly provided with the spray holes 5301 to spray water mist in water spray.It is alternatively, each
Atomizer is connected in a spray holes.
One end of each spray tube is extend out to except babinet b, and passes through water-supply-pipe 531 between the outer end of each spray tube
Parallel communication, the babinet b lower ends are equipped with the feeding spraying pump 530 to draw water out of babinet b, the water outlet of feeding spraying pump and water delivery
Pipe connects.
There are one circular ceramic filter plate 533, the potteries for the position installation of bottom correspondence water spray water pump in the babinet b
There are one the rotational installations of porcelain filter plate upper end to scrape the circular brush holder 58 of ceramic filter plate upper surface;The brush holder includes
Have concentric interior clamping ring 582 and outer clamping ring 581 and integrally connected it is multiple between interior clamping ring and outer clamping ring
The scraping blade angularly set, the outer end of scraping blade are extended to except outer clamping ring;Each scraping wings is close to the one of babinet b rear walls
End forms to push the movement of scraping blade outer end so as to the brush holder driving head 572 that brush holder is driven to rotate.
It is equipped with to monitor the liquid level sensor of water level in babinet b in the babinet b, passes through threeway on the water-supply-pipe
There are one water supply solenoid valve 532, the other end of water supply solenoid valve is connected with running water pipe for connector connection.
The liquid level sensor and the signal input part of PLC controller electrically connect, the level-one discharge motor, two level discharge
Motor, centrifugal blower, conveying translator, feeding spraying pump, water supply solenoid valve are electrically connected respectively with the output terminal of PLC controller.
The signal input part of the PLC controller is also associated with controlling the first discharge of level-one discharge motor positive and inverse
Switch, presses the first discharge switch, and the steering of level-one discharge motor changes once.
The signal input part of the PLC controller is also associated with controlling the second discharge of two level discharge motor positive and inverse
Switch, presses the second discharge switch, and the steering of two level discharge motor changes once.
When liquid level is less than setting value in babinet b, PLC controller control water supply solenoid valve is opened, when liquid level is high in babinet b
When more than 3% setting value, PLC controller control water supply solenoid valve is closed.
The PLC controller can select on demand, such as select SIEMENS PLC SIMATIC S7-1200.
The level-one discharge motor, two level discharge motor output shaft on external screw thread screw pitch be export shaft diameter 1-
1.5 again;The external screw thread is left hand thread, and the screw thread blade on the feeding spiro rod a, feeding spiro rod b is levoform structure.
Towards main shaft 121 is equipped on the side wall of tailstock, the main shaft box outer wall is also equipped with driving the spindle box
The spindle motor 122 of dynamic main axis;One end far from main shaft is equipped with the knife that lathe tool seat is driven to move on the engine base
Seat mobile motor 150;The lathe tool that knife rest is driven to move feeding motor 153 is installed on the lathe tool seat;The main shaft electricity
Machine, tool apron mobile motor and lathe tool feeding motor electrically connect respectively with PLC controller;The external power supply of the PLC controller
End is also electrically connected with lathe switch.
The ball-screw being sequentially connected with lathe tool seat, the tool apron mobile motor and ball-screw are installed on the engine base
Connection;The ball-screw b being sequentially connected with knife rest, the lathe tool feeding motor and ball-screw b are installed on the lathe tool seat
Connection;
When level-one discharge motor, two level discharge motor rotate forward, stop after level-one discharge motor, two level discharge motor rotation 3-10s
Rotation stop is moved;When level-one discharge motor reversal, level-one discharge motor rotates always, level-one row when the first discharge switch is pressed
Expect that motor changes to turn to;When two level discharge motor reversal, two level discharge motor rotates always, until the second discharge switch is pressed
When two level discharge motor change and turn to.
Demister 7 is also equipped at the top of the secondary filter, the demister bottom is connected there are one blast pipe 71, into
The port of export of air hose and centrifugal blower connects, and the upper end of the blast pipe is higher than the interior bottom of demister;The demister it is interior
Bottom is also connected with there are one drainpipe 72, and the internal diameter of drainpipe is less than 2mm, returning for supply and discharge water pipe insertion is offered on the head cover
Liquid mouth;The demister internal upper part is equidistantly equipped with multiple demisting pieces 73, is smaller than between two neighboring demisting piece
1.0mm。
The brush holder is between interior clamping ring and outer clamping ring also integrally formed with connecting in outer clamping ring concentric
Adapter ring 583, integrally formed with the first scraping blade 585, the outer clamping ring and middle connection between the outer clamping ring and interior clamping ring
Also integrally formed with the second scraping blade 586 between two neighboring first scraping blade between circle;First scraping blade, the second scraping blade
Outer end is extended to except outer clamping ring, and the part that first scraping blade, the second scraping blade are located at outer clamping ring periphery forms driven push away
Head, the brush holder driving head is by pushing driven driving brush holder of cutting somebody's hair to rotate.
Rotating bar there are one connections, the interior clamping ring are rotatablely connected with rotating bar among the ceramic filter plate upper end,
The brush holder is against ceramic filter plate upper end by its own gravity.
The present invention filters the sawdust of greater particle size, then the spray for passing through secondary filter by the dust-removal cloth-bag of grade one filter
Water drenching filters out the sawdust compared with small particle, improves the air quality in workshop residing for wood-turning machine.
Specifically, by setting multiple round bars in dust suction disc, air-flow velocity between round bar two neighboring in this way compared to
It is not provided with round bar to significantly increase, sawdust as much as possible is sucked conducive to dust suction disc.
The dust-removal cloth-bag of the grade one filter is used to stop the sawdust of greater particle size(For example dust-removal cloth-bag mesh number is 100-
200), the resistance that such dust-removal cloth-bag forms centrifugal blower in air-flow is smaller, relatively energy saving.The sawdust of greater particle size by
The interception of dust-removal cloth-bag is fallen in babinet a in self gravitation effect in the collection material path a of bottom, is rotated by feeding spiro rod a
Sawdust is driven to be discharged from discharging channel a(The cloth bag of sawdust can be tied with to accommodate on discharging channel a).It is located in the babinet a and gathers materials
Blend stop between road a and diaphragm plate raises again to stop the sawdust in collection material path a under airflow function, extends dust removing cloth
The service life of bag.
When needing to discharge the sawdust in grade one filter, the first discharge switch, the level-one discharge motor reversal are pressed
When drive feeding spiro rod a rotation while move outwardly to extreme position, i.e. screw hole in valve body a and level-one discharge motor
The end of output shaft offsets, and the valve body a is located at the right side of discharge port a at this time, so as to which discharge port a be made to be in opening state,
As long as feeding spiro rod a so is persistently rotated, you can discharges the sawdust collected in material path a from discharging channel a.After sawdust is drained, as long as
The first discharge switch is pressed, feeding spiro rod a rotations are driven when the level-one discharge motor rotates forward while feeding spiro rod a is being exported
Extreme position is moved inwardly under the driving of axle thread, is i.e. is offseted on the left of feeding spiro rod a with babinet a inner walls, at this time the valve body
Portion a is located just at the position of discharge port a, so as to be closed discharge port a.The feeding spiro rod a is by adding valve body
Portion a is simultaneously connected with the output shaft of the first discharge motor by the screw thread of big screw pitch, and valve is realized while feeding function is realized
The function of door.
The secondary filter inner top is equipped with the sawdust that the spray tube of spray holes will enter in babinet b by water spray
Powder drenches, and the mixture of sawdust powder and water mist is fallen into the water on the left of babinet b midfeathers, due to the ratio of most of timber
It is again smaller than water, therefore most of sawdust is floated on the water surface, and sawdust then is transferred to babinet b by the scraping wings on conveyer belt
The right side of interior midfeather due to conveyer belt being partially between magnetic roller b and driven voller d state with left lower than right, is located at
The rectangular channel body portion of scraping wings tilts upward, and the sawdust in rectangular channel body is detached from and floats up from rectangle groove body, when every
It is just covered when the sawdust of the water surface runs up to enough on the right side of plate to collection material path b.
When needing to discharge the sawdust in secondary filter, the second discharge switch, the two level discharge motor reversal are pressed
When drive feeding spiro rod b rotation while move outwardly to extreme position, i.e. screw hole in valve body b and level-one discharge motor
The end of output shaft offsets, and the valve body b is located at the right side of discharge port b at this time, so as to which discharge port b be made to be in opening state,
As long as feeding spiro rod b so is persistently rotated, you can discharges the sawdust collected in material path b from discharging channel b.After sawdust is drained, as long as
The second discharge switch is pressed, feeding spiro rod b rotations are driven when the two level discharge motor rotates forward while feeding spiro rod b is being exported
Extreme position is moved inwardly under the driving of axle thread, is i.e. is offseted on the left of feeding spiro rod b with midfeather, at this time the valve body b
The position of discharge port b is located just at, so as to be closed discharge port b.The feeding spiro rod b is by adding valve body b
And be connected with the output shaft of the second discharge motor by the screw thread of big screw pitch, realize valve while feeding function is realized
Function.
Since the outer wall of conveyer belt is connected with the scraping wings that volume can not ignore, therefore it is located at below midfeather in conveyer belt
Part can not use the path of driven voller limit transport band, therefore carry out limit transport band using magnetic roller, and since conveyer belt is driving
It is according to rotationally clockwise under roller driving so that part pulling force of the conveyer belt between driven roller and magnetic roller b is smaller,
The attraction that magnetic roller does not need to be too big also can make conveyer belt be maintained at stable state.
In addition, being discharged to reduce water mist from fan connector, therefore bar shaped water spray seam is opened up on the spray tube of the rightmost side, led to
It crosses the cascade that bar shaped water spray seam ejects the mixture of water mist and sawdust is blocked in babinet b.
Furthermore sawdust is sucked by feeding spraying pump and blocks spray holes and bar shaped water spray seam in order to prevent, therefore is sprayed in babinet b
The water inlet position installation ceramic filter plate of sprinkling pump is filtered.Further, in order to make ceramic filter plate keep it is good
Filtration condition, the upper surface for brush holder being set to scrape ceramic filter plate on ceramic filter plate make impurity not block ceramic filter plate,
And brush holder is driven by the brush holder driving head on conveyer belt, is driven without additional driving motor, has been simplified component.
The semicircular plate of the midfeather lower end is guiding flow to flow on the left of the midfeather on the right side of midfeather.Specifically
, since the water that spray tube sprays finally both falls within the left side of midfeather so that the water level in babinet b on the left of midfeather is higher,
And the water for being equipped with bar shaped water spray seam ejection above midfeather will be significantly greater than spray holes, the water that bar shaped water spray seam sprays
Fall on inclined plate, and flow downward along midfeather, due to the wall attachment effect of fluid, more flow all along midfeather to
Lower to flow and pass through the right that semicircular plate flows to midfeather, the scraping wings also contributes to the flow direction of above-mentioned flow so that
The water level of midfeather both sides is maintained at the state of relatively balance in babinet b.
The demister plays the role of secondary filtering out water mist, and the water that demisting on piece is collected is arranged again by drainpipe
It returns in babinet b.
Embodiment 2
The present embodiment and embodiment 1 difference lies in:The midfeather is the web plate with through-hole, and the outer end of scraping wings has
To scrub the bristle of the web plate.In this way, the water level of midfeather both sides can keep basically identical, and can by the scrub of bristle
The state that web plate is kept to be on.
Embodiment 3
The present embodiment and embodiment 1 difference lies in:The right side of midfeather is between driven voller d and magnetic roller b in the babinet b
Position be also equipped with the bar for stopping scraping wings outer end, form 10-30 between plane residing for the lever and scraping wings
The angle of degree.In this way conveyer belt rotate during, by the outer end of the scraping wings of bar position receive bar blocking and
Generate inclination so that rectangle groove body turns over upwards so that the sawdust in rectangular channel body is easier to disengaging rectangle groove body and floats to water upwards
Collect in face.The lever is obliquely installed with respect to scraping wings, reduces the deformation of resistance, more conducively scraping wings.