CN207805824U - A kind of cyclone dust collectors - Google Patents
A kind of cyclone dust collectors Download PDFInfo
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- CN207805824U CN207805824U CN201721769071.3U CN201721769071U CN207805824U CN 207805824 U CN207805824 U CN 207805824U CN 201721769071 U CN201721769071 U CN 201721769071U CN 207805824 U CN207805824 U CN 207805824U
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Abstract
本实用新型提供了一种旋风除尘器,包括旋风筒、集灰槽、排气管和旋风装置,旋风筒的顶部开有出气口,其侧壁的上端开有进气口,其底部开有出尘口,集灰槽内并排设有连通的第一水槽和第二水槽,其顶部设有除尘口,旋风筒固定在集灰槽上,出尘口与除尘口连通,排气管安装在出气口处,其顶部伸出旋风筒,其底部伸进旋风筒内,旋风装置安装在旋风筒内并位于进气口处,排气管的底部的风口处设置有烟气净化装置,第一水槽的内底部设有自动卸装置,自动卸灰装置位于除尘口的底部;本实用新型的旋风除尘器提高了旋风除尘器运作效率和利用率,更环保。
The utility model provides a cyclone dust collector, which comprises a cyclone tube, an ash collecting tank, an exhaust pipe and a cyclone device. The top of the cyclone tube is provided with an air outlet, the upper end of the side wall is provided with an air inlet, and the bottom part is provided with a Dust outlet, connected first water tank and second water tank are arranged side by side in the ash collection tank, the top of which is provided with a dust removal port, the cyclone is fixed on the dust collection tank, the dust outlet is connected to the dust removal port, and the exhaust pipe is installed on the At the air outlet, the top protrudes from the cyclone, and the bottom protrudes into the cyclone. The cyclone device is installed in the cyclone and is located at the air inlet. A smoke purification device is installed at the tuyere at the bottom of the exhaust pipe. The first The inner bottom of the water tank is equipped with an automatic unloading device, and the automatic ash unloading device is located at the bottom of the dust removal port; the cyclone dust collector of the utility model improves the operation efficiency and utilization rate of the cyclone dust collector, and is more environmentally friendly.
Description
技术领域technical field
本实用新型涉及一种除尘器,具体涉及一种旋风除尘器。The utility model relates to a dust collector, in particular to a cyclone dust collector.
背景技术Background technique
除尘器是把粉尘从烟气中分离出来的设备,如图2所示,现有的旋风除尘器包括旋风筒,旋风筒的顶部设有排气口,靠近顶部的一侧设有进气口,中部圆周分布设有若干个喷淋孔,其底部设有出尘口,出尘口与一管道连通,其工作原理:含尘烟气从旋风筒的进气口排入,同时水流通过喷淋在旋风筒内的含尘烟气上,这时候较粗颗粒随水直接落入旋风筒底部并在随水流从出尘口流的管道排出,然后净化后的烟气从排气口排出,此种采用水喷淋方式除去烟气中的粉尘的过滤效果较差,部分粉尘会随着除尘器的排风口排放到大气环境中,污染大气环境,而且需要人工定时关停设备后方可清洁堆积有灰尘的出尘口处的和管道。The dust collector is a device that separates dust from the flue gas. As shown in Figure 2, the existing cyclone dust collector includes a cyclone. The top of the cyclone is provided with an exhaust port, and the side near the top is provided with an air inlet. , there are several spray holes distributed around the middle part, and the bottom is provided with a dust outlet, which is connected with a pipe. Sprinkle on the dusty flue gas in the cyclone. At this time, the coarser particles fall directly into the bottom of the cyclone with the water and are discharged from the pipe flowing through the dust outlet with the water flow, and then the purified flue gas is discharged from the exhaust port. This kind of water spraying method to remove dust in the flue gas has a poor filtering effect, and some dust will be discharged into the atmospheric environment along with the air outlet of the dust collector, polluting the atmospheric environment, and it is necessary to manually shut down the equipment before cleaning Dust outlets and ducts where dust has accumulated.
实用新型内容Utility model content
有鉴于此,本实用新型的目的在于克服现有技术中的不足之处而提供一种旋风除尘器,用于解决现有技术中旋风除尘器对粉尘的过滤效果较差和需要人工定时关停设备后方可清洁堆积有灰尘的出尘口处的和管道的技术问题,具体为:In view of this, the purpose of this utility model is to overcome the deficiencies in the prior art and provide a cyclone dust collector, which is used to solve the poor filtering effect of the cyclone dust collector in the prior art and the need for manual timing shutdown The technical problems at the dust outlet and the pipeline that have accumulated dust can only be cleaned at the rear of the equipment, specifically:
一种旋风除尘器,包括旋风筒、集灰槽、排气管和旋风装置,旋风筒的顶部开有出气口,其侧壁的上端开有进气口,其底部开有出尘口,集灰槽内并排设有连通的第一水槽和第二水槽,其顶部设有除尘口,旋风筒固定在集灰槽上,出尘口与除尘口连通,排气管安装在出气口处,其顶部伸出旋风筒,其底部伸进旋风筒内,旋风装置安装在旋风筒内并位于进气口处,排气管的底部的风口处设置有烟气净化装置,第一水槽的内底部设有自动卸灰装置,自动卸灰装置位于除尘口的底部。A cyclone dust collector, comprising a cyclone, an ash collecting tank, an exhaust pipe and a cyclone device, the top of the cyclone is provided with an air outlet, the upper end of the side wall is provided with an air inlet, and the bottom is provided with a dust outlet. There are connected first water tank and second water tank side by side in the ash tank, the top of which is provided with a dust removal port, the cyclone is fixed on the ash collection tank, the dust outlet is connected with the dust removal port, and the exhaust pipe is installed at the air outlet. The top extends out of the cyclone, and the bottom of the cyclone extends into the cyclone. The cyclone device is installed in the cyclone and is located at the air inlet. There is an automatic ash unloading device, which is located at the bottom of the dust removal port.
优选地,一种旋风除尘器,该旋风装置为呈螺旋形的挡板,所述挡板倾斜设置在进气口的上方与进气口形成一锐角。Preferably, for a cyclone dust collector, the cyclone device is a spiral baffle, and the baffle is obliquely arranged above the air inlet to form an acute angle with the air inlet.
优选地,一种旋风除尘器,该锐角为30°。Preferably, for a cyclone dust collector, the acute angle is 30°.
优选地,一种旋风除尘器,该自动卸灰装置包括气缸和卸灰阀,所述气缸安装在所述第一水槽的内侧壁上,其输出端与所述卸灰阀连接并驱动卸灰阀在第一水槽和第二水槽的内底部滑动。Preferably, a cyclone dust collector, the automatic ash unloading device includes a cylinder and an ash unloading valve, the cylinder is installed on the inner side wall of the first water tank, and its output end is connected with the ash unloading valve to drive the ash unloading valve The valve slides on the inner bottom of the first and second sinks.
优选地,一种旋风除尘器,该气缸是液压气缸或者伺服气缸。Preferably, for a cyclone dust collector, the cylinder is a hydraulic cylinder or a servo cylinder.
优选地,一种旋风除尘器,该烟气净化装置包括旋风翅片和滤芯,所述滤芯与所述出气口连通,所述旋风翅片螺旋设置在所述滤芯表面。Preferably, for a cyclone dust collector, the flue gas purification device includes cyclone fins and a filter element, the filter element communicates with the air outlet, and the cyclone fins are spirally arranged on the surface of the filter element.
优选地,一种旋风除尘器,该旋风筒上还设置有引风机,所述引风机固定连接在所述排气管的顶部。Preferably, for a cyclone dust collector, an induced fan is further arranged on the cyclone, and the induced fan is fixedly connected to the top of the exhaust pipe.
优选地,一种旋风除尘器,该第一水槽上还设置有一用于进水的进水口。Preferably, in a cyclone dust collector, a water inlet for water inlet is also arranged on the first tank.
优选地,一种旋风除尘器,该旋风除尘器还设有控制系统,用于提供该自动卸灰装置的系统控制功能。Preferably, a cyclone dust collector, the cyclone dust collector is also provided with a control system for providing the system control function of the automatic ash unloading device.
本实用新型相比现有技术有益的技术效果:Compared with the prior art, the utility model has beneficial technical effects:
本实用新型的旋风除尘器,采用在旋风筒内设置烟气净化装置,通过烟气净化装置上的旋风翅片和滤芯,除去烟气中的粉尘,过滤力度更大,烟气净化更干净,在旋风筒的底部的连通一注入水的集灰槽,在集灰槽上的第一水槽上设置一自动卸灰装置,自动卸灰装置与数控器连接,能定时运作,所以,当灰尘溶解下沉到第一水槽底部一段时间内,卸灰装置自动启动并推动卸灰阀从第一水槽底部滑动并带动第一水槽内沉淀的灰尘推到第二水槽内,因此,本使用新型除了能环保同时通过一自动卸灰装置来清洁旋风筒底部堆积的灰尘,克服关停设备清洁旋风除尘器底部灰尘的缺陷,提高工作效率。The cyclone dust collector of the utility model adopts a flue gas purification device in the cyclone, and the dust in the flue gas is removed through the cyclone fins and filter elements on the flue gas purification device, the filtering force is greater, and the flue gas purification is cleaner. The bottom of the cyclone is connected to an ash collection tank for injecting water, and an automatic ash unloading device is installed on the first water tank on the ash collection tank. The automatic ash unloading device is connected with the numerical control and can operate regularly. After sinking to the bottom of the first water tank for a period of time, the ash unloading device automatically starts and pushes the ash unloading valve to slide from the bottom of the first water tank and pushes the dust deposited in the first water tank to the second water tank. Environmental protection At the same time, an automatic ash unloading device is used to clean the dust accumulated at the bottom of the cyclone, which overcomes the defect of shutting down the equipment to clean the dust at the bottom of the cyclone dust collector, and improves work efficiency.
为使本实用新型的发明目的、技术方案及技术效果更加清楚、明确,以下结合说明书附图和具体实施方式对本实用新型公开的旋风除尘器进行详细说明。In order to make the purpose of the invention, the technical solution and the technical effect of the utility model clearer and clearer, the cyclone dust collector disclosed in the utility model will be described in detail below in conjunction with the accompanying drawings and specific implementation methods.
附图说明Description of drawings
图1:优选实施例中现有旋风除尘器的结构示意图;Fig. 1: the structural representation of existing cyclone dust collector in the preferred embodiment;
图2:优选实施例中旋风除尘器的结构示意图;Fig. 2: the structural representation of cyclone dust collector in the preferred embodiment;
标识说明:Identification description:
1-旋风筒,2-集灰槽,3-旋风翅片,4-驱动电机,5-旋风装置;1-Cyclone, 2-Ash collecting tank, 3-Cyclone fin, 4-Drive motor, 5-Cyclone device;
11-第一水槽,12-第二水槽,13-气缸,14-卸尘阀,15-挡块;11-first water tank, 12-second water tank, 13-cylinder, 14-dust discharge valve, 15-block;
101-排气管,102-引风机,103-出气口,104-进气口,105-出尘口;101-exhaust pipe, 102-induced fan, 103-air outlet, 104-air inlet, 105-dust outlet;
1001-进水口,1002-出尘口,1003-进尘口,10-喷淋孔;1001-water inlet, 1002-dust outlet, 1003-dust inlet, 10-spray hole;
具体实施方式Detailed ways
所述集灰槽内并排设有连通的第一水槽和第二水槽,其顶部设有除尘口,所述旋风筒固定在集灰槽上,所述出尘口与除尘口连通,所述排气管安装在出气口处,其顶部伸出旋风筒,其底部伸进旋风筒内,所述旋风装置安装在旋风筒内并位于进气口处,所述排气管的底部的风口处设置有烟气净化装置,所述第一水槽的内底部设有自动卸灰装置,所述自动卸灰装置位于除尘口的底部。The ash collecting tank is provided side by side with a connected first water tank and a second water tank, the top of which is provided with a dust removal port, the cyclone is fixed on the dust collecting tank, the dust outlet is connected to the dust removal port, and the exhaust The trachea is installed at the air outlet, its top extends out of the cyclone, and its bottom extends into the cyclone, the cyclone device is installed in the cyclone and is located at the air inlet, and the air outlet at the bottom of the exhaust pipe is set There is a flue gas purification device, and the inner bottom of the first water tank is provided with an automatic ash unloading device, and the automatic ash unloading device is located at the bottom of the dust removal port.
请参阅图1,图1是本实用新型优选实施例中旋风除尘器的结构示意图,如图1所示,本实用新型所提供的旋风除尘器包括一通过支架固定安装在地面的旋风筒1、集灰槽2、排气管101和旋风装置5,旋风筒1顶部开设有出气口103,排气管101安装在出气口103处,其顶部伸出旋风筒1,其底部伸进旋风筒1内,旋风装置5安装在旋风筒1内并位于进气口104处,其侧壁的上端开有进气口104,其底部开有出尘口1002,旋风筒1的底部固定连接有集灰槽2,其中,集灰槽2内并排设有连通的第一水槽11和第二水槽12,第一水槽11设有进尘口1003且其底部设有卸灰装置,详细而言,自动卸灰装置位于除尘口的底部,其包括气缸 13和卸灰阀(本实施例中气缸13是液压气缸或者伺服气缸),气缸13安装在第一水槽11 的内侧壁上,且其输出端与卸灰阀14连接并并驱动卸灰阀在第一水槽11和第二水槽12的内底部滑动,另,第二水槽12设有排尘口,进气口处设置有用于使含尘烟气旋转的旋风装置,较优的是,旋风装置为一呈螺旋形的挡板,螺旋形的挡板倾斜设置在进气口的上方与进气口104形成30°锐角,烟气从进气口104进入旋风筒1内,在旋风装置5的作用下沿并沿倾斜挡块的方向作下旋流动做离心运动,使得烟气中的灰尘更易分离,旋风筒1的出气口的顶端固定连接有排气管101,排气管101一端从出气口伸出旋风筒外,另一端从出气口延伸入旋风筒内,本实施例中,旋风筒1内设有一烟气净化装置,烟气净化装置固定连接在旋风筒1 内并与排气管101连通,详细而言,烟气净化装置包括旋风翅片3和滤芯,其中,滤芯与出气口103连通,旋风翅片3螺旋设置在滤芯表面,旋风翅片3对烟气中的尘起到阻挡作用,结合滤芯的吸附,提高烟气净化效率,该烟气净化装置固定连接在旋风筒1内并与出气口103 的排气管101连通,旋风筒1底端的出尘口1002与第一水槽11的进尘口1003固定连接并相通,第一水槽11与第二水槽12并列固定连接,且其连接处垂直设有一半开挡块15使得第一水槽11和第二水槽12底部相通,较优的是,本实施例中,旋风除尘器上还设有一引风机102,引风机102固定连接在排气管101的顶部,使得净化后的气体沿排气管101迅速排出。Please refer to Fig. 1, Fig. 1 is the structural representation of the cyclone dust collector in the preferred embodiment of the present utility model, as shown in Fig. 1, the cyclone dust collector provided by the utility model comprises a cyclone tube 1 fixedly installed on the ground by a bracket, Ash collection tank 2, exhaust pipe 101 and cyclone device 5, the top of cyclone 1 is provided with an air outlet 103, the exhaust pipe 101 is installed at the air outlet 103, its top extends out of cyclone 1, and its bottom extends into cyclone 1 Inside, the cyclone device 5 is installed in the cyclone 1 and is located at the air inlet 104, the upper end of the side wall has an air inlet 104, and the bottom has a dust outlet 1002, and the bottom of the cyclone 1 is fixedly connected with a dust collector. Tank 2, wherein, in the ash collecting tank 2, there are connected first water tank 11 and second water tank 12 arranged side by side. The ash device is located at the bottom of the dust removal port, and it includes a cylinder 13 and an ash unloading valve (in this embodiment, the cylinder 13 is a hydraulic cylinder or a servo cylinder). The ash valve 14 is connected and drives the ash unloading valve to slide on the inner bottom of the first water tank 11 and the second water tank 12. In addition, the second water tank 12 is provided with a dust discharge port, and the air inlet is provided with a valve for rotating the dust-laden flue gas. Preferably, the cyclone device is a spiral baffle, and the spiral baffle is obliquely arranged above the air inlet to form an acute angle of 30° with the air inlet 104, and the smoke from the air inlet 104 Entering the cyclone 1, under the action of the cyclone device 5, the downward swirling flow and the centrifugal movement along the direction of the inclined block make the dust in the flue gas easier to separate. The top of the air outlet of the cyclone 1 is fixedly connected with a discharge Air pipe 101, one end of exhaust pipe 101 extends out of the cyclone from the air outlet, and the other end extends into the cyclone from the air outlet. In this embodiment, a smoke purification device is provided in the cyclone 1, and the smoke purification device is fixed. Connected in the cyclone 1 and communicated with the exhaust pipe 101, in detail, the flue gas purification device includes a cyclone fin 3 and a filter element, wherein the filter element communicates with the air outlet 103, and the cyclone fin 3 is spirally arranged on the surface of the filter element, and the cyclone fin The fins 3 block the dust in the flue gas, combined with the adsorption of the filter element, the efficiency of flue gas purification is improved. The flue gas purification device is fixedly connected in the cyclone 1 and communicated with the exhaust pipe 101 of the gas outlet 103, and the cyclone The dust outlet 1002 at the bottom of the tube 1 is fixedly connected and communicated with the dust inlet 1003 of the first water tank 11. The first water tank 11 and the second water tank 12 are fixedly connected side by side, and a half-open stopper 15 is vertically provided at the joint to make the second water tank 11 A water tank 11 communicates with the bottom of the second water tank 12. Preferably, in this embodiment, the cyclone dust collector is also provided with an induced draft fan 102, which is fixedly connected to the top of the exhaust pipe 101, so that the purified gas Discharge quickly along the exhaust pipe 101.
工作时,集灰槽2的第一水槽11和第二水槽12通过进水口1001注入水,启动引风机,含尘烟气以较高流速从进气口104进入旋风筒1内,经过旋风装置的作用下,使得含尘烟气在旋风筒1内旋转运动,旋转气流的绝大部分沿器壁自圆筒体呈螺旋形向下,在离心力的作用下,烟气净化装置上的旋风翅片3对烟气中的尘起到阻挡作用,结合滤芯的吸附,提高烟气净化效率,颗粒较大的粉尘掉落至旋风筒1底部,经旋风筒1底部的出尘口1002落入到集灰槽2的第一水槽11内,第一水槽11内的自动卸灰装置在控制系统的设定下,定时自动推动卸灰阀14在第一水槽11和第二水槽12底部滑动,将第一水槽11底部沉淀的灰推动到第二水槽12内,第二水槽12内的灰尘受到推挤从出尘口105排出,含少量粉尘的烟气经出气口处受到烟气净化装置的过滤成为纯净的烟气,在引风机102作用下纯净的烟气经出气口迅速排出。When working, the first water tank 11 and the second water tank 12 of the ash collection tank 2 are injected with water through the water inlet 1001, and the induced draft fan is started, and the dust-laden smoke enters the cyclone 1 from the air inlet 104 at a relatively high flow rate, and passes through the cyclone device. Under the action of the centrifugal force, the dust-containing flue gas rotates in the cyclone 1, and most of the rotating air flow spirals downward from the cylinder body along the wall of the device. Under the action of centrifugal force, the cyclone fins on the flue gas purification device The sheet 3 acts as a barrier to the dust in the flue gas. Combined with the adsorption of the filter element, the flue gas purification efficiency is improved. The dust with larger particles falls to the bottom of the cyclone 1, and falls into the dust outlet 1002 at the bottom of the cyclone 1. In the first water tank 11 of the ash collecting tank 2, the automatic ash unloading device in the first water tank 11 automatically pushes the ash unloading valve 14 to slide at the bottom of the first water tank 11 and the second water tank 12 under the setting of the control system at regular intervals. The ash deposited at the bottom of the first water tank 11 is pushed into the second water tank 12, and the dust in the second water tank 12 is pushed out from the dust outlet 105, and the flue gas containing a small amount of dust is filtered by the flue gas purification device through the gas outlet. Become pure flue gas, and under the action of induced draft fan 102, the pure flue gas is quickly discharged through the gas outlet.
以上结合说明书附图对本实用新型的优选实施例进行了详细阐述,应该说明的是,本实用新型的保护范围包括但不限于上述实施例;说明书附图中公开的具体结构也只是本实用新型的较佳实施例,所述领域的技术人员还可以在此基础上开发出其他实施例,任何不脱离本实用新型创新理念的简单变形或等同替换,均涵盖于本实用新型,属于本实用新型的保护范围。The preferred embodiments of the present utility model have been described in detail above in conjunction with the accompanying drawings of the description. It should be noted that the protection scope of the present utility model includes but is not limited to the above-mentioned embodiments; For the preferred embodiment, those skilled in the art can also develop other embodiments on this basis. Any simple deformation or equivalent replacement that does not depart from the innovative concept of the utility model is covered by the utility model and belongs to the utility model protected range.
Claims (9)
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| Country | Link |
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| CN (1) | CN207805824U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110600205A (en) * | 2019-09-20 | 2019-12-20 | 无锡锡洲电磁线有限公司 | Ash receiving device for oven mouth of enamelling machine oven |
| CN113082900A (en) * | 2021-02-24 | 2021-07-09 | 付红 | Rotatory dust fall mechanism and raise dust treatment facility for construction |
-
2017
- 2017-12-18 CN CN201721769071.3U patent/CN207805824U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110600205A (en) * | 2019-09-20 | 2019-12-20 | 无锡锡洲电磁线有限公司 | Ash receiving device for oven mouth of enamelling machine oven |
| CN110600205B (en) * | 2019-09-20 | 2024-04-26 | 无锡锡洲电磁线有限公司 | Furnace mouth ash receiving device of enamelling machine baking furnace |
| CN113082900A (en) * | 2021-02-24 | 2021-07-09 | 付红 | Rotatory dust fall mechanism and raise dust treatment facility for construction |
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Legal Events
| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180904 |