CN108116013A - A kind of composite inner decoration fabric and preparation method thereof - Google Patents
A kind of composite inner decoration fabric and preparation method thereof Download PDFInfo
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- CN108116013A CN108116013A CN201711127588.7A CN201711127588A CN108116013A CN 108116013 A CN108116013 A CN 108116013A CN 201711127588 A CN201711127588 A CN 201711127588A CN 108116013 A CN108116013 A CN 108116013A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/34—Layered products comprising a layer of synthetic resin comprising polyamides
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/06—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material
- B32B27/08—Layered products comprising a layer of synthetic resin as the main or only constituent of a layer, which is next to another layer of the same or of a different material of synthetic resin
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/12—Layered products comprising a layer of synthetic resin next to a fibrous or filamentary layer
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B27/00—Layered products comprising a layer of synthetic resin
- B32B27/18—Layered products comprising a layer of synthetic resin characterised by the use of special additives
- B32B27/20—Layered products comprising a layer of synthetic resin characterised by the use of special additives using fillers, pigments, thixotroping agents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
- B32B5/024—Woven fabric
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/07—Addition of substances to the spinning solution or to the melt for making fire- or flame-proof filaments
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F1/00—General methods for the manufacture of artificial filaments or the like
- D01F1/02—Addition of substances to the spinning solution or to the melt
- D01F1/10—Other agents for modifying properties
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B21/00—Successive treatments of textile materials by liquids, gases or vapours
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2262/00—Composition or structural features of fibres which form a fibrous or filamentary layer or are present as additives
- B32B2262/02—Synthetic macromolecular fibres
- B32B2262/0276—Polyester fibres
- B32B2262/0284—Polyethylene terephthalate [PET] or polybutylene terephthalate [PBT]
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/30—Properties of the layers or laminate having particular thermal properties
- B32B2307/306—Resistant to heat
- B32B2307/3065—Flame resistant or retardant, fire resistant or retardant
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/51—Elastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2307/00—Properties of the layers or laminate
- B32B2307/50—Properties of the layers or laminate having particular mechanical properties
- B32B2307/558—Impact strength, toughness
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B2605/00—Vehicles
- B32B2605/08—Cars
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Woven Fabrics (AREA)
Abstract
The invention discloses a kind of composite inner decoration fabric, the main material of the fabric is fine for terylene length, and the fine terylene length is mainly flame-retardant color master batch grain, and inner decoration facing is processed into using group long fibre of terylene of dyeing master batch, the beneficial effects of the invention are as follows:Material of the present invention is polyester filament, polyester filament is prepared by being suitable for the fine flame-retardant color master batch grain of terylene length, it is compared with ordinary polyester long filament, more resistant to fire-retardant, the intensity higher of solarization, and pigment can be directly added in master batch, it is i.e. colored, poststaining is not required, it is more environmentally-friendly, the fabric is directly obtained with weaving, without gluing, is impregnated;It is very environmentally friendly without using glue in preparation process, free from extraneous odour.
Description
Technical field
The invention belongs to inner decoration facing technical fields, and in particular to a kind of composite inner decoration fabric and preparation method thereof.
Background technology
Internal decoration textile of automobile mainly includes:Seat-cover fabric, roof, door decorations, retaining wall, curtain, carpet etc..
Existing automotive interior material is generally terylene and sponge is compound, surface applying fire retardant or impregnation, impregnate it is fire-retardant
Agent, easy aging, service life is short, and production process, using a large amount of adhesives, not environmentally friendly enough, technological process is complicated.
The content of the invention
It is an object of the invention to provide a kind of composite inner decoration fabric and preparation method thereof, to solve in above-mentioned background technology
The problem of proposition.
To achieve the above object, the present invention provides following technical solution:A kind of composite inner decoration fabric is three-decker, from
Fabric bottom, modified film interlayer, surface decoration layer are followed successively by down;The modified film interlayer is polyamide
Or polyamide thermoplastic, connect fabric bottom and surface decoration layer;The surface decoration layer is fabric or non-woven
Fabric;The fabric bottom includes veil layer, bottom silk layer and interlayer, and three layers are all weaved by fire-retardant polyester filament yarn;
Veil layer and bottom silk layer are interwoven using latitude and longitude level, and interlayer is made of the draught line of joint face yarn layer and bottom silk layer.
Preferably, the fire-retardant polyester filament yarn is made of flame-retardant color master batch grain;The flame-retardant color master batch grain is by PET, PBT, fire-retardant
Agent, toner and dispersant composition, and the component of its mass fraction is:PET is 10~40 parts;PBT is 10~30 parts;Fire retardant is
20~60 parts;Toner is 0~30 part;Dispersant is 0~10 part;The PET is bottle grade pet chip or big bright chip;PBT is
Engineering plastics;Fire retardant is phosphoric acid ester micromolecular compound;Toner is inorganic pigment or solvent dye;Dispersant is polarity
Wax.
To realize the preparation method of above-mentioned inner decoration facing, comprise the following steps:
A, raw material is subjected to batch mixing, being granulated by double screw extruder becomes flame-retardant color master batch grain;Mixture is passed through into melt spinning
Obtain fire-retardant polyester filament yarn;
B, weaved using fire-retardant polyester filament yarn, weaving veil layer, bottom silk layer and interlayer, and form overall structure, obtained
Semi-finished product;
C, the semi-finished product for obtaining step B carry out evaporating processing using high-temperature vapor;
D, the obtained semi-finished product of step C are washed;
E, the semi-finished product after step D is washed carry out drying and shaping processing;
F, the inner decoration facing after drying is subjected to bristle processing using brushing machine;
G, the inner decoration facing after bristle is carried out scalding skill processing;
H, sanding processing is carried out to get to fabric bottom using roughing-up machine to scalding the inner decoration facing after skill;
I, modified film interlayer, surface decoration layer are covered successively on fabric bottom, heats thermocompression forming, makes three layers tightly
Close bonding.
Preferably, extruder screw configuration is as follows in the step A:Screw rod 35 screw rods of selection, 44:1 draw ratio, it is main to use
Kneading block in scattered part includes(90/5/32,45/5/22,45/5/32,45/5/32L);Produce temperature control:1 area 200
DEG C, 2 260 DEG C of areas, 3 280 DEG C of areas, 4 280 DEG C of areas, 5 260 DEG C of areas, 6 230 DEG C of areas, 7 230 DEG C of areas, 8 230 DEG C of areas, 9 230 DEG C of areas, 10
230 DEG C of area, 11 260 DEG C of areas;The melting temperature of the melt spinning is 190 DEG C~210 DEG C.
Preferably, veil density is 200~400T, yarn count 200D/96F;Bottom silk density is 200~401T, and yarn count is
100D;Shed opening is 10~15mm, a height of 1.5~8mm of hair.
Preferably, the time is evaporated in step C for 5min~10min.
Preferably, washing temperature is 50 DEG C~70 DEG C in step D, washing time is 3min~6min.
Preferably, drying temperature is 80 DEG C~120 DEG C in step E.
Preferably, it is 60 DEG C~80 DEG C that skill treatment temperature is scalded in step G, the time is 1min~3min.
Preferably, thermocompression forming temperature is 50 DEG C~200 DEG C in step I, the time is 1min~3min.
Compared with prior art, the beneficial effects of the invention are as follows:The present invention is designed using three-decker, and bottom is to weave
The flame-resistant terylene layer arrived starts with from the basic constituent of fabric, improves the ingredient of master batch, with polyester filament made of the master batch,
Spinning efficiency is high, and the indexs such as toughness, elasticity, intensity are above general long filament, and flame-proof environmental protection, and then direct with the polyester filament
Three-layer type fabric is made, is used directly for automotive trim, without adding sponge.The fabric preparation method is simple, directly to knit
It makes to obtain, without gluing, impregnate, environmental-protecting performance is good;The sun-proof good flame resistance of polyester filament of use, intensity are high;It is furthermore, it is possible to straight
It is connected in master batch and adds pigment, i.e., it is colored, poststaining is not required, it is more environmentally-friendly;Interlayer modified film is instead of traditional interior trim
The adhesive used in material, in addition, the preparation method that the present invention uses is easy to operation, it is efficient, automotive trim can be improved
The intensity of fabric further extends its service life.It, can also be in subway, elevator, high ferro etc. due to the good characteristic of this fabric
It is used in closed manned tool.
Specific embodiment
The technical solution in the embodiment of the present invention is clearly and completely described below, it is clear that described embodiment
Only part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, the common skill in this field
Art personnel all other embodiments obtained without making creative work belong to the model that the present invention protects
It encloses.
Embodiment 1
A kind of composite inner decoration fabric is three-decker, is followed successively by fabric bottom, modified film interlayer, table from bottom to top
Face decorative layer;The modified film interlayer is polyamide, connects fabric bottom and surface decoration layer;The incrustation
Layer is corium;The fabric bottom includes veil layer, bottom silk layer and interlayer, three layers all weaved by fire-retardant polyester filament yarn and
Into;Veil layer and bottom silk layer are interwoven using latitude and longitude level, and interlayer is by joint face yarn layer and the draught line structure of bottom silk layer
Into.
The fire-retardant polyester filament yarn is made of flame-retardant color master batch grain;The flame-retardant color master batch grain is by PET, PBT, fire retardant, toner
It is formed with dispersant, and the component of its mass fraction is:PET is 20 parts;PBT is 30 parts;Fire retardant is 35 parts;Toner is 15
Part;Dispersant is 5 parts;The PET is bottle grade pet chip;PBT is engineering plastics;Fire retardant is phosphoric acid ester micromolecular compound;
Toner is inorganic pigment;Dispersant is polar waxes.
To realize the preparation method of above-mentioned inner decoration facing, comprise the following steps:
A, raw material is subjected to batch mixing, being granulated by double screw extruder becomes flame-retardant color master batch grain;Mixture screw rod is selected into 35 spiral shells
Bar, 44:1 draw ratio, being mainly used for the kneading block of scattered part includes(90/5/32,45/5/22,45/5/32,45/5/32L);
Produce temperature control:1 200 DEG C of area, 2 260 DEG C of areas, 3 280 DEG C of areas, 4 280 DEG C of areas, 5 260 DEG C of areas, 6 230 DEG C of areas, 7 230 DEG C of areas, 8
230 DEG C of area, 9 230 DEG C of areas, 10 230 DEG C of areas, 11 260 DEG C of areas;Fire-retardant polyester filament yarn is obtained by melt spinning, melting temperature is
190℃;
B, weaved using fire-retardant polyester filament yarn, weaving veil layer, bottom silk layer and interlayer, and form overall structure, obtained
Semi-finished product;Veil density is 310T, yarn count 200D/96F;Bottom silk density is 311T, yarn count 100D;Shed opening is
11mm, a height of 4.5mm of hair;
C, the semi-finished product for obtaining step B carry out evaporating processing using high-temperature vapor;The time is evaporated for 8min;
D, the obtained semi-finished product of step C are washed;Washing temperature is 60 DEG C, washing time 5min;
E, the semi-finished product after step D is washed carry out drying and shaping processing, and temperature is 120 DEG C;
F, the inner decoration facing after drying is subjected to bristle processing using brushing machine;
G, the inner decoration facing after bristle is carried out scalding skill processing, temperature is 80 DEG C, time 3min;
H, sanding processing is carried out to get to fabric bottom using roughing-up machine to scalding the inner decoration facing after skill;
I, modified film interlayer, surface decoration layer are covered successively on fabric bottom, heats thermocompression forming, makes three layers tightly
Close bonding, thermocompression forming temperature are 90 DEG C.
Embodiment 2
A kind of composite inner decoration fabric is three-decker, is followed successively by fabric bottom, modified film interlayer, table from bottom to top
Face decorative layer;The modified film interlayer is polyamide thermoplastic, connects fabric bottom and surface decoration layer;The table
Face decorative layer is artificial leather;The fabric bottom includes veil layer, bottom silk layer and interlayer, three layers all long by flame-resistant terylene
Silk weaving is made;Veil layer and bottom silk layer are interwoven using latitude and longitude level, and interlayer is by joint face yarn layer and bottom layer
Draught line is formed.
The fire-retardant polyester filament yarn is made of flame-retardant color master batch grain;The flame-retardant color master batch grain is by PET, PBT, fire retardant, toner
It is formed with dispersant, and the component of its mass fraction is:PET is 15 parts;PBT is 25 parts;Fire retardant is 30 parts;Toner is 10
Part;Dispersant is 3 parts;The PET is bottle grade pet chip;PBT is engineering plastics;Fire retardant is phosphoric acid ester micromolecular compound;
Toner is inorganic pigment;Dispersant is polar waxes.
To realize the preparation method of above-mentioned inner decoration facing, comprise the following steps:
A, raw material is subjected to batch mixing, being granulated by double screw extruder becomes flame-retardant color master batch grain;Mixture screw rod is selected into 35 spiral shells
Bar, 44:1 draw ratio, being mainly used for the kneading block of scattered part includes(90/5/32,45/5/22,45/5/32,45/5/32L);
Produce temperature control:1 200 DEG C of area, 2 260 DEG C of areas, 3 280 DEG C of areas, 4 280 DEG C of areas, 5 260 DEG C of areas, 6 230 DEG C of areas, 7 230 DEG C of areas, 8
230 DEG C of area, 9 230 DEG C of areas, 10 230 DEG C of areas, 11 260 DEG C of areas;Fire-retardant polyester filament yarn is obtained by melt spinning, melting temperature is
200℃;
B, weaved using fire-retardant polyester filament yarn, weaving veil layer, bottom silk layer and interlayer, and form overall structure, obtained
Semi-finished product;Veil density is 210T, yarn count 200D/96F;Bottom silk density is 211T, yarn count 100D;Shed opening is
10mm, a height of 2.5mm of hair;
C, the semi-finished product for obtaining step B carry out evaporating processing using high-temperature vapor;The time is evaporated for 5min;
D, the obtained semi-finished product of step C are washed;Washing temperature is 50 DEG C, washing time 4min;
E, the semi-finished product after step D is washed carry out drying and shaping processing, and temperature is 110 DEG C;
F, the inner decoration facing after drying is subjected to bristle processing using brushing machine;
G, the inner decoration facing after bristle is carried out scalding skill processing, temperature is 70 DEG C, time 2min;
H, sanding processing is carried out to get to fabric bottom using roughing-up machine to scalding the inner decoration facing after skill;
I, modified film interlayer, surface decoration layer are covered successively on fabric bottom, heats thermocompression forming, makes three layers tightly
Close bonding, thermocompression forming temperature are 120 DEG C.
It although an embodiment of the present invention has been shown and described, for the ordinary skill in the art, can be with
Understanding without departing from the principles and spirit of the present invention can carry out these embodiments a variety of variations, modification, replace
And modification, the scope of the present invention is defined by the appended.
Claims (10)
1. a kind of composite inner decoration fabric, it is characterised in that:For three-decker, fabric bottom, modification are followed successively by from bottom to top
Membrane middle layer, surface decoration layer;The modified film interlayer is polyamide or polyamide thermoplastic, connects fabric bottom
Layer and surface decoration layer;The surface decoration layer is fabric or non-woven fabric;The fabric bottom includes veil
Layer, bottom silk layer and interlayer, three layers are all weaved by fire-retardant polyester filament yarn;Veil layer and bottom silk layer are handed over using latitude and longitude are horizontal
It knits, interlayer is made of the draught line of joint face yarn layer and bottom silk layer.
2. a kind of composite inner decoration fabric according to claim 1, it is characterised in that:The fire-retardant polyester filament yarn is by fire-retardant color
Master batch is made;The flame-retardant color master batch grain is made of PET, PBT, fire retardant, toner and dispersant, and the component of its mass fraction
For:PET is 10~40 parts;PBT is 10~30 parts;Fire retardant is 20~60 parts;Toner is 0~30 part;Dispersant is 0~10
Part;The PET is bottle grade pet chip or big bright chip;PBT is engineering plastics;Fire retardant is phosphoric acid ester small molecule chemical combination
Object;Toner is inorganic pigment or solvent dye;Dispersant is polar waxes.
3. realizing a kind of composite inner decoration fabric preparation method of composite inner decoration fabric described in claim 1, comprise the following steps:
A, raw material is subjected to batch mixing, being granulated by double screw extruder becomes flame-retardant color master batch grain;Mixture is passed through into melt spinning
Obtain fire-retardant polyester filament yarn;
B, weaved using fire-retardant polyester filament yarn, weaving veil layer, bottom silk layer and interlayer, and form overall structure, obtained
Semi-finished product;
C, the semi-finished product for obtaining step B carry out evaporating processing using high-temperature vapor;
D, the obtained semi-finished product of step C are washed;
E, the semi-finished product after step D is washed carry out drying and shaping processing;
F, the inner decoration facing after drying is subjected to bristle processing using brushing machine;
G, the inner decoration facing after bristle is carried out scalding skill processing;
H, sanding processing is carried out to get to fabric bottom using roughing-up machine to scalding the inner decoration facing after skill;
I, modified film interlayer, surface decoration layer are covered successively on fabric bottom, heats thermocompression forming, makes three layers tightly
Close bonding.
4. a kind of composite inner decoration fabric preparation method according to claim 3, it is characterised in that:It is squeezed out in the step A
Machine screw arrangement is as follows:Screw rod 35 screw rods of selection, 44:1 draw ratio, being mainly used for the kneading block of scattered part includes(90/5/
32,45/5/22,45/5/32,45/5/32L);Produce temperature control:1 200 DEG C of area, 2 260 DEG C of areas, 3 280 DEG C of areas, 4 areas 280
DEG C, 5 260 DEG C of areas, 6 230 DEG C of areas, 7 230 DEG C of areas, 8 230 DEG C of areas, 9 230 DEG C of areas, 10 230 DEG C of areas, 11 260 DEG C of areas;The melting
The melting temperature of spinning is 190 DEG C~210 DEG C.
5. a kind of composite inner decoration fabric preparation method according to claim 3, it is characterised in that:Veil density for 200~
400T, yarn count 200D/96F;Bottom silk density is 200~401T, yarn count 100D;Shed opening is 10~15mm, and hair is a height of
1.5~8mm.
6. a kind of composite inner decoration fabric preparation method according to claim 3, it is characterised in that:The time is evaporated in step C
For 5min~10min.
7. a kind of composite inner decoration fabric preparation method according to claim 3, it is characterised in that:Washing temperature in step D
For 50 DEG C~70 DEG C, washing time is 3min~6min.
8. a kind of composite inner decoration fabric preparation method according to claim 3, it is characterised in that:Drying temperature in step E
For 80 DEG C~120 DEG C.
9. a kind of composite inner decoration fabric preparation method according to claim 3, it is characterised in that:Skill processing is scalded in step G
Temperature is 60 DEG C~80 DEG C, and the time is 1min~3min.
10. a kind of composite inner decoration fabric preparation method according to claim 3, it is characterised in that:Thermocompression forming in step I
Temperature is 50 DEG C~200 DEG C, and the time is 1min~3min.
Priority Applications (1)
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CN201711127588.7A CN108116013A (en) | 2017-11-15 | 2017-11-15 | A kind of composite inner decoration fabric and preparation method thereof |
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CN201711127588.7A CN108116013A (en) | 2017-11-15 | 2017-11-15 | A kind of composite inner decoration fabric and preparation method thereof |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108099284A (en) * | 2017-12-31 | 2018-06-01 | 常州富桐纤维新材料有限公司 | Composite inner decoration fabric and preparation method thereof |
CN109706606A (en) * | 2019-02-22 | 2019-05-03 | 钱俊瑜 | A kind of multifunctional protection knitting fabric |
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CN201484319U (en) * | 2009-06-15 | 2010-05-26 | 湖南长丰汽车内装饰有限公司 | Automobile roof inner decorative plate |
CN105331060A (en) * | 2015-12-03 | 2016-02-17 | 苏州宝力塑胶材料有限公司 | FDY fiber masterbatches for anti-penetrating light and thin fabric production |
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CN1167167A (en) * | 1997-06-05 | 1997-12-10 | 青岛大学 | Method for manufacturing flame-retardant polyester and flame-retardant colored polyester fiber |
CN1369584A (en) * | 2002-02-05 | 2002-09-18 | 周黎辉 | Woven fabric and its production method |
CN200960756Y (en) * | 2006-09-25 | 2007-10-17 | 刘畅 | Automobile inner decoration composite plus material |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108099284A (en) * | 2017-12-31 | 2018-06-01 | 常州富桐纤维新材料有限公司 | Composite inner decoration fabric and preparation method thereof |
CN109706606A (en) * | 2019-02-22 | 2019-05-03 | 钱俊瑜 | A kind of multifunctional protection knitting fabric |
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