CN108099296A - 一种复合真丝面料的制备方法 - Google Patents
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Abstract
本发明提供一种复合真丝面料的制备方法，其是以纳米银纤维为经纱、冰爽纤维为纬纱，纬密度为8‑15根/cm，经密度为25～40根/cm；所述的冰爽纤维是75D涤纶长丝和75D粘胶长丝的纤维，纺织成防辐射布底面布料，厚度为0.35‑0.40mm；在获得的底面布料上镀镍层，镍层的厚度为0.08‑0.15mm；将镀层后的防辐射布底面布料，以纬编平针的方式与抗紫外功能的真丝布料连接在一起，获得防紫外线的复合纺织面料。本发明方法在传统方法基础上，优化了原料的选配，严格控制生产条件，其所制备的复合真丝面料防辐射效果更好，真丝面料贴身穿起来更加透气舒适，具有可洗性，具有广泛的应用前景。
Description
技术领域
本发明属于新型纺织材料技术领域，具体涉及一种复合真丝面料的制备方法。
背景技术
经过多年的发展，防辐射面料技术已发展得较为成熟，而且在组织工程领域有着越来越广泛的应用，报道较多。防辐射服的防辐射效果是根据防辐射服的材质来讲的。目前，防辐射服的材质分为3类：镀膜型、金属纤维以及银纤维。防辐射服是一种功能性服饰，一般孕妇在怀孕期穿戴较多，防辐射服与普通的衣物不同，内部含有金属纤维。而防辐射服原理就是利用防辐射服内部的金属纤维和混纺织物构成环路产生感生电流，感生电流会形成反向电磁场，反向电磁场会日常生活中各种电器释放的电磁辐射起到有效的屏蔽作用。目前我国对此相关的纺织材料建立了GB/T 23463-2009《防护服装微波辐射防护服》的检测标准，检测屏蔽性能、面料舒适度等，合格厂家的防辐射服，在出品之前都要经过相应的测试系统检测。但是，由于厂家众多，产品性能存在良莠不齐的状况，很多产品并无宣称的作用，打着防辐射的旗号，实则对生活中较为复杂的电磁辐射没有良好的屏蔽性能。
此外，众所周知，过量的紫外线引起光化学反应，可使人体机能发生一系列变化，尤其是对人体的皮肤、眼睛以及免疫系统等造成危害。甚至会引起皮肤癌。近年来，随着对紫外线防范的认识加深，我国已开始发布紫外线指数预报，以提醒公众采取相应的防护措施。日前，世界卫生组织的专家们呼吁从事户外活动的人们要避免长时间在日光下曝晒，到海滨和山区度假的尤其要注意保护皮肤。紫外线对人体的皮肤和眼睛的影响最为明显。减少照射到人体皮肤的紫外线数量，是减少皮肤癌的重要途径。因此，具有抗紫外线功能纺织品的研制具有十分重要的意义。通过穿着防辐射服饰是户外预防紫外照射的良好手段。
发明内容
为解决上述技术问题，本发明设计一种复合真丝面料，其结合了防御紫外线、轻薄、柔软和能够有效防辐射的特点，尤其适合在较热的天气下使用，适合广泛用于任何生活中较为复杂的电磁辐射，本发明工艺简单，可在染整设备上处理，提高生产效率；本发明所采用的技术方案包括如下步骤：
(1)以纳米银纤维为经纱、冰爽纤维为纬纱，纬密度为8-15根/cm，经密度为25～40根/cm，纺织成防辐射布底面布料，厚度为0.35-0.40mm；
(2)在步骤(1)获得的底面布料上镀镍层，镍层的厚度为0.08-0.15mm；
(3)将镀层后的防辐射布底面布料，以纬编平针的方式与抗紫外功能的真丝布料连接在一起，获得防紫外线的复合纺织面料。
进一步的，所述的冰爽纤维是75D涤纶长丝和75D粘胶长丝的纤维；
进一步的，步骤(3)所述的抗紫外功能的真丝布料的制备方法如下：将真丝织物放入整理液中进行处理；处理时控制pH值为4～6，温度为60～80℃，整理后将真丝织物洗净、烘干，得到具有抗紫外功能的真丝织物。
进一步的，步骤(3)所述防紫外整理液由含6～10g/L的防紫外线整理剂HTUV100和2～5g/L增稠剂PTF组成。
进一步的，步骤(3)所述的将真丝织物放入整理液中进行处理的步骤包括：在60～80℃，将织物在整理液B中按照1∶40～60的浴比，浸渍40～60分钟，浸渍液压力1kg/cm2～2.5kg/cm2，二浸二轧，带液率70～80％。
进一步的，步骤(2)所述的镀镍层方法是采用真空深层离子锚定技术实现。
进一步的，步骤(3)所述的将镀层后的防辐射布底面布料，以纬编平针的方式与抗紫外功能的真丝布料连接在一起所采用的是真丝线。
有益效果：
1)本发明方法在传统方法基础上，优化了原料的选配，严格控制生产条件，其所制备的复合真丝面料防辐射效果更好，真丝面料贴身穿起来更加透气舒适，具有可洗性。
2)本发明是一种可靠、通用性强、操作方便、适于扩大生产的新材料技术。
3)本发明所述复合真丝面料可广泛用于日常防辐射服饰，夏季防辐射服饰或者孕妇防辐射服饰等。
4)本发明所述复合真丝面料可直接与皮肤接触，安全性好，不会有致癌、致畸作用或引起过敏反应；
5)市场前景十分广阔，成本低廉，易于扩大生产，还可用于服装面料、家纺等领域。
具体实施方式
下面的实施例将对本发明予以进一步的说明，借以阐述本产品的制造方法及应用效果，但并不因此而限制本发明。
本发明实施例中所使用的试剂，如无特殊说明，均可由商业途径获得，或者常规的实验方法制备获得。
实施例1
(1)以纳米银纤维为经纱、冰爽纤维为纬纱，纬密度为15根/cm，经密度为30根/cm；所述的冰爽纤维是75D涤纶长丝和75D粘胶长丝的纤维；
(2)在步骤(1)获得的底面布料上镀镍层，镍层的厚度为0.12-0.15mm；所述的镀镍层方法是采用真空深层离子锚定技术实现。
(3)将镀层后的防辐射布底面布料，采用真丝线，以纬编平针的方式与抗紫外功能的真丝布料连接在一起，获得防紫外线的复合纺织面料。其中，所述的抗紫外功能的真丝布料的制备方法如下：
配制防紫外整理液：由含2g/L的防紫外线整理剂HTUV100和2g/L增稠剂PTF组成。
将真丝织物放入整理液中进行处理；在将织物在整理液中按照1∶40～60的浴比，浸渍40～60分钟，二浸二轧，带液率70～80％；处理时控制pH值为4～6，温度为60～80℃；整理后将真丝织物洗净、烘干，得到具有抗紫外功能的真丝织物。
分别对整理后的织物洗涤1次、5次、10次、15次、20次后的防紫外线效果进行测试。
经测试，该真丝织物的UPF值分别为67、65、58、52、43。
实施例2
(1)以纳米银纤维为经纱、冰爽纤维为纬纱，纬密度为8-15根/cm，经密度为25～40根/cm；所述的冰爽纤维是75D涤纶长丝和75D粘胶长丝的纤维；
(2)在步骤(1)获得的底面布料上镀镍层，镍层的厚度为0.08-0.15mm；所述的镀镍层方法是采用真空深层离子锚定技术实现。
(3)将镀层后的防辐射布底面布料，采用真丝线，以纬编平针的方式与抗紫外功能的真丝布料连接在一起，获得防紫外线的复合纺织面料。其中，所述的抗紫外功能的真丝布料的制备方法如下：
配制防紫外整理液：由含3g/L的防紫外线整理剂HTUV100和3g/L增稠剂PTF组成。
将真丝织物放入整理液中进行处理；在将织物在整理液中按照1∶50的浴比，浸渍50分钟，二浸二轧，带液率75％；处理时控制pH值为6，温度为80℃；整理后将真丝织物洗净、烘干，得到具有抗紫外功能的真丝织物。
分别对整理后的织物洗涤1次、5次、10次、15次、20次后的防紫外线效果进行测试。
经测试，该真丝织物的UPF值分别为68、63、58、53、47。
实施例3
(1)以纳米银纤维为经纱、冰爽纤维为纬纱，纬密度为10根/cm，经密度为40根/cm；所述的冰爽纤维是75D涤纶长丝和75D粘胶长丝的纤维；
(2)在步骤(1)获得的底面布料上镀镍层，镍层的厚度为0.10-0.15mm；所述的镀镍层方法是采用真空深层离子锚定技术实现。
(3)将镀层后的防辐射布底面布料，采用真丝线，以纬编平针的方式与抗紫外功能的真丝布料连接在一起，获得防紫外线的复合纺织面料。其中，所述的抗紫外功能的真丝布料的制备方法如下：
配制防紫外整理液：由含2.5g/L的防紫外线整理剂HTUV100和2g/L增稠剂PTF组成。
将真丝织物放入整理液中进行处理；在将织物在整理液中按照1∶40的浴比，浸渍40分钟，二浸二轧，带液率70％；处理时控制pH值为4，温度为60℃；整理后将真丝织物洗净、烘干，得到具有抗紫外功能的真丝织物。
分别对整理后的织物洗涤1次、5次、10次、15次、20次后的防紫外线效果进行测试。
经测试，该真丝织物的UPF值分别为64、60、57、50、47。
实施例4
(1)以纳米银纤维为经纱、冰爽纤维为纬纱，纬密度为15根/cm，经密度为25根/cm；所述的冰爽纤维是75D涤纶长丝和75D粘胶长丝的纤维；
(2)在步骤(1)获得的底面布料上镀镍层，镍层的厚度为0.08-0.12mm；所述的镀镍层方法是采用真空深层离子锚定技术实现。
(3)将镀层后的防辐射布底面布料，采用真丝线，以纬编平针的方式与抗紫外功能的真丝布料连接在一起，获得防紫外线的复合纺织面料。其中，所述的抗紫外功能的真丝布料的制备方法如下：
配制防紫外整理液：由含3g/L的防紫外线整理剂HTUV100和3g/L增稠剂PTF组成。
将真丝织物放入整理液中进行处理；在将织物在整理液中按照1∶60的浴比，浸渍60分钟，二浸二轧，带液率70％；处理时控制pH值为5，温度为80℃；整理后将真丝织物洗净、烘干，得到具有抗紫外功能的真丝织物。
分别对整理后的织物洗涤1次、5次、10次、15次、20次后的防紫外线效果进行测试。
经测试，该真丝织物的UPF值分别为70、65、61、55、50。
Claims (7)
1.一种复合真丝面料的制备方法，其特征在于：包括如下步骤：
(1)以纳米银纤维为经纱、冰爽纤维为纬纱，纬密度为8-15根/cm，经密度为25～40根/cm，所述底面布料的经密度为25～40根/cm，纺织成防辐射布底面布料，厚度为0.35-0.40mm；
(2)在步骤(1)获得的底面布料上镀镍层，镍层的厚度为0.08-0.15mm；
(3)将镀层后的防辐射布底面布料，以纬编平针的方式与抗紫外功能的真丝布料连接在一起，获得防紫外线的复合纺织面料。
2.根据权利要求1所述的复合真丝面料的制备方法，其特征在于：步骤(3)所述的抗紫外功能的真丝布料的制备方法如下：将真丝织物放入整理液中进行处理；处理时控制pH值为4～6，浸渍液压力1kg/cm2～2.5kg/cm2，整理后将真丝织物洗净、烘干，得到具有抗紫外功能的真丝织物。
3.根据权利要求1所述的复合真丝面料的制备方法，其特征在于：步骤(3)所述防紫外整理液由含6～10g/L的防紫外线整理剂HTUV100和2～5g/L增稠剂PTF组成。
4.根据权利要求1所述的复合真丝面料的制备方法，其特征在于：步骤(3)所述的将真丝织物放入整理液中进行处理的步骤包括：在60～80℃，将织物在整理液中按照1∶40～60的浴比，浸渍40～60分钟，二浸二轧，带液率70～80％。
5.根据权利要求1所述的复合真丝面料的制备方法，其特征在于：步骤(2)所述的镀镍层方法是采用真空深层离子锚定技术实现。
6.根据权利要求1所述的复合真丝面料的制备方法，其特征在于：步骤(3)所述的将镀层后的防辐射布底面布料，以纬编平针的方式与抗紫外功能的真丝布料连接在一起所采用的是真丝线。
7.根据权利要求1所述的复合真丝面料的制备方法，其特征在于：所述的冰爽纤维是75D涤纶长丝和75D粘胶长丝的纤维。
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