CN108085899A - A kind of continous way open width dyeing and printing process of acrylic fiber and the blended inflaming retarding fabric of cotton fiber - Google Patents
A kind of continous way open width dyeing and printing process of acrylic fiber and the blended inflaming retarding fabric of cotton fiber Download PDFInfo
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- CN108085899A CN108085899A CN201810095197.XA CN201810095197A CN108085899A CN 108085899 A CN108085899 A CN 108085899A CN 201810095197 A CN201810095197 A CN 201810095197A CN 108085899 A CN108085899 A CN 108085899A
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- 239000004744 fabric Substances 0.000 title claims abstract description 104
- 238000004043 dyeing Methods 0.000 title claims abstract description 59
- 238000000034 method Methods 0.000 title claims abstract description 43
- 229920000742 Cotton Polymers 0.000 title claims abstract description 38
- 238000007639 printing Methods 0.000 title claims abstract description 20
- 229920002972 Acrylic fiber Polymers 0.000 title claims abstract description 19
- 230000000979 retarding effect Effects 0.000 title claims abstract description 11
- 150000002825 nitriles Chemical class 0.000 claims abstract description 24
- 238000002203 pretreatment Methods 0.000 claims abstract description 13
- 230000000694 effects Effects 0.000 claims abstract description 9
- 238000007689 inspection Methods 0.000 claims abstract description 9
- 238000004519 manufacturing process Methods 0.000 claims abstract description 9
- 239000003063 flame retardant Substances 0.000 claims abstract description 7
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 claims abstract description 6
- 238000004513 sizing Methods 0.000 claims abstract description 6
- 238000012545 processing Methods 0.000 claims abstract description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 69
- 238000005406 washing Methods 0.000 claims description 41
- 239000000975 dye Substances 0.000 claims description 34
- 238000001035 drying Methods 0.000 claims description 29
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 claims description 27
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 claims description 20
- 239000003795 chemical substances by application Substances 0.000 claims description 18
- 239000012530 fluid Substances 0.000 claims description 16
- 238000010792 warming Methods 0.000 claims description 11
- 230000037303 wrinkles Effects 0.000 claims description 11
- 239000000344 soap Substances 0.000 claims description 10
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 claims description 9
- 235000011121 sodium hydroxide Nutrition 0.000 claims description 9
- 229920006231 aramid fiber Polymers 0.000 claims description 8
- 238000009990 desizing Methods 0.000 claims description 8
- 238000012360 testing method Methods 0.000 claims description 8
- 239000000203 mixture Substances 0.000 claims description 7
- 239000002270 dispersing agent Substances 0.000 claims description 6
- 235000019353 potassium silicate Nutrition 0.000 claims description 6
- 238000007670 refining Methods 0.000 claims description 6
- 229920002545 silicone oil Polymers 0.000 claims description 6
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 6
- 239000000126 substance Substances 0.000 claims description 6
- 235000011194 food seasoning agent Nutrition 0.000 claims description 5
- 238000002347 injection Methods 0.000 claims description 5
- 239000007924 injection Substances 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 5
- 238000004321 preservation Methods 0.000 claims description 5
- 238000010025 steaming Methods 0.000 claims description 5
- 238000009941 weaving Methods 0.000 claims description 5
- 238000010438 heat treatment Methods 0.000 claims description 4
- 239000004677 Nylon Substances 0.000 claims description 2
- 241000233855 Orchidaceae Species 0.000 claims description 2
- 239000000835 fiber Substances 0.000 claims description 2
- 150000002500 ions Chemical class 0.000 claims description 2
- 238000002386 leaching Methods 0.000 claims description 2
- 229920001778 nylon Polymers 0.000 claims description 2
- 239000002985 plastic film Substances 0.000 claims description 2
- 229920006255 plastic film Polymers 0.000 claims description 2
- 239000000985 reactive dye Substances 0.000 claims description 2
- 238000009965 tatting Methods 0.000 claims description 2
- 229920001897 terpolymer Polymers 0.000 claims description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 claims 1
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 claims 1
- 229910001882 dioxygen Inorganic materials 0.000 claims 1
- 239000001632 sodium acetate Substances 0.000 claims 1
- 235000017281 sodium acetate Nutrition 0.000 claims 1
- 241001584775 Tunga penetrans Species 0.000 abstract 1
- 238000002845 discoloration Methods 0.000 description 9
- 210000004243 sweat Anatomy 0.000 description 6
- 238000002360 preparation method Methods 0.000 description 5
- 239000002253 acid Substances 0.000 description 3
- 238000001816 cooling Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000000314 lubricant Substances 0.000 description 3
- 238000012216 screening Methods 0.000 description 3
- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 description 3
- 230000002349 favourable effect Effects 0.000 description 2
- 239000004278 EU approved seasoning Substances 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 230000000996 additive effect Effects 0.000 description 1
- 239000012752 auxiliary agent Substances 0.000 description 1
- 210000000988 bone and bone Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C21/00—Shrinking by compressing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C3/00—Stretching, tentering or spreading textile fabrics; Producing elasticity in textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C9/00—Singeing
- D06C9/02—Singeing by flame
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/653—Nitrogen-free carboxylic acids or their salts
- D06P1/6533—Aliphatic, araliphatic or cycloaliphatic
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/82—Textiles which contain different kinds of fibres
- D06P3/8204—Textiles which contain different kinds of fibres fibres of different chemical nature
- D06P3/8266—Textiles which contain different kinds of fibres fibres of different chemical nature mixtures of fibres containing hydroxyl and nitrile groups
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Coloring (AREA)
Abstract
The present invention is a kind of dyeing and printing process, the continous way open width dyeing and printing process of more particularly to a kind of acrylic fiber and the blended inflaming retarding fabric of cotton fiber.It carries out according to the following steps：Choose sample cloth pre-treatment dyeing by jigger tentering long vehicle dyeing sizing plus soft preshrunk product inspection.Dye stability and color fastness are improved for the continous way long vehicle dyeing and printing process of nitrile cotton fire retardant, cloth cover is bright and clean, there is very feeling when taking of working.Effects of energy saving and emission reduction is apparent, and reduction cylinder is poor, and the handle resilience of fabric, hang down property, flexibility are all special after production and processing, firmly get liking for tooling fabric guest, can meet guest's demand in every quality in index etc. and not influence the flame retardant property of fabric.
Description
Technical field
The present invention is a kind of dyeing and printing process, the continous way of more particularly to a kind of acrylic fiber and the blended inflaming retarding fabric of cotton fiber
Open width dyeing and printing process.
Background technology
All it is preceding processing and dyeing in machine cylinder before nitrile cotton fabric, the feel of such cloth is too soft and does not have body bone, for
It is unsuitable for tooling fabric.Because cloth cover is repeatedly run in cylinder, so that cloth cover villus is more, cloth cover is not bright and clean enough；
Cylinder difference is bigger than normal.
The content of the invention
The present invention mainly solves the deficiencies in the prior art, and color fastness can be improved by providing one kind, improve production
Efficiency, it is energy saving, while this technique is more advantageous to the stability of washing shrinkage, fundamentally solve the problems, such as feel and fastness
A kind of continous way open width dyeing and printing process of acrylic fiber and the blended inflaming retarding fabric of cotton fiber.
The above-mentioned technical problem of the present invention is mainly what is be addressed by following technical proposals：
The continous way open width dyeing and printing process of a kind of acrylic fiber and the blended inflaming retarding fabric of cotton fiber, carries out according to the following steps：
(1) sample cloth is chosen：
Nitrile cotton fabric (acrylic fiber and cotton fiber are blended) fabric is chosen, in data input ERP system, into openpore
Warehouse；
It is required that：Color is arbitrarily dark blue, and washing shrinkage is 2% broadwise 2% of warp-wise, and feel will be slided very, it is impossible to too soft and too hard；Cloth
Face is bright and clean；Tearing force cannot be below 10 Ns；
Nitrile cotton fabric be by composition for 55% cotton 45% of acrylic fibers blended weaving yarns into 3/1 twill tatting product；
(2) singe：To ensure that cloth cover is bright and clean, the burner that a positive and a negative is carried out on first burner gassing frame is singed；
(3) cold dome washing process：
The component for the treatment fluid that pre-treatment is matched somebody with somebody is as follows：
3~5g/L of caustic soda, 20~25g/L of waterglass, hydrogen peroxide (concentration 35%) 40~45g/L, refining agent 10~
12g/L, 4.5~5.5g/L of dispersant；
It is rolled on cold dome machine by leaching two more than room temperature and (rolls the treatment fluid that pre-treatment is prepared), 50~60 ms/min of speed, base
After cloth pads treatment fluid, clot, outer layer bag plastic film banks up 18~26 with 20~25 ms/min of constant revolution at normal temperatures
Hour；Then continous way open width washing machine washing is carried out, reaches the capillary effect and whiteness that can be subsequently dyed, while desizing rate can
Reach 5~6 grades；
Then continous way open width washing machine is washed, and technique is as follows：
Fabric after cold dome is to carry out under conditions of 90 degree or more in temperature directly into after steaming box decatize 2~3 minutes
Washing, water tank all countercurrently, countercurrently refer to the direction of advance of current and cloth on the contrary, the two contacts；Then dried by drying cylinder
Dry-cure；Water tank washing is carried out in the case where temperature is 90 degree of conditions above, finally carries out drying cylinder drying；
(4), dye gigging engine dyeing acrylic fiber：
The dye liquor side of helping：X-BRL dark blue 3.5%；X-BL red 0.2%；X-BL Huangs 0.5%；Acetic acid 1g/L；Acetic acid
Sodium 1g/L；
Technique productions condition：First semi-products enter cylinder, add in the 3/5 of water, and semi-products in water walk 2 and (refer to and be not added with helping by sky
It dallies in the case of agent)；Add water to the volume of requirement, then heat up when walking, be warming up to 60 degree and be initially added into dye liquor, adjust
pH 4.5；It is heated up and is operated with 1.5 degree/speed per minute, isothermal holding is carried out after being warming up to 98 degree；In operation process
Need the variation of test pH value；
Cooled down again with 1 degree/min of speed after heat preservation operating 8, carry out drain；
First injection water is warmed to 90 degree, cleans two with hot water, carries out drain；
Water filling is warmed to 98 degree again, and alkaline soaping agent 3g/L is added to soap two, carries out drain；
Water is added to be warmed to 70 degree, hot water cleans up, and carries out drain；
Carry out out cylinder；
It is dried after going out cylinder with dryer：With 40~60 ms/min of speed, cross water and roll, then dried through drying cylinder；
(5) tentering：
Under conditions of temperature is 160 degree, 40~70 ms/min of speed, door width moves 149cm to；
(6) continous way long vehicle dyes
Before the dyeing of continous way long vehicle, a hot water wash is first carried out；
Dyeing recipe：The dark blue 50g/L of VB；The red 5.3g/L of F3B；RSN orchids 5g/L；
Dyeing order：Room temperature pad dye liquor → fire row dry → two casees transverse guide roller formula hot-air seasonings (temperature is 80 degree) →
Be warming up to 110 degree → pad chemical liquids → decatize (temperature be 102 degree, the time is 1 minute) → hot water wash (temperature is 80 degree) →
Hydrogen peroxide 1g/L → soaping agent 2g/L soaps → and hot water wash (temperature is 60 degree) → washing → drying cylinder dries；
Dyeing requirement：40~60 ms/min of speed contaminates back door width 140cm；
(6) soft sizing is added：
To ensure washing shrinkage and not influencing the flame retardant property of fabric, ensureing tearing force intensity and not influencing the anti-flammability of fabric；
Process conditions：Silicone oil 10--20g/L；Temperature：160~180 degree；50~70 ms/min of speed；Door width is moved to
149cm；
(7) preshrunk：
Preshrunk, preshrinking machine technological parameter are carried out with American Standard preshrinking machine：2 kilograms of pressure；Preshrunk speed is 15~25 ms/min；
Door width 148cm；
(8) product inspection：
Cloth cover reaches guest, no wrinkle strip；
It is required that every physical index meet guest；
On the premise of guest washing shrinkage is ensured, preshrunk wrinkle is not generated；
Cloth cover does not have color stain, and greasy dirt is dirty；
By to fabric is external and the inspection of inherent quality index so that can reach stainability, and can reach guest's height
Standard washing shrinkage and cloth cover requirement；Obtain well-pressed feel simultaneously.
Preferably, the nitrile cotton face fabric described in step (1) is nitrile cotton aramid fiber, nitrile cotton aramid fiber nylon, nitrile cotton aramid fiber conductive filament
In one or more fibers composition fabric.
Preferably, dyestuff described in step (3) is the dye of positive ion, the dyestuff described in step (5) for reactive dye or
Reducing dye.
Preferably, the silicone oil described in step (6) is to belong to a kind of silicone oil of terpolymers.
By to fabric is external and the inspection of inherent quality index, using this technique and color additive, being now summarized as follows：It is logical
The company of mistake control oneself preparation chemicals auxiliary agent be used for pre-treatment so that can reach stainability, but can reach guest's high standard contracting
Water rate and cloth cover requirement；Obtain well-pressed feel simultaneously.
Controllability and high repeatability due to dyeing course technique so that dyefastness is far above the color jail of conventional cylinder dye
Degree, dyeing is discolored small, firmly gets guest's favorable comment.
Laboratory sampling is high with big stapler machine degree.
Long vehicle dyeing improves production efficiency, improves fabric quality.
A kind of continous way open width dyeing and printing process skill of nitrile cotton inflaming retarding fabric of the present invention, it is controllable due to dyeing course technique
Property and high repeatability so that dyefastness is far above the color fastness of conventional cylinder dye, and dyeing is discolored small, firmly gets guest's favorable comment, chemically examines
Room sample is high with big stapler machine degree, and long vehicle dyeing improves production efficiency, improves fabric quality.
Specific embodiment
Below by embodiment, the technical solutions of the present invention will be further described.
Embodiment 1：
(1) sample cloth is chosen：
A nitrile cotton fabric fabric is chosen, 67 inches of fabric door contaminates navy；
Nitrile cotton fabric be by composition for 50% cotton 50% of nitrile blended weaving yarns into 1/1 plain weave product.
Specification：24X24/100X69 quantity：144 meters of door width：67 inches (1 inches=2.54cm)；
It is required that：Washing shrinkage American Standard：T 2%, W 2%
Tearing force；10 Ns of T or more；
Waterproof：Wash first 4 grades；
(2) pre-treatment：
To ensure that cloth cover is bright and clean, first Germany's OSTHOFF-SENgE burners gassing frame carries out singing for a positive and a negative；Speed
75M/MIN, gas discharge yl 12；Cloth cover of singing does not have long fine hair, totally；Next procedure can be entered.
The preparation component for the treatment fluid that pre-treatment is matched somebody with somebody is as follows：Caustic soda 3g/L, waterglass 20g/L, hydrogen peroxide (35%) 45g/
L, refining agent 10g/L, dispersant 5g/L；
Property long vehicle technique is washed again after when cold dome 24 is small in treatment fluid, reach the capillary effect that can subsequently be dyed and
Whiteness, while desizing rate can reach 5-6 grades.
After fabric rolls treatment fluid, clot room temperature bank up 24 it is small when；23 ms/min of constant revolutions.
Then continous way open width washing machine is washed, and technique is as follows：Directly into steaming box decatize 2 minutes, then 90 degree of items of temperature
The lower 9 water tank casees washing of part, last three row totally 36 drying cylinder drying.
Wash back door width 143cm, 68 degree of capillary effect 3.2cm/MIN, CIE whiteness, 6 grades of desizing rate；
(3) dye gigging engine dyeing acrylic fiber：
Technique productions condition：
First semi-products enter cylinder, add in the 5/3 of water, then sky walks 2；
Add water to wanting cube, then heat up when walking, be warming up to 60 degree and be initially added into dye liquor, adjust pH 4.5；
It with 1.5 degree/heating per minute and operates, is kept the temperature after being warming up to 98 degree.It needs to test pH value in operation process
Variation；
Again with 1 degree/min of cooling, drain after heat preservation operating 8；
First injection water is warmed to 90 degree, and two are cleaned with hot water；Drain；
Water filling is warmed to 98 degree again, alkaline soaping agent 3g/L is added to soap two, drain；
Water is added to be warmed to 70 degree, hot water cleans up；Drain；
Carry out out cylinder；
Drying machine drying is used after going out cylinder：40 ms/min of speed is crossed water and is rolled, then through three rows totally 36 drying cylinder drying；
(4) tentering：
Under the conditions of 160 degree, 50 ms/min of speed, door width moves 149cm to；
(5) continous way long vehicle dyes：
Before the dyeing of continous way long vehicle, a hot water wash is first carried out；The loose colour of fabric surface can be removed, after being conducive to finished product
The soaping fastness of fabric and perspiration fastness are promoted.
Dyeing recipe：VB NAVY 45g/L；
F3B RED 5.3g/L；
RSN BLUE 5g/L；(not appearing in claims)
Dyeing order：Room temperature pads dye liquor -- fire row baking -- two casees 80 degree, 110 degree of transverse guide roller formula hot-air seasoning --
Pad chemical liquids (NaOH 50g/L, sodium hydrosulfite 50g/L) -- 102 degree of decatize X 1 minute -- 80 degree of hot water wash -- room temperature hydrogen peroxide
1g/L-- soaping agents 2g/L soaps, and -- 60 degree of hot water wash -- washing -- drying cylinder is dried；
Dyeing requirement：50 ms/min of speed；Contaminate back door width 140cm；
(6) soft sizing is added：
Using the 9 babinet forming machines of PXWT-9TP-2000 of Jiangsu Hongqi printing and dyeing Mechanical Co., Ltd, to ensure washing shrinkage
And the flame retardant property of fabric is not influenced, we have used a waterproofing agent (consistent lubricant) that can reach tearing for guest by screening
Power intensity does not influence the anti-flammability of fabric again.
Process conditions：It is formulated 529HF 35g/L, HAC 3g/L
50 ms/min of door width of 180 degree speed move 150cm to
(7) preshrunk：
The MH321-180R preshrinking machines produced using Shanghai Printing ＆ Dyeing Machinery Factory are run under following process conditions：2 kilograms of pressures
Power；25 ms/min of preshrunk speed；Door width 148cm；
(8) product inspection：
Cloth cover reaches guest, no wrinkle strip；
It is required that every physical index meet guest；
On the premise of guest washing shrinkage is ensured, preshrunk wrinkle is not generated；
Cloth cover does not have color stain, and greasy dirt is dirty.
Laboratory's test data is as follows：
60 degree soaked：It is qualified
PH value：6.6
Before washing：
504 Ns of 638 Niu Weixiang of strength warp-wise；
Tearing force：10.76 Ns of 11.88 Niu Weixiang of warp-wise；
After 5 times American Standard is washed：
516 Ns of 663 Niu Weixiang of strength warp-wise；
Tearing force：11.98 Ns of 11.8 Niu Weixiang of warp-wise；
After 5 times American Standard is washed：
2% broadwise 0.7% of washing shrinkage warp-wise；
Waterproof：First 4 grades wash 5 times after 3 grades (AATCC SPRAYTESTINg METHOD)；
Soaping fastness：4 grades of discoloration；
It is stained with 4-5 grades in vain；
Perspiration fastness：4 grades of sweat acid discoloration；
It is stained with 4-5 grades in vain；
4 grades of sweat stain discoloration；
It is stained with 4-5 grades in vain.
Embodiment 2：
(1) sample cloth is chosen：
Nitrile cotton fabric fabric, 67 inches of fabric door are chosen, dye hides black；
Nitrile cotton fabric be by composition for 49% cotton of nitrile, 46% aramid fiber 5% blended weaving yarns into 1/1 plain weave product.
Specification：30/2X30/2/57X46 quantity：3908 meters of door width：66 inches；
It is required that：The 5 60 degree of industry of washing shrinkage American Standard are washed：T 2%W 2%；
Skew of weft 2%；
Tearing force；Warp-wise and broadwise are respectively 20 Ns or more；
(2) pre-treatment：
To ensure that cloth cover is bright and clean, first Germany's OSTHOFF-SENgE burners gassing frame carries out singing for a positive and a negative；Speed
80M/MIN, gas discharge 12.Cloth cover of singing does not have long fine hair, totally；Next procedure can be entered.
The component of the preparation for the treatment fluid that pre-treatment is matched somebody with somebody is as follows：Caustic soda 3g/L, waterglass 20g/L, hydrogen peroxide (35%)
45g/L, refining agent 10g/L, dispersant 5g/L；
Property long vehicle technique is washed again after when cold dome 24 is small in treatment fluid, reach the capillary effect that can subsequently be dyed and
Whiteness, while desizing rate can reach 5-6 grades.
The preparation method for the treatment fluid that pre-treatment is matched somebody with somebody is as follows：Caustic soda 3g/L, waterglass 20g/L, hydrogen peroxide (35%) 45g/
L, refining agent 10g/L, dispersant 5g/L；
After fabric rolls treatment fluid, clot room temperature bank up 24 it is small when；25 ms/min of constant revolutions.
Then continous way open width washing machine is washed, and technique is as follows：
It directly into steaming box decatize 2 minutes, then is washed under the conditions of 90 degree of temperature through 9 water tanks, last three row totally 36 bakings
Cylinder drying.
Wash back door width 144cm, 69 degree of capillary effect 2.8cm/MIN, CIE whiteness, 5 grades of desizing rate
(3) the NSWR1200-2000 dye gigging engine dyeing acrylic fibers of Wuxi hongda dyeing machine factory：
Technique productions condition：
First semi-products enter cylinder, add in the 5/3 of water, then sky walks 2；
Add water to wanting cube, then heat up when walking, be warming up to 60 degree and be initially added into dye liquor, adjust pH 4.5；
It with 1.5 degree/heating per minute and operates, is kept the temperature after being warming up to 98 degree.It needs to test pH value in operation process
Variation.
Again with 1 degree/min of cooling, drain after heat preservation operating 8；
First injection water is warmed to 90 degree, and two are cleaned with hot water；Drain；
Water filling is warmed to 98 degree again, alkaline soaping agent 3g/L is added to soap two, drain；
Water is added to be warmed to 70 degree, hot water cleans up；Drain；
Carry out out cylinder processing；
Go out drying machine drying after cylinder：40 ms/min of speed is crossed water and is rolled, then through three rows totally 36 drying cylinder drying；
(4) tentering：
Under the conditions of 170 degree, 50 ms/min of speed, door width moves 150cm to；
(5) continous way long vehicle dyes：
Before the dyeing of continous way long vehicle, a hot water wash is first carried out；The loose colour of fabric surface can be removed, after being conducive to finished product
The soaping fastness of fabric and perspiration fastness are promoted.
Dyeing recipe：VB NAVY 50g/L；
BR BROWN 15g/L；
200%RB BLACK 20g/L；
Dyeing order：Room temperature pads dye liquor -- fire row baking -- two casees 80 degree, 110 degree of transverse guide roller formula hot-air seasoning --
Pad chemical liquids (NaOH 50g/L, sodium hydrosulfite 50g/L) -- 102 degree of decatize X 1 minute -- 80 degree of hot water wash -- room temperature hydrogen peroxide
1g/L-- soaping agents 2g/L soaps, and -- 60 degree of hot water wash -- washing -- drying cylinder is dried
Dyeing requirement：50 ms/min of speed；Contaminate back door width 141cm；
Using the model NH633FAY-180 overflow dyeing machines of Jiangdu printing and dyeing Co., Ltd.
(6) soft sizing is added：
Using the 9 babinet forming machines of PXWT-9TP-2000 of jiangsu wuxi red flag dyeing machine Co., Ltd, to ensure to contract
Water rate and the flame retardant property for not influencing fabric, we are by screening the tearing force intensity for having used a consistent lubricant that can reach guest
The anti-flammability of fabric is not influenced again.
Process conditions：DOH 20g/L；Temperature is 165 degree；41 ms/min of speed；Door width moves 150cm to；
(7) preshrunk：
Preshrunk is carried out using the preshrinking machine model MH321-180R of Shanghai Printing ＆ Dyeing Machinery Factory, condition is as follows：
Preshrunk requirement：2 kilograms of pressure；16 ms/min of speed；Door width 148cm；
(8) product inspection
Cloth cover reaches guest, no wrinkle strip；
It is required that every physical index meet guest；
On the premise of guest washing shrinkage is ensured, preshrunk wrinkle is not generated；
Cloth cover does not have a color stain, greasy dirt, dirty etc..
Laboratory's test data is as follows：
60 degree soaked：It is qualified；
PH value：7.2；
252 Ns of 438 Niu Weixiang of strength warp-wise；
Tearing force：21.79 Ns of 21.81 Niu Weixiang of warp-wise；
After 5 60 degree of American Standard industry are washed：1.6% broadwise of washing shrinkage warp-wise, 1.3% skew of weft 1.8%
Grammes per square metre：187g/M2；
Door width：149cm；
Soaping fastness：4 grades of discoloration；
It is stained with 4-5 grades in vain；
Perspiration fastness：4 grades of sweat acid discoloration；
It is stained with 4-5 grades in vain；
4 grades of sweat stain discoloration；
It is stained with 4-5 grades in vain；
Embodiment 3：
(1) sample cloth is chosen：
Nitrile cotton fabric fabric, 67 inches of fabric door are chosen, dye hides blue；
Nitrile cotton fabric be by composition for 49% cotton of nitrile, 46% aramid fiber 5% blended weaving yarns into 1/1 plain weave product.
Specification：24/2X24/2/67X46 quantity：940 meters of door width：67 inches；
It is required that：
The 5 60 degree of industry of washing shrinkage American Standard are washed：T 2%W 2%
Skew of weft 3%；
Tearing force；Warp-wise and broadwise are respectively 20 Ns or more；
(2) pre-treatment：
To ensure that cloth cover is bright and clean, first Germany's OSTHOFF-SENgE burners gassing frame carries out singing for a positive and a negative；Speed
70M/MIN, gas discharge 12.Cloth cover of singing does not have long fine hair, totally；Next procedure can be entered.
The component of the preparation for the treatment fluid that pre-treatment is matched somebody with somebody is as follows：Caustic soda 5g/L, waterglass 25g/L, hydrogen peroxide (35%)
45g/L, refining agent 10g/L, dispersant 5g/L；
Property long vehicle technique is washed again after when cold dome 24 is small in treatment fluid, reach the capillary effect that can subsequently be dyed and
Whiteness, while desizing rate can reach 5-6 grades.
After fabric rolls treatment fluid, clot room temperature bank up 24 it is small when；25 ms/min of constant revolutions.
Then continous way open width washing machine is washed, and technique is as follows：
It directly into steaming box decatize 2 minutes, then is washed under the conditions of 90 degree of temperature through 9 water tanks, last three row totally 36 bakings
Cylinder drying.
Wash back door width 144cm, 67 degree of capillary effect 2.6cm/MIN, CIE whiteness, 5 grades of desizing rate
(3) the NSWR1200-2000 dye gigging engine dyeing acrylic fibers of Wuxi hongda dyeing machine factory：
Technique productions condition：
First semi-products enter cylinder, add in the 5/3 of water, then sky walks 2；
Add water to wanting cube, then heat up when walking, be warming up to 60 degree and be initially added into dye liquor, adjust pH 4.5；
It with 1.5 degree/heating per minute and operates, is kept the temperature after being warming up to 98 degree.It needs to test pH value in operation process
Variation.
Again with 1 degree/min of cooling, drain after heat preservation operating 8.
First injection water is warmed to 90 degree, and two are cleaned with hot water；Drain；
Water filling is warmed to 98 degree again, alkaline soaping agent 3g/L is added to soap two, drain；
Water is added to be warmed to 70 degree, hot water cleans up；Drain；
Carry out out cylinder；
Drying machine drying：40 ms/min of speed is crossed water and is rolled, then through three rows totally 36 drying cylinder drying.
(4) tentering：
The HM798 forming machines of red flag dyeing machine company in Wuxi, according to the following conditions：
Under the conditions of 170 degree, 40 ms/min of speed, door width moves 151cm to；
(5) continous way long vehicle dyes：
Before the dyeing of continous way long vehicle, a hot water wash is first carried out；The loose colour of fabric surface can be removed, after being conducive to finished product
The soaping fastness of fabric and perspiration fastness are promoted.
Dyeing recipe：VB NAVY 50g/L；
BR BROWN 15g/L；
RSN BLUE 5g/L；
Dyeing order：Room temperature pads dye liquor -- fire row baking -- two casees 80 degree, 110 degree of transverse guide roller formula hot-air seasoning --
Pad chemical liquids (NaOH 50g/L, sodium hydrosulfite 50g/L) -- 102 degree of decatize X 1 minute -- 80 degree of hot water wash -- room temperature hydrogen peroxide
1g/L-- soaping agents 2g/L soaps, and -- 60 degree of hot water wash -- washing -- drying cylinder is dried；
Dyeing requirement：50 ms/min of speed；Contaminate back door width 141cm
Using the model NH633FAY-180 overflow dyeing machines of Jiangdu printing and dyeing Co., Ltd.
(6) soft sizing is added：
Using the 9 babinet forming machines of PXWT-9TP-2000 of jiangsu wuxi red flag dyeing machine Co., Ltd, to ensure to contract
Water rate and the flame retardant property for not influencing fabric, we are by screening the tearing force intensity for having used a consistent lubricant that can reach guest
The anti-flammability of fabric is not influenced again.
Process conditions：DOH 15g/L；Temperature is 170 degree；45 ms/min of speed；Door width moves 155.2cm to；
(7) preshrunk：
Preshrunk is carried out using the preshrinking machine model MH321-180R of Shanghai Printing ＆ Dyeing Machinery Factory, condition is as follows：
2 kilograms of pressure；16 ms/min of speed；Door width 155.2cm；
(8) product inspection：
Cloth cover reaches guest, no wrinkle strip；
It is required that every physical index meet guest；
On the premise of guest washing shrinkage is ensured, preshrunk wrinkle is not generated；
Cloth cover does not have a color stain, greasy dirt, dirty etc..
Laboratory's test data is as follows：
60 degree soaked：It is qualified
PH value：6.2
558 Ns of 868 Niu Weixiang of strength warp-wise
Tearing force：25.01 Ns of 26.13 Niu Weixiang of warp-wise
After 5 60 degree of American Standard industry are washed：- 2% broadwise 0.7% of washing shrinkage warp-wise
Grammes per square metre：246g/M2
Door width：155.2cm
Soaping fastness：4 grades of discoloration；
It is stained with 4-5 grades in vain
Perspiration fastness：4 grades of sweat acid discoloration
It is stained with 4-5 grades in vain
4 grades of sweat stain discoloration
It is stained with 4-5 grades in vain.
Fabric described in embodiment 1,2 and 3 possesses following technical parameter：
Gram weight：Meet design requirement (gB/T4668, AATCC, ISO)
Washing color fastness：gB/T 3921.3-1997,ISO105 C06B2S-2010,
Colour fastness to rubbing：gB/T 3920-1997
Colour fastness to perspiration：AATCC15-2013
Wash size changing rate：AATCC135-2015
Pilling：gB/T 4802.1-1997
Ultimate strength：gB/T 3923.1-1997,ASTM D5035-11
Tearing brute force：gB/T 3917.1-1997,ASTM D 1424-09,ASTM D2261-11
Wrinkle recovery angle：gB/T 3819-1997
Cloth cover pH value：AATCC81-2012
Fabric skew：AATCC179-2012.
Claims (4)
1. the continous way open width dyeing and printing process of a kind of acrylic fiber and the blended inflaming retarding fabric of cotton fiber, it is characterised in that by following step
It is rapid to carry out：
(1) sample cloth is chosen：
Nitrile cotton fabric (acrylic fiber and cotton fiber are blended) fabric is chosen, in data input ERP system, into openpore storehouse
Storehouse；
It is required that：Color is arbitrarily dark blue, and washing shrinkage is 2% broadwise 2% of warp-wise, and feel will be slided very, it is impossible to too soft and too hard；Cloth cover light
It is clean；Tearing force cannot be below 10 Ns；
Nitrile cotton fabric be by composition for 55% cotton 45% of acrylic fibers blended weaving yarns into 3/1 twill tatting product；
(2) singe：To ensure that cloth cover is bright and clean, the burner that a positive and a negative is carried out on first burner gassing frame is singed；
(3) cold dome washing process：
The component for the treatment fluid that pre-treatment is matched somebody with somebody is as follows：
3~5g/L of caustic soda, 20~25g/L of waterglass, hydrogen peroxide (concentration 35%) 40~45g/L, 10~12g/L of refining agent,
4.5~5.5g/L of dispersant；
It is rolled on cold dome machine by leaching two more than room temperature and (rolls the treatment fluid that pre-treatment is prepared), 50~60 ms/min of speed, fabric pads
After treatment fluid, clot, outer layer bag plastic film, at normal temperatures with 20~25 ms/min of constant revolution bank up 18~26 it is small when；So
Carry out continous way open width washing machine washing afterwards, reach the capillary effect and whiteness that can be subsequently dyed, at the same desizing rate can reach 5~
6 grades；
Then continous way open width washing machine is washed, and technique is as follows：
Fabric after cold dome is to carry out water under conditions of 90 degree or more in temperature directly into after steaming box decatize 2~3 minutes
It washes, water tank all countercurrently, countercurrently refers to the direction of advance of current and cloth on the contrary, the two contacts；Then dried by drying cylinder
Processing；Water tank washing is carried out in the case where temperature is 90 degree of conditions above, finally carries out drying cylinder drying；
(4), dye gigging engine dyeing acrylic fiber：
The dye liquor side of helping：X-BRL dark blue 3.5%；X-BL red 0.2%；X-BL Huangs 0.5%；Acetic acid 1g/L；Sodium acetate 1g/L；
Technique productions condition：First semi-products enter cylinder, add in the 3/5 of water, and semi-products in water walk 2 and (refer to not adding assistant by sky
In the case of dally)；Add water to the volume of requirement, then heat up when walking, be warming up to 60 degree and be initially added into dye liquor, adjust pH
4.5；It is heated up and is operated with 1.5 degree/speed per minute, isothermal holding is carried out after being warming up to 98 degree；It is needed in operation process
Test the variation of pH value；
Cooled down again with 1 degree/min of speed after heat preservation operating 8, carry out drain；
First injection water is warmed to 90 degree, cleans two with hot water, carries out drain；
Water filling is warmed to 98 degree again, and alkaline soaping agent 3g/L is added to soap two, carries out drain；
Water is added to be warmed to 70 degree, hot water cleans up, and carries out drain；
Carry out out cylinder；
It is dried after going out cylinder with dryer：With 40~60 ms/min of speed, cross water and roll, then dried through drying cylinder；
(5) tentering：
Under conditions of temperature is 160 degree, 40~70 ms/min of speed, door width moves 149CM to；
(6) continous way long vehicle dyes
Before the dyeing of continous way long vehicle, a hot water wash is first carried out；
Dyeing recipe：The dark blue 50g/L of VB；The red 5.3g/L of F3B；RSN orchids 5g/L；
Dyeing order：Room temperature pads dye liquor → fire row and dries → two casees transverse guide roller formula hot-air seasoning (temperature is 80 degree) → heatings
To 110 degree → pad chemical liquids → decatize (temperature be 102 degree, the time is 1 minute) → hot water wash (temperature is 80 degree) → dioxygen
Water 1g/L → soaping agent 2g/L soaps → and hot water wash (temperature is 60 degree) → washing → drying cylinder dries；
Dyeing requirement：40~60 ms/min of speed contaminates back door width 140CM；
(6) soft sizing is added：
To ensure washing shrinkage and not influencing the flame retardant property of fabric, ensureing tearing force intensity and not influencing the anti-flammability of fabric；
Process conditions：Silicone oil 10--20g/L；Temperature：160~180 degree；50~70 ms/min of speed；Door width moves 149CM to；
(7) preshrunk：
Preshrunk, preshrinking machine technological parameter are carried out with American Standard preshrinking machine：2 kilograms of pressure；Preshrunk speed is 15~25 ms/min；Door width
148CM；
(8) product inspection：
Cloth cover reaches guest, no wrinkle strip；
It is required that every physical index meet guest；
On the premise of guest washing shrinkage is ensured, preshrunk wrinkle is not generated；
Cloth cover does not have color stain, and greasy dirt is dirty；
By to fabric is external and the inspection of inherent quality index so that can reach stainability, and can reach guest's high standard
Washing shrinkage and cloth cover requirement；Obtain well-pressed feel simultaneously.
2. the continous way open width printing and dyeing work of a kind of acrylic fiber according to claim 1 and the blended inflaming retarding fabric of cotton fiber
Skill, it is characterised in that：Nitrile cotton face fabric described in step (1) is nitrile cotton aramid fiber, in nitrile cotton aramid fiber nylon, nitrile cotton aramid fiber conductive filament
The fabric of one or more fiber compositions.
3. the continous way open width printing and dyeing work of a kind of acrylic fiber according to claim 1 and the blended inflaming retarding fabric of cotton fiber
Skill, it is characterised in that：Dyestuff described in step (3) is the dye of positive ion, and the dyestuff described in step (5) is reactive dye or reduction
Dyestuff.
4. the continous way open width printing and dyeing work of a kind of acrylic fiber according to claim 1 and the blended inflaming retarding fabric of cotton fiber
Skill, it is characterised in that：Silicone oil described in step (6) is to belong to a kind of silicone oil of terpolymers.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109235072A (en) * | 2018-09-14 | 2019-01-18 | 南通金仕达超微阻燃材料有限公司 | Cotton acrylic fibers doubling wide cut sanding woven fabric and its production method |
| CN111663275A (en) * | 2020-06-17 | 2020-09-15 | 南通联发印染有限公司 | Long-vehicle production process of bio-based nylon 56 and cotton blended elastic cloth |
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| US5951717A (en) * | 1997-03-11 | 1999-09-14 | Dystar Textilfarben Gmbh & Co. | Process and apparatus for continuous dyeing of cellulosic circular knits |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109235072A (en) * | 2018-09-14 | 2019-01-18 | 南通金仕达超微阻燃材料有限公司 | Cotton acrylic fibers doubling wide cut sanding woven fabric and its production method |
| CN109235072B (en) * | 2018-09-14 | 2021-10-08 | 南通金仕达超微阻燃材料有限公司 | Cotton and acrylic fiber doubling wide-width napped woven fabric and production method thereof |
| CN111663275A (en) * | 2020-06-17 | 2020-09-15 | 南通联发印染有限公司 | Long-vehicle production process of bio-based nylon 56 and cotton blended elastic cloth |
| CN111663275B (en) * | 2020-06-17 | 2022-11-01 | 南通联发印染有限公司 | Long-vehicle production process of bio-based nylon 56 and cotton blended elastic cloth |
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