CN108058398B - Full-automatic shower curtain machine - Google Patents
Full-automatic shower curtain machine Download PDFInfo
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- CN108058398B CN108058398B CN201711327166.4A CN201711327166A CN108058398B CN 108058398 B CN108058398 B CN 108058398B CN 201711327166 A CN201711327166 A CN 201711327166A CN 108058398 B CN108058398 B CN 108058398B
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- 230000007246 mechanism Effects 0.000 claims abstract description 96
- 238000007731 hot pressing Methods 0.000 claims abstract description 89
- 238000005520 cutting process Methods 0.000 claims abstract description 56
- 238000006073 displacement reaction Methods 0.000 claims description 27
- 230000005484 gravity Effects 0.000 claims description 5
- 238000007664 blowing Methods 0.000 claims description 4
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 11
- 230000003014 reinforcing effect Effects 0.000 description 18
- 238000004080 punching Methods 0.000 description 17
- 238000004023 plastic welding Methods 0.000 description 6
- 230000005389 magnetism Effects 0.000 description 4
- 230000009471 action Effects 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000003287 bathing Methods 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000005192 partition Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000000149 penetrating effect Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/40—General aspects of joining substantially flat articles, e.g. plates, sheets or web-like materials; Making flat seams in tubular or hollow articles; Joining single elements to substantially flat surfaces
- B29C66/47—Joining single elements to sheets, plates or other substantially flat surfaces
- B29C66/472—Joining single elements to sheets, plates or other substantially flat surfaces said single elements being substantially flat
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/87—Auxiliary operations or devices
- B29C66/874—Safety measures or devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/769—Sanitary equipment
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Curtains And Furnishings For Windows Or Doors (AREA)
Abstract
The invention discloses a full-automatic shower curtain machine, which belongs to the technical field of shower curtain production equipment and is controlled by a controller, and comprises a shower curtain scroll, a first conveying pair roller, a shower curtain magnetic buckle hot-pressing mechanism and a shower curtain subsequent cutting mechanism which are sequentially arranged on a support frame along the conveying direction of a shower curtain.
Description
Technical Field
The invention belongs to the technical field of shower curtain production equipment, relates to a shower curtain machine, and in particular relates to a full-automatic shower curtain machine.
Background
A shower curtain is a curtain-like item that hangs outside of a bathtub, or within a shower. The shower curtain is mainly used for preventing shower splash from being sprayed to places outside the shower, and playing a shielding role for a bather, the shower curtain can be conveniently installed in a bathing area of any shape to achieve a simple dry-wet partition, especially for a small household, the shower curtain is hung in the bathing area, shielding separation is achieved by unfolding the shower curtain, the shower curtain is folded after the shower is finished, and the shower area can be used as a movable area, so that the shower curtain is convenient and practical and is more popular with the public. However, some devices for assisting in producing the shower curtain have appeared in the prior art, part of manpower work is saved through mechanical automation, but a machine for completing the production of the shower curtain at one time is lacked, a large amount of manpower is still needed for assisting in doing work, the production efficiency is difficult to be effectively improved, and particularly, the magnetic buckle is installed on the shower curtain, and the device for automatic production is lacked.
Disclosure of Invention
Aiming at the technical problems, the invention provides the full-automatic shower curtain machine, which realizes the production of shower curtains at one time, saves a great deal of manual labor, remarkably improves the production efficiency and further effectively improves the economic benefit.
The technical scheme adopted by the invention is as follows: the utility model provides a full automatization shower curtain machine, includes the support frame, sets up shower curtain spool and first transport pair roller on the support frame, the output of shower curtain spool is connected with the input of first transport pair roller, and the key lies in, this shower curtain machine still includes that the shower curtain magnetism of setting gradually on the support frame along the direction of delivery of shower curtain detains hot pressing mechanism, shower curtain later cut mechanism, the input of shower curtain magnetism detain hot pressing mechanism is connected with the output of first transport pair roller, shower curtain magnetism detain hot pressing mechanism including the hot pressing platform that sets up respectively on the support frame that has the hot pressing groove to and in proper order with the supporting work of hot pressing groove film supply module, magnetism detain supply module and autoclave, the hot pressing groove be the up end of circumference array arrangement in the hot pressing platform, the autoclave set up on the support frame with the help of third vertical telescoping device, the hot pressing platform set up on the support frame and have horizontal rotation's degree of freedom with the help of rotary driving device, the support frame on still be provided with the controller, first transport pair roller's control end, the controlled end, third vertical telescoping device's controlled end, the controlled end of film supply module of the controlled end and controlled end of the hot pressing device of the controller.
The film supply assembly comprises a film reel, a lifting cutting machine and a film conveying pair roller which are sequentially arranged on the support frame along the conveying direction of the film; the magnetic buckle supply assembly comprises a magnetic buckle accommodating cylinder arranged on the supporting frame, a feeding channel arranged below the magnetic buckle accommodating cylinder and a material pushing block arranged in the feeding channel, wherein the feeding channel is provided with a blanking hole arranged at the front end of the material pushing block, the height of the feeding channel is the same as that of the magnetic buckle, the material pushing block has the freedom degree of transversely stretching in the feeding channel by means of a transverse stretching device, and the controlled end of the lifting cutting machine, the controlled end of the film conveying pair roller and the controlled end of the transverse stretching device are respectively connected with the control end of the controller.
The third vertical expansion device and the transverse expansion device are all air cylinders, and the hot press and the pushing block are respectively connected with the expansion ends of the air cylinders.
The hot-pressing mechanism is arranged on the first mounting seat and forms an adjusting unit of the hot-pressing position of the magnetic buckle on the bath curtain by means of the cooperation of the first mounting seat and the first transverse shaft and the cooperation of the first transverse shaft and the vertical shaft.
The bath curtain subsequent cutting mechanism comprises a conveying assembly and a cutting assembly which are sequentially arranged on a supporting frame along the conveying direction of the bath curtain, wherein the conveying assembly comprises an upper roller and a lower roller which are matched with each other, the cutting assembly comprises a first vertical telescopic device with a cutting knife and a cutting table matched with the cutting knife, the rear end of the cutting assembly is provided with a clamping assembly, and the clamping assembly is arranged on the supporting frame by means of a longitudinal displacement device; the lower roller is axially provided with a group of annular grooves, the support frame is provided with an air supply mechanism for blowing air to the matching position of the upper roller and the lower roller along the conveying direction of the shower curtain, the air supply mechanism forms a flattening unit of the shower curtain by means of the guiding of the annular grooves, the subsequent cutting mechanism further comprises a controller, and the controlled end of the conveying assembly, the controlled end of the first vertical telescopic device, the controlled end of the clamping assembly, the controlled end of the longitudinal displacement device and the controlled end of the air supply mechanism are respectively connected with the control end of the controller.
The air supply mechanism comprises air supply equipment fixed on the support frame and an air outlet pipe positioned in an annular groove at the matching position of the upper roller and the lower roller, the input end of the air outlet pipe is connected with the output end of the air supply equipment, the output end of the air outlet pipe is arranged along the conveying direction of the shower curtain, and the controlled end of the air supply equipment is connected with the control end of the controller.
The clamping assembly comprises a lower clamping plate arranged on the longitudinal displacement device and an upper clamping plate arranged on the longitudinal displacement device by means of a second vertical expansion device, and the controlled end of the second vertical expansion device is connected with the control end of the controller.
The longitudinal displacement device comprises a guide rail, a driving motor, a driving wheel and a driven wheel, wherein the guide rail and the driving motor are respectively arranged on the support frame, the driving wheel is connected with the driving end of the driving motor, the driven wheel is matched with the driving wheel by means of a chain, the clamping assembly is in sliding fit with the guide rail and fixedly connected with the chain, and the controlled end of the driving motor is connected with the control end of the controller.
The bath curtain machine further comprises a bath curtain supply buffer protection mechanism arranged on the support frame, the input end of the bath curtain supply buffer protection mechanism is connected with the output end of the first conveying pair roller, the output end of the bath curtain supply buffer protection mechanism is connected with the input end of the bath curtain magnetic buckle hot-pressing mechanism, the bath curtain supply buffer protection mechanism comprises a fixed roller with a group of fixed rollers fixedly connected with the support frame, and a buffer roller frame which is positioned in the support frame and forms vertical sliding fit with the support frame, the buffer roller frame comprises a group of buffer rollers parallel to the fixed roller, the bath curtain is wound in a wave-shaped reciprocating manner between the fixed roller and the buffer roller, and the buffer roller forms a buffer unit of the bath curtain by means of self gravity and vertical sliding fit with the support frame.
The support frame on be provided with the vertical axis, the buffer roller frame still include with the connecting plate of buffer roller tip rigid coupling to and be located the support frame outside, with the help of the balancing weight that rope and connecting plate are connected, the rigid coupling has the guide slider on the connecting plate, the guide slider cover is located on the vertical axis and is formed vertical sliding fit with the vertical axis.
The beneficial effects of the invention are as follows: the first conveying pair roller is controlled by the controller to sequentially convey the bath curtain into the bath curtain magnetic buckle hot-pressing mechanism and the bath curtain subsequent cutting mechanism, so that the magnetic buckle installation and cutting separation of the bath curtain are completed at one time, and the automatic production of the bath curtain is realized; the hot pressing mechanism comprises a hot pressing mechanism, a controller, a film feeding assembly, a magnetic buckle feeding assembly, a hot pressing device, a controller, a vertical expansion device, a hot pressing device, a film and a bath curtain pressing device, wherein the hot pressing mechanism is used for driving the hot pressing table to rotate through the magnetic buckle of the bath curtain under the conveying of a conveying assembly, a controller controls a rotary driving device to drive the hot pressing table to sequentially pass through the film feeding assembly and the magnetic buckle feeding assembly below the hot pressing table, the controller controls the film feeding assembly and the magnetic buckle feeding assembly to respectively feed a film and a magnetic buckle into the hot pressing tank, the hot pressing tank filled with the film and the magnetic buckle rotates to the lower side of the bath curtain, the controller controls the vertical expansion device to drive the hot pressing device to move downwards so as to realize the pressing of the film and the bath curtain, the magnetic buckle is sealed between the film and the bath curtain, and the hot pressing tank is emptied at the same time, and the hot pressing mechanism can provide a group of film and the magnetic buckle for the bath curtain after the hot pressing table rotates once in a normal working state. .
Drawings
Fig. 1 is a schematic structural view of the present invention.
Fig. 2 is a schematic structural view of a hot pressing mechanism of the shower curtain magnetic buckle.
FIG. 3 is a schematic view of the structure of the film feeding assembly.
Fig. 4 is a schematic structural view of the magnetic button supply assembly.
Fig. 5 is a schematic structural view of a shower curtain reinforcement mechanism.
Fig. 6 is a schematic structural view of a shower curtain perforation mechanism.
Fig. 7 is a schematic view of a structure of a shower curtain supply buffer protection mechanism.
Fig. 8 is a schematic view of the usage state of fig. 7.
Fig. 9 is a schematic structural view of a shower curtain subsequent cutting mechanism.
Fig. 10 is a side view of the cutting blade of fig. 9.
Fig. 11 is an assembly schematic diagram of the lower roller and the air outlet pipe.
In the drawing, 1 represents a supporting frame, 2 represents a bath curtain scroll, 3 represents a bath curtain, 4 represents a bath curtain magnetic buckle hot pressing mechanism, 5 represents a hot pressing table, 6 represents a hot press, 7 represents a film supply assembly, 8 represents a magnetic buckle supply assembly, 9 represents a first mounting seat, 10 represents a rotary driving device, 11 represents a hot pressing groove, 12 represents a third vertical telescopic device, 13 represents a film scroll, 14 represents a lifting cutter, 15 represents a film conveying pair roller, 16 represents a feeding channel, 17 represents a magnetic buckle accommodating cylinder, 18 represents a transverse telescopic device, 19 represents a pushing block, 20 represents a longitudinal axis, 21 represents a second mounting seat, 22 represents a first transverse axis, 23 represents a bath curtain reinforcing mechanism, 24 represents a bath curtain punching mechanism, 25 represents a reinforcing belt scroll, 26 represents a reinforcing belt scroll, 27 represents a third mounting seat, 28 represents a fourth mounting seat, 29 represents a fourth vertical telescopic device, 30 represents a second transverse axis, 31 represents a reinforcing strip, 32 represents a punching holder, 33 represents a fifth vertical expansion device, 34 represents a punching machine, 35 represents a punching table, 36 represents a first conveying pair roller, 37 represents a curtain rear cutting mechanism, 38 represents a connecting pipe, 39 represents a curtain supply buffer protection mechanism, 40 represents a fixed roller, 41 represents a buffer roller, 42 represents a connecting plate, 43 represents a rope, 44 represents a balancing weight, 45 represents a vertical axis, 46 represents a cutting knife, 47 represents a clamping assembly, 48 represents a cutting table, 49 represents an upper roller, 50 represents a lower roller, 51 represents an annular groove, 52 represents a lower clamping plate, 53 represents an upper clamping plate, 54 represents a first vertical expansion device, 55 represents a second vertical expansion device, 56 represents a driving wheel, 57 represents a chain, 58 represents a driven wheel, 59 represents an air outlet pipe, 60 represents a driving motor, 61 represents a second conveying pair roller, 62 denotes a hook, 63 denotes a lifting ring, 64 denotes a guide slider, 65 denotes a sponge, 66 denotes a guide rail, and an arrow denotes a conveying direction of the shower curtain.
Detailed Description
The invention relates to a full-automatic shower curtain machine, which comprises a support frame 1, a shower curtain scroll 2 and a first conveying pair roller 36 which are arranged on the support frame 1, wherein the output end of the shower curtain scroll 2 is connected with the input end of the first conveying pair roller 36, the shower curtain machine also comprises a shower curtain magnetic buckle hot-pressing mechanism 4 and a shower curtain subsequent cutting mechanism 37 which are sequentially arranged on the support frame 1 along the conveying direction of a shower curtain 3, the input end of the shower curtain magnetic buckle hot-pressing mechanism 4 is connected with the output end of the first conveying pair roller 36, the shower curtain magnetic buckle hot-pressing mechanism 4 comprises a hot-pressing table 5 with a hot-pressing groove 11 which is respectively arranged on the support frame 1, and a film supply assembly 7, a magnetic buckle supply assembly 8 and a hot-pressing device 6 which are sequentially matched with the hot-pressing groove 11, the hot pressing groove 11 is circumferentially arranged on the upper end surface of the hot pressing table 5 in an array manner, the hot pressing device 6 is arranged on the supporting frame 1 by means of the third vertical telescopic device 12, the hot pressing table 5 is arranged on the supporting frame 1 by means of the rotary driving device 10 and has the degree of freedom of horizontal rotation, the supporting frame 1 is further provided with a controller, and the control end of the first conveying pair roller 36, the control end of the hot pressing device 6, the control end of the third vertical telescopic device 12, the control end of the film supply assembly 7, the control end of the magnetic buckle supply assembly 8, the control end of the rotary driving device 10 and the control end of the shower curtain follow-up cutting mechanism 37 are respectively connected with the control end of the controller.
1-10, the curtain machine further includes a curtain feed buffer protection mechanism 39 having an input connected to the output of the first conveyor roller pair 36 and an output connected to the input of the curtain magnetic buckle hot press mechanism 4. The first conveying pair roller 36 outputs the bath curtain 3 on the bath curtain reel 2, and the bath curtain 3 sequentially passes through a bath curtain supply buffer protection mechanism 39, a bath curtain magnetic buckle hot pressing mechanism 4 and a bath curtain subsequent cutting mechanism 37.
The bath curtain supply buffer protection mechanism 39 comprises a fixed roller 40 fixedly connected with the support frame 1 and a buffer roller frame which is positioned in the support frame 1 and forms vertical sliding fit with the support frame 1, the buffer roller frame comprises a group of buffer rollers 41 parallel to the fixed roller 40, the bath curtain 3 is wound in a wave-shaped and reciprocating manner between the fixed roller 40 and the buffer rollers 41, the buffer rollers 41 form buffer units of the bath curtain 3 by means of self gravity and vertical sliding fit with the support frame 1, the buffer rollers 41 form tensioning action on the bath curtain 3 under the action of self gravity, and once the front and back conveying speeds of the bath curtain 3 are not matched, for example, when the conveying speed of the input end of the bath curtain supply buffer protection mechanism 39 is low and the conveying speed of the output end is high, the bath curtain 3 forms upward supporting force on the buffer rollers 41, the buffer rollers 41 slide upwards along the support frame 1, the distance between the buffer rollers 41 and the fixed roller 40 is shortened, and the situation that the bath curtain 3 is pulled and deformed by too large tension on the bath curtain 3 is avoided; when the conveying speed of the input end of the bath curtain supplying buffer protection mechanism 39 is high and the conveying speed of the output end is low, the bath curtain 3 is loosened, the upward force of the bath curtain 3 to the buffer roller 41 is reduced or even eliminated, the buffer roller 41 moves downwards along the support frame 1 under the action of self gravity to tension the bath curtain 3, and when the front-back unmatched conveying speed is generated, the buffer function is performed on the bath curtain 3, so that the stability of the conveying process of the bath curtain 3 is ensured, and the product quality caused by overlarge or insufficient tension is prevented from being reduced; the vertical shaft 45 is arranged on the support frame 1, the buffer roller frame further comprises a connecting plate 42 fixedly connected with the end part of the buffer roller 41, and a balancing weight 44 which is positioned outside the support frame 1 and connected with the connecting plate 42 by virtue of a rope 43, a guide sliding block 64 is fixedly connected on the connecting plate 42, the guide sliding block 64 is sleeved on the vertical shaft 45 to form vertical sliding fit with the vertical shaft 45, the buffer roller 41 can move vertically upwards and downwards simultaneously by virtue of the guide sliding fit of the guide sliding block 64 and the vertical shaft 45, the buffer roller 41 is prevented from tilting and not normally sliding, the buffer roller 41 is further ensured to effectively buffer the shower curtain 3, different thickness of different shower curtains 3 are ensured, different required tension are ensured, different transmission speeds are ensured, the balancing weight 44 is additionally arranged, the buffer roller frame is not required to be replaced, only the balancing weight 44 of the corresponding weight is required to be replaced according to the shower curtain 3, the end part of the rope 43 is provided with a hook 62, the lifting ring 63 matched with the hook 62 is convenient to operate, and the balancing weight 44 of different weights are convenient to replace according to actual needs.
The output end of the bath curtain supply buffer protection mechanism 39 inputs the bath curtain 3 into the bath curtain magnetic buckle hot pressing mechanism 4 by means of the second conveying pair roller 61, the bath curtain magnetic buckle hot pressing mechanism 4 comprises a first transverse shaft 22 which is arranged on the support frame 1 and is parallel to the width direction of the bath curtain 3, and a longitudinal shaft 20 which is parallel to the conveying direction of the bath curtain 3 in the axial direction, the first transverse shaft 22 is arranged on the longitudinal shaft 20 by means of the second mounting seat 21 and forms sliding fit with the longitudinal shaft 20, the first mounting seat 9 is arranged on the first transverse shaft 22 and forms sliding fit with the first transverse shaft 22, the hot press 6 is connected with the first mounting seat 9 by means of the third vertical telescopic device 12, the hot press table 5 is connected with the first mounting seat 9 by means of the rotary driving device 10, the film supply assembly 7 and the magnetic buckle supply assembly 8 are respectively connected with the first mounting seat 9, the sliding fit of the first mounting seat 9 and the first transverse shaft 22 enables the hot pressing position of the magnetic buckle to be adjusted along the width direction of the bath curtain, the bath curtain 3 with different widths can be adapted, the sliding fit of the second mounting seat 21 and the longitudinal shaft 20 enables the hot pressing position of the magnetic buckle to be adjusted along the width direction of the bath curtain 3, and the adjacent distance between the hot pressing ranges can be adjusted.
The rotary driving device 10 is a servo motor, and the controller can precisely control the rotation angle of the rotary driving device 10 each time, so that the hot pressing grooves 11 which are circumferentially arranged on the hot pressing table 5 are aligned with the film supply assembly 7, the magnetic buckle supply assembly 8 and the hot pressing device 6 respectively. Under the drive of the rotary driving device 10, a hot pressing groove 11 sequentially passes through the film supply assembly 7 and the magnetic buckle supply assembly 8, the film is supplied into the hot pressing groove 11 by the film supply assembly 7, the magnetic buckle is supplied into the hot pressing groove 11 with the film by the magnetic buckle supply assembly 8, then the hot pressing groove 11 rotates to the position below the bath curtain 3 to be aligned with the hot pressing device 6, and the hot pressing device 6 moves downwards to finish hot pressing and empty the hot pressing groove 11.
The film feeding assembly 7 comprises a film reel 13, a lifting cutter 14 and a film conveying pair roller 15 which are sequentially arranged along the conveying direction of the film, the controlled end of the lifting cutter 14 and the controlled end of the film conveying pair roller 15 are respectively connected with the control end of the controller, the controller 15 controls the film conveying pair roller 15 to convey the film, the empty hot pressing groove 11 is aligned with the lifting cutter 14 through the film feeding assembly 7, the rotation of the rotary driving device 10 is stopped, the film conveying pair roller 15 stops conveying, the controller controls the lifting cutter 14 to move downwards to cut the film into the hot pressing groove 11, the width of the film is larger than the cutting range of the lifting cutter 14, and the film conveying pair roller 15 can clamp the cut film waste to continue conveying after cutting. After the cutting is finished, the controller controls the lifting cutting 14 to move upwards, the film conveying counter roller 15 continues to convey the film, and meanwhile, the rotary driving device 10 is controlled to drive the hot pressing table 5 to rotate so as to rotate the hot pressing groove 11 to the position below the magnetic buckle supply assembly 8 for operation, and the hot pressing groove 11 controlled next time is rotated to the position below the lifting cutting machine 14.
The magnetic button supply assembly 8 comprises a magnetic button accommodating cylinder 17, a feeding channel 16 positioned below the magnetic button accommodating cylinder 17 and a pushing block 19 arranged in the feeding channel 16, wherein the lower end of the accommodating cylinder 17 is in a through state, a blanking hole positioned at the front end of the pushing block 19 is formed in the feeding channel 16, the height of the feeding channel 16 is the same as that of the magnetic button, one magnetic button can be accommodated in the feeding channel 16 at a time through the arrangement of the height, the pushing block 19 has the freedom degree of transverse expansion in the feeding channel 16 by means of a transverse expansion device 18, a vertical plate of the pushing block 19 is connected with the transverse expansion device 18, a transverse plate of the pushing block 19 slides in the feeding channel 16, and a controlled end of the transverse expansion device 18 is connected with a control end of a controller. When the hot pressing groove 11 with the film rotates to the position below the blanking hole arranged on the feeding channel 16, the rotation driving device 10 stops rotating, the controller controls the transverse telescopic device 18 to extend so that the pushing block 19 pushes the magnetic buckle in the feeding channel 16 to the blanking hole, the magnetic buckle falls into the hot pressing groove 11 with the film from the blanking hole, then the controller controls the transverse telescopic device 18 to shrink, the pushing block 19 returns to the initial position, and the magnetic buckle in the magnetic buckle accommodating cylinder 17 falls into the feeding channel 16 to wait for the next circulation.
The third vertical expansion device 12 and the transverse expansion device 18 are all air cylinders, the expansion end connection of the hot press 6 and the third vertical expansion device 12 has the freedom degree of vertical displacement, and the connection of the pushing block 19 and the expansion end connection of the transverse expansion device 18 has the freedom degree of horizontal displacement.
After being output by the hot-pressing mechanism 4, the bath curtain 3 enters the subsequent cutting mechanism 37 of the bath curtain, and the subsequent cutting mechanism 37 of the bath curtain cuts the bath curtain 3 to finish the production and manufacture of the bath curtain product. The shower curtain subsequent cutting mechanism 37 comprises a conveying assembly and a cutting assembly which are sequentially arranged on the support frame 1 along the conveying direction of the shower curtain 3, wherein the conveying assembly comprises an upper roller 49 and a lower roller 50 which are matched with each other, the cutting assembly comprises a first vertical telescopic device 54 with a cutting knife 46 and a cutting table 48 matched with the cutting knife 46, the rear end of the cutting assembly is provided with a clamping assembly 47, and the clamping assembly 47 is arranged on the support frame 1 by means of a longitudinal displacement device; the lower roller 50 is provided with a group of annular grooves 51 along the axial direction, the support frame 1 is provided with an air supply mechanism for blowing air at the matching position of the upper roller 49 and the lower roller 50 along the conveying direction of the bath curtain 3, the air supply mechanism forms a flattening unit of the bath curtain 3 by means of the guiding of the annular grooves 51, the subsequent cutting mechanism further comprises a controller, the controlled end of the conveying assembly, the controlled end of the first vertical telescopic device 54, the controlled end of the clamping assembly 47, the controlled end of the longitudinal displacement device and the controlled end of the air supply mechanism are respectively connected with the controlled end of the controller, the controller controls the output assembly to continuously convey the bath curtain 3 output by the bath curtain magnetic buckle hot pressing mechanism 4, the controller controls the air supply mechanism to supply air along the annular grooves, the air is blown out along the annular grooves, the end part of the bath curtain 3 output end of the output assembly is blown back to the clamping assembly 47, the controller controls the clamping assembly 47 to clamp the end part of the bath curtain 3 and move along the conveying direction of the bath curtain 3 by means of the driving of the longitudinal displacement device, the controller controls the first vertical telescopic device 54 to stretch, the cutter 46 moves downwards to cut the bath curtain 3, the manual curtain 3 is completely, the flattening operation is completed, the manual curtain 3 is completely performed, the manual curtain flattening operation is not needed, the manual curtain cutting operation is completely performed, the quality is completely cut, the product is completely is cut, the quality is completely, the product is cut completely, the quality is completely, and the product is cut completely, and the quality is completely manually, and the product is cut completely is completely.
The air supply mechanism comprises air supply equipment fixed on the support frame 1 and an air outlet pipe 59 positioned in the annular groove 51 at the matching position of the upper roller 49 and the lower roller 50, the input end of the air outlet pipe 59 is connected with the output end of the air supply equipment, the output end of the air outlet pipe 59 is arranged along the conveying direction of the shower curtain 3, the controlled end of the air supply equipment is connected with the control end of the controller, the strength of air flow blown out by the air outlet pipe 59 is concentrated, the strength is high, and the end part of the shower curtain 3 can be effectively blown out. Wherein the air-out pipe 59 is the arc pipe, and the arc pipe sets up along the ring channel 51 on the lower roll 50, and the arc pipe sets up along with the shape with the shower curtain 3, and the input of arc pipe is at conveying assembly's input and along lower roll 50 crooked downwards, and the output of arc pipe sets up at conveying assembly's output, and the air-out end of arc pipe of being convenient for directly contacts with shower curtain 3 blows out shower curtain 3. The air supply device is an air blower, is easy to control, is convenient for the controller to blow the shower curtain 3 in time, and does not need to manually participate in flattening of the shower curtain 3. The input end of the air outlet pipe 59 is connected with the connecting pipe 38 in a penetrating way, the air outlet pipe 59 is connected with the output end of the air blower by means of the connecting pipe 38, the axial direction of the connecting pipe 38 is parallel to the axial direction of the lower roller 50, the connecting pipe 38 is positioned below the path of the shower curtain 3, a partition plate is arranged in the middle of the connecting pipe 38, the air blowers with controlled ends connected with the control end of the controller are respectively arranged on two sides of the supporting frame 1, two ends of the connecting pipe 38 are respectively connected with the output ends of the air blowers on the same side, the phenomenon that the wind power output by the air outlet pipe 59 at the tail end caused by overlong of the connecting pipe 38 affects the flattening of the shower curtain 3 is prevented, air is simultaneously supplied to two ends of the connecting pipe 38, and the wind power output by the air outlet pipes 59 is ensured to be large enough.
When the blowing mechanism blows out the end part of the shower curtain 3, the clamping assembly 47 clamps the end part of the shower curtain 3, the clamping assembly 47 comprises a lower clamping plate 52 arranged on the longitudinal displacement device and an upper clamping plate 53 arranged on the longitudinal displacement device by means of a second vertical telescopic device 55, wherein two ends of the lower clamping plate 52 are provided with vertical rods, the second vertical telescopic device 55 is fixed by means of the vertical rods, a controlled end of the second vertical telescopic device 55 is connected with a control end of a controller, the controller controls the second vertical telescopic device 55 to move the upper clamping plate 53 downwards, and the upper clamping plate 53 and the lower clamping plate 52 automatically clamp the end part of the shower curtain 3; after the end part of the shower curtain 3 is clamped by the clamping assembly 47, the controller controls the longitudinal displacement device to walk along the conveying direction of the shower curtain 3 and flatten the shower curtain 3, the longitudinal displacement device comprises a guide rail 66, a driving motor 60, a driving wheel 56 and a driven wheel 58, wherein the guide rail 66 is respectively arranged on the support frame 1, the driving wheel 56 is connected with the driving end of the driving motor 60, the driven wheel 58 is matched with the driving wheel 56 by means of a chain 57, the clamping assembly 47 is in sliding fit with the guide rail 66 and fixedly connected with the chain 57, the controlled end of the driving motor 60 is connected with the control end of the controller, the guide rail 66 guides the clamping assembly 47, the controller controls the driving motor 60 to drive the driving wheel 56 to rotate, the driving wheel 56 drives the driven wheel 58 to rotate by means of the chain 57, the chain 57 drives the clamping assembly 47 to walk and flatten the shower curtain 3, the shower curtain 3 is simple in structure and easy to control, automatic flattening of the shower curtain 3 is realized, manual participation is not needed, a large amount of manual labor is saved, and the degree of mechanization is high.
When the longitudinal displacement device drags and flattens the shower curtain 3 to the set length, the controller controls the first vertical expansion device 54 to drive the cutting knife 46 to move downwards to cut the shower curtain 3, the sponges 65 are arranged on two sides of the knife body of the cutting knife 46, and when the cutting knife 46 moves downwards to cut, the sponges 65 are in contact with the surface of the shower curtain 3, flexible auxiliary positioning is formed on two sides of the cutting part of the shower curtain 3, and the shower curtain 3 is prevented from deforming.
After cutting, the controller controls the first vertical telescopic device 54 to drive the cutting knife 46 to move upwards, the controller controls the second vertical telescopic device 55 to drive the upper clamping plate 53 to move upwards, the shower curtain 3 slides into the bracket 1, the controller controls the driving motor 60 in the longitudinal displacement device to rotate reversely, the chain 57 moves reversely, the clamping assembly 47 is conveyed to the initial position, and the next cycle is ready to start.
The first vertical expansion device 54 and the second vertical expansion device 55 are cylinders, the cutting knife 46 has a degree of freedom of vertical displacement by means of the expansion end of the first vertical expansion device 54, and the upper clamping plate 53 has a degree of freedom of vertical displacement by means of the expansion end of the second vertical expansion device 55.
The support frame 1 is also provided with a drag chain groove and drag chains arranged in the drag chain groove, and pipelines connected with the second vertical telescopic device 55 are all arranged in the drag chains, so that the drag chains have traction and protection effects on the pipelines arranged in the drag chains, and the problem that the normal use of the pipelines is influenced due to the fact that the pipelines of the cylinder on the longitudinal displacement device are pulled or wound between the pipelines when the longitudinal displacement device reciprocates is avoided.
In the invention, in order to adapt to different installation requirements, a bath curtain punching mechanism 24 is arranged at the other side of the hot-pressing position of the magnetic buckle on the bath curtain 3, the bath curtain punching mechanism 24 and the hot-pressing mechanism 4 are symmetrically arranged, and as the bath curtain 3 is thinner, a bath curtain reinforcing mechanism 23 can be additionally arranged for reinforcing the strength of the bath curtain 3 and prolonging the service life of the bath curtain 3, the edge of the bath curtain 3 is reinforced before punching, the bath curtain reinforcing mechanism 23 is arranged between the output end of a sub-first conveying pair roller 36 and a bath curtain supply buffer protection mechanism 39, the hot-pressing mechanism 4 of the bath curtain is arranged at one side of the bath curtain 3, and the bath curtain reinforcing mechanism 23 is arranged at the opposite side of the hot-pressing mechanism 4 of the magnetic buckle on the bath curtain 3.
The bath curtain reinforcing mechanism 23 comprises a reinforcing belt reel 25 and an ultrasonic plastic welding machine 26 which are sequentially arranged along the travelling direction of the bath curtain 3, wherein the reinforcing belt reel 25 is arranged below the bath curtain 3 by means of a third mounting seat 27, the ultrasonic plastic welding machine 26 is arranged above the bath curtain 3 and fixedly connected with the telescopic end of a fourth vertical telescopic device 29 arranged on a fourth mounting seat 28, a reinforcing belt 31 passes through the ultrasonic plastic welding machine 26 along a tensioning roller, a welding table matched with the ultrasonic plastic welding machine 26 is arranged below the reinforcing belt 31, a second transverse shaft 30 is arranged on the bracket 1 along the width direction of the bath curtain 3, and the third mounting seat 27 and the fourth mounting seat 28 are respectively arranged on the second transverse shaft 30 to form sliding fit with the second transverse shaft 30; the shower curtain punching mechanism 24 comprises a fifth vertical telescopic device 33 arranged on a punching fixing seat 32, a puncher 34 fixedly connected with the telescopic end of the fifth vertical telescopic device 33 and a punching table 35 matched with the puncher 34, wherein the punching fixing seat 32 and the first mounting seat 9 are symmetrically arranged on the first transverse shaft 22 to form sliding fit with the first transverse shaft 22, the controlled end of the ultrasonic plastic welding machine 26, the controlled end of the puncher 34, the controlled end of the fourth vertical telescopic device 29 and the controlled end of the fifth vertical telescopic device 33 are respectively connected with the control end of the controller. In the initial working state, the end part of the reinforcing belt is contacted with the shower curtain 3 on the welding table, the controller controls the expansion end of the fourth vertical expansion device 29 to extend, controls the ultrasonic plastic welding machine 26 to start working, welds the reinforcing belt and the shower curtain 3 together, and drives the reinforcing belt to be continuously output when the shower curtain 3 is conveyed forwards; when the reinforced shower curtain 3 runs onto the shower curtain punching table 35, the controller controls the expansion end of the fifth vertical expansion device 33 to expand, and the puncher 34 punches the reinforced shower curtain 3 under the control of the controller. The bath curtain reinforcing mechanism 23 has the freedom degree of transverse displacement by means of the second transverse shaft 30, the bath curtain punching mechanism 24 has the freedom degree of transverse displacement by means of the first transverse shaft 22, the transverse positions of the bath curtain reinforcing mechanism 23 and the bath curtain punching mechanism 24 can be adjusted according to the bath curtain 3 with different widths, and the relative positions of the bath curtain punching mechanism 24 on the longitudinal shaft 20 can be adjusted according to different punching intervals, so that the working requirements are met.
The invention ensures that the reinforcement, punching, hot pressing and cutting of the bath curtain are practically integrated, has compact and reasonable structure, small occupied position and high degree of automation, saves a great deal of manual labor, has good quality of bath curtain products and high production efficiency, and further obviously improves economic benefit.
Claims (6)
1. The utility model provides a full automatization shower curtain machine, includes support frame (1), sets up shower curtain spool (2) and first transport pair roller (36) on support frame (1), and the output of shower curtain spool (2) is connected its characterized in that with the input of first transport pair roller (36): the bath curtain machine also comprises a bath curtain magnetic buckle hot-pressing mechanism and a bath curtain subsequent cutting mechanism (37) which are sequentially arranged on the support frame (1) along the conveying direction of the bath curtain (3), wherein the input end of the bath curtain magnetic buckle hot-pressing mechanism is connected with the output end of the first conveying pair roller (36), the bath curtain magnetic buckle hot-pressing mechanism comprises a hot-pressing table (5) which is respectively arranged on the support frame (1) and is provided with a hot-pressing groove (11), and a film supply assembly (7), a magnetic buckle supply assembly (8) and a hot-pressing device (6) which are sequentially matched with the hot-pressing groove (11) to work, the hot-pressing groove (11) is circumferentially arrayed on the upper end face of the hot-pressing table (5), the hot press (6) is arranged on the support frame (1) by means of a third vertical telescopic device (12), the hot press table (5) is arranged on the support frame (1) by means of a rotary driving device (10) and has the degree of freedom of horizontal rotation, the support frame (1) is also provided with a controller, the control end of the first conveying pair roller (36), the control end of the hot press (6), the control end of the third vertical telescopic device (12), the control end of the film supply assembly (7), the control end of the magnetic buckle supply assembly (8), the control end of the rotary driving device (10) and the control end of the shower curtain rear cutting mechanism (37) are respectively connected with the control end of the controller, the film supply assembly (7) comprises a film reel (13), a lifting cutter (14) and a film conveying pair roller (15) which are sequentially arranged on the support frame (1) along the conveying direction of the film; the magnetic buckle supply assembly (8) comprises a magnetic buckle accommodating cylinder (17) arranged on the support frame (1), a feeding channel (16) arranged below the magnetic buckle accommodating cylinder (17) and a pushing block (19) arranged in the feeding channel (16), a blanking hole arranged at the front end of the pushing block (19) is formed in the feeding channel (16), the height of the feeding channel (16) is the same as that of the magnetic buckle, the pushing block (19) has the freedom degree of transversely stretching in the feeding channel (16) by means of a transverse stretching device (18), and the controlled end of the lifting cutting machine (14), the controlled end of the film conveying counter roller (15) and the controlled end of the transverse stretching device (18) are respectively connected with the control end of the controller;
the shower curtain rear cutting mechanism (37) comprises a conveying assembly and a cutting assembly which are sequentially arranged on a support frame (1) along the conveying direction of the shower curtain (3), wherein the conveying assembly comprises an upper roller (49) and a lower roller (50) which are matched with each other, the cutting assembly comprises a first vertical telescopic device (54) with a cutting knife (46) and a cutting table (48) matched with the cutting knife (46), the rear end of the cutting assembly is provided with a clamping assembly (47), and the clamping assembly (47) is arranged on the support frame (1) by means of a longitudinal displacement device; the lower roller (50) is axially provided with a group of annular grooves (51), the support frame (1) is provided with an air supply mechanism for blowing air at the matching position of the upper roller (49) and the lower roller (50) along the conveying direction of the shower curtain (3), the air supply mechanism forms a flattening unit of the shower curtain (3) by means of the guidance of the annular grooves (51), the subsequent cutting mechanism also comprises a controller, and the controlled end of the conveying assembly, the controlled end of the first vertical telescopic device (54), the controlled end of the clamping assembly (47), the controlled end of the longitudinal displacement device and the controlled end of the air supply mechanism are respectively connected with the controlled end of the controller;
the air supply mechanism comprises air supply equipment fixed on the support frame (1) and an air outlet pipe (59) positioned in an annular groove (51) at the matched position of the upper roller (49) and the lower roller (50), the input end of the air outlet pipe (59) is connected with the output end of the air supply equipment, the output end of the air outlet pipe (59) is arranged along the conveying direction of the shower curtain (3), and the controlled end of the air supply equipment is connected with the control end of the controller;
the clamping assembly (47) comprises a lower clamping plate (52) arranged on the longitudinal displacement device and an upper clamping plate (53) arranged on the longitudinal displacement device by means of a second vertical expansion device (55), and the controlled end of the second vertical expansion device (55) is connected with the control end of the controller.
2. A fully automated shower curtain machine as claimed in claim 1, wherein: the third vertical expansion device (12) and the transverse expansion device (18) are all air cylinders, and the hot press (6) and the pushing block (19) are respectively connected with the expansion ends of the air cylinders.
3. A fully automated shower curtain machine as claimed in claim 1, wherein: the hot-pressing mechanism for the shower curtain is characterized in that a longitudinal shaft (20) with the axial direction parallel to the conveying direction of the shower curtain (3), a first transverse shaft (22) with the axial direction parallel to the width direction of the shower curtain (3) and in sliding fit with the longitudinal shaft (20) and a first mounting seat (9) with the first transverse shaft (22) in sliding fit are arranged on the support frame (1), and the hot-pressing mechanism for the shower curtain is arranged on the first mounting seat (9) and forms an adjusting unit of the hot-pressing position of the shower curtain (3) by means of the cooperation of the first mounting seat (9) and the first transverse shaft (22) and the cooperation of the first transverse shaft (22) and the longitudinal shaft (20).
4. A fully automated shower curtain machine as claimed in claim 1, wherein: the longitudinal displacement device comprises a guide rail (66), a driving motor (60), a driving wheel (56) connected with the driving end of the driving motor (60) and a driven wheel (58) matched with the driving wheel (56) by means of a chain (57), wherein the guide rail (66) is arranged on the support frame (1), the clamping assembly (47) is in sliding fit with the guide rail (66) and fixedly connected with the chain (57), and the controlled end of the driving motor (60) is connected with the control end of the controller.
5. A fully automated shower curtain machine as claimed in claim 1, wherein: the shower curtain machine further comprises a shower curtain supply buffer protection mechanism (39) arranged on the support frame (1), the input end of the shower curtain supply buffer protection mechanism (39) is connected with the output end of the first conveying pair roller (36), the output end of the shower curtain supply buffer protection mechanism (39) is connected with the input end of the shower curtain magnetic buckle hot-pressing mechanism, the shower curtain supply buffer protection mechanism (39) comprises a fixed roller (40) fixedly connected with the support frame (1), and a buffer roller frame which is positioned in the support frame (1) and forms vertical sliding fit with the support frame (1), the buffer roller frame comprises a group of buffer rollers (41) parallel to the fixed roller (40), the shower curtain (3) is wound in a wave-shaped reciprocating mode between the fixed roller (40) and the buffer rollers (41), and the buffer rollers (41) form buffer units of the shower curtain (3) by means of self gravity and vertical sliding fit with the support frame (1).
6. The fully automated shower curtain machine of claim 5, wherein: the support frame (1) on be provided with vertical axis (45), the buffer roller frame still include connecting plate (42) with buffer roller (41) tip rigid coupling to and be located support frame (1) outside, with the help of balancing weight (44) that rope (43) are connected with connecting plate (42), the rigid coupling has guide slider (64) on connecting plate (42), guide slider (64) cover locate on vertical axis (45) and vertical axis (45) form vertical sliding fit.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711327166.4A CN108058398B (en) | 2017-12-13 | 2017-12-13 | Full-automatic shower curtain machine |
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|---|---|---|---|
| CN201711327166.4A CN108058398B (en) | 2017-12-13 | 2017-12-13 | Full-automatic shower curtain machine |
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| CN108058398A CN108058398A (en) | 2018-05-22 |
| CN108058398B true CN108058398B (en) | 2023-11-14 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109291448B (en) * | 2018-10-11 | 2023-11-24 | 新乐华宝塑料制品有限公司 | Automatic processing equipment for shower curtain |
| CN114311714B (en) * | 2022-01-17 | 2023-06-16 | 春禾（深圳）自动化技术有限公司 | Door curtain adhesive tape assembly machine |
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