CN1316367A - Technology and equipment for containing liquid in group of semi-hard bottles made of coiled plastic material - Google Patents
Technology and equipment for containing liquid in group of semi-hard bottles made of coiled plastic material Download PDFInfo
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- CN1316367A CN1316367A CN 01114938 CN01114938A CN1316367A CN 1316367 A CN1316367 A CN 1316367A CN 01114938 CN01114938 CN 01114938 CN 01114938 A CN01114938 A CN 01114938A CN 1316367 A CN1316367 A CN 1316367A
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Abstract
The coiled plastic material is used to make a group of bottles for loading liquid in them continuously. Its technology includes ultrasonic hot-welding of two coiled thermoplastic synthetic resin plastics sheets, vacuum blowing to form a group of liquid containing spaces, loading liquid in them and aseptic packing. Said bottle-shaped structure and full-automatic packing apparatus are also disclosed.
Description
The present invention relates to flexible package punch technology and equipment thereof, particularly adopting the thermoplastic plastic coiled material is that basic material two sheet modes contain the Processes and apparatus that carries out filling liquid and encapsulate behind the space through the semi-hard liquid bottles formula that ultrasonic sweat soldering vacuum-assisted is blow molded into composing type.
The mode that traditional liquid bottles formula canning means adopts the system bottle to separate with can realizes.By equipment such as bottle-making machine blowing packing container, finish the filling liquid operation by equipment such as bottle placers more earlier.This mode causes huge empty bottle transportation, the storage area investment waste and the liquid package container occupation of capital; And, be easy to generate the preceding container internal contamination of can because the system bottle separates with the can operation.Because system bottle separates with the can operation, the single bottle placer that enters of liquid package container makes the bottle-conveying mechanism and the boxing mechanism relative complex of bottle placer.The present invention adopts coiled plastic material as the flexible package punch base material, utilize the continuous delivery vehicles of coiled plastic material as system bottle and can, adopt the blowing of ultrasonic sweat soldering vacuum-assisted in groups but not the mono-moulding, finish and on equipment, finish the filling liquid capping in groups after liquid contains the space moulding, cut decals realization flexible package punch then and produce continuously to the integrated high-efficiency rate of filling and capping from the system bottle.Flexible package punch technology of the present invention and equipment thereof are except These characteristics, more because its special producing technology and special bottle type structure will be improved present oral liquid widely, disposable low capacity flexible package punch such as bathing lotion mode, replace the high energy consumption of existing glass control infusion pump dress with the curved neck easy breaking ampoule bottle, breakable manner of packing realizes the revolution of medical injection packing.In the flexible package punch field of larger capacity, special bottle type structure of the present invention is particularly suitable for and automobile oil, disposable flexible package punch such as chemical, the possibility of the container filling fake products of having avoided being recycled and packaged.Because the present invention makes system bottle, can and encapsulation production operation are finished simultaneously at an automatic production line, and system bottle mould and system bottle are produced all under packaged liquid product producer control, and the difficulty of its product of personation will be increased.Therefore, the present invention also has the certain social benefit.
US Patent (US5338800) has related to a kind of synthetic resin material and application of compound Heat forming liquid packing, but does not relate to its bottle producing process, and bottle type structure and this patent are discussed system bottle can integration apparatus.In patent of the present invention, the coiled material and the aluminum-plastic composite material thereof of most thermoplastics type's synthetic resin plastics materials (as PE, PVC, PET etc.) all can obtain gratifying use result.China utility model patent ZL91219358.1 has related to single but not in groups the flexible pocket type liquid packing device of the single chip mode of flexible plastic film material.
The present invention adopts the thicker semi-hard material of thermoplastics type's synthetic resin plastics (as PE, PVC, PET etc.) coiled material is the packing base material, utilize this coiled material to realize efficiently system bottle in groups as the continuous delivery vehicles and the unrestriction on its length direction of package handling, filling liquid, production operations such as encapsulation.
Patent of the present invention adopts the accompanying drawing 1 and the first scheme left view accompanying drawing 2 thereof, alternative plan left view accompanying drawing 3; Two kinds of bottle type structures shown in accompanying drawing 4 and the left view accompanying drawing 5 thereof realize the flexible package punch of medium and small volume (general 100ml is following).Accompanying drawing 6 and left view accompanying drawing 7 thereof and birds-eye view accompanying drawing 8; Accompanying drawing 9 and left view accompanying drawing 10 thereof, the bottle type structure shown in birds-eye view accompanying drawing 11 and the partial enlarged view accompanying drawing 12 are realized the flexible package punch of big volume (general 2000ml is following).
Accompanying drawing 1, in the bottle type structure shown in accompanying drawing 2 and the accompanying drawing 3, by (11) and (12-1) or (12-2) two thermoplastics type's synthetic resin plastics coiled materials constitute liquid and contain spaces, (12-2) can print the fine pattern and the literal of requirement on the bottom coiled material of form in advance; (11) and can only be on the coiled material (12-1) at its shaping and deformation less regional general pattern and literal.(11), (12-1) or (12-2) under by the traction of the stepping conveying mechanism (129) shown in the accompanying drawing 14, carry to baling line through the unreeling structure that has permanent Tension Control (121) step wise shown in the accompanying drawing 14, behind ultraviolet radiation sterilization (122), deliver to preheating section (123), be warming up to temperature a little less than the base material softening point by far-infrared electric heater.Two thermoplastics type's synthetic resin plastics coiled materials are up to 12 in the die head of the bottle-making machine (124) that has slide mouthful mould and electric boiling plate and ultrasonic horn be one group the welding of heat seal in groups, under the High Temperature High Pressure and vibration of ultrasonic wave effect of ultrasonic horn, resin and plastic High molecular material between the faying face of plastic sheet up and down in heat sealing district (14) is acutely rubbed, generation is far above the localized hyperthermia of this resin and plastic High molecular material melt temperature, instantaneous fusion weld together; Simultaneously in two-layer base material, be blown into high-pressure hot air, make more than the instantaneous sinter point that is increased to this resin and plastic High molecular material of plastic sheet up and down in the die cavity by mouth mould die head (81).Under the suction of the pressure of die cavity inner high voltage hot air and die head assisted vacuum, the plastic sheet up and down in the die cavity is blow molded into bottle by the shape of die cavity, forms liquid and contains space (15).The coiled material of having finished system bottle operation is managed fill head by a group leader and is finished liquid equipressure or the can of normal pressure volume quantitative entering bottling machine (126) under the traction of stepping conveying mechanism (129) after cooling section (125) cooling.Bulking system (126) is by the liquid attemperation apparatus, solution feed pump, and high-order isobaric basin, volume quantitative filling valve system, the long tube fill head, isobaric ratio adjusting valve, tailing backflow tank and backwash pump are formed, and bulking system is a prior art, does not belong to category of the present invention.One group of bottle finishing filling liquid with roll transfer to bottleneck sealing machine (127) hot-press sealed, enter cross cutting cutting machine (128) quantity on demand then and cut out branch bottle line (13) in groups, open recess (16) and opening are torn groove (17), realize the continuous grouping package process of full automaticity of liquid.Continuous grouping package technology of this full automaticity and bottle type structure are particularly suitable for oral liquid, disposable low capacity flexible package punch such as bathing lotion.Safe and sanitary standard as further raising equipment, select the coiled material base material that reaches medical injection packing safe and sanitary standard for use and improve sealing process and equipment, before the capper station, increase glass tube easy to break and insert mechanism, glass tube easy to break (28) is inserted in the finalization area (27), the upper end is cohered and is fixed in the finalization area sidewall, carry out heat sealing again, tear groove (26) the available syringe of glass tube that fractures along opening during use and extract a liquid in the bottle, and the glass tube of involution in the middle of base material up and down can not stabbed user's hand.The existing glass control of this replacement infusion pump dress uses the bottle type structure of curved neck easy breaking ampoule bottle shown in Figure of description 4 and accompanying drawing 5.Bottle type structure of the present invention and flexible package punch technology will replace the high energy consumption of existing glass control infusion pump dress with the curved neck easy breaking ampoule bottle, and breakable manner of packing realizes the revolution of medical injection packing.
Accompanying drawing 6, accompanying drawing 7, accompanying drawing 8 and accompanying drawing 9, accompanying drawing 10, in the bottle type structure shown in accompanying drawing 11 and the accompanying drawing 12 because of the packing liquid capacity is bigger, bottle requirement of strength height, adopt thicker coiled material to be the packing base material, be generally the coiled material of thermoplastics type's synthetic resin plastics material (as PE, PVC, PET etc.) of 0.25-0.40mm.Cause the bottle strength degradation in order to reduce base material distortion attenuate in the forming process, adopted the bottle type structure of the diagonal angle hot synthetic type shown in accompanying drawing 8 and the accompanying drawing 11.And this bottle type structure also makes heat sealing district (36) not exceed the outside dimension extended line of bottle wall, is convenient to bottle behind the liquid filling and sealing and packs in the outer packing box.At automobile oil, disposable use such as chemical is main liquid product, the type of bottle shown in the accompanying drawing 6 structure design the oval bottleneck structure of ditrysian type that can open simultaneously.Wherein big mouthful is liquid outlet (35), and osculum is air intlet (34).And utilize the particularity of production technology of the present invention, and under the prerequisite that does not increase container external packing size, but utilize the crimpiness of coiled plastic material when blowing pulling shaping, lengthening bottleneck length, liquid is outwards accurately toppled over without accessory appliancess such as funnels in the convenient container.Because the large-volume packing liquid of the type of bottle shown in the accompanying drawing 9 structure might can not once use up behind the opening immediately, the present invention has designed and can open repeatedly by hand and the special bottle cap assembly of osed top (45).This as shown in Figure 12 special bottle cap assembly has a plurality of seal rings of arranging by tapering and matches with bottleneck portion, realizes the involution of packing container; Along having a retaining ring gear, cooperates in the bottle cap assembly top, realize the locking retaining of bottle cap, the reliability of assurance container closure with bottleneck heat seal convex edge behind the cross cutting.When adopting this sealing mode, the packaging production line equipment shown in the accompanying drawing 14 will be adjusted.Increase the Bottle-mouth die cutting process in cooling section (125) back, and change bottleneck sealing machine (126) into capping machine.Capping machine is a particular design.When carrying out the gland production operation, capping machine positioning clamping piece is clamped the bottleneck clamping convex edge (44) that the Bottle-mouth die cutting process cuts out in advance earlier, with the bottleneck location, carries out the gland operation then.Avoided failing because of the not enough capping that causes of bottle rigidity.
Flexible package punch basic production technology of the present invention as shown in Figure 13.By unreeling, sterilize, preheating, moulding, cooling, can is sealed, and divides cutting process to form, along unreeling the direction straight-though arrangement.According to different bottle type requirements, decals suitably be adjusted or be increased to array of procedures can, code-spraying equipment and automatic checking, and automatic boxing equipment constitutes more complete flexible package punch manufacturing line.
Flexible package punch basical traditional model production facilities of the present invention as shown in Figure 14.For clearer expression major equipment structure of the present invention, removed support component in the accompanying drawing 14 and gone along with sb. to guard him parts.(60) and (61) be magnetic Tension Control power-transfer clutch, with a pair of unwinding tension compensation pressure roller (68) unwinding tension of control action on coiled material (66) and (67) respectively.This equipment is the action benchmark of short transverse with the coiled material upper edge, height adjustment mechanism (62) but the height of up-down adjustment coiled material pallet (63) makes its upper edge aim at altitude datum.Unreeling shaft (64) bottom has tapering, presses awl (65) with coiled material (66) with activity, and (67) are separately fixed on the spool (64).Coiled material (66), (67) under the traction of stepping trailer coupling (129) upwards manufacturing line carry the plastics banding substrate.Stepping trailer coupling (129) is a double-cylinder structure, and traction cylinder (113) is realized the crank motion of clamp (109) along guide pillar (108); Stepping up cylinder (111) promotes clamp (109) by crank (110) and finishes and step up action.The plastics banding substrate enters sterilization district (122) and preheating zone (123) with suitable tension force and spacing under the guiding of deflector roll (70).In the sterilization district (122), short wave ultraviolet (275nm) light tube group (71) is carried out disinfecting action to banding substrate.After banding substrate enters preheating zone (123), be heated temperature (120-140 ℃) a little less than its softening point by electro heat far-infrared radiation pipe group (72).Plastic basis material stepping after being preheated is transported in the hot synthetic type machine (124).Mouth mould die head (81) is in the middle of two plastic basis materials of the descending insertion of the promotion lower edge of cylinder (80) guide pillar (82), and the heat sealing die headstock (73) compresses two plastic basis materials at the promotion lower edge of cylinder (75) guide pillar (76).The instantaneous heat sealing district weldering with two plastic basis materials under the effect of supersonic welder (74) of heat sealing die (83), the wave welding head of ultrasonic wave of (84) is one.High-pressure hot air (160-180 ℃, 0.4-0.6MPa) enter in the middle of two plastic basis materials by admission port (78) the through port mould die head (81) on the mouth mould support plate (84), by thermal synthesis pattern (83), the bottle type inner chamber of (84) is with the plastic basis material blow molding.According to the size of bottle type, thermal synthesis pattern (83) can be equipped with nearly 3-12 die cavity on (84), once finishes 3-12 bottle blowing.Thermal synthesis pattern (83) has the aperture of vacuum assisted resin infusion on (84), the vacuum mouth of pipe (77) on the heat sealing die headstock (73) is connected to vacuum system.When blow molding, make thermal synthesis pattern (83), keep negative pressure in the bottle type inner chamber of (84), help the better blow molding of plastic basis material.The heat sealing die headstock is equipped with electric heater unit on (73), makes thermal synthesis pattern (83), and (84) keep uniform temperature.Thermal synthesis pattern (83) is equipped with resistant to elevated temperatures silicone rubber O-ring on (84), the degree of vacuum when keeping hot synthetic type in the die cavity.Moulding finishes the back heat sealing die headstock (73) and is resetted by mouth mould support plate (84), and the bottle after the moulding is delivered to cooling section (85) with the stepping of coiled material base material.Under the support of carrying roller (86), the bottle after the moulding is cooled to room temperature and enters bulking system (126) then.Bulking system (126) is by liquid attemperation apparatus (96), solution feed pump (94), high-order isobaric basin (92), volume quantitative filling valve system, long tube fill head (93), isobaric ratio adjusting valve, tailing backflow tank (95) and backwash pump (97) are formed, bulking system is a prior art, does not belong to category of the present invention.Bottle after the can continues on to capper (127) with the coiled material tape base.The mould bases (99) that seals of capper (127) has electric heater unit similar to the hot synthetic type machine and wave welding head of ultrasonic wave with (100).Seal mould bases at the promotion lower edge of cylinder (98) guide pillar (101) crank motion, drive is sealed die head (102) and is finished sealing process.The bottle that packaged liquid is housed of finishing sealing operation is sent into and is cut mould cutting machine (128), in a row cut out branch bottle line (13) by required number, open recess (16) and opening are torn groove (17), Packaging Bottle after cutting skids off groove along the blanking of cutting mould cutting machine in groups and enters the products storage case, realizes the continuous grouping package process of full automaticity of liquid.
The main production action of flexible package punch manufacturing line of the present invention adopts pneumatic element to realize, adopts Programmable Logic Controller (PLC) centralized control.When guaranteeing high reliability, make manufacturing line have higher flexibility, to adapt to the packing production of many kinds liquid product.Flexible package punch manufacturing line of the present invention can be realized 25 groups of per minutes, per hour 18000 bottles high-speed liquid packing.
Claims (7)
1. coiled plastic material semihard bottle formula liquid in group technology of the package and equipment thereof.Adopt coiled plastic material as liquid 1 packing base material, utilize the thicker semi-hard material of thermoplastics type's synthetic resin plastics (as PE, PVC, PET etc.) coiled material is the packing base material, utilize this coiled material to realize efficiently system bottle in groups as the continuous delivery vehicles and the unrestriction on its length direction of package handling, filling liquid, production operations such as encapsulation.Adopt two bottle producing process and the blowing of bottle type structure ultrasonic sweat soldering vacuum-assisted in groups but not the mono-moulding, finish and finish the filling liquid capping in groups after liquid contains the space moulding, cut the realization flexible package punch then and produce continuously to the integrated high-efficiency rate of filling and capping from the system bottle.
2. according to the system bottle manufacturing technique method of claim 1, it is characterized by and adopting thermoplastics type's synthetic resin plastics coiled material is that two methods of basic material contain the integral manufacturing technique method of carrying out filling liquid and encapsulating behind the space through the liquid of ultrasonic sweat soldering vacuum-assisted blow molding in groups.Utilize this coiled material to realize efficiently system bottle in groups, filling liquid, production operations such as encapsulation as the continuous delivery vehicles and the unrestriction on its length direction of package handling.
3. according to the hot synthetic type system bottle production facilities of claim 1 and claim 2, it is characterized by the mouth mould support plate (84) that the promotion lower edge guide pillar (82) by cylinder (80) pumps, the admission port (78) and the mouth mould die head (81) that can feed high-pressure hot air are housed on it; The heat sealing die headstock (73) at the promotion lower edge of cylinder (75) guide pillar (76) horizontal reciprocating movement.The heat sealing die headstock (73) has supersonic welder (74), the thermal synthesis pattern (83) of wave welding head of ultrasonic wave is housed, (84).Thermal synthesis pattern (83) has the aperture of vacuum assisted resin infusion and resistant to elevated temperatures silicone rubber O-ring is housed on (84), according to the size of bottle type, thermal synthesis pattern (83) can be equipped with nearly 3-12 die cavity on (84).The heat sealing die headstock is equipped with electric heater unit on (73).
4. according to the bottle type structure design of claim 1, it is characterized in that by (11) and (12-1) or (12-2) two thermoplastics type's synthetic resin plastics coiled materials constitute liquid and contain spaces, have branch bottle line (13), heat sealing district (14), open recess (16) and opening are torn groove (17).
5. according to the bottle type structure design of claim 1 and claim 4, it is characterized in that glass tube easy to break (28) is inserted in the finalization area (27), the upper end is cohered and is fixed in the finalization area sidewall, carry out heat sealing again, tear groove (26) involution that fractures along opening during use and can extract liquid in the bottle at the glass tube in the middle of the base material up and down.
6. according to the bottle type structure design of claim 1, it is characterized in that constituting liquid by (31) and (32) two thermoplastics type's synthetic resin plastics coiled materials contains the space and have the oval bottleneck structure of the ditrysian type that can open simultaneously.Wherein big mouthful is liquid outlet (35), and osculum is air intlet (34).Heat sealing district (36) does not exceed the outside dimension extended line of bottle wall.
7. according to the bottle type structure design of claim 1 and claim 6, it is characterized in that constituting liquid by (41) and (42) two thermoplastics type's synthetic resin plastics coiled materials contains spaces and have and can open repeatedly and special bottle cap assembly of osed top (45) and the bottleneck clamping convex edge (44) that cuts out in advance.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01114938 CN1316367A (en) | 2001-05-08 | 2001-05-08 | Technology and equipment for containing liquid in group of semi-hard bottles made of coiled plastic material |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 01114938 CN1316367A (en) | 2001-05-08 | 2001-05-08 | Technology and equipment for containing liquid in group of semi-hard bottles made of coiled plastic material |
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| CN1316367A true CN1316367A (en) | 2001-10-10 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 01114938 Pending CN1316367A (en) | 2001-05-08 | 2001-05-08 | Technology and equipment for containing liquid in group of semi-hard bottles made of coiled plastic material |
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| CN (1) | CN1316367A (en) |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102372162A (en) * | 2010-07-13 | 2012-03-14 | 克朗斯股份有限公司 | Sterile Filling Assembly |
| CN103879945A (en) * | 2014-04-08 | 2014-06-25 | 金高波 | Automatic forming filling and sealing machine for plastic oral liquid bottles |
| CN106477084A (en) * | 2016-11-23 | 2017-03-08 | 深圳粤星智能科技有限公司 | A kind of rotating disc type suction nozzle bottle packing machine |
| CN106493975A (en) * | 2016-11-15 | 2017-03-15 | 深圳粤星智能科技有限公司 | A kind of production method of suction nozzle bottle, device and suction nozzle bottle |
| CN106671344A (en) * | 2017-02-14 | 2017-05-17 | 罗松 | Mould for shaping and processing product of foamed polyethylene material and use method thereof |
| CN108058398A (en) * | 2017-12-13 | 2018-05-22 | 新乐华宝塑料制品有限公司 | A kind of full-automation shower curtain machine |
| CN112660466A (en) * | 2020-12-10 | 2021-04-16 | 杭州中亚机械股份有限公司 | Folded sheet preheating and sealing part and rod inserting type food production equipment |
| CN112660509A (en) * | 2020-12-10 | 2021-04-16 | 杭州中亚机械股份有限公司 | Folded sheet sealing preheating device and rod inserting food production equipment |
| CN112660447A (en) * | 2020-12-10 | 2021-04-16 | 杭州中亚机械股份有限公司 | Doubling sheet upper end preheating device and rod inserting type food production equipment |
| CN113353388A (en) * | 2021-06-25 | 2021-09-07 | 鲍晓文 | Full-automatic vertical filling assembly line for automobile breathable film perfume |
-
2001
- 2001-05-08 CN CN 01114938 patent/CN1316367A/en active Pending
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102372162A (en) * | 2010-07-13 | 2012-03-14 | 克朗斯股份有限公司 | Sterile Filling Assembly |
| CN102372162B (en) * | 2010-07-13 | 2015-05-27 | 克朗斯股份有限公司 | Sterile Filling Assembly |
| CN103879945A (en) * | 2014-04-08 | 2014-06-25 | 金高波 | Automatic forming filling and sealing machine for plastic oral liquid bottles |
| CN103879945B (en) * | 2014-04-08 | 2016-02-17 | 金高波 | A kind of oral liquid plastic bottle automatic moulding filling and sealing machine |
| CN106493975A (en) * | 2016-11-15 | 2017-03-15 | 深圳粤星智能科技有限公司 | A kind of production method of suction nozzle bottle, device and suction nozzle bottle |
| CN106477084A (en) * | 2016-11-23 | 2017-03-08 | 深圳粤星智能科技有限公司 | A kind of rotating disc type suction nozzle bottle packing machine |
| CN106671344B (en) * | 2017-02-14 | 2023-05-12 | 罗松 | Mould for molding and processing foamed polyethylene product and use method thereof |
| CN106671344A (en) * | 2017-02-14 | 2017-05-17 | 罗松 | Mould for shaping and processing product of foamed polyethylene material and use method thereof |
| CN108058398A (en) * | 2017-12-13 | 2018-05-22 | 新乐华宝塑料制品有限公司 | A kind of full-automation shower curtain machine |
| CN108058398B (en) * | 2017-12-13 | 2023-11-14 | 新乐华宝塑料制品有限公司 | Full-automatic shower curtain machine |
| CN112660466A (en) * | 2020-12-10 | 2021-04-16 | 杭州中亚机械股份有限公司 | Folded sheet preheating and sealing part and rod inserting type food production equipment |
| CN112660509A (en) * | 2020-12-10 | 2021-04-16 | 杭州中亚机械股份有限公司 | Folded sheet sealing preheating device and rod inserting food production equipment |
| CN112660447A (en) * | 2020-12-10 | 2021-04-16 | 杭州中亚机械股份有限公司 | Doubling sheet upper end preheating device and rod inserting type food production equipment |
| CN112660447B (en) * | 2020-12-10 | 2024-03-19 | 杭州中亚机械股份有限公司 | Doubling sheet upper end preheating device and rod-inserted food production equipment |
| CN112660509B (en) * | 2020-12-10 | 2024-03-19 | 杭州中亚机械股份有限公司 | Folding sheet sealing and preheating device and rod-inserted food production equipment |
| CN113353388A (en) * | 2021-06-25 | 2021-09-07 | 鲍晓文 | Full-automatic vertical filling assembly line for automobile breathable film perfume |
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