CN113737409B - Cloth sewing and cutting equipment - Google Patents

Cloth sewing and cutting equipment Download PDF

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Publication number
CN113737409B
CN113737409B CN202111005083.XA CN202111005083A CN113737409B CN 113737409 B CN113737409 B CN 113737409B CN 202111005083 A CN202111005083 A CN 202111005083A CN 113737409 B CN113737409 B CN 113737409B
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China
Prior art keywords
cloth
cutting
machine
frame
folding
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CN202111005083.XA
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CN113737409A (en
Inventor
曾繁意
曾建家
蔡江川
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Zhongfeng Lihua Xiamen Intelligent Technology Co ltd
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Zhongfeng Lihua Xiamen Intelligent Technology Co ltd
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Priority to CN202111005083.XA priority Critical patent/CN113737409B/en
Publication of CN113737409A publication Critical patent/CN113737409A/en
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Publication of CN113737409B publication Critical patent/CN113737409B/en
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Classifications

    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B37/00Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04Cutting devices
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B37/00Devices incorporated in sewing machines for slitting, grooving, or cutting
    • D05B37/04Cutting devices
    • D05B37/10Cutting devices with heated tools
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B39/00Workpiece carriers
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B81/00Sewing machines incorporating devices serving purposes other than sewing, e.g. for blowing air, for grinding

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Sewing Machines And Sewing (AREA)

Abstract

The invention provides cloth sewing and cutting equipment which comprises a sewing mechanism, a feeding frame, a storage frame, a cloth cutting mechanism, a cloth receiving machine, a quality detector and a control center. When the cloth is conveyed by the feeding frame, edge suction, trimming and cutting are performed, and the cloth is folded and sewn by the sewing mechanism, so that the attractiveness of the cloth is improved. After sewing, the cloth is stored by a material storage rack and then is conveyed to a cloth cutting mechanism, and the cloth is cut. The cloth is sewn and connected through a cloth receiving machine, so that the performance of continuously conveying the cloth by the feeding frame is improved. The continuous and intermittent cloth conveying characteristics can be compatible through the material storage frame, the quality detector can solve the problem of cloth cover breakage, and the cloth production efficiency is improved through cutting the cloth by the cloth cutting mechanism. Meanwhile, the control center is used for monitoring in the whole process, and manual control is also used, so that the safety and smoothness of the operation of the cloth sewing and cutting equipment are ensured, and the production efficiency and quality are improved.

Description

Cloth sewing and cutting equipment
Technical Field
The invention relates to the field of mechanical equipment, in particular to cloth sewing and cutting equipment.
Background
The automatic layering degree of the production and processing of the cloth directly influences the production efficiency and quality of the cloth, for example: the more the working procedures are manually participated, the larger the influence on the smoothness of cloth production is, and the production efficiency is reduced; the quality of cloth is greatly controlled by manual processing, so that the production quality is unstable.
After the cloth is produced, further processing treatment is still needed to improve the quality of the cloth and eliminate the cloth sections with problems on the cloth. However, in the present treatment of the portion, the treatment still needs to be performed manually, for example, in a cloth sewing and cutting device for processing and producing a cloth, in the steps of conveying the cloth, folding and sewing, the folding and sewing steps are manually operated, and the sewing and processing are performed by a corresponding mechanism, so that the efficiency and quality of the cloth processing cannot be ensured in the case of human error.
Disclosure of Invention
The invention provides cloth sewing and cutting equipment, which aims to solve the problem that the existing cloth processing efficiency and quality are low.
The invention is realized in the following way: a cloth sewing and cutting device, comprising:
The sewing mechanism comprises two folding frames, two movable frames and two cloth placing platforms, wherein the folding frames are used for folding the edges of cloth, the two folding frames are symmetrically and independently arranged by taking the cloth placing platforms as symmetry, and the sewing mechanism further comprises a first sewing machine which is positioned on one side of the cloth placing platform and is independently provided with at least one and a second sewing machine which is positioned on the other side of the cloth placing platform and is independently provided with at least one;
the feeding frame is provided with a plurality of conveying rollers for conveying cloth, two edge trimming machines for cutting edges of the cloth and two edge sucking machines for adjusting cloth stepping positions are symmetrically arranged on the feeding frame by taking the conveying rollers as materials, and the feeding frame is used for conveying the cloth for the sewing mechanism;
the cloth receiving machine is independently arranged and is used for connecting two pieces of cloth and conveying the cloth for the conveying frame;
the storage rack comprises a storage roller set for guiding the cloth to store the cloth and a power roller pair for driving the cloth to be input or output, and is arranged between the sewing mechanism and the cloth cutting mechanism;
the cloth cutting mechanism comprises a cutting unit, a power unit for driving the cutting unit to move horizontally and linearly and a cloth pulling unit for pulling and clamping the cloth to enable the cutting unit to cut the cloth, wherein the cutting unit is used for cutting the cloth; a kind of electronic device with high-pressure air-conditioning system
The control center is independently arranged, and the sewing mechanism, the cloth receiving machine, the trimming machine, the edge suction machine, the power roller pair and the cloth cutting mechanism are electrically connected to the output end of the control center in parallel;
the quality detector is arranged on the material storage rack, and is electrically connected to the input end of the control center in parallel, and the quality detector is used for detecting whether the cloth cover of the cloth is damaged or not and the length of the cloth at the damaged position.
Preferably, the feeding frame is sequentially provided with an adjusting slide rail, an trimming slide rail and a feeding sensor, the two edge suction machines are symmetrically arranged on the adjusting slide rail, the two edge suction machines are symmetrically arranged on the trimming slide rail, and the detection end of the feeding sensor is arranged towards one conveying roller; the trimming machine comprises a cutting machine, an electric ironing block arranged on a cutting machine frame body and a dust suction box positioned below the cutting machine and used for vacuum suction of cut cloth, wherein a vertical surface where a cutting direction of a cutter of the cutting machine is positioned is a cutting surface, and an ironing notch of the electric ironing block is arranged in a sliding way towards the cutting surface; the feeding sensor is electrically connected with the input end of the control center, and the electric scalding block is electrically connected to the output end of the control center in parallel.
Preferably, a sliding rail and a screw motor driving the moving frame to reciprocate along the sliding rail are arranged at the bottom of the moving frame, and the moving frame moves towards one side with the first sewing machine, or the moving frame moves towards one side with the second sewing machine; two groups of offset sensors are arranged on the folding frame, the horizontal height of one group of offset sensors is higher than that of the other group of offset sensors, and the offset sensors are electrically connected to the input end of the control center in parallel.
Preferably, the two sides of the bottom surface of the cloth placing platform are symmetrically provided with a folding die and a belt feeding channel, the folding die is positioned between the folding frame and the first sewing machine at the same side, and the folding die is used for carrying out secondary folding on cloth; the folding die comprises a base plate and a pressing plate hinged on one surface of the base plate, one side of the base plate extends and bends to form a cloth folding hook groove, the pressing plate is arranged in the cloth folding hook groove, the other surface of the base plate is arranged on the bottom surface of the cloth placing platform, and the folding die is arranged between the other folding frame and the second sewing machine in the same structure; the output of sending the area way is towards the direction setting of folding cloth collude the groove, send the area way with be provided with at least one pinch roller between the hem mould, the pinch roller is used for carrying out roll extrusion to the folding edge of cloth, remove and be provided with on the frame towards send the area way the lining area sensor and towards the turn-up sensor that the folding cloth colludes the groove direction and detect, the lining area sensor with turn-up sensor parallel electricity is connected to on control center's the input.
Preferably, the moving frame is further provided with a cloth feeding machine and an ironing machine which are symmetrically arranged on the cloth placing platform, the first sewing machine and the ironing machine are sequentially arranged between the direction away from the folding frame, and the cloth feeding machine and the ironing machine are electrically connected to the output end of the control center in parallel.
Preferably, the storage roller set comprises a plurality of fixed roller shafts, a plurality of movable roller shafts and a lifting slideway vertically arranged on a storage frame body of the storage frame, wherein the plurality of movable roller shafts are arranged on a sliding block of the lifting slideway side by side, the fixed roller shafts and the movable roller shafts are arranged at the top of the storage frame body in parallel, and the movable roller shafts are positioned below the fixed roller shafts; the lifting slideway comprises a guide rail which is vertically arranged and a toothed belt which is parallel to the guide rail, and the sliding block is also provided with a toothed roller pair which rolls and clamps the toothed belt; the automatic feeding device is characterized in that an upper limit sensor and a lower limit sensor for monitoring the vertical position of the movable roller shaft are arranged on the material storage frame body, the horizontal height of the upper limit sensor is higher than that of the lower limit sensor, and the upper limit sensor and the lower limit sensor are electrically connected in parallel to the input end of the control center.
Preferably, the power roller pair is further provided with a swing rod hinged to the storage frame body and a swing roller arranged on the swing rod, and the swing roller is parallel to the power roller pair;
the hinge point of the swing rod is provided with a swing angle sensor for monitoring the swing angle of the swing roller, and the swing angle sensor is electrically connected to the input end of the control center in a parallel mode.
Preferably, the cloth spreading unit comprises a bottom plate and a lifting pressing plate, the bottom plate is arranged on the cloth placing frame in a sliding manner, the lifting pressing plate is arranged on the bottom plate in parallel with the cloth spreading machine, the clamping surface of the cloth spreading machine and the clamping surface of the lifting pressing plate are positioned on the same horizontal plane, and a plurality of clamping notches are arranged on one side of the bottom plate facing the cloth spreading machine side by side; the clamping plates of the spreading machine are a plurality of clamping blocks which are arranged side by side, the number of the clamping blocks is the same as that of the clamping notches, and one clamping block is arranged corresponding to one clamping notch; the cloth placing frame is also provided with a lifting door clamp which is parallel to the cloth spreading unit, the lifting door clamp is positioned between the cloth spreading unit and the cloth spreading machine, and the clamping width of the lifting door clamp is larger than or equal to the width of the bottom plate.
Preferably, a driving belt and a first belt which is parallel to the driving belt are arranged on a fixing frame of the cloth cutting mechanism, and the power unit is arranged on the fixing frame and used for driving the first belt to rotate; the cutting unit comprises a cutter rest, a driving shaft which is arranged at one end of the cutter rest in a penetrating way through the rotation mode and a cutter which is arranged at the other end of the cutter rest in a rotating way, a second belt is arranged between the driving shaft and the cutter which are positioned at one side of the cutter rest, the cutter rest is arranged on the first belt, and the driving shaft which is positioned at the other side of the cutter rest is arranged on the transmission belt.
Preferably, the tool rest is provided with a rotation shaft penetrating through the tool rest and a cylinder for driving the automatic shaft to swing, one end of the rotation shaft is provided with a swinging rod, and an output shaft of the cylinder is arranged on the swinging rod; the center shaft of the cutter is vertically arranged at the other end of the rotation shaft, a strip cutting parallel to the transmission belt is arranged on the fixing frame, and the cutter surface of the cutter and the side surface of the strip cutting form an included angle.
The beneficial effects of the invention are as follows:
1. the cloth is guided and arranged on the feeding frame, so that the cloth is flattened and conveyed to the cloth sewing and cutting equipment through the conveying roller. The cloth is flattened through putting the cloth platform and placed, and the width design of putting the cloth platform is less than the width of cloth, can make the both sides of cloth all drop on putting the both sides of cloth platform, and the folding leg of being convenient for carries out smooth folding 180 to the cloth edge, and then sews up the cloth edge through the sewing machine, realizes eliminating the circumstances such as the easy emergence fracture of edge, silk that pulls in the cloth production to the cloth edge, and full-automatic production reaches the purpose of high-efficient and high-quality production processing cloth.
2. After finishing cutting edges, flanging and sewing of cloth, conveying the cloth to the cloth cutting mechanism through the material storage frame, clamping the starting end of the cloth by the cloth pulling unit, clamping the end of the cloth and the clamping plate of the cloth pulling unit in parallel, then clamping the cloth on the cloth pulling unit by the cloth pulling machine, moving the cloth pulling machine to pull the cloth, wherein the cloth pulling unit is in a state of loosening the cloth, so that the cloth can be conveyed through the material storage frame, further the cloth is stopped under a set length, and the cutting unit is driven to cut the cloth through the power unit, so that the cloth is cut. Through mechanical automation's processing mode, improve the processing production efficiency of cloth, reduce manual processing's step, avoided the problem of human error.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings that are needed in the embodiments will be briefly described below, it being understood that the following drawings only illustrate some examples of the present invention and therefore should not be considered as limiting the scope, and other related drawings may be obtained according to these drawings without inventive effort for a person skilled in the art.
FIG. 1 is a schematic view of a cloth sewing and cutting apparatus according to an embodiment of the present invention;
fig. 2 is a schematic structural view of a sewing mechanism of a cloth sewing and cutting device according to an embodiment of the present invention at a first view angle;
fig. 3 is a schematic structural view of a sewing mechanism of a cloth sewing and cutting device according to an embodiment of the present invention at a second view angle;
FIG. 4 is a schematic view showing a structure of a folding frame of a cloth sewing and cutting apparatus according to an embodiment of the present invention;
FIG. 5 is a partial schematic view of a cloth sewing cutting apparatus according to an embodiment of the present invention;
FIG. 6 is a schematic structural view of a hemming die of a cloth sewing and cutting apparatus according to an embodiment of the present invention;
FIG. 7 is a schematic view of a carriage of a cloth sewing cutting apparatus according to an embodiment of the present invention;
FIG. 8 is a schematic view of an edge suction machine of a cloth sewing and cutting apparatus according to an embodiment of the present invention;
FIG. 9 is a schematic view of an edger of a cloth sewing cutting apparatus according to an embodiment of the present invention;
FIG. 10 is a schematic view of a magazine of a cloth sewing cutting apparatus according to an embodiment of the present invention;
FIG. 11 is an enlarged view of the marked circle A in FIG. 10;
fig. 12 is a schematic structural view of a cloth cutting mechanism of a cloth sewing and cutting apparatus according to an embodiment of the present invention at a first view angle;
Fig. 13 is a schematic structural view of a cloth cutting mechanism of a cloth sewing and cutting apparatus according to an embodiment of the present invention at a second view angle;
fig. 14 is an enlarged view in the B mark circle in fig. 13;
FIG. 15 is a partial block diagram of a cloth sewing and cutting apparatus according to an embodiment of the present invention;
FIG. 16 is a partial schematic view of a cloth pulling mechanism and a cloth cutting mechanism of a cloth sewing and cutting device according to an embodiment of the present invention after being assembled;
FIG. 17 is a schematic view of a base plate of a cloth sewing cutting apparatus according to an embodiment of the present invention;
fig. 18 is a schematic view of a cloth joining machine of the sewing apparatus according to the embodiment of the present invention.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the embodiments of the present invention more apparent, the technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is apparent that the described embodiments are some embodiments of the present invention, but not all embodiments. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention. Thus, the following detailed description of the embodiments of the invention, as presented in the figures, is not intended to limit the scope of the invention, as claimed, but is merely representative of selected embodiments of the invention. All other embodiments, based on the embodiments of the invention, which are apparent to those of ordinary skill in the art without inventive faculty, are intended to be within the scope of the invention.
In the present invention, unless explicitly specified and limited otherwise, the terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; can be directly connected or indirectly connected through an intermediate medium, and can be communicated with the inside of two elements or the interaction relationship of the two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the present invention, unless expressly stated or limited otherwise, a first feature "above" or "below" a second feature may include both the first and second features being in direct contact, as well as the first and second features not being in direct contact but being in contact with each other through additional features therebetween. Moreover, a first feature being "above," "over" and "on" a second feature includes the first feature being directly above and obliquely above the second feature, or simply indicating that the first feature is higher in level than the second feature. The first feature being "under", "below" and "beneath" the second feature includes the first feature being directly under and obliquely below the second feature, or simply means that the first feature is less level than the second feature.
Examples
Referring to fig. 1 to 18, the present embodiment provides a cloth sewing and cutting apparatus, which includes a sewing mechanism 10, a feeding frame 20, a storage frame 80, a cloth cutting mechanism 90, a cloth joining machine 100, a quality detector 110 and a control center 40. When the cloth cutting machine is used, cloth is conveyed by the feeding frame 20, the edge of the cloth is sucked, adjusted and cut, and the cloth is cut into cloth with uniform width. And two rolls of cloth can be sewn through the cloth receiving machine, so that the problem that the feeding frame 20 uses manual feeding is avoided, and the cloth processing efficiency is improved. And the cloth is folded and sewn through the sewing mechanism 10, so that the edge of the cloth is prevented from running or breaking, and the attractiveness of the cloth is improved. After sewing, the cloth is stored by the magazine 80 and fed into the cloth cutting mechanism 90, where the cloth is cut. The broken surface condition can appear on the cloth surface sometimes, detects broken surface through quality detector 110 to cut out broken surface part through fabric cutting mechanism 90, need not the later process of manual detection screening qualified cloth. Because the sewing cloth is continuously conveyed, and the cutting cloth is intermittently conveyed, the two modes of conveying the cloth can be compatible through the material storage rack 80, and the cloth processing efficiency is improved. Meanwhile, the control center 40 is used for monitoring in the whole process, and manual control is also used, so that the safety and fluency of the operation of the cloth sewing and cutting equipment can be ensured.
The control center 40 is independently arranged, the control center 40 may be a computer, the sewing mechanism 10, the trimming machine 60, the electric ironing block 602, the edge suction machine 50, the cloth feeding machine 103, the ironing machine (not shown), the power roller pair 802 and the cloth cutting mechanism 90 are electrically connected in parallel to an output end of the control center, the swing angle sensor (not shown), the feeding sensor 204, the upper limit sensor 8014, the lower limit sensor 8015, the offset sensor 301, the lining belt sensor (not shown) and the hemming sensor (not shown) are electrically connected in parallel to an input end of the control center 40, and the feeding sensor 204, the upper limit sensor 8014, the lower limit sensor 8015, the offset sensor 301, the lining belt sensor and the hemming sensor may be infrared sensors, and the swing angle sensor may be torsion sensors. In the event of a problem, all devices connected electrically in parallel to the output of the control center 40 are either shut down or shut down, or the corresponding devices are manually turned off or on. For example, a single-side sewing machine is started for sewing, or the electric ironing block 602 is closed, and the flexibility is improved through active operation of a computer. While the occurrence of problems may be: the feed sensor 204, the upper limit sensor 8014, the lower limit sensor 8015, the offset sensor 301, the lining sensor and the hemming sensor feed back signals to close the cloth sewing and cutting device, for example: the feeding sensor 204 detects that the feeding rack 20 does not have cloth thereon; when the upper limit sensor 8014 detects the cloth moving roll shaft; when the lining belt sensor detects that the conveying channel is not provided with the lining belt; and when the hemming sensor detects that the cloth is unfolded or not folded completely, the hemming sensor feeds back to the control center 40, pauses or stops the cloth sewing and cutting equipment through the control center 40, and after corresponding problems are eliminated, the cloth sewing and cutting equipment is restarted to process the cloth, so that the use safety is improved.
In the cloth cutting process, whether the cloth is damaged or not and the damage degree are all manually checked after cutting, so that the problems of large manual labor capacity and lower production efficiency are caused.
The quality detector 110 in this embodiment is disposed on the material storage rack 80, and the quality detector 110 is electrically connected in parallel to the input end of the control center 40, and the quality detector 110 is used for detecting whether the cloth cover of the cloth is broken or not and the length of the cloth at the broken position. The quality detector 110 may be an infrared sensor, so that at least one infrared sensor may be installed at a cloth output position of the magazine 80 to detect an output cloth cover. If the damage is detected, the infrared sensor feeds back the signal to the control center, and the control center calculates the continuous duration of the conveying speed and the detection signal to obtain the damage length. Further, when cutting is performed, the damaged portion is cut, and then a normal cutting process is performed.
For the broken portion, for example: the length of the artificial limiting cloth is 4 meters, the broken part is between 3.5 meters and 3.8 meters, the cutting at the 3.8 place can be set, and then the normal 4 meters cutting is carried out; or cutting at 3.5 m, cutting at 3.8 m again, cutting the damaged part, and cutting at 4 m. The two cuts eliminate broken cloth cover, when the breakage is less than 10CM, the breakage is calculated by 10CM, and the manual setting can be performed according to the precision of the equipment, for example, 1CM, 5CM, 8CM or 20 CM. Through the cutting out to the damage, avoid the process of later manual detection, improved production efficiency.
As shown in fig. 18, in this embodiment, the cloth joining machine 100 is independently arranged, and the cloth joining machine 100 is used for joining two pieces of cloth and conveying the cloth for the feeding frame 20, and the cloth joining machine 100 can sew the head and the tail of the cloth, so as to achieve the purpose of continuously providing the cloth for the feeding frame 20, and achieve the purpose of efficient processing.
Specifically, the cloth joining machine 100 includes a sewing platform 1001 and a moving slide 1002, and a pressing plate 1003 and an air cylinder 1004 driving the pressing plate 1003 to move toward the sewing platform 1001 are disposed above the sewing platform 1001. The movable slide rail 1002 is arranged in parallel with the sewing platform 1001, a sewing machine 1005 is arranged on the slide block 1002 of the movable slide rail 1002, and a sewing needle table of the sewing machine 1005 and the sewing platform 1001 are positioned on the same horizontal plane.
Therefore, the end of one piece of cloth and the head end of the other piece of cloth are stacked and placed on the sewing platform 1001, and are pressed by the pressing plate 1003, and then are sewn by the sewing machine 1005, so that the purpose of sewing and connecting the cloth is achieved. The aim of mechanically sewing and connecting two pieces of cloth is achieved, and the efficiency of cloth processing production is improved.
The sewing mechanism 10 in this embodiment includes a folding frame 30 for folding a cloth edge, a moving frame 101, and a cloth placing platform 102 disposed on the moving frame, where the folding frame 30 is provided with two folding frames 30, and the two folding frames 30 are symmetrically and independently disposed on the cloth placing platform 102, and the sewing mechanism 10 further includes a first sewing machine 1021 disposed on one side of the cloth placing platform 102 and at least one second sewing machine 1022 disposed on the other side of the cloth placing platform 102.
The cloth is guided and arranged on the feeding frame 20, so that the cloth is flattened and conveyed to the sewing mechanism 10 through the conveying roller 201. Cloth is flattened through putting cloth platform 102 and is placed and carried, again because the width design of putting cloth platform 102 is less than the width of cloth, can make the both sides of cloth all drop on putting cloth platform 102's both sides (also can be unilateral drop, only fold and make up cloth one side edge), the folding leg 30 of being convenient for carries out smooth folding 180 to the cloth edge, then sew up the cloth edge through the sewing machine, in order to eliminate the cloth production in the edge and easily take place the condition such as fracture, tear silk, full-automatic production reaches the purpose of high-efficient and high-quality production processing cloth.
The first sewing machine 1021 and the second sewing machine 1022 may be used to sew both sides of the cloth, or may be used to sew only one side of the cloth. The sewing process is different, and different sewing requirements can be achieved by increasing the number of sewing machines. Meanwhile, the sewing machine head can be used for sewing the middle part of the cloth through the prolonged mounting arm, so that the sewing machine can be used for sewing any position of the cloth through the adjustment of the position of the sewing machine, and the suitability and the practicability of the sewing machine are improved.
Further, in order to facilitate control, the control center 40 is arranged in the cloth sewing and cutting device, the start and stop of each sewing machine can be controlled through the control center 40, when the thread breakage of the sewing machine occurs, the whole cloth sewing and cutting device is controlled to stop running, after the thread breakage problem is eliminated, the cloth sewing and cutting device is restarted, the condition that the edge of the cloth is not sewn is avoided, and for the special conditions of thread breakage and the failure of the sewing machine, the control center 40 can stop the cloth sewing and cutting device for the first time so as to improve the safety and the quality of cloth production.
As shown in fig. 2 to 6, the cloth placement platform 102 in this embodiment flattens the cloth and folds the edge of the cloth, and then sews the cloth by a sewing machine. The two side surfaces of the cloth placing platform 102 arranged at the position opposite to the folding frame 30 are folded edge surfaces 1023, the folding frame 30 comprises a shaping block 302 and a folding plate 303, and the shaping block 302 can be of a flat plate structure. The space between the shaping block 302 and the hemming surface 1023 forms a first hemming gap 304, and the top surface of the shaping block 302 is at a higher level than the top surface of the cloth placing platform 102. The folding surface 1023 is perpendicular to the middle of the board surface of the folding board 303, and the space between the folding board 303 and the folding surface 1023 forms a second folding gap 305, the top surface of the folding board 303 is provided with an inclined surface inclined along the direction of the other folding surface 1023, and the top surface of the folding surface 1023 is projected on the inclined surface.
The cloth folding frame 110 in this embodiment may be disposed in a conveying process of conveying cloth, so that the two side edges of the cloth are folded simultaneously while the cloth is conveyed, and the cloth is produced with high quality by sewing with a subsequent sewing machine. Because the two sides of the cloth need to be folded, the two folding frames 30 on the two sides are designed to have the same structure, and each folding frame 30 includes a shaping block 302, a folding plate 303 and a baffle 306, so as to achieve the purpose of folding the two sides of the cloth simultaneously, and the folding frame 30 on one side will be mainly described hereinafter, and the same principle of the folding frame 30 on the other side will be understood.
Specifically, as shown in fig. 2, 4 and 5, the cloth is transported flatly on the cloth placing platform 102, and the width of the cloth needs to be longer than the width of the cloth placing platform 102, so that two sides of the cloth can drop on the two folding sides 1023. The fabric edge falling on the hemming surface 1023 can be shaped and folded (for example, folded to 90 degrees) by using the first cloth folding gap 304 formed between the shaping block 302 and the hemming surface 1023, so as to realize the preliminary folding of the fabric edge. Then, the cloth edge can be folded by 90 degrees towards the other folding surface 1023 through the second folding gap 305 formed by the folding plate 303 and the cloth placing platform 102, and meanwhile, the cloth edge is jacked up by the inclined surface of the folding plate 303, so that the cloth edge is folded by 180 degrees through the folding plate 303, and the purpose of 180-degree folding of the cloth in the conveying process is achieved.
The distance between the first folding gap 304 and the second folding gap 305 may be slightly larger than the thickness of the cloth, which is favorable for limiting and folding the edge of the cloth and improving the folding effect.
Further, as shown in fig. 4, in this embodiment, the cloth placement platform 102 extends obliquely downward toward the molding block 302 to form a baffle 306, the molding block 302 is located between the baffle 306 and the folding plate 303, and the first folding gap 304 further includes a gap between the baffle 306 and the molding block 302. Through the baffle 306 that the slope set up, can make the cloth through the folding leg 30 when, through the first cloth clearance 304 between veneer and the shaping piece 302 buckle gradually, can guarantee that the edge of cloth levels and buckles 90, the effectual circumstances of avoiding the fold takes place, can also improve the folding smoothness nature in cloth edge simultaneously.
As shown in fig. 2, the middle cloth placing platform 102 at the position opposite to the folding frame 30 in this embodiment is provided with a front limiting roller 1024 and a rear limiting roller 1025, the front limiting roller 1024 is located in a lateral direction between the two folding sides 1023, the rear limiting roller 1025 is located in another lateral direction relative to the lateral surface of the front limiting roller 1024, the front limiting roller 1024 is located at a lower level than the cloth placing platform 102, and the rear limiting roller 1025 is located at a lower level than the cloth placing platform 102.
The position state of the cloth passing through the cloth placing platform 102 is as follows: passes under the front limit roller 1024, passes through the top surface of the cloth placement platform 102, and finally passes out under the rear limit roller 1025. The cloth can be conveyed on the cloth placing platform 102 in a flat manner by pressing and rolling the cloth downwards through the front limit roller 1024 and the rear limit roller 1025, so that the phenomenon that the cloth is wrinkled in the conveying process is prevented. Meanwhile, the spacing between the front limiting roller 1024 and the cloth placing platform 102 can be limited, so that the included angle between the cloth and the horizontal plane between the front limiting roller 1024 and the cloth placing platform 102 is close to 90 degrees, for example, 85 degrees to 90 degrees, and the cloth can pass through the cloth placing platform 102 in a tight-fitting state. Similarly, the rear limit roller 1025 can carry out close-fitting conveying on the folded cloth at the edge, and the folded cloth is conveyed into the sewing machine to finish the sewing purpose. The cloth folding device has the advantages of achieving the effects of stably and efficiently conveying and folding cloth.
As shown in fig. 2 and 3, a sliding rail 1011 and a screw motor 1012 driving the moving frame 101 to reciprocate along the sliding rail 1011 are provided at the bottom of the moving frame 101 in this embodiment, the screw motor 1012 may be an air cylinder or a screw motor, and the cloth placing platform 102 is slidably disposed on the sliding rail 1011. The distance between the folding frames 30 on two sides of the cloth placing platform 102 can be adjusted through the sliding rail 1011 so as to adjust the folded edge length of the cloth edge and keep the same length of the folded edge cloth in conveying, thereby achieving the effect of keeping the same width of the cloth and improving the practicability.
In the present embodiment, the moving frame 101 moves in the direction of the side having the first sewing machine 1021, or the moving frame 101 moves in the direction of the side having the second sewing machine 1022; two groups of offset sensors 301 are arranged on the folding frame 30, the horizontal height of one group of offset sensors 301 is higher than that of the other group of offset sensors 301, the offset sensors 301 are electrically connected with a screw motor 1012, and the offset sensors 301 are used for monitoring the edge positions of cloth.
In order to improve the adjustment accuracy of the moving frame, monitoring may be performed by installing the offset sensor 301, for example: the two points are detected by the two groups of offset sensors 301, so that when the position of cloth conveying is offset, the position is timely detected, and the position has timely feedback information and offset adjustment is performed.
As shown in fig. 4 and 5, two offset sensors 301 located on the same side are defined by a height difference, so that one set of offset sensors 301 can detect the cloth while the other set of offset sensors 301 is located at the edge of the cloth without detecting the cloth, and when one set of offset sensors 301 does not detect the cloth, the cloth is offset toward the side without the offset sensors 301; conversely, when another set of offset sensors 301 detects a cloth, it is indicated that the cloth is offset toward the side having the offset sensors 301; further, the accuracy and timeliness of the adjustment of the cloth deflection are improved by the deflection sensor 301.
In this embodiment, the cloth is flatly placed on the cloth placement platform 102 and is pulled and conveyed by the cloth stretcher, when the cloth passes through the cloth placement frame 20, whether the cloth is skewed in the conveying process needs to be checked, and then offset adjustment is performed by using the offset sensor 301, the sliding rail 1011 and the screw motor 1012, so that the cloth is conveyed in a neat manner after passing through the cloth placement platform 102, and symmetrical processing is performed on two side edges of the cloth in a follow-up manner.
As shown in fig. 2, 3 and 6, in this embodiment, the fabric placing platform 102 is symmetrically provided with hemming dies 70 on two sides of the bottom surface, the hemming dies 70 are located between the folding frame 30 and the first sewing machine 1021 on the same side, and the hemming dies 70 are used for performing secondary hemming on the fabric; the flanging die 70 comprises a base plate 701 and a pressing plate 702 hinged on one plate surface of the base plate 701, wherein the hinge between the base plate 701 and the pressing plate 702 can be a hinge, one side of the base plate 701 extends and bends to form a cloth folding hook groove 7011, the pressing plate 702 is arranged in the cloth folding hook groove 7011, and the other plate surface of the base plate 701 is arranged on the bottom surface of the cloth platform; the other folding leg 30 is disposed in the same configuration as the second sewing machine 1022.
The hemming die 70 is used for folding the edge of the cloth and shaping and conveying the folded cloth so as to be sewn in the subsequent process, so that the purpose of folding and sewing the edge of the cloth in the conveying process is achieved, the attractiveness of the cloth is improved, the situation that the edge of the cloth is damaged in the production process is effectively avoided, and the working efficiency and the product quality are improved.
For convenience of description, the substrate 701 has a plate surface with the hook groove 7011 as a bottom surface, and a plate surface opposite to the bottom surface as a top surface. In installing the hemming die, the top surface is installed on the lower surface of the rail for conveying the cloth, and it is necessary to install the side having the cloth folding hook groove 7011 toward the edge of the conveying rail. The mounting mode can be bolt or screw locking, welding mounting, adhesive mounting and the like. Specifically, in this embodiment, the locking portion 30 is a through hole or a threaded hole, and the substrate 701 is firmly fixed by using a bolt or a screw through the through hole or the threaded hole. The number of the through holes and the threaded holes can be multiple, so that the locking stability is improved.
When the cloth is used, the cloth is flattened flatly and is conveyed on the conveying way, the edges of the two sides of the cloth drop on the edges of the conveying way, after the edges are bent for 180 degrees for the first time, the edges are positioned below the cloth folding hook groove 7011 of the substrate 701, after the edges are bent for 180 degrees again, the edges of the cloth are positioned in the cloth folding hook groove 7011, the edges of the cloth are pressed on the cloth folding hook groove 7011 through the pressing plate 702, and the cloth edges are prevented from falling out in the cloth folding hook groove 7011. The structure of the clip type is formed by folding the cloth edge twice, and the cloth edge is shaped and conveyed through the edge folding die, so that the purpose of shaping and sewing the folded cloth edge for a sewing machine is achieved, and the cloth processing efficiency and the cloth production quality are improved.
As shown in fig. 6, in this embodiment, the pressing plate 702 is obliquely disposed in the cloth folding groove, one end of the pressing plate 702 is propped against the cloth folding hook groove 7011, and the other end of the pressing plate 702 is bent away from the substrate 701 to form a cloth folding gap (not shown in the figure) with a gap between the notch of the cloth folding hook groove 7011. The pressing plate 702 which is obliquely arranged can facilitate the cloth to enter the cloth folding hook groove 7011 in the state of pressing the edge of the cloth, and the pressed area of the rear half section of the cloth folding hook groove 7011 is gradually increased along with the conveying of the cloth, so that friction is reduced, and the smoothness of conveying the cloth is improved.
Meanwhile, the pressing plate 702 is arranged obliquely, so that the pressing plate 702 is exposed out of the cloth folding hook groove 7011 at the other end, the pressing plate 702 is bent, a gap is formed between the notch position of the cloth folding hook groove 7011 and the pressing plate 702, the gap is a cloth folding gap, the bending part of the cloth edge, which is bent for the second time by 180 degrees, is guided to be bent through the cloth folding gap, after the cloth edge enters the cloth folding hook groove 7011, the bent edge of the cloth is blocked by the pressing plate 702 outside the cloth folding gap, the cloth is conveyed in the cloth folding hook groove 7011 in a flat and bent state, and the cloth folding and shaping effects are achieved.
The cloth placing platform 102 in this embodiment is further provided with a tape feeding path (not shown) for providing a lining tape for the hemming die 70, and the output end of the tape feeding path is arranged towards the cloth folding hook groove 7011; at least one pinch roller is arranged between the belt conveying channel and the flanging die and used for rolling and conveying folded edges of the cloth; the moving frame 101 is provided with a liner sensor (not shown) facing the tape feed path, and the liner sensor is electrically connected to the second input terminal of the control center 40.
The structure of the feeding channel can be a groove type channel or a channel with a rectangular cross section, for example, a plurality of baffles are arranged on the opening of the groove type channel at intervals, so that the lining belt is not easy to separate from the feeding channel, the lining belt is conveyed in a rolling conveying mode by using rollers, the lining belt is conveyed into the folded edge of the cloth, and then the lining belt is sewn and wrapped in the folded cloth by a sewing machine. In order not to influence the flexibility of the cloth, the lining belt can be paper, the aim of improving the edge strength of the cloth is achieved through the lining belt, the edge of the cloth is neat, the cloth is not easy to wrinkle and bend, and the cloth processing quality is improved. The belt feeding channel is used for placing a lining belt in the cloth hem, the lining belt can be paper lining belt, the purpose of improving the edge strength of the cloth is achieved through the lining belt, the edge of the cloth is neat, the cloth is not easy to wrinkle and bend, and the cloth processing quality is improved.
At the same time, the tape feed path is monitored using a liner sensor and the monitored information is fed back into the control center 40. Specifically, when no lining belt is arranged in the belt conveying channel, a lining belt sensor feeds back a signal to the control center 40, the control center 40 controls the whole cloth sewing and cutting equipment to stop running, and after the lining belt is supplemented, the processing is started again, so that the practicability and the cloth production quality are improved.
After the cloth is folded into the edge of the cloth through the belt conveying channel, the edge of the cloth is conveyed into the flanging die through the pressing wheel in a rolling way, so that the problem that the lining belt falls off or the lining belt is not coated by the cloth is avoided. Moreover, the pinch roller can be a pneumatic pinch roller or a spring pinch roller to provide stable propping force and realize the effect of rolling and conveying the lining belt.
Further, in this embodiment, a curl sensor (not shown) for detecting a direction toward the cloth folding hook 7011 is further disposed on the moving frame 101, and the curl sensor is electrically connected to the third input end of the control hollow. The hemming sensor is used for monitoring whether the cloth edge is folded or folded in place, if the cloth edge is not folded in place, the operation of the whole cloth sewing and cutting device can be stopped through the control center 40, further, the unfolded part of the cloth edge is manually processed, after the problem is solved, the cloth sewing and cutting device is restarted to operate, and the aim of guaranteeing the cloth processing quality is achieved.
As shown in fig. 7 and 8, in this embodiment, an adjusting slide rail 202 and two edge suction machines 50 symmetrically arranged on the adjusting slide rail 202 are arranged on the feeding frame 20, the adjusting slide rail 202 and the conveying roller 201 are arranged in parallel, and an inductor 501 for monitoring the edge position of the cloth is arranged on the edge suction machines 50; the edge suction machine 50 is electrically connected with a third output end of the control center 40. The edge suction machine 50 is a pneumatic edge suction machine 50, a heavy weight type edge suction machine 50 or an electromagnetic edge suction machine 50. The edge suction machine 50 can be hinged on the sliding block of the adjusting sliding rail 202 through bolts, so that the angle setting for flexibly adjusting the complementary angle between the edge suction machine 50 and the horizontal plane is achieved.
Specifically, two edge sucking machines 50 are symmetrically arranged on the adjusting slide rail 202, two edges of the cloth are monitored through two sensors 501, if the edges of the cloth are detected by the sensors 501 on one side, the sensors 501 feed back signals to the edge sucking machines 50, the edge sucking machines 50 on the same side do not operate at the moment, the edge sucking machines 50 on the other side clamp and roll the cloth to adjust, the deviation of the cloth towards the other side is realized, the cloth is straightened, and the effect that the two sides of the cloth can be left and right pulled and adjusted through the two edge sucking machines 50 is achieved.
Further, as shown in fig. 8, in this embodiment, the sensor 501 is a touch sensor, and when the edge of the cloth touches the sensor 501, a detection signal can be obtained through the sensor 501, so that the cloth can be adjusted with high accuracy, and the processing quality of the cloth can be ensured.
Meanwhile, the arrangement of the adjusting slide rail 202 is also convenient for adjusting the positions of the two edge suction machines 50, so that the conveying of the cloth with different sizes and models can be adapted, the offset or inclined position of the cloth can be adjusted, and the adaptability is improved.
As shown in fig. 7 and 9, in this embodiment, the feeding frame 20 is further provided with an trimming slide rail 203 and two trimming machines 60 symmetrically disposed on the trimming slide rail 203, where the trimming slide rail 203 and the conveying roller 201 are disposed parallel to each other; the edge trimmer 60 comprises a cutter 601, an electric ironing block 602 arranged on a frame body of the cutter 601 and a dust suction box 205 positioned below the cutter 601 and used for sucking vacuum to cut cloth, wherein a vertical surface where a cutting direction of a cutter of the cutter 601 is positioned is a cutting surface, and an ironing notch 6021 of the electric ironing block 602 is arranged in a sliding way towards the cutting surface; trimmer 60 is electrically connected to a fourth output of control center 40 and electric iron 602 is electrically connected to a fifth output of control center 40.
The edge trimmer 60 in this embodiment cuts the edges of the cloth, eliminates the problem of uneven edges of the cloth produced, and avoids affecting the use or sales of the cloth. Moreover, the trimming machine 60 can be installed on a frame body for conveying cloth, and the trimming machine can cut and trim by utilizing the cloth conveying process, so that the cut waste materials can be conveniently collected. Meanwhile, when the cutting is finally performed, the trimming operation is not needed, and the cutting efficiency is improved.
For the collection of cut cloth, vacuum suction is performed through the dust box 205, the inner space of the dust box 205 is large, and the dust box 205 is combined to be positioned below the cutting machine 601, so that the cloth can freely fall down and lower vacuum degree is utilized, the suction of waste cloth can be realized, and the collection effect can be achieved due to the fact that some cloth is used for slag, and the practicability of the edge trimmer 60 is improved.
Specifically, the edge of the cloth is placed on the cutting plate, and the cloth is cut by utilizing the characteristic of conveying and moving the cloth, so that the cloth is cut by the cutting machine 601 in the conveying process. The size of the cloth to be cut is designed manually, and then the position of the cutter 601 is adjusted through the trimming slide rail 204, and after the position of the cutter 601 is fixed, the edge of the cloth passing through the trimmer 60 is cut. The cut cloth can pass through the electric ironing block 602, so that the edge of the cloth is subjected to hot ironing through the edge ironing notch 6021, the problem that burrs are generated at the edge of the cut cloth is solved, meanwhile, a hot-melt edge is formed at the edge of the cloth through electric ironing, the problem that yarns or knitting wool of the cloth are easy to fall off is avoided, and the trimming effect with high quality and high efficiency is achieved.
The electric iron 602 in this embodiment includes a heat conductive housing and an electric heating wire (not shown) accommodated in the heat conductive housing, and the heat conductive housing may be made of metal, such as alloy steel. Adopt the heating wire to heat conduction shell to make the use to the electric iron piece 602 comparatively convenient, and heat conduction shell's setting not only can set up the outline by oneself, still is convenient for install fixedly, has improved the practicality and the suitability of electric iron piece 602.
As shown in fig. 9, the embodiment further includes an air cylinder for driving the electric iron 602 to move linearly, the air cylinder is disposed on the frame of the cutting mechanism 20, and the output shaft of the air cylinder has the same orientation as the ironing notch 6021. Through the drive of cylinder, can adjust the position of electric iron 602, if need not use electric iron 602, then remove electric iron 602 for the cloth edge after being tailor can not with scalding limit breach 6021 junction, realize not scalding the effect of limit. When the edge needs to be ironed, the edge is ironed by extending the electric ironing block 602 through the air cylinder, so that the flexibility of use is improved.
In this embodiment, a feeding sensor 204 is disposed on the feeding frame 20 and is disposed towards the direction of the feeding roller 201, and the feeding sensor 204 is electrically connected to a first input end of the control center 40. Whether cloth is arranged on the feeding frame 20 or not can be detected through the feeding sensor 204, if no cloth is detected, the control center 40 controls the cloth sewing and cutting device to stop running through a signal fed back by the feeding sensor 204, and after the cloth is supplemented, running processing is performed again, so that the running safety and practicability are improved.
As shown in fig. 2, in this embodiment, the moving frame 101 is further symmetrically provided with a cloth feeding machine 103 and an ironing machine (not shown) by taking the cloth placing platform 102 as a symmetry, and the cloth feeding machine 103 and the ironing machine are sequentially provided between the first sewing machine 1021 and the output end of the moving frame 101; the cloth feeding machine 103 is electrically connected to the sixth output of the control center 40, and the ironing machine is electrically connected to the seventh output of the control center 40. The two cloth feeding machines 103 are respectively arranged on each side edge, the four cloth feeding machines 103 are used for feeding cloth, and the two cloth feeding machines 103 on the same side can provide stable tensile force, so that the aim of stably conveying cloth with different elasticity is fulfilled. Because, between two cloth machine 103 of walking in both sides of homonymy, can be through the cloth conveying of the cloth of the pulling of two different rotational speeds, reach the influence of adjusting and eliminating elasticity of elasticity cloth, realize the effect of stable transport cloth.
After the cloth is sewn, in order to eliminate the seam mark problem at the sewn position of the cloth, ironing can be performed through an ironing machine, so that the effect of cloth processing production is improved.
The feed sensor 204, the offset sensor 301, the curl sensor, and the liner sensor in the above may be infrared sensors. Sequentially installing a feeding frame 20, a folding frame 30, a sewing mechanism 10 and a cloth folding frame 110 in the direction of a production line, and sequentially installing an edge suction machine 50 and an edge trimming machine 60 on the feeding frame 20 in the direction of the production line; a folding frame 30, a hemming die 70, a first sewing machine 1021 (a second sewing machine 1022), a cloth feeder 103, and an ironing machine are installed in this order along the direction of the line on a moving frame 101 of the sewing mechanism 10. And by combining the control center 40, the cloth sewing and cutting device achieves the electromechanical integrated high-automatic generation and processing device, and improves the efficiency and quality of cloth production and processing.
As shown in fig. 1, 10, 13 and 16, the cloth cutting mechanism 90 in this embodiment includes a cutting unit 901, a power unit 902 for driving the cutting unit 901 to move horizontally and linearly, and a cloth pulling unit 904 for pulling and clamping the cloth to enable the cutting unit to cut the cloth, wherein the cutting unit is used for cutting the cloth. The finished cloth is conveyed to the material storage rack 80, the cloth is stored in the material storage roller set 801 in a cloth feeding guiding manner, finally, the cloth is output to the cloth cutting mechanism 90 through the power roller pair 802, the cloth is clamped and positioned through the cloth spreading unit 904, the starting end or the cutting end of the cloth is clamped on the cloth spreading unit 904 in a flush manner, then the cloth is transferred to the cloth spreading machine 9121 for clamping, and the cloth is clamped by the cloth spreading unit 904 and the cloth spreading machine 9121 after the cloth is pulled to a manually set cloth length. At this time, the power unit 902 is started to drive the cutting unit 901 to move linearly and horizontally, the cloth is cut in the direction perpendicular to the edge of the cloth, so that the cut of the cloth is kept without tail inclination, then the cloth stretching machine 9121 loosens the cut cloth, the cloth freely falls to the material receiving table, and cutting of the cloth is repeatedly completed.
In the running process of the whole cloth sewing and cutting equipment, the whole cloth sewing and cutting equipment can be monitored by a computer, for example: when the material storage rack 80 does not store enough cloth, the control center 40 can stop the whole cloth sewing and cutting device; when the cutter 9013 of the cutting unit 901 is damaged, the control center 40 also performs a shutdown operation on the whole cloth sewing and cutting apparatus, and then replaces a new cutter 9013, and so on. And the safety and the automation layering degree are improved by controlling through a manual operation computer, so that the working efficiency is improved, and the production cost is reduced.
As shown in fig. 10, the storage rack 80 in this embodiment includes a storage roller set 801 for guiding a running cloth to store a cloth and a power roller pair 802 for driving the input or output of the cloth, and the storage rack 80 is disposed between the sewing mechanism 10 and the cloth cutting mechanism 90. The storage roller set 801 comprises a plurality of fixed roller shafts 8011, a plurality of movable roller shafts 8012 and a lifting slideway 8013 vertically arranged on a storage frame 803 of the storage frame, wherein the plurality of movable roller shafts 8012 are arranged on a sliding block of the lifting slideway 8013 side by side, the fixed roller shafts 8011 and the movable roller shafts 8012 are arranged at the top of the storage frame 803 in parallel, and the movable roller shafts 8012 are positioned below the fixed roller shafts 8011.
Specifically, a plurality of fixed roll shafts 8011 are installed side by side on the top surface of the material storage frame 803, a lifting slideway 8013 is installed on a horizontal plane where the vertical fixed roll shafts 8011 are located, a plurality of movable roll shafts 8012 are installed between two sliding blocks 8016 side by side, and the plurality of movable roll shafts 8012 move towards or away from the fixed roll shafts 8011 by driving of the sliding blocks 8016. When the cloth storage device is used, cloth is guided to run through the storage roller set 801, and a plurality of fixed roller shafts 8011 and movable roller shafts 8012 can guide the cloth for a plurality of times so as to store more cloth in the storage roller set 801. When the cloth is conveyed rapidly through the power roller pair 30, the pulling force during conveying the cloth can be counteracted through the lifting slide rail 8013, and the purpose of conveying the cloth stably and efficiently is achieved.
Further, as shown in fig. 10 and 11, in this embodiment, the lifting slideway 8013 includes a guide rail 8113 arranged vertically and a toothed belt 8213 arranged parallel to the guide rail 8113, and the slider 8016 is further provided with a gear 9018 and a light wheel for rolling and clamping the toothed belt 8213; an upper limit sensor 8014 and a lower limit sensor 8015 for monitoring the vertical position of the movable roller shaft 8012 are arranged on the material storage frame 803, and the level of the upper limit sensor 8014 is higher than that of the lower limit sensor 8015. The upper limit sensor 8014 and the lower limit sensor 8015 may be infrared sensors or position sensors.
The toothed belt 8213 has a rack structure, one surface of which is a tooth surface, and the other surface of which is a smooth surface; the toothed roller pair 8313 is used for clamping the toothed belt 8213 by matching a gear with a smooth wheel, and then lifting and moving. The toothed belt 8213 is arranged to solve the problem that one end of the movable roller shaft 8012 is stressed to be inclined relatively much when the movable roller shaft 8012 moves along the guide rail 8113, so that the effect of stable lifting is achieved.
Specifically, an upper limit sensor 8014 is installed at the bottom of the material storage frame 803, and a lower limit sensor 8015 is installed at the top of the material storage frame 803, so that the position of the movable roller shaft 8012 can be monitored. When the cloth is sufficient, the movable roller 8012 generally fluctuates in the position range of the lower limit sensor 8015, in which case the cloth is normally conveyed. If the movable roller 8012 is detected by the upper limit sensor 8014, it indicates that no cloth is stored in the material storage mechanism, and in order to protect the normal operation of the equipment, the material storage mechanism stops providing cloth and stops the subsequent processing equipment. Meanwhile, the material storage mechanism is supplemented with the material, or the front half part is quickened to quicken the processing of the material, and the material is restored until the lower limit sensor 8015 detects the power roller, so that the effect of safe conveying of the material can be met.
As shown in fig. 10 and 11, the power roller pair 802 in this embodiment is further provided with a swing link 8021 hinged to the storage frame 803 and a swing roller 8022 provided on the swing link 8021, the swing roller 8022 being provided parallel to the power roller pair 802; the hinge point of the swing rod 8021 is provided with a swing angle sensor for monitoring the swing angle of the swing roller 8022, the swing angle sensor is electrically connected with the control center 40, the swing angle sensor can be a torsion sensor, and the torsion sensor is used for detecting the rotating angle of the hinge shaft of the swing rod 8021.
When the cloth sewing and cutting equipment does not run, the swinging roller is in a free falling state; when the cloth is conveyed, the pull rope force of the cloth is different because the conveying speeds of the cloth are different, so that the swing angles of the swing rollers 8022 are different. Meanwhile, when the cloth conveying speed is high, the cloth can be pulled to form large pulling force, so that the swing angle of the swing roller 8022 is large, and the speed of conveying the cloth is increased by adjusting the rotating speed of the servo motor through the control center 40. So as to meet the requirement of subsequent cloth conveying, and realize stable cloth conveying through the installation of the swinging roller 8022.
As shown in fig. 12 to 15, the fabric cutting mechanism 90 in this embodiment further includes a plurality of open-width knife groups 905 disposed side by side, and the open-width knife groups 905 are used for open-width cutting of the fabric. The fixing frame 903 of the cloth cutting mechanism 90 is provided with a driving belt 9031 and a first belt 9032 parallel to the driving belt 9031, and the power unit 902 is arranged on the fixing frame 903 and used for driving the first belt 9032 to rotate; the cutting unit 901 includes a cutter frame 9011, a driving shaft 9012 rotatably penetrating through one end of the cutter frame 9011, and a cutter 9013 rotatably disposed on the other end of the cutter frame 9011, a second belt 9014 is disposed between the driving shaft 9012 and the cutter 9013 on one side of the cutter frame 9011, the cutter frame 9011 is disposed on the first belt 9032, and the driving shaft 9012 on the other side of the cutter frame 9011 is disposed on the driving belt 9031.
As shown in fig. 1, the cloth may be cut and divided into different width or the same width in the opening knife group 905, and then the cloth may be cut by the cutting unit 901 to obtain the cloth with the desired length and width. The open-width knife group can be a cutting machine with circular blades, cloth is cut by using a cloth conveying process, and corresponding flat cutting plates can be added to support the cloth when necessary, so that smooth and neat cloth cutting is ensured, and the production quality of the cloth is improved.
Further, in order to facilitate adjustment of the spacing between the scutching blade set 905 and the scutching blade set 905, a plurality of scutching blade sets 905 may be mounted on one slide rail, and adjustment may be performed in a sliding manner, thereby improving convenience in use.
As shown in fig. 12 and 13, in this embodiment, the belt 9031 is installed parallel to the horizontal plane, and the cloth cutting mechanism horizontally moves to cut the cloth. Moreover, the cloth cutting mechanism adopts a power unit 902, so that the horizontal movement of the cutting unit 901 is realized, and meanwhile, the cutter 9013 is synchronously driven to rotate, the cloth is cut off, and the use of the power unit 902 is reduced.
Specifically, the driving belt 9031 and the first belt 9032 are installed in parallel on the fixing frame 903, and the tool rest 9011 may be installed and locked on the first belt 9032 through a fixing block, so that the whole cutting unit 901 is driven by the first belt 9032. Therefore, when the power unit 902 drives the first belt 9032 to rotate forward or reverse, the cutting unit 901 is driven forward or reverse. The driving shaft 9012 can be mounted on the tool rest 9011 through a bearing, so that the purpose of self-rotation on the tool rest 9011 is achieved; similarly, the rotating shaft of the cutter 9013 is also mounted on the cutter holder 9011 through a bearing, and when the driving shaft 9012 rotates, the cutter 9013 can be synchronously driven to rotate and cut through the second belt. Therefore, when the cutting unit 901 moves horizontally, the driving shaft 9012 can rotate through cooperation with the driving belt 9031, and then the cutter 9013 is driven to rotate through the second belt, so as to achieve the cutting purpose of the cutter 9013.
When the cutter frame 9011 is used, the cutter frame 9011 moves from one side of the fixing frame 903 to the other side when the power unit 902 rotates forwards, and one-time cutting of cloth is finished through the cutter 9013; when the power unit 902 rotates reversely, the tool rest 9011 moves from the other side to the one side of the fixing frame 903, so that cloth can be cut, the effect of cutting once can be achieved through single movement, and the convenience of use is improved.
A slide rail parallel to the driving belt 9031 is further provided on the fixing frame 903, and the tool rest 9011 is slidably provided on the slide rail. The installation of slide rail can be firm carry out slidable mounting to knife rest 9011, for cutting unit 901 provides holding power, guarantees that cutting unit 901 can carry out steady removal, improves stable cutting force. One belt pulley is respectively arranged on the central shafts of the driving shaft 9012 and the cutter 9013, so that the second belt 9014 can be positioned and installed, and the driving force of the second belt 9014 can be improved.
As shown in fig. 13 and 14, in this embodiment, a rotation shaft 9015 penetrating through the tool holder 9011 and a cylinder 9016 for driving the automatic shaft to swing are provided on the tool holder 9011, a swing rod 9017 is provided at one end of the rotation shaft 9015, and an output shaft of the cylinder 9016 is provided on the swing rod 9017; the center axis of the cutter 9013 is vertically arranged at the other end of the rotation shaft 9015, a strip cutting 9033 parallel to the transmission belt 9031 is arranged on the fixing frame 903, and the cutter surface of the cutter 9013 and the side surface of the strip cutting 9033 form an included angle.
When the cutter is used, the air cylinder 9016 drives the swinging rod 9017 on the rotating shaft 9015 to swing, so that the cutter 9013 on the other end of the rotating shaft 9015 swings to form an inclined angle with the cutting strip 9033, the cutter 9013 can be propped against the cutting strip 9033, and when the cutting unit 901 is driven to move, the cutter 9013 cuts cloth. After the cutting knife 9013 completes the cutting, the air cylinder 9016 drives the cutting knife 9013 to swing again, so that the other side of the cutting knife 9013 abuts against the cutting strip 9033, a cutting angle of a complementary angle is formed, and further the cloth is cut again. The scissors type cutting can achieve a neat cutting effect, and meanwhile the service life of the cutter 9013 can be prolonged.
The inclined design of the cutter 9013 can enable the cutter 9013 and the cutting strip 9033 to form a scissor type cutting, the problem that the cutting edge of the existing cutter 9013 needs to be sharp can be solved, the service life of the cutter 9013 can be prolonged due to the scissor type cutting cloth, and practicability is improved.
As shown in fig. 15, in this embodiment, the driving belt 9031 is a toothed belt with a rack on one side, a gear 9018 is sleeved at one end of the driving shaft 9012 matched with the toothed belt, a clamping wheel 9019 parallel to the gear 9018 is provided on the tool rest 9011, the clamping wheel 9019 is matched with the gear 9018 to clamp and roll the toothed belt, and the clamping wheel 9019 may be a smooth wheel.
The transmission belt 9031 is clamped through the cooperation of the clamping wheel 9019 and the gear 9018, so that the gear 9018 can be meshed with the transmission belt 9031 for rotation, the transmission force of the driving shaft 9012 is further guaranteed, and the cutting force of the cutter 9013 is guaranteed.
As shown in fig. 13 and 16, the cloth pulling unit 904 in this embodiment includes a base plate 9111 slidably disposed on a cloth holder 9041 and a lifting press plate 9112 disposed on the base plate 9111, and the cloth pulling unit 904 further includes a cloth pulling machine 9121 and a lifting door clamp 9141, the lifting press plate 9112 is disposed parallel to the cloth pulling machine 9121, and a clamping surface of the cloth pulling machine 9121 is on the same horizontal plane as a clamping surface of the lifting press plate 9112.
When in use, the initial end of the cloth is clamped between the lifting pressing plate 9112 and the bottom plate 9111, so that the cloth is flattened on the bottom plate 9111, and part of the cloth extends out of the bottom plate 9111. Then, the base plate 9111 is moved toward the cloth stretcher 9121, and a part of the base plate 9111 is extended out of the cloth rack 9041 so that the cloth is held by the cloth stretcher 9121.
After the cloth is clamped by the cloth stretcher 9121, the lifting pressing plate 9112 can loosen the clamping of the cloth, the cloth stretcher 9121 slides on the slideway frame 9042 to stretch the cloth, and the pulled length of the cloth can be manually set so as to meet the requirements of the cloth with different lengths. In addition, the cloth stretching machine 9121 and the cloth stretching unit 904 are arranged in parallel, so that the cloth stretching and cutting is not easy to deviate, and the quality of cloth cutting is improved.
The slide rail rack 9042 is provided with a slide rail, the top surface of the cloth rack 9041 is provided with a translation slide rail aligned with two rails of the slide rail, namely rails, the bottom plate 9111 is arranged on the translation slide rail, and the cloth rack is provided with a cylinder for pushing the bottom plate 9111 to slide on the translation slide rail. Through the setting of slide rail and cylinder, be convenient for drive the direction parallel movement of bottom plate 9111 orientation or keeping away from granny rag machine 9121, and the travel distance of cylinder can be accurately set for control granny rag unit 904 and granny rag machine 9121 cooperation, and carry out granny rag to the cloth through granny rag machine 9121, guaranteed the high efficiency of granny rag unit 904 operation.
As shown in fig. 16, in this embodiment, a lifting door clamp 9141 disposed parallel to the cloth pulling unit 904 is further disposed on the cloth placing frame 9041, the lifting door clamp 9141 is located between the lifting pressing plate 9112 and the cloth pulling machine 9121, and the clamping width of the lifting door clamp 9141 is greater than or equal to the width of the bottom plate 9111.
Cloth can be clamped in a shorter interval through the lifting door clamp 9141 and the lifting pressing plate 9112 on the cloth placing frame 9041, the effect of clamping the cloth of the section in a straight manner is achieved, the cloth is cut straight and smoothly by the cutter conveniently, and the quality of cloth cutting is improved. And the lifting door clamp 9141 is fixed in position, so that the length of cloth cutting is conveniently set.
Further, the lifting door clamp 9141 in this embodiment includes a lower plate, an upper plate located right above the lower plate, and an air cylinder driving the upper plate to face or be far away from the lower plate, where the air cylinder may be a single-shaft air cylinder or a double-shaft air cylinder, and the clamping width of the lower plate and the upper plate is greater than or equal to the width of the bottom plate 9111.
The lower clamping plate is fixedly arranged on the cloth rack 9041, and the top surface of the lower clamping plate is defined as a clamping surface. Two ends of the upper clamping plate are respectively provided with an air cylinder so as to ensure the lifting levelness of the upper clamping plate and provide larger clamping force to realize stable clamping of cloth. The lifting door clamp 9141 has a large clamping width, so that the bottom plate 9111 passes between the upper clamping plate and the lower clamping plate, so that the cloth on the bottom plate 9111 is clamped by the cloth puller 9121.
As shown in fig. 17, a plurality of holding notches 9113 are provided side by side on a side of the base plate 9111 facing the cloth spreading machine 9121 in the present embodiment; the clamping plates of the spreading machine 9121 are a plurality of clamping blocks (not shown in the figure) arranged side by side, the number of the clamping blocks is the same as the number of the clamping slots 9113, and one clamping block is arranged corresponding to one clamping slot 9113.
When the flat centre gripping of cloth is on bottom plate 9111, through centre gripping notch 9113 for the cloth can not drop in bottom plate 9111 towards granny rag machine 9121 one end, and granny rag machine 9121 can be to the cloth centre gripping on bottom plate 9111 through centre gripping notch 9113, in order to guarantee the high efficiency of granny rag unit 904 at the operation.
The clamping notches 9113 on the bottom plate 9111 can be arranged at equal intervals, and the clamping blocks on the lifting clamping plates 2022 are also arranged at equal intervals, so that the lifting clamping plates 2022 and the clamping blocks are in one-to-one correspondence, and further cloth at the clamping notches 9113 is clamped through the cooperation of the clamping blocks and the clamping platforms. So that the clamping of the cloth pulling unit 904 is replaced by the clamping of the cloth pulling machine 9121, the quick and accurate positioning and clamping of the cloth pulling can be achieved, and the high efficiency of cloth clamping and pulling is improved.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, and various modifications and variations may be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (8)

1. A cloth sewing and cutting device, comprising:
the sewing mechanism comprises two folding frames, two movable frames and two cloth placing platforms, wherein the folding frames are used for folding the edges of cloth, the two folding frames are symmetrically and independently arranged by taking the cloth placing platforms as symmetry, and the sewing mechanism further comprises a first sewing machine which is positioned on one side of the cloth placing platform and is independently provided with at least one and a second sewing machine which is positioned on the other side of the cloth placing platform and is independently provided with at least one;
The cloth cutting mechanism comprises a cutting unit, a power unit for driving the cutting unit to move horizontally and linearly and a cloth pulling unit for pulling and clamping the cloth to enable the cutting unit to cut the cloth, wherein the cutting unit is used for cutting the cloth; a kind of electronic device with high-pressure air-conditioning system
The control center is independently arranged, the sewing mechanism, the cloth receiving machine, the trimming machine, the edge suction machine, the power roller pair and the cloth cutting mechanism are electrically connected in parallel to the output end of the control center, and the edge suction machine is provided with an inductor for monitoring the edge position of cloth;
the cloth receiving machine is independently arranged and is used for connecting two cloth and conveying the cloth for the conveying frame; the storage rack comprises a storage roller set for guiding the cloth to store the cloth and a power roller pair for driving the cloth to be input or output, and is arranged between the sewing mechanism and the cloth cutting mechanism;
the quality detector is arranged on the material storage rack, is electrically connected to the input end of the control center in parallel, and is used for detecting whether the cloth surface of the cloth is damaged or not and the length of the cloth at the damaged position;
the cloth arranging platform comprises a cloth arranging platform, wherein a cloth folding frame and a cloth feeding channel are symmetrically arranged on two sides of the bottom surface of the cloth arranging platform, the cloth folding frame is positioned on the same side between the cloth folding frame and a first sewing machine, the cloth folding frame is used for carrying out secondary folding on cloth, the cloth folding frame comprises a base plate and a pressing plate hinged on one surface of the base plate, one side of the base plate extends and bends to form a cloth folding hook groove, the pressing plate is obliquely arranged in the cloth folding hook groove, one end of the pressing plate is propped against the cloth folding hook groove, a cloth folding gap is formed between the other end of the pressing plate and the gap between the other end of the pressing plate and the notch of the cloth folding hook groove, the other surface of the base plate is arranged on the bottom surface of the cloth arranging platform, and the same structure is arranged between the other folding frame and the second sewing machine; the output end of the belt conveying channel is arranged towards the direction of the cloth folding hook groove, at least one pressing wheel is arranged between the belt conveying channel and the folding die and used for carrying out rolling conveying on the folded edge of cloth, a belt lining sensor facing the belt conveying channel and a hemming sensor facing the cloth folding hook groove direction detection are arranged on the movable frame, and the belt lining sensor and the hemming sensor are electrically connected to the input end of the control center in parallel;
The feeding frame is provided with a plurality of conveying rollers for conveying cloth, two edge trimming machines for cutting edges of the cloth and two edge sucking machines for adjusting cloth stepping positions are symmetrically arranged on the feeding frame by taking the conveying rollers as materials, and the feeding frame is used for conveying the cloth for the sewing mechanism; the feeding frame is sequentially provided with an adjusting slide rail, a trimming slide rail and a feeding sensor, the two edge suction machines are symmetrically arranged on the adjusting slide rail, the two edge suction machines are symmetrically arranged on the trimming slide rail, and the detection end of the feeding sensor is arranged towards one conveying roller; the trimming machine comprises a cutting machine, an electric ironing block arranged on a cutting machine frame body and a dust suction box positioned below the cutting machine and used for vacuum suction of cut cloth, wherein a vertical surface where a cutting direction of a cutter of the cutting machine is positioned is a cutting surface, and an ironing notch of the electric ironing block is arranged in a sliding way towards the cutting surface; the feeding sensor is electrically connected with the input end of the control center, and the electric scalding block is electrically connected to the output end of the control center in parallel.
2. The cloth joining machine of claim 1, wherein: the bottom of moving the frame is provided with the slide rail and drives the moving frame is followed the lead screw motor of slide rail round trip movement, move the frame towards have the one side direction of first sewing machine moves, perhaps, move the frame towards have the one side direction of second sewing machine moves:
Two groups of offset sensors are arranged on the folding frame, the horizontal height of one group of offset sensors is higher than that of the other group of offset sensors, and the offset sensors are electrically connected to the input end of the control center in parallel.
3. The cloth joining machine of claim 1, wherein: the movable frame is also symmetrically provided with a cloth feeding machine and an ironing machine by taking the cloth placing platform as a symmetry, the cloth feeding machine and the ironing machine are sequentially arranged between the first sewing machine and the direction away from the folding frame, and the cloth feeding machine and the ironing machine are electrically connected to the output end of the control center in parallel.
4. The cloth joining machine of claim 1, wherein: the storage roller set comprises a plurality of fixed roller shafts, a plurality of movable roller shafts and a lifting slideway vertically arranged on a storage frame body of the storage frame, wherein the movable roller shafts are arranged on a sliding block of the lifting slideway side by side, the fixed roller shafts and the movable roller shafts are mutually parallel and arranged at the top of the storage frame body, and the movable roller shafts are positioned below the fixed roller shafts;
the lifting slideway comprises a guide rail which is vertically arranged, a toothed belt which is parallel to the guide rail is arranged on the sliding block, and a toothed roller pair which rolls and clamps the toothed belt is also arranged on the sliding block;
The automatic feeding device is characterized in that an upper limit sensor and a lower limit sensor for monitoring the vertical position of the movable roller shaft are arranged on the material storage frame body, the horizontal height of the upper limit sensor is higher than that of the lower limit sensor, and the upper limit sensor and the lower limit sensor are electrically connected in parallel to the input end of the control center.
5. The cloth joining machine of claim 4, wherein: the power roller pair is also provided with a swing rod which is arranged on the material storage frame body in a relatively connecting way and a swing roller which is arranged on the swing rod, the swing roller is arranged parallel to the power roller pair, the relatively connecting point of the swing rod is provided with a swing angle sensor for monitoring the swing angle of the swing roller, and the swing angle sensor is electrically connected to the input end of the control center in a parallel connection way.
6. The cloth joining machine of claim 1, wherein: the cloth spreading unit comprises a cloth placing frame, a cloth spreading machine and a lifting pressing plate, wherein the bottom plate is arranged on the cloth placing frame in a sliding mode, the lifting pressing plate is arranged on the bottom plate in a parallel mode, the clamping surface of the cloth spreading machine and the clamping surface of the lifting pressing plate are located on the same horizontal plane, and a plurality of clamping notch are arranged on one side of the bottom plate, facing the cloth spreading machine, side by side.
The clamping plates of the spreading machine are a plurality of clamping blocks which are arranged side by side, the number of the clamping blocks is the same as that of the clamping notches, and one clamping block is arranged corresponding to one clamping notch:
the cloth placing frame is also provided with a lifting door clamp which is parallel to the cloth spreading unit, the lifting door clamp is positioned between the cloth spreading unit and the cloth spreading machine, and the clamping width of the lifting door clamp is larger than or equal to the width of the bottom plate.
7. The cloth joining machine of claim 1, wherein: the cloth cutting mechanism further comprises a plurality of scutching knife groups which are arranged side by side, a driving belt and a first belt which is parallel to the driving belt are arranged on a fixing frame of the cloth cutting mechanism, the power unit is arranged on the fixing frame and used for driving the first belt to rotate, and the scutching knife groups are used for scutching and cutting cloth:
the cutting unit comprises a cutter rest, a driving shaft which is arranged at one end of the cutter rest in a penetrating way through the rotation mode and a cutter which is arranged at the other end of the cutter rest in a rotating way, a second belt is arranged between the driving shaft and the cutter which are positioned at one side of the cutter rest, the cutter rest is arranged on the first belt, and the driving shaft which is positioned at the other side of the cutter rest is arranged on the transmission belt.
8. The cloth joining machine of claim 7, wherein: the rotary shaft of the tool rest is provided with a rotary shaft penetrating through the tool rest and a cylinder used for driving the rotary shaft to swing, one end of the rotary shaft is provided with a swinging rod, and an output shaft of the cylinder is arranged on the swinging rod:
the center shaft of the cutter is vertically arranged at the other end of the rotation shaft, a strip cutting parallel to the transmission belt is arranged on the fixing frame, and the cutter surface of the cutter and the side surface of the strip cutting form an included angle.
CN202111005083.XA 2021-08-30 2021-08-30 Cloth sewing and cutting equipment Active CN113737409B (en)

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Publication number Priority date Publication date Assignee Title
CN114411340B (en) * 2021-12-09 2023-05-02 江苏鼎诺机电有限公司 Transverse seam cutting and cloth pulling device
CN115262102B (en) * 2022-08-19 2023-07-21 中匠(泉州)缝制机械有限公司 Cloth joining machine and cloth joining process thereof
CN116356491A (en) * 2023-02-20 2023-06-30 桐乡众想纺织有限公司 Multi-shaft sewing equipment, control method and medium thereof
CN116791281A (en) * 2023-06-07 2023-09-22 桐乡众想纺织有限公司 Quilting machine

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