CN108053964B - Flexible conductive coil, related module, electromagnetic induction processing device and related method - Google Patents

Flexible conductive coil, related module, electromagnetic induction processing device and related method Download PDF

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Publication number
CN108053964B
CN108053964B CN201710833398.0A CN201710833398A CN108053964B CN 108053964 B CN108053964 B CN 108053964B CN 201710833398 A CN201710833398 A CN 201710833398A CN 108053964 B CN108053964 B CN 108053964B
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coil
dimensional plane
fluid
coil assembly
fuel
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CN108053964A (en
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长谷川学
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Micro Access Intelligent Technology Shanghai Co ltd
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Zhenjiang Keyue Ene Tech Co Ltd
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02MSUPPLYING COMBUSTION ENGINES IN GENERAL WITH COMBUSTIBLE MIXTURES OR CONSTITUENTS THEREOF
    • F02M27/00Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like
    • F02M27/04Apparatus for treating combustion-air, fuel, or fuel-air mixture, by catalysts, electric means, magnetism, rays, sound waves, or the like by electric means, ionisation, polarisation or magnetism
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/28Coils; Windings; Conductive connections
    • H01F27/2871Pancake coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F5/00Coils
    • H01F5/04Arrangements of electric connections to coils, e.g. leads

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Physical Or Chemical Processes And Apparatus (AREA)

Abstract

The invention provides a flexible electrically conductive coil for electromagnetically induced treatment of a fluid, each turn of the coil lying in a same two-dimensional plane comprising a first direction and a second direction perpendicular to the first direction, the coil being capable of curling in a third direction perpendicular to the two-dimensional plane. The invention also provides a relevant coil combination, a metal wire structure, a coil assembly and an electromagnetic induction processing device. The invention also provides a method for electromagnetically inducing a fluid. The invention designs the coil into a special shape, so that the coil can be very easily installed on the fluid pipeline, and the electromagnetic induction effect of the magnetic field generated by the coil on the fluid flowing through the pipeline is multiplied, and the electromagnetic induction treatment effect on the fluid can be basically maximized.

Description

Flexible conductive coil, related module, electromagnetic induction processing device and related method
The application is a divisional application of Chinese patent application with application number 201310745395.3 entitled "flexible conductive coil, related module, electromagnetic induction processing device and related method" applied in 2013, 12/month and 30/month.
Technical Field
The present invention relates generally to a flexible electrically conductive coil, and more particularly to a flexible electrically conductive coil for electromagnetically inducing a fluid.
The invention also relates to a relevant coil combination, a metal wire structure, a coil assembly and an electromagnetic induction processing device. The invention also provides a method for electromagnetically inducing a fluid.
Background
Problems of insufficient fuel combustion and exhaust emissions are always encountered in the currently commonly used fuel-powered engines (e.g., gasoline engines and diesel engines). Which is a problem that causes energy consumption and environmental pollution to the world.
In the existing widely used technical scheme for solving the problems, the engine is either subjected toImprovement for regulating organic fuel and air (oxygen O) by optimizing and improving mechanism design and electronic fuel injection system of engine2) In an attempt to improve the combustion rate of the fuel; or to reduce the emission of harmful substances in the exhaust emissions of engines by using catalysts of the noble metal (platinum type) type and various filtering techniques.
However, these technologies almost all suffer from bottlenecks, and current emission reduction technologies increase costs and cause a loss of engine power output, resulting in indirect energy waste. The reason for this is that the "incomplete combustion phenomenon of fuel" due to the nature of the fuel itself and factors inherent in the engine cannot be fundamentally solved.
The reason for this "incomplete combustion of fuel" is caused by the interface potential of various substances carried by them in nature. Due to the influence of the earth's magnetic field, various substances on the earth have electric potentials, and the positive and negative electric potentials are determined by the properties of the substances. Meanwhile, the external environment of the substance can promote or weaken the intensity of the electric potential of the substance. Specifically, the method comprises the following steps:
A. organic fuels (gasoline, diesel oil, heavy oil, aviation kerosene, ethanol, industrial alcohol, liquefied petroleum gas, liquefied natural gas, etc.) themselves tend to take on a positive (+) potential at their external interface due to the influence of the earth's magnetic field and the electrostatic influence generated by oxidation and vibration friction during storage. Organic fuels are very easily charged, for example, tank vehicles that transport liquid fuels must be equipped with high-performance electrostatic discharge devices to discharge a large amount of static charge generated by sloshing friction during transportation of the liquid fuel in the tank. If the accumulated static charge cannot be released to the ground in time, the charge discharge can cause 'static fire' to explode the oil tank;
B. meanwhile, the organic fuel is a mixture, and the interface potential strength among various molecules in the fuel is not uniform, so that the molecular groups in the components are different in size. Current fuel electron injection technology is not able to effectively break up fuel clusters, which results in large differences in the size and composition of the fuel particles injected into the engine cylinder;
C. organic fuel can absorb moisture in the air in the process of keeping the fuel in storage, part of water molecules can attract fuel molecules due to the influence of interface potential, and when the oil-gas mixed gas is subjected to deflagration, the moisture can hinder the combination of the fuel molecules and oxygen molecules and can absorb heat at the same time, so that incomplete combustion is caused;
D. air molecules also tend to carry a positive (+) interface potential to the outside due to the influence of various causes (ultraviolet rays, air pollution, electromagnetic fields, etc.). Also, there are many water vapor molecules (air humidity) in the air, and thus air particles drawn into the engine are charged with a positive (+) potential. Water vapor molecules in the air are easy to move towards the inner wall of the combustion chamber or attach to nonpolar fuel molecular groups, so that the explosive combustion efficiency is influenced;
E. since the engine is grounded, that is, connected to the negative electrode of the battery, and the inner surface of the fuel injection oil passage and the inner surface of the cylinder (combustion chamber) are substantially made of metal, the interface potential of the metal is negative (-) potential.
Due to the interaction between the fuel, air, and the interface potential inside the engine, two types of "incomplete combustion" occur when the fuel is combusted inside the engine:
(1) since the fuel fine particles themselves have a positive potential (+), some of them are adsorbed on the inner wall (-) of the combustion chamber to form a fuel film layer similar to the dew condensation state. This fuel film layer is not able to form the "explosive combustion" required for power output due to the endothermic influence of the inner wall of the engine, but forms relatively mild combustion. Since the detonation reaction within the engine is completed in a very short time, this relatively mild combustion is less than a complete combustion reaction, resulting in a relative "incomplete combustion";
(2) since the molecular groups of the fuel particles injected into the engine are not uniform, the large molecular groups take longer to complete the knocking reaction. The larger the molecular mass, the higher the chance of "incomplete combustion" formation.
A method of treating a fluid using electromagnetic induction is disclosed in applicant's patent CN101988448B, which is incorporated herein by reference. The polarity of the interfacial potential of the fuel fluid molecules can be effectively controlled by this treatment: the polarity of the electric potential of the fluid molecules can be eliminated as required, namely, the electric potential neutralization; or an interface potential that negatively (-) charges the fluid molecules or an interface potential that positively (+) charges the fluid molecules.
By this treatment, the following effects can be achieved:
(1) preventing the fuel particles or water molecule particles from adhering to the inner face of the engine combustion chamber: because the interface potential inside the combustion chamber of the engine is negative (-), the fuel particles with negative potential and the water vapor particles are naturally repelled, so that the fuel particles or the water vapor particles are prevented from being attached to the inner wall surface of the combustion chamber, and the fuel particles are completely suspended in the combustion chamber to form mixed gas with air;
(2) large molecular group effect inside the pulverized fuel: the molecular groups within the fuel are repelled from each other by the homo-polarity (-) interface potential between the fuel molecules, thereby effectively pulverizing the fuel molecular groups and preventing the fuel molecules from agglomerating again. The uniform fuel particles facilitate more complete explosive combustion. The improvement of the complete combustion rate of the fuel can also effectively reduce the generation of toxic carbon monoxide (CO) and Hydrocarbon (HC).
(3) Preventing the formation of harmful oxides: the interface potential of the impurities (mainly sulfur, moisture, etc.) in the fuel is also converted into negative (-) property, SO that the sulfur molecules and the fuel molecules are promoted to form repulsive separation, the sulfur molecules in the fuel are prevented from competing for oxygen molecules with the fuel molecules, and the generation of sulfur dioxide (SO2) is prevented. Preventing air pollution. The water molecules contained in the fuel are also provided with negative interface potential to separate the fuel particles from the water molecules and prevent the water molecules from participating in the combustion reaction.
After the treated mixed gas (fuel/air) is compressed, when the mixed gas is ignited, the detonation reaction is more violent under the same environmental condition, the temperature of the detonation is higher, the explosive force generated by the detonation is larger, and the increase of the power output of the engine under the lower revolution number can be realized, so that the effects of saving energy, reducing the emission of carbon dioxide and reducing the emission of harmful substances are realized.
In modern industrial applications, the electromagnetic coil is mainly a solenoid coil wound in a spiral tube manner, and the structure of the electromagnetic coil is shown in fig. 1, and the electromagnetic coil has a three-dimensional structure. When a current flows in the coil conductor, the coil can generate a corresponding dc or ac electromagnetic field, see fig. 2.
When the electromagnetic coil is used for electromagnetic treatment of fluid, the coil spiral pipe is sleeved on the pipeline of the fluid. When it is necessary to perform a specific electromagnetic treatment on a conductive fluid (e.g., water, liquid metal, etc.), a microconductor (e.g., liquid organic fuel, humid air, etc.), or a near-insulating fluid (dry air, etc.), and a current or a potential is generated inside the fluid by using an electromagnetic induction effect, the electromagnetic induction efficiency generated with respect to the fluid by the magnetic field using such a solenoid-type electromagnetic coil is very low. This is because, according to the basic common knowledge of electromagnetic induction (fleming's right-hand law), the current (or potential) in the conductor generated by electromagnetic induction has a close relationship with the moving direction of the conductor and the included angle between the magnetic lines of force, when the conductor makes a magnetic line cutting motion in a magnetic field, an induced potential is generated in the conductor, and the magnitude of the induced potential is proportional to the effective length of the conductor in the magnetic field and the speed of the conductor making a motion in the magnetic field perpendicular to the direction of the magnetic field. When the moving direction of the fluid is perpendicular (at an angle of 90 °) to the direction of the magnetic field lines, the electromagnetic induction efficiency of the electromagnetic field with respect to the fluid is the highest. In contrast, when the flow direction of the fluid is parallel to the magnetic lines (angle 0 °), the electromagnetic field has the lowest electromagnetic induction efficiency for the fluid. When such a solenoid coil of a solenoid type is used, the angle between the flow direction of the fluid and the magnetic lines of force is 0 ° at the place where the density of the magnetic lines of force is the greatest inside the coil, and therefore the electromagnetic induction efficiency is very low (see fig. 3 in which the direction of the fluid flow is indicated by thick arrows).
In some fields using electromagnetic induction technology, in order to obtain the maximum electromagnetic induction effect, a solenoid coil of a spiral pipe type is disposed perpendicular to a fluid pipe, and a magnetic field output portion having the maximum magnetic flux density inside the spiral pipe is perpendicular to a flow direction of a fluid. Electromagnetic flow meters, for example, utilize this principle.
However, the electromagnetic flowmeter requires a solenoid coil perpendicular to the pipe to generate the electromagnetic field, and occupies a large space and height (see fig. 4, in which the solenoid coil 1 is disposed perpendicular to the entire fluid pipe). Also, if a solenoid coil for electromagnetically treating a fluid is provided in a manner similar to an electromagnetic flowmeter, the position through which the fluid flows is not located at a place where the density of magnetic lines of force inside the coil is maximum, and therefore this configuration is also inefficient. Furthermore, the need for a stronger magnetic field leads to a vertically disposed solenoid coil that is bulky and takes up more space, which results in a doubling of construction costs and unstable fixation of the solenoid coil.
Accordingly, there is a need for a more efficient, more convenient to apply technique for electromagnetically inducing a fluid.
Disclosure of Invention
In order to solve the above problems, the present invention provides a flexible conductive coil for treating a fluid by electromagnetic induction, which can be conveniently installed on a pipe through which the fluid passes, and can efficiently generate an electromagnetic induction effect on the fluid passing through the pipe.
According to a broad aspect of the present invention, there is provided a flexible electrically conductive coil for electromagnetically induced treatment of a fluid, each turn of the coil lying in a same two-dimensional plane comprising a first direction and a second direction perpendicular to the first direction, the coil being capable of curling in a third direction perpendicular to the two-dimensional plane.
Preferably, the coil has at least a first axis of symmetry in the two-dimensional plane, the coil has a first end portion and a second end portion opposite to the first end portion on both sides of the first axis of symmetry, the coil can be curled in a third direction such that the first end portion and the second end portion are close to each other, wherein an axial direction of a three-dimensional shape of the curled coil is parallel to the first axis of symmetry.
Preferably, the coil is crimped such that the first end portion and the second end portion are in contact with each other.
Preferably, the coil has a circular, elliptical or figure-8-like shape in the two-dimensional plane.
Preferably, the coil has a first curved portion in the first direction and a straight portion or a second curved portion in the second direction within the two-dimensional plane.
Preferably, the coil has an outwardly convex first curved portion in the first direction and an inwardly curved second curved portion in the second direction within the two-dimensional plane, such that the coil has two centers of curvature.
Preferably, the coil has at least two curved sections in a two-dimensional plane, wherein each curved section has a central angle of less than 180 degrees.
Preferably, the at least two curved sections are symmetrical to each other.
Preferably, the length of the coil is the cross-sectional perimeter of the conduit through which the fluid flows or the 1/2 cross-sectional perimeter.
Preferably, the width of the coil is the cross-sectional diameter of the pipe through which the fluid flows.
Preferably, the minimum width of the coil is 1/4 to 1/2 of the maximum width.
Preferably, the shortest distance that the coil crosses in the first direction is 1/4 to 1/2 of the longest distance.
Preferably, the two curved sections are opposite in the first direction or the second direction.
Preferably, the first axis of symmetry extends in the longitudinal direction of the coil.
Preferably, the coil further has a terminal for electrical connection with an external device, and the terminal is located at a middle portion of the coil in a longitudinal direction.
According to another broad aspect of the present invention, there is provided a coil assembly comprising a plurality of any of the above coils connected in parallel or in series.
Preferably, the plurality of coils are all in the two-dimensional plane including a first direction and a second direction perpendicular to the first direction.
Preferably, the plurality of coils are arranged side by side in the first direction within the two-dimensional plane.
Preferably, the plurality of coils are capable of being simultaneously curled in the second direction in the third direction perpendicular to the two-dimensional plane.
Preferably, the plurality of coils are arranged in a telescoping arrangement in the two-dimensional plane.
Preferably, the plurality of coils are capable of being simultaneously curled in the third direction perpendicular to the two-dimensional plane.
Preferably, the plurality of coils are arranged in a stacked arrangement in the third direction perpendicular to the two-dimensional plane.
Preferably, the plurality of coils are capable of being simultaneously curled in the third direction perpendicular to the two-dimensional plane.
Preferably, the plurality of coils are arranged in a mixture of at least two of the following arrangements: the first and second optical elements are arranged side-by-side in the two-dimensional plane including the first direction and the second direction perpendicular to the first direction, in a nested arrangement in the two-dimensional plane, and in a stacked arrangement in the third direction perpendicular to the two-dimensional plane.
Preferably, the plurality of coils are capable of being simultaneously curled in the third direction perpendicular to the two-dimensional plane.
According to yet another broad aspect of the present invention, there is provided a metal line structure capable of forming a portion of any of the above coils, the metal line structure having a first curved portion in the first direction within the two-dimensional plane and a straight portion or a second curved portion in the second direction, and capable of curling in a third direction perpendicular to the two-dimensional plane.
Preferably, the metal line structure has an axis of symmetry extending along the second direction.
Preferably, the metal line structure is capable of curling in a third direction perpendicular to the two-dimensional plane along the second direction.
Preferably, the metal line structure has a first end portion and a second end portion remote from the first end portion along the second direction, the metal line structure being capable of being crimped such that the first end portion and the second end portion are adjacent to each other along the second direction.
According to a main aspect of the present invention, there is provided a coil assembly comprising at least one coil module, the coil module comprising any one of the above coils, or any combination of the above coils, or any one of the above metal wire structures.
Preferably, the coil assembly further includes a sponge protective layer covering an outer side and/or an inner side of the coil module, wherein the outer side of the coil module refers to a side of the coil module farther from the fluid conduit, and the inner side of the coil module refers to a side of the coil module closer to the fluid conduit.
Preferably, the coil assembly further includes an electromagnetic shielding layer covering the sponge protection layer on the outside of the coil module or directly covering the coil module.
According to a main aspect of the present invention, there is also provided an electromagnetic induction treatment apparatus comprising any one of the above coil assemblies and a current generator connected to the coil assembly by a wire.
Preferably, the current generator is a direct current generator or an alternating current generator.
Preferably, the current generator is an alternating current generator having a fixed frequency or a variable frequency or a mixed frequency.
According to a main aspect of the present invention, there is also provided a method of electromagnetically inducing a treatment of a fluid, the method comprising:
providing any of the above coil assemblies for mounting on a fluid conduit;
providing a current generator in electrical connection with the coil assembly;
winding the coil assembly around the fluid conduit to conform to the cross-sectional shape of the fluid conduit;
enabling the current generator to generate current, so that the coil assembly generates a magnetic field to generate an electromagnetic induction effect on the fluid in the fluid pipeline;
wherein the coil assembly is wound on the fluid conduit such that when the coil assembly generates a magnetic field, the magnetic lines of the magnetic field are substantially perpendicular to the axial direction of the fluid conduit (the direction of fluid flow).
Preferably, causing the current generator to generate current comprises causing the current generator to generate direct current or alternating current.
Preferably, causing the current generator to generate the current comprises causing the current generator to generate an alternating current having a fixed frequency or a variable frequency or a mixed frequency.
Preferably, winding the coil assembly around the fluid conduit includes crimping the two sides of the coil assembly that would otherwise be in opposing positions within the two-dimensional plane into proximity with each other.
Preferably, winding the coil assembly around the fluid conduit includes crimping the two sides of the coil assembly that would otherwise be in opposing positions within the two-dimensional plane into contact with each other.
According to a main aspect of the present invention there is provided a flexible electrically conductive coil for electromagnetically induced treatment of a fluid, the coil being crimped to conform to the cross-sectional shape of a fluid conduit and being deployable such that all turns thereof lie in a common two-dimensional plane comprising a first direction and a second direction perpendicular to the first direction, the deployment of the coil being deployment in a third direction perpendicular to the two-dimensional plane.
Preferably, after being deployed in the two-dimensional plane, the coil has at least a first axis of symmetry, the coil has a first end portion and a second end portion opposite to the first end portion on both sides of the first axis of symmetry, and the coil is crimped in the third direction while being crimped so that the first end portion and the second end portion are close to each other, wherein an axial direction of the fluid conduit is parallel to the first axis of symmetry.
Preferably, the coil is curled such that the first end portion and the second end portion are in contact with each other when the coil is curled.
Preferably, the coil has a circular, elliptical or figure-8-like shape in the two-dimensional plane after being deployed in the two-dimensional plane.
Preferably, the coil has a first curved portion in the first direction and a straight portion or a second curved portion in the second direction within the two-dimensional plane after being expanded within the two-dimensional plane.
Preferably, after deployment in the two-dimensional plane, the coil has an outwardly convex first curved portion in the first direction and an inwardly curved second curved portion in the second direction in the two-dimensional plane, such that the coil has two centers of curvature in the two-dimensional plane.
Preferably, after being deployed in the two-dimensional plane, the coil has at least two curved sections in the two-dimensional plane, wherein each curved section has a central angle of less than 180 degrees.
Preferably, the two curved segments are opposed in the first direction or the second direction after being unfolded in the two-dimensional plane.
Preferably, the length of the coil, after deployment in the two-dimensional plane, is the cross-sectional perimeter of the conduit through which the fluid flows or the 1/2 cross-sectional perimeter.
Preferably, the width of the coil, after deployment in the two-dimensional plane, is the cross-sectional diameter of the conduit through which the fluid flows.
Preferably, the minimum width of the coil is 1/4 to 1/2 of the maximum width after deployment in the two-dimensional plane.
Preferably, after deployment in the two-dimensional plane, the shortest distance the coil crosses in the first direction is 1/4 to 1/2 of the longest distance.
Preferably, the first axis of symmetry extends in the longitudinal direction of the coil after deployment in the two-dimensional plane.
Preferably, the coil further has a tab for electrical connection with an external device, and the tab is located at a middle portion in a longitudinal direction of the coil when the coil is unfolded in the two-dimensional plane.
According to another broad aspect of the present invention, there is provided a coil assembly comprising a plurality of coils of any of the above either connected in parallel or in series, the coil assembly being capable of deployment in a third direction perpendicular to the two-dimensional plane such that at least a portion of the plurality of coils deploy within the two-dimensional plane.
Preferably, after the coil assembly is unfolded in a third direction perpendicular to the two-dimensional plane, the plurality of coils are all in the two-dimensional plane.
Preferably, after the coil assembly is unfolded in a third direction perpendicular to the two-dimensional plane, the plurality of coils are arranged side by side in the first direction in the two-dimensional plane.
Preferably, after the coil assembly is unfolded in a third direction perpendicular to the two-dimensional plane, the plurality of coils can be simultaneously curled in the third direction perpendicular to the two-dimensional plane along the second direction.
Preferably, after the coil assembly is unfolded in a third direction perpendicular to the two-dimensional plane, the plurality of coils are arranged in a telescopic manner in the two-dimensional plane.
Preferably, after the coil assembly is unfolded in a third direction perpendicular to the two-dimensional plane, the plurality of coils can be simultaneously curled in the third direction perpendicular to the two-dimensional plane.
Preferably, after the coil assembly is unfolded in a third direction perpendicular to the two-dimensional plane, the plurality of coils are arranged in a stacked manner in the third direction perpendicular to the two-dimensional plane.
Preferably, after the coil assembly is unfolded in a third direction perpendicular to the two-dimensional plane, the plurality of coils can be simultaneously curled in the third direction perpendicular to the two-dimensional plane.
Preferably, after the coil assembly is unfolded in the third direction perpendicular to the two-dimensional plane, the plurality of coils are arranged in a mixed manner in at least two of the following arrangement modes: the first and second optical elements are arranged side-by-side in the two-dimensional plane including the first direction and the second direction perpendicular to the first direction, in a nested arrangement in the two-dimensional plane, and in a stacked arrangement in the third direction perpendicular to the two-dimensional plane.
Preferably, after the coil assembly is unfolded in a third direction perpendicular to the two-dimensional plane, the plurality of coils can be simultaneously curled in the third direction perpendicular to the two-dimensional plane.
According to a broad aspect of the present invention, there is provided a metal line structure capable of forming a part of any one of the coils described above, the metal line structure being capable of being deployed in the two-dimensional plane, the metal line structure having a first curved portion in the first direction in the two-dimensional plane and a straight portion or a second curved portion in the second direction after being deployed in the two-dimensional plane, and being capable of being curled in a third direction perpendicular to the two-dimensional plane.
Preferably, the metal line structure has an axis of symmetry extending in the second direction after being unfolded in the two-dimensional plane.
Preferably, the metal line structure is capable of curling in a third direction perpendicular to the two-dimensional plane along the second direction after being deployed in the two-dimensional plane.
Preferably, after being deployed in the two-dimensional plane, the metal wire structure has a first end portion and a second end portion remote from the first end portion along the second direction, the metal wire structure being capable of being crimped such that the first end portion and the second end portion are brought close to each other along the second direction.
According to a main aspect of the present invention, there is provided a coil assembly comprising at least one coil module, wherein the coil module comprises any one of the above coils, or any combination of the above coils, or any one of the above metal wire structures.
Preferably, the coil assembly further includes a sponge protective layer covering an outer side and/or an inner side of the coil module, wherein the outer side of the coil module refers to a side of the coil module farther from the fluid conduit, and the inner side of the coil module refers to a side of the coil module closer to the fluid conduit.
Preferably, the coil assembly further includes an electromagnetic shielding layer covering the sponge protection layer on the outside of the coil module or directly covering the coil module.
According to a main aspect of the present invention, there is also provided an electromagnetic induction treatment apparatus comprising any one of the coil assemblies described above and a current generator connected to the coil assembly by a wire.
Preferably, the current generator is a direct current generator or an alternating current generator.
Preferably, the current generator is an alternating current generator having a fixed frequency or a variable frequency or a mixed frequency.
The coil is designed into a special shape, so that the coil can be very easily installed on the fluid pipeline, the electromagnetic induction effect of the magnetic field generated by the coil on the fluid flowing through the pipeline is multiplied, the flowing direction of the fluid is basically vertically intersected with the magnetic force lines in the pipeline, and the electromagnetic induction treatment effect on the fluid can be basically maximized.
With the present invention, the following significant advantages can be obtained.
1. The electromagnetic induction efficiency is high: the magnetic force lines in the pipeline are high in density, the direction of the magnetic force lines is basically parallel to the cross section of the pipeline and is basically perpendicular to the flow direction of the fluid, the efficiency of the magnetic field for generating current or potential through electromagnetic induction of the fluid is the highest, and the electromagnetic induction efficiency is several times to ten times that of a traditional winding type coil.
2. Energy conservation, energy consumption reduction: the fluid electromagnetic induction effect which is equal to or higher than that of the traditional coil can be obtained by using one tenth of the current of the traditional coil, so that the energy is saved; under the use state, the electromagnetic induction rate and the resistance of the coil are far lower than those of the traditional spiral tube type coil, the energy consumption of the coil is extremely low, and heat can hardly be generated.
3. Simple structure, the range of application is wide: the available materials are various, can be manufactured to be very light and thin, have crimpability, can freely change the three-dimensional surrounding shape and the coverage area of the fluid pipeline or the container according to the requirement, and are suitable for various fluid pipelines.
5. Simple to operate, the extension is convenient: compared with the traditional solenoid, the trouble of sleeving the solenoid on the fluid pipeline in advance before the fluid pipeline is installed or winding the solenoid on the fluid pipeline slowly after the fluid pipeline is installed is completely avoided; in addition, in a state of limited space, the density of the coils can be increased even by overlapping the layers of the coils in series or in parallel, and the electromagnetic field intensity is increased.
Drawings
The invention will be further explained with reference to the drawings. It should be noted that this description is intended to facilitate a better understanding of the invention, and is an exemplary illustration and not intended to limit the invention.
FIG. 1 is a schematic structural view of a conventional solenoidal coil;
FIG. 2 is a schematic illustration of the magnetic field generated by a conventional solenoidal coil;
FIG. 3 is a schematic illustration of the effect of the magnetic field generated by a conventional solenoidal coil on fluid flowing through a conduit;
FIG. 4 is a schematic diagram of a flowmeter with a solenoid coil mounted in a vertical manner;
FIG. 5 shows a coil according to an embodiment of the invention;
FIG. 6 is a schematic representation of the magnetic field generated by the coil after the coil is energized;
FIG. 7 schematically illustrates a coil in a coiled configuration conforming to a fluid conduit;
figures 8a-8c show some variants of coils;
FIG. 9 shows an expanded form of a coil according to an embodiment of the invention;
FIG. 10 also shows an expanded form of a coil according to an embodiment of the invention;
FIG. 11 shows another form of coil according to an embodiment of the invention;
FIG. 12 shows a cross-sectional view of a coil assembly according to an embodiment of the invention;
FIG. 13 shows, in cross-sectional schematic form, a coil assembly wound on a fluid conduit;
FIG. 14 shows a schematic view of an electromagnetically induced treatment device for the treatment of fluids according to an embodiment of the present invention;
Detailed Description
It is to be understood that the following description of the embodiments of the present invention is illustrative only and not restrictive. For example, as used herein, the terms "a," "an," "two," and the like, merely represent the number of elements in a particular embodiment, and are not intended to impose any limitation on its objects, such as a numerical limitation. As another example, the terms "first," "second," and the like, are used merely as labels, and are not intended to impose any limitations on their objects, such as order or hierarchy limitations. As another example, the term "XYZ coordinate system" is merely a coordinate system added for convenience of description, and is not intended to impose any limitation on its objects, such as directional or spatial position limitations. When referring to terms such as "X direction", if not specifically referred to as X positive (X +) or X negative (X-), it is to be understood as broadly including both; the same is true for the "Y direction" or the "Z direction".
Fig. 5 shows a coil according to an embodiment of the invention, in which the coil 10 is shown together with an XYZ coordinate system. The coil 10 comprises several turns of wire, which all lie in the same plane, i.e. the XY plane. In other words, the coil 10 has a significant dimension in the direction X, Y, but no significant dimension in the Z-direction, such that the coil 10 can be viewed as extending only in the XY-plane. In the XY plane, the coil 10 includes four portions. Starting from a position where the Y axis is farther from the origin O, in the counterclockwise direction, there are a first section 11, a second section 12, a third section 13, and a fourth section 14 in this order.
As shown in fig. 5, the coil 10 has a greater span along the Y-axis than along the X-axis. If the direction along the Y-axis is defined as the longitudinal direction and the direction along the X-axis is defined as the transverse direction, then the span along the Y-axis is the length and the span along the X-axis is the width. In this embodiment, the aspect ratio of the coil 10 is greater than 1. It should be understood that the aspect ratio of the coil 10 may be different in different embodiments, and its span along the Y-axis may be less than or equal to its span along the X-axis, if desired.
In fig. 5, the first portion 11 and the third portion 13 extend mainly in the X direction, and they can be considered as two opposite side portions of the coil 10 distributed along the Y axis. While the second portion 12 and the fourth portion 14 extend mainly in the Y-direction and can be considered as two opposite side portions of the coil 10 distributed along the X-axis. In this embodiment, the first and third portions 11, 13 each have an outwardly convex curvature, while the second and fourth portions 12, 14 each have an inwardly concave curvature to accommodate the curvature of the first and third portions 11, 13. That is, the first portion 11 and the third portion 13 have a larger span in the X direction as they extend from the end points of the Y direction to the middle, and the arcs of the second portion 12 and the fourth portion 14 that receive the first portion 11 and the third portion 13 have a smaller span in the X direction as they continue to extend to the middle. Thus, the coil 10 forms two centers of curvature inside. This shape causes the magnetic lines of force of the coil to be more concentrated when energized, thereby enhancing the electromagnetic induction effect. In some preferred embodiments, the minimum span of the coil 10 in the X direction is 1/4 to 1/2 of the maximum span.
It will be appreciated that in other embodiments the form of the projections or recesses of the portions may vary, for example, the second and fourth portions 12, 14 may be straight or may also have outward projections.
As shown in fig. 5, the coil 10 in this embodiment is shaped like an "8" as a whole. This is because the first and third portions 11, 13 each have outwardly convex curvatures, while the second and fourth portions 12, 14 each have inwardly concave curvatures. In other embodiments, the coil 10 can have other shapes, such as circular, elliptical, O-like, and the like.
Referring again to fig. 5, the coil 10 has two terminals 15, 16. Coil 10 starts at terminal 15 from its outermost periphery and ends at terminal 16 at the innermost periphery. Both terminals 15,16 may be connected to an external device by wires to connect the coil 10 into a circuit to generate an electrical current. In this embodiment, the terminals 15,16 are both located on the fourth portion 14 and are located at the center of the fourth portion 14 in the Y-axis direction. It should be understood that in other embodiments, each of the terminals 15,16 may be disposed at other locations. For example, the terminal 15 may be disposed on the fourth portion 14 and in the middle of the fourth portion 14 in the Y-axis direction, while the terminal 16 may be disposed on the second portion 12 and in the middle of the second portion 12 in the Y-axis direction; alternatively, the terminals 15,16 are provided on the first portion 11 and the third portion 13, respectively, and are located in the middle of the first portion 11 and the third portion 13, respectively, in the X-axis direction; still alternatively, the terminal 15 is provided on the fourth portion 14 and the terminal 16 is provided on the first portion 11. The terminals 15 and 16 are not necessarily provided at the intermediate positions, but may be provided at positions deviated from the intermediate positions.
Fig. 6 schematically shows the magnetic field generated by the coil 10 of fig. 5 after being energized with electric current. As shown, current flows through coil 10 in a counterclockwise direction from terminal 15. At this time, the coil 10 generates a magnetic field. According to the ampere rule, the lines of force of the generated magnetic field are directed from inside the paper to outside the paper, i.e. to the positive infinite direction of the Z-axis, inside the coil 10, and from outside the paper to inside the paper, i.e. to the negative infinite direction of the Z-axis, outside the coil 10.
The coil 10 is flexible and can be rolled in the direction of the Z-axis into a three-dimensional shape with significant dimensions in all three directions X, Y, Z. The coil 10 is preferably composed of an electrically conductive metal, however, it may also comprise other materials, such as an electrically conductive carbon material.
Referring again to fig. 5, the coil 10 has an axis of symmetry SAY in the Y-axis direction. If the coil 10 is folded about the axis of symmetry SAY, the two sides may be substantially coincident. In this embodiment, the coil 10 also has an axis of symmetry SAX in the X-axis direction. It should be understood that in other embodiments, the coil 10 may have only one axis of symmetry or no axis of symmetry.
When the coil 10 is installed on a pipe through which a fluid flows, the coil 10 may be rolled to conform to the outer shape of the pipe. It is believed that almost all of the fluid conduit is substantially circular in cross-section and that for the coil 10, it is crimped to substantially conform to the shape of a cylinder.
Fig. 7 schematically shows the coil 10 in a coiled shape conforming to a pipe. Referring to fig. 5 and 7 together, the coil 10 is preferably crimped along its axis of symmetry SAY such that the distance between the two ends of the coil 10 that would otherwise be distributed in the Y-axis direction is increasingly closer. When the length of the coil 10 in the Y-axis direction exactly matches the outer circumference of the cross-section of the fluid conduit, the two ends will be brought into exact contact by crimping. Of course, in some embodiments, the two ends may also partially overlap. In a preferred embodiment, the length of the coil is the cross-sectional perimeter or 1/2 cross-sectional perimeter of the conduit through which the fluid flows, and the width of the coil is the cross-sectional diameter of the conduit through which the fluid flows.
In a preferred embodiment, the axial direction of the coiled coil 10 (i.e., the direction in which fluid can flow in the pipe) is parallel to the axis of symmetry SAX, and the axis of symmetry SAY of the coil 10 is always in a plane perpendicular to the X-axis and parallel to the YZ-plane, so as to ensure that the magnetic fields generated by the coil 10 when energized will have a superposition effect in the pipe, thereby enhancing the electromagnetic treatment effect. Of course, in some embodiments, the axis of symmetry SAY of the coil 10 may also be offset after crimping, i.e., not in one plane but rather forming a spiral shape in 3D space; in this case, it is also possible to ensure that the magnetic field generated by the coil 10 when energized forms a superposition effect in the fluid conduit.
As shown in the figure, the direction (indicated by dotted lines) of the magnetic field generated by the coil 10 after being wound on the fluid pipeline and energized (the current direction is shown by arrows) is perpendicular to the direction of the fluid flow, and according to fleming's right-hand rule, the acting force of the magnetic field on the fluid is strongest at this time, and the generated electromagnetic treatment effect is also strongest.
Figures 8a-8c show some variants of the coil 10. The coil 10 may be designed in various sizes as desired, for example, according to the size of the fluid conduit. As previously mentioned, the aspect ratio of the coil 10 may vary, even less than 1 (i.e., the longitudinal and transverse directions are referred to interchangeably). And in addition to this, the curvature of the curved portion of the coil 10 may also be varied.
Fig. 9 and 10 show some expanded forms of the coil 10 in practical use. Fig. 9 shows a coil extension of three coils 10 connected in series in the same plane. Fig. 10 shows a coil extension of two parallel coils 10 in the same plane. It should be understood that the number of coils 10 included in the coil extension may be any, whether in series or parallel. The coil extension may include both a series connection and a parallel connection. Further, the coils 10 may be arranged side by side along the X axis or may be arranged side by side along the Y axis, as viewed from the arrangement of the coils in the XY plane. The advantage of using these extended forms of the coil 10 is that the magnetic field generated by the coil can be easily enhanced, which enhances the electromagnetic treatment effect.
And, although not shown, it will be understood by those skilled in the art that in the expanded form of the coil 10, it is also possible to spatially design several coils 10 in a stacked state, or in a nested state with each other (i.e., the turns of one coil are in the gaps of two adjacent turns of the other coil, and vice versa), or in a hybrid form including at least two of side-by-side, stacked, and nested forms. Of course, in these stacked or nested or mixed forms, the coils 10 are also in a state of being connected in series or in parallel or in both series and parallel in terms of circuit configuration.
Figure 11 shows another form of coil. As shown, the coil 10 ' in fig. 11 includes a first portion 11 ', a second portion 12 ', a third portion 13 ', and a fourth portion 14 ', and also includes two terminals 15 ', 16 '. The first portion 11 'and the third portion 13' extend mainly along the X-axis direction, and the second portion 12 'and the fourth portion 14' extend mainly along the Y-axis direction. The coil 10 ' has an axis of symmetry SAY in the direction of the Y-axis, and the second portion 12 ' and the fourth portion 14 ' are substantially symmetrical about the axis of symmetry SAY. The first portion 11 'has an outwardly convex curvature and the second and fourth portions 12', 14 'receive the curvature of the first portion 11', each with an inwardly concave curvature. The third portion 13 ' has two sub-portions 13 ' -1 and 13 ' -2 which receive the curvature of the second and fourth portions 12 ', 14 ', respectively, and are substantially symmetrical about the axis of symmetry SAY.
The coil 10' in fig. 11, in contrast to the coil 10 in the other schematic drawings (e.g. fig. 8c), only retains the right half in the longitudinal direction. The left half is left out and the turns of the right half are connected by short wires. In practice, this is a "reduced" form of the coil. It will be appreciated that with such a "reduced" form of coil, the fluid may likewise be subjected to electromagnetic treatment; if two coils in the form of the 'reduced' are combined into a 'complete' coil, the effect almost the same as that of the 'complete' coil can be achieved. It should also be understood that in other embodiments, the "reduced" form of the coil may be any portion cut at any location in a "complete" coil.
It should be understood that whatever variant of the coil 10, or whatever "expanded form" or "reduced form" thereof, may be crimped with reference to the method of crimping the coil 10 as shown in fig. 7, provided that the object of the invention is achieved.
Fig. 12 shows a cross-sectional view of a coil assembly 200 according to an embodiment of the invention. The core component of the coil assembly 200 is the coil module 100 located in the middle thereof. The coil module 100 can be the coil 10 mentioned above or its "expanded" or "reduced" form, i.e. a normal coil or a series and/or parallel expansion of a normal coil, or a "part" of a normal coil. The coil module 100 may be covered with a protective layer 103 on both sides or one side thereof. The protective layer 103 is preferably a sponge material and serves to protect the coil module 100 from damage and to insulate heat. If the side of the coil module 100 close to the fluid conduit when installed is defined as the inner side 101 and the side thereof far from the fluid conduit is defined as the outer side 102, then an electromagnetic shielding layer 104 is preferably added to the sponge protection layer 103 on the outer side 102 to enhance the electromagnetic induction effect on the fluid in the conduit. The electromagnetic shielding layer 104 may be made of an aluminum alloy material, or may be made of other materials.
In this embodiment, the coil assembly 200 includes the coil module 100, the sponge protective layer 103 at the inner side 101 and the outer side 102 of the coil module 100, and the electromagnetic shield layer 104 at the outer side of the sponge protective layer 103 at the outer side 102. It should be understood that other layers may be added to the coil assembly 200 to achieve a particular purpose.
Fig. 13 shows, in cross-sectional schematic form, the coil assembly 200 wound around the fluid conduit 105. As shown in the figure, from the outside of the fluid conduit 105 to the outside, there are a sponge protective layer 103 inside the coil module 100, a sponge protective layer 103 outside the coil module 100, and an electromagnetic shielding layer 104 in this order.
Fig. 14 shows a schematic view of an electromagnetically induced treatment device for the treatment of fluids according to an embodiment of the present invention. The two electrodes of the coil assembly 200 are connected to the positive electrode and the negative electrode of the output terminal of a current generator 300 respectively through wires. The current generator 300 applies a current to the coil assembly 200, and the coil assembly 200 generates a magnetic field. When the coil assembly 200 is installed on a pipe through which a fluid flows, the magnetic field generated by the coil assembly 200 generates an electromagnetic induction effect on the fluid. At this time, the magnetic lines of force generated by the coil assembly 200 in the pipeline are perpendicular to the flowing direction of the fluid in the pipeline, so that the effect of the electromagnetic induction treatment on the fluid is substantially maximized.
Here, the applied current may be a direct current or an alternating current. In the case of alternating current, the frequency may be fixed or variable, or may be a mixture of several alternating currents with fixed or variable frequency. In a preferred embodiment, an alternating current is applied in the frequency range 4-25 k.
While the invention has been described in terms of specific embodiments, it is to be understood that the above description is intended to be illustrative, and not restrictive. For example, features from the above may be used in combination with each other without departing from the scope of the invention. In addition, modifications may be made to adapt a particular situation to the teachings of the invention without departing from the essential scope thereof. While the specific elements and processes described herein define various embodiments, they are by no means limiting and are exemplary only. Many other embodiments will be apparent to those of skill in the art upon reading the above description. The scope of the invention should, therefore, be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.

Claims (10)

1. A method of electromagnetically inducing a treatment of a fluid, the method comprising,
providing a coil assembly for mounting on a fluid conduit; wherein the coil assembly comprises one or more flexible electrically conductive coils for electromagnetically inducing a treatment of the fluid, the coil comprising a plurality of turns, each turn lying in a same two-dimensional plane comprising a first direction and a second direction perpendicular to the first direction, and the coil being capable of being crimped in a third direction perpendicular to the two-dimensional plane to be crimped to conform to the cross-sectional shape of the fluid conduit; and the coil has an outwardly convex first curved portion in the first direction and an inwardly curved second curved portion in the second direction within the two-dimensional plane such that the coil has two centers of curvature within the two-dimensional plane; wherein the second direction and the direction of fluid flow are parallel; the coil has two and only two terminals for electrical connection;
providing a current generator in electrical connection with the coil assembly;
winding the coil assembly on a fluid pipeline to enable the coil assembly to be matched with the cross section shape of the fluid pipeline;
causing the current generator to generate a current, thereby causing the coil assembly to generate a magnetic field that produces an electromagnetically induced effect on the fluid in the fluid conduit;
wherein the coil assembly is wound on the fluid conduit such that when the coil assembly generates a magnetic field, the magnetic lines of the magnetic field are substantially perpendicular to the axial direction of the fluid conduit.
2. The method of claim 1, wherein causing the current generator to generate current comprises causing the current generator to generate direct current or alternating current.
3. The method of claim 1, wherein causing the current generator to generate a current comprises causing the current generator to generate an alternating current having a fixed frequency or a variable frequency or a mixture of frequencies.
4. The method of claim 1, wherein winding the coil assembly around a fluid conduit comprises crimping two sides of the coil assembly that would otherwise be in opposing positions within the two-dimensional plane into proximity or contact with each other.
5. The method of claim 1, wherein the terminal is located at a middle portion of the longitudinal direction of the coil in the two-dimensional plane.
6. A method of electromagnetically inducing a treatment of a liquid organic fuel for a fuel engine, the method comprising,
providing a coil assembly for mounting on a fuel line; wherein the coil assembly comprises one or more flexible electrically conductive coils for electromagnetically inducing a treatment of the fuel, the coil comprising a plurality of turns, and each turn lying in a same two-dimensional plane comprising a first direction and a second direction perpendicular to the first direction, and the coil being capable of being crimped in a third direction perpendicular to the two-dimensional plane to be crimped to conform to a cross-sectional shape of the fuel conduit; and the coil has an outwardly convex first curved portion in the first direction and an inwardly curved second curved portion in the second direction within the two-dimensional plane such that the coil has two centers of curvature within the two-dimensional plane; wherein the second direction and the direction of fuel flow are parallel; the coil has two and only two terminals for electrical connection;
providing a current generator in electrical connection with the coil assembly;
winding the coil assembly on a fuel pipeline to enable the coil assembly to be attached to the cross-sectional shape of the fuel pipeline;
causing the current generator to generate a current, thereby causing the coil assembly to generate a magnetic field that produces an electromagnetically induced effect on the fuel in the fuel conduit;
wherein the coil assembly is wound on the fuel pipeline, and when the coil assembly generates a magnetic field, the magnetic lines of the magnetic field are basically vertical to the axial direction of the fuel pipeline.
7. The method of claim 6, wherein causing the current generator to generate current comprises causing the current generator to generate direct current or alternating current.
8. The method of claim 6, wherein causing the current generator to generate current comprises causing the current generator to generate an alternating current having a fixed frequency or a variable frequency or a mixture of frequencies.
9. The method of claim 6, wherein winding the coil assembly around a fuel pipeline comprises crimping two sides of the coil assembly that would otherwise be in opposing positions within the two-dimensional plane into proximity or contact with each other.
10. The method of claim 6, wherein the terminal is located at a middle portion of the longitudinal direction of the coil in the two-dimensional plane.
CN201710833398.0A 2013-12-30 2013-12-30 Flexible conductive coil, related module, electromagnetic induction processing device and related method Expired - Fee Related CN108053964B (en)

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CN108053965B (en) 2020-07-28
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CN103779031A (en) 2014-05-07
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