CN108053542A - Coin sorting sorter - Google Patents
Coin sorting sorter Download PDFInfo
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- CN108053542A CN108053542A CN201810057651.2A CN201810057651A CN108053542A CN 108053542 A CN108053542 A CN 108053542A CN 201810057651 A CN201810057651 A CN 201810057651A CN 108053542 A CN108053542 A CN 108053542A
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- 230000007246 mechanism Effects 0.000 claims abstract description 121
- 238000000926 separation method Methods 0.000 claims abstract description 86
- 230000005484 gravity Effects 0.000 claims description 3
- 238000000034 method Methods 0.000 description 6
- 238000005192 partition Methods 0.000 description 6
- 238000010586 diagram Methods 0.000 description 5
- 238000007664 blowing Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 238000006124 Pilkington process Methods 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
Classifications
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D3/00—Sorting a mixed bulk of coins into denominations
- G07D3/12—Sorting coins by means of stepped deflectors
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- G—PHYSICS
- G07—CHECKING-DEVICES
- G07D—HANDLING OF COINS OR VALUABLE PAPERS, e.g. TESTING, SORTING BY DENOMINATIONS, COUNTING, DISPENSING, CHANGING OR DEPOSITING
- G07D11/00—Devices accepting coins; Devices accepting, dispensing, sorting or counting valuable papers
- G07D11/50—Sorting or counting valuable papers
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- Control Of Vending Devices And Auxiliary Devices For Vending Devices (AREA)
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Abstract
本发明公开了一种硬币分拣分类装置。纸硬币分拣机构安装在机架上部,硬币分类机构安装在机架下部,纸硬币分拣机构位于硬币分类机构上方,硬币收集机构位于硬币分类机构输出口的侧下方;纸硬币分拣机构用于接收所需分离的纸硬币混币分离出硬币,硬币分类机构对硬币进行分类处理,硬币收集机构用于收纳经硬币分类机构分离分类处理后的硬币。本发明利用硬币本身较纸币小型轻巧的特点使得硬币从盒体侧面筛网中分出,并利用不同面值硬币直径不同因此通过同一挡板后轨迹变化情况不同进行硬币分类,实现了纸硬币分离、硬币分类,并且分类精度和效率比较高。The invention discloses a coin sorting and classifying device. The paper coin sorting mechanism is installed on the upper part of the frame, the coin sorting mechanism is installed on the lower part of the frame, the paper coin sorting mechanism is located above the coin sorting mechanism, and the coin collecting mechanism is located below the output port of the coin sorting mechanism; After receiving the paper coins that need to be separated and mixing the coins to separate the coins, the coin sorting mechanism classifies the coins, and the coin collection mechanism is used to store the coins that have been separated and sorted by the coin sorting mechanism. The invention makes use of the feature that the coin itself is smaller and lighter than the banknotes to separate the coins from the side screen of the box body, and uses the different diameters of the coins of different denominations to classify the coins after passing through the same baffle plate, so as to realize the separation of paper coins, Coin classification, and the classification accuracy and efficiency are relatively high.
Description
技术领域technical field
本发明属于钱币分类收集整理领域,其提出了一种硬币分拣分类装置。The invention belongs to the field of coin sorting and sorting, and provides a coin sorting and sorting device.
背景技术Background technique
随着大中城市公共交通的普及,公共交通的应用越来越受到关注。现有的公交、地铁等大多采用投币或刷乘车卡的方式,因而公共交通系统中收集到大量零散硬币不可避免。而在对硬币进行整理时,其内部的纸币及不同面值的硬币的分类操作工作量较大,且人工筛选容易出现纰漏。With the popularization of public transportation in large and medium-sized cities, the application of public transportation has attracted more and more attention. Existing public transportation, subway etc. mostly adopt the mode of inserting coins or swiping the bus card, thereby collecting a large amount of scattered coins in the public transportation system is unavoidable. When sorting coins, the workload of sorting banknotes and coins of different denominations is relatively large, and manual screening is prone to errors.
针对以上问题,相关工程技术人员研发了一些列钱币分类整理相关的装置。其中大致分为纸币硬币的分离装置和硬币分类装置。其中,纸币硬币分离装置大多实现的是单一的纸币与硬币的分离,且其装置原理一般较为纷繁复杂,在实际应用中难以大规模应用,常用的方法有杠杆分离、风吹法、水浮法等。硬币分类装置多采用以下两种方式:第一种是硬币的离心分离,此方法通过不同硬币的不同质量所具备的离心力的不同而被甩到不同的收集轨迹从而实现分离;另一种方式是采用直径的不同进行分类,但现有的通过直径不同进行硬币分类的装置大多通过不同直径的孔洞进行分类,其分类精度不高,效率低且存在小直径孔洞被大直径硬币堵塞的情况。针对上述问题,设计出一款分离效率高、分离准确度好的纸硬币分拣及硬币分类装置至关重要。In response to the above problems, relevant engineering and technical personnel have developed a series of devices related to coin classification. Among them, it is roughly divided into a separation device for banknotes and coins and a sorting device for coins. Among them, most of the banknote and coin separation devices realize the separation of single banknotes and coins, and the device principles are generally complicated, and it is difficult to apply on a large scale in practical applications. The commonly used methods include lever separation, wind blowing method, and water float method. Wait. The coin sorting device adopts the following two methods: the first is the centrifugal separation of coins, which is separated by throwing them to different collection trajectories according to the centrifugal force of different masses of different coins; the other method is Different diameters are used for classification, but most of the existing devices for sorting coins by different diameters are classified through holes of different diameters. The classification accuracy is not high, the efficiency is low, and there is a situation that small diameter holes are blocked by large diameter coins. In view of the above problems, it is very important to design a paper coin sorting and coin sorting device with high separation efficiency and good separation accuracy.
发明内容Contents of the invention
为了弥补现有技术的缺失,本发明的目的在于提供一种硬币分拣分类装置,从纸币和硬币中分拣获得硬币,并且将硬币进行分类分离处理,提高纸硬币分离效率、硬币分类的速度和准确率,并可进行长时间稳定工作。In order to make up for the deficiencies in the prior art, the object of the present invention is to provide a coin sorting and sorting device, which sorts and obtains coins from banknotes and coins, and sorts and separates the coins, so as to improve the separation efficiency of paper coins and the speed of coin sorting and accuracy, and can work stably for a long time.
本发明采用的技术方案是:The technical scheme adopted in the present invention is:
本发明包括机架和安装在机架上的纸硬币分拣机构、硬币分类机构和硬币收集机构,纸硬币分拣机构安装在机架上部,硬币分类机构安装在机架下部,纸硬币分拣机构位于硬币分类机构上方,硬币收集机构位于硬币分类机构输出口的侧下方;纸硬币分拣机构用于接收所需分离的纸硬币混币分离出硬币,硬币分类机构对硬币进行分类处理,硬币收集机构用于收纳经硬币分类机构分离分类处理后的硬币。The invention comprises a frame and a paper coin sorting mechanism installed on the frame, a coin sorting mechanism and a coin collection mechanism, the paper coin sorting mechanism is installed on the top of the frame, the coin sorting mechanism is installed on the bottom of the frame, and the paper coin sorting The mechanism is located above the coin sorting mechanism, and the coin collecting mechanism is located under the side of the output port of the coin sorting mechanism; the paper coin sorting mechanism is used to receive the paper coins that need to be separated, mix the coins and separate the coins, and the coin sorting mechanism classifies the coins. The collecting mechanism is used to store the coins separated and sorted by the coin sorting mechanism.
所述的纸硬币分拣机构包括分离盒、舵机架、舵机、连杆机构、花键轴、步进电机和电机座,分离盒是由两块分离盒侧板和布置于两块分离盒侧板之间的三块硬币筛板固定构成的顶端开口的长方壳体,两块分离盒侧板位于分离盒对称的两侧,三块硬币筛板分别位于两块分离盒侧板的两侧和底部之间,硬币筛板上布置有用于硬币漏过的条形缝隙;步进电机通过电机座固定安装在机架侧部,步进电机的输出轴与花键轴一端同轴连接,花键轴另一端和分离盒一侧的分离盒侧板固定连接,分离盒另一侧的分离盒侧板铰接连接到机架;分离盒的顶端开口两侧的两块分离盒侧板顶部均固定有水平的滑槽,两块分离盒顶门板布置在分离盒的顶端开口处,两块分离盒顶门板的两侧分别与滑块固定连接,分离盒顶门板两侧的滑块均嵌装在滑槽中;两块分离盒侧板顶部之间安装有舵机架,舵机架中部底面固定有舵机,舵机经连杆机构与两块分离盒顶门板连接。The paper coin sorting mechanism includes a separation box, a steering gear frame, a steering gear, a connecting rod mechanism, a spline shaft, a stepping motor and a motor base, and the separation box is composed of two separation box side plates and arranged on two separation boxes. Three coin sieve plates between the side plates of the box are fixed to form a rectangular shell with an opening at the top. The two side plates of the separation box are located on both sides of the separation box. Between the two sides and the bottom, there are bar-shaped gaps for coin leakage on the coin sieve; the stepping motor is fixedly installed on the side of the frame through the motor seat, and the output shaft of the stepping motor is coaxially connected with one end of the spline shaft , the other end of the spline shaft is fixedly connected to the split box side plate on one side of the split box, and the split box side plate on the other side of the split box is hingedly connected to the frame; the top of the two split box side plates on both sides of the top opening of the split box Both are fixed with horizontal chute, and the two top door panels of the separation box are arranged at the top opening of the separation box. Installed in the chute; a steering gear frame is installed between the tops of the side plates of the two separation boxes, and a steering gear is fixed on the bottom surface of the middle part of the steering gear frame, and the steering gear is connected with the top door panels of the two separation boxes through a linkage mechanism.
所述的连杆机构包括一根长连杆和两根短连杆,长连杆的中部和舵机的输出端连接,长连杆的两端分别和两根短连杆的一端铰接,两根短连杆的另一端分别铰接到两块分离盒顶门板上;舵机运行带动长连杆旋转,经长连杆带动短连杆推动两块分离盒顶门板沿滑槽水平移动,使得两块分离盒顶门板水平分离或者靠拢。The linkage mechanism includes a long connecting rod and two short connecting rods, the middle part of the long connecting rod is connected with the output end of the steering gear, the two ends of the long connecting rod are respectively hinged with one end of the two short connecting rods, and the two The other ends of the short connecting rods are respectively hinged to the two top door panels of the separation box; the running of the steering gear drives the long connecting rod to rotate, and the short connecting rod drives the two top door panels of the separation box to move horizontally along the chute through the long connecting rod, so that the two The top door panels of the block separation box are separated horizontally or close together.
所述的步进电机运行带动分离盒旋转,分离盒内放置纸硬币,在分离盒转动过程中,夹杂在纸币中的硬币由于重力作用透过分离盒上硬币筛板的所述条形缝隙掉落而被分拣出来,而使得从纸币和硬币中分拣出硬币。The operation of the stepping motor drives the separation box to rotate, and paper coins are placed in the separation box. During the rotation of the separation box, the coins mixed in the banknotes pass through the strip-shaped gaps of the coin sieve plate on the separation box due to gravity. fall and be sorted out so that coins are sorted from banknotes and coins.
所述的硬币分类机构包括滑轨框架、滑轨、挡板、硬币位置校正结构、侧板、滑轨挡板和硬币轨道板;滑轨框架上部为方形框结构,方形框结构中间布置有硬币位置校正结构,硬币位置校正结构是由多个三棱柱体平行间隔排布而成,相邻三棱柱体之间存在缝隙,缝隙大于硬币厚度且小于硬币厚度的两倍;滑轨框架下部为呈1/4圆弧状且倾斜向下布置的轨道框结构,轨道框结构连接在方形框结构一侧边缘的下端开口,滑轨框架下部两侧的侧板之间间隔布置有多块滑轨挡板,滑轨挡板将滑轨框架下部轨道框结构的空间分为多个呈1/4圆弧状的滑轨,滑轨挡板对应于硬币位置校正结构的三棱柱体,并且滑轨挡板上部延伸到三棱柱体的下方;滑轨下端的侧方设有挡板,根据挡板和滑轨下端之间的间距和位置设置使得不同硬币滑出滑轨后与挡板未磕碰以及与挡板磕碰于硬币的不同位置处,使不同硬币具有不同的运动轨迹,最后落入到硬币收集机构的不同位置中从而实现分类。The coin sorting mechanism includes a slide rail frame, a slide rail, a baffle plate, a coin position correction structure, a side plate, a slide rail baffle plate and a coin track plate; the upper part of the slide rail frame is a square frame structure, and coins are arranged in the middle of the square frame structure Position correction structure, the coin position correction structure is formed by a plurality of triangular prisms arranged in parallel at intervals, there is a gap between adjacent triangular prisms, the gap is greater than the thickness of the coin and less than twice the thickness of the coin; the lower part of the slide rail frame is a 1/4 arc-shaped track frame structure with an inclined downward arrangement, the track frame structure is connected to the lower opening of one side edge of the square frame structure, and there are multiple slide rail stops arranged at intervals between the side plates on both sides of the lower part of the slide rail frame Plate, slide rail baffle divides the space of the track frame structure under the slide rail frame into multiple 1/4 arc-shaped slide rails, the slide rail baffle corresponds to the triangular prism of the coin position correction structure, and the slide rail baffle The upper part of the board extends to the bottom of the triangular prism; the side of the lower end of the slide rail is provided with a baffle, which is set according to the distance and position between the baffle and the lower end of the slide rail so that different coins do not collide with the baffle or collide with the baffle after sliding out of the slide rail. The baffle bumps against different positions of the coins, so that different coins have different movement trajectories, and finally fall into different positions of the coin collection mechanism to realize classification.
所述的纸硬币分拣机构的硬币筛板上的条形缝隙平行于滑轨。The strip-shaped gaps on the coin sieve plate of the paper coin sorting mechanism are parallel to the slide rails.
使得当硬币落入硬币位置校正结构后会进入相邻三棱柱体中间的缝隙并以直立状态进入下方的滑轨中,滑轨的宽度也大于硬币厚度且小于硬币厚度的两倍。So that when the coin falls into the coin position correction structure, it will enter the gap between the adjacent triangular prisms and enter the slide rail below in an upright state. The width of the slide rail is also greater than the thickness of the coin and less than twice the thickness of the coin.
所述的滑轨侧板和滑轨挡板之间、相邻滑轨挡板之间通过固定螺杆固定连接。The side plates of the slide rail and the slide rail baffles, and the adjacent slide rail baffles are fixedly connected by fixing screws.
所述的滑轨框架上部的方形框结构和下部的轨道框结构的底部设置同一块硬币轨道板,硬币轨道板作为硬币承接运动的板。The bottom of the square frame structure on the upper part of the slide rail frame and the track frame structure on the lower part are provided with the same coin track plate, and the coin track plate is used as a plate for accepting and moving coins.
所述的硬币为采用人民币硬币,分为一元硬币、五角硬币和一角硬币;所述硬币收集机构主要由三个收纳区域组成,沿距离硬币分类机构从近到远分为一元硬币收纳区、五角硬币收纳区和一角硬币收纳区,一角硬币滑出滑轨后与挡板未磕碰落入到硬币收集机构离硬币分类机构最远的一角硬币收纳区中,五角硬币滑出滑轨后与挡板磕碰落入到硬币收集机构离硬币分类机构次近的五角硬币收纳区中,一元硬币滑出滑轨后与挡板磕碰落入到硬币收集机构离硬币分类机构最近的一元硬币收纳区中。五角硬币和一元硬币分别与挡板磕碰的位置不同导致五角硬币和一元硬币磕碰后的下落轨迹不同。The coins are RMB coins, which are divided into one-yuan coins, five-cent coins and one-cent coins; the coin collection mechanism is mainly composed of three storage areas, which are divided into one-yuan coin storage areas, five-point coin storage areas, and five-point coin storage areas from near to far along the distance from the coin sorting mechanism. The coin storage area and the dime storage area, the dime coin slides out of the slide rail and falls into the dime storage area where the coin collection mechanism is farthest from the coin sorting mechanism without colliding with the baffle plate, and the pentagon coin slides out of the slide rail and touches the baffle plate Bump and fall into the coin collection mechanism next nearest penta coin storage area from the coin sorting mechanism, and the one-yuan coin slides out of the slide rail and collides with the baffle plate and falls into the coin collection mechanism nearest one-yuan coin storage area from the coin sorting mechanism. The different positions where the five-cent coin and the one-yuan coin collide with the baffle plate lead to different falling trajectories of the five-cent coin and the one-yuan coin after they collide.
本发明通过所述的滑轨及挡板将不同硬币离开滑轨时的运动轨迹改变后,通过对硬币的预落地点进行预测,在不同硬币下落的位置处安放收集盒,即可完成硬币的分类收集工作。In the present invention, after changing the trajectory of different coins when they leave the slide rail through the slide rail and the baffle plate, by predicting the pre-drop position of the coin and placing the collection box at the position where the different coins fall, the coin collection can be completed. Categorized collection work.
当有混币需要进行分离时,将盒体旋转至开闭机构朝上,舵机带动连杆结构将门打开并投入混币;混币在盒体中不断旋转筛离硬币;筛出的硬币落入负责收集分离硬币结构,经位置调整后从滑轨滑出,通过挡板后分别以不同轨迹落入收集装置内。When there are mixed coins that need to be separated, the box body is rotated until the opening and closing mechanism faces upwards, and the steering gear drives the connecting rod structure to open the door and put in the mixed coins; the mixed coins are continuously rotated in the box body to sieve the coins; The coin is responsible for collecting and separating the structure, which slides out from the slide rail after the position is adjusted, and falls into the collecting device with different trajectories after passing through the baffle.
相比现有的硬币分拣分类机构,本发明提供的装置具有如下优势:Compared with existing coin sorting and sorting mechanisms, the device provided by the invention has the following advantages:
(1)纸币与硬币分离盒分离装置结构简单,较已有的风吹、水浮等方式原理易行,操作性强。(1) The separation device of the banknote and coin separation box has a simple structure, which is easier to implement than the existing methods such as wind blowing and water floating, and has strong operability.
(2)纸币与硬币分离盒分离效率较高,可应用于公交车公司大批量分拣纸硬币混合币。(2) The separation efficiency of the banknote and coin separation box is high, and it can be applied to the bus company for sorting paper and coin mixed coins in large quantities.
(3)硬币分类机构与一些分离机构与许多分类机构都采用直径区分的办法,但本发明创新性采用改变不同直径硬币抛物线轨迹的方式进行硬币分类。(3) Coin sorting mechanism and some separation mechanisms and many sorting mechanisms all adopt the way of diameter distinction, but the innovation of the present invention adopts the mode that changes different diameter coin parabolic trajectory to carry out coin classification.
(4)硬币分类机构对硬币的分类效率很高,在设备制造精度足够的情况下,可以增加滑轨数量,由此可以使硬币分类效率呈线性增加;且硬币分类精度可以保证。(4) The coin sorting mechanism has a high efficiency in sorting coins. When the manufacturing accuracy of the equipment is sufficient, the number of slide rails can be increased, thereby linearly increasing the coin sorting efficiency; and the coin sorting accuracy can be guaranteed.
(5)整体装置除使用一个舵机和一个步进电机外基本采用的是纯机械结构,成本较低,适合商业批量生产。(5) The overall device basically adopts a purely mechanical structure except for a steering gear and a stepping motor, which has low cost and is suitable for commercial mass production.
附图说明Description of drawings
图1是本发明一种纸硬币分拣及硬币分类装置的结构示意图Fig. 1 is the structural representation of a kind of paper coin sorting and coin sorting device of the present invention
图2是本发明图1中纸硬币分拣机构的放大结构示意图Fig. 2 is the enlarged structure schematic diagram of paper coin sorting mechanism in Fig. 1 of the present invention
图3是本发明图2纸硬币分拣机构中负责开关门机构示意图。Fig. 3 is a schematic diagram of the door opening and closing mechanism in the paper coin sorting mechanism in Fig. 2 of the present invention.
图4是本发明图2纸硬币分拣机构中收集盒侧板结构示意图。Fig. 4 is a schematic diagram of the structure of the side plate of the collecting box in the paper coin sorting mechanism in Fig. 2 of the present invention.
图5是本发明图1中硬币分类机构不包含挡板结构示意图。Fig. 5 is a schematic diagram of the structure of the coin sorting mechanism in Fig. 1 without baffles in the present invention.
图6是本发明图5硬币分类机构中硬币位置校正结构示意图。Fig. 6 is a schematic diagram of the coin position correction structure in the coin sorting mechanism in Fig. 5 of the present invention.
图7是本发明图1中滑轨及挡板机构侧面示意图。Fig. 7 is a schematic side view of the slide rail and baffle mechanism in Fig. 1 of the present invention.
图中:1、舵机架,2、舵机,3、连杆机构,4、花键轴,5、步进电机,6、电机座,7、硬币分类机构,8、滑轨,9、挡板,10、收集盒,11、机架,12、硬币分类机构侧板,13、纸硬币分拣机构,14、硬币筛板,15、分离盒侧板,16、轴承座,17、滑槽,18、滑块,19、分离盒顶门板,20、硬币位置校正结构,21、固定螺杆,22、滑轨侧板,23、滑轨挡板,24、硬币轨道板。In the figure: 1. steering rack, 2. steering gear, 3. connecting rod mechanism, 4. spline shaft, 5. stepping motor, 6. motor seat, 7. coin sorting mechanism, 8. slide rail, 9. Baffle plate, 10, collection box, 11, frame, 12, coin sorting mechanism side plate, 13, paper coin sorting mechanism, 14, coin sieve plate, 15, separation box side plate, 16, bearing seat, 17, sliding Slot, 18, slide block, 19, separation box top door panel, 20, coin position correction structure, 21, fixed screw rod, 22, slide rail side plate, 23, slide rail baffle plate, 24, coin track plate.
具体实施方式Detailed ways
下面结合附图和实例对本发明作进一步说明。The present invention will be further described below in conjunction with accompanying drawing and example.
如图1所示,本发明具体实施包括机架11和安装在机架11上的纸硬币分拣机构13、硬币分类机构7和硬币收集机构,纸硬币分拣机构13安装在机架11上部,硬币分类机构7安装在机架11下部,纸硬币分拣机构13位于硬币分类机构7上方,硬币收集机构位于硬币分类机构7输出口的侧下方。纸硬币分拣机构13和硬币分类机构7由机架11支撑辅助,机架11的主要材料为铝型材,纸硬币分拣机构13用于接收所需分离的纸硬币混币分离出硬币,硬币分类机构7对硬币进行分类处理,硬币收集机构用于收纳经硬币分类机构分离分类处理后的硬币,具体实施硬币可为一角、五角和一元的人民币硬币。As shown in Figure 1, the specific implementation of the present invention comprises frame 11 and paper coin sorting mechanism 13, coin sorting mechanism 7 and coin collecting mechanism that are installed on frame 11, and paper coin sorting mechanism 13 is installed in frame 11 tops , coin sorting mechanism 7 is installed in frame 11 bottoms, and paper coin sorting mechanism 13 is positioned at coin sorting mechanism 7 tops, and coin collecting mechanism is positioned at the side below of coin sorting mechanism 7 outlets. The paper coin sorting mechanism 13 and the coin sorting mechanism 7 are supported and assisted by the frame 11. The main material of the frame 11 is an aluminum profile. The paper coin sorting mechanism 13 is used to receive the paper coins that need to be separated. The sorting mechanism 7 sorts the coins, and the coin collection mechanism is used to store the coins separated and sorted by the coin sorting mechanism. The specific implementation of the coins can be RMB coins of one dime, five jiao and one yuan.
如图2所示,纸硬币分拣机构13包括分离盒、舵机架1、舵机2、连杆机构3、花键轴4、步进电机5和电机座6,分离盒是由两块分离盒侧板15和布置于两块分离盒侧板15之间的三块硬币筛板14固定构成的顶端开口的长方壳体,两块分离盒侧板15位于分离盒对称的两侧,三块硬币筛板14分别位于两块分离盒侧板15的两侧和底部之间,如图4所示,硬币筛板14上布置有用于硬币漏过的条形缝隙,条形缝隙可设为5×30mm大小。步进电机5通过电机座6固定安装在机架11侧部,步进电机5的输出轴与花键轴4一端同轴连接,步进电机5的输出轴通过轴承座16支撑安装,花键轴4另一端和分离盒一侧的分离盒侧板15固定连接,分离盒另一侧的分离盒侧板15铰接连接到机架11;As shown in Figure 2, paper coin sorting mechanism 13 comprises separating box, steering gear frame 1, steering gear 2, connecting rod mechanism 3, spline shaft 4, stepper motor 5 and motor seat 6, and separating box is made of two Separation box side plates 15 and three coin sieve plates 14 arranged between two separation box side plates 15 are fixed to form a rectangular housing with an open top. The two separation box side plates 15 are located on both sides of the separation box symmetry. Three coin sieve plates 14 are respectively positioned between the both sides and the bottom of two separation box side plates 15, as shown in Figure 4, are arranged with the bar-shaped slit that is used for coin to leak through on the coin sieve plate 14, and bar-shaped slit can set The size is 5×30mm. The stepping motor 5 is fixedly installed on the side of the frame 11 through the motor base 6, the output shaft of the stepping motor 5 is coaxially connected with one end of the spline shaft 4, the output shaft of the stepping motor 5 is supported and installed through the bearing seat 16, and the spline The other end of the shaft 4 is fixedly connected to the separation box side plate 15 on one side of the separation box, and the separation box side plate 15 on the other side of the separation box is hingedly connected to the frame 11;
如图3所示,分离盒的顶端开口两侧的两块分离盒侧板15顶部均固定有水平的滑槽17,两块分离盒顶门板19布置在分离盒的顶端开口处,两块分离盒顶门板19的两侧分别与滑块18固定连接,分离盒顶门板19两侧的滑块18均嵌装在滑槽17中;两块分离盒侧板15顶部之间安装有舵机架1,舵机架1中部底面固定有舵机2,舵机2经连杆机构3与两块分离盒顶门板19连接,通过舵机2运行经连杆机构3带动分离盒顶门板19分离和靠拢。As shown in Figure 3, the two separation box side plates 15 tops on both sides of the top opening of the separation box are fixed with horizontal chute 17, and the two separation box top door panels 19 are arranged at the top opening of the separation box, and the two separation boxes Both sides of box top door plate 19 are respectively fixedly connected with slide block 18, and the slide blocks 18 on both sides of separation box top door plate 19 are all embedded in chute 17; steering gear frame is installed between two separation box side plates 15 tops 1. The steering gear 2 is fixed on the bottom surface of the middle part of the steering gear frame 1. The steering gear 2 is connected to the two top door panels 19 of the separation box through the linkage mechanism 3, and the top door panels 19 of the separation box are driven by the steering gear 2 through the linkage mechanism 3 to separate and move closer.
连杆机构3包括一根长连杆和两根短连杆,长连杆的中部和舵机2的输出端连接,长连杆的两端分别和两根短连杆的一端铰接,两根短连杆的另一端分别铰接到两块分离盒顶门板19上;舵机2运行带动长连杆旋转,经长连杆带动短连杆推动两块分离盒顶门板19沿滑槽17水平移动,使得两块分离盒顶门板19水平分离或者靠拢,即使得分离盒顶端打开或者关闭。The linkage mechanism 3 includes a long connecting rod and two short connecting rods, the middle part of the long connecting rod is connected to the output end of the steering gear 2, the two ends of the long connecting rod are respectively hinged with one end of the two short connecting rods, and the two short connecting rods The other ends of the short connecting rods are respectively hinged to the two top door panels 19 of the separation box; the operation of the steering gear 2 drives the long connecting rod to rotate, and the long connecting rod drives the short connecting rod to push the two top door panels 19 of the separation box to move horizontally along the chute 17 , so that the top door panels 19 of the two separation boxes are horizontally separated or approached, that is, the top of the separation box is opened or closed.
步进电机5运行带动分离盒旋转,分离盒内放置纸硬币,在分离盒转动过程中,夹杂在纸币中的硬币由于重力作用透过分离盒上硬币筛板14的所述条形缝隙掉落而被分拣出来,而使得从纸币和硬币中分拣出硬币,落入下方的硬币分类机构。具体实施中,步进电机5带动分离盒的旋转应缓慢。The operation of the stepper motor 5 drives the separation box to rotate, and paper coins are placed in the separation box. During the rotation of the separation box, the coins mixed in the banknotes fall through the strip-shaped gaps of the coin sieve plate 14 on the separation box due to gravity. And be sorted out, and make to sort out coin from banknote and coin, fall into the coin sorting mechanism below. In specific implementation, the rotation of the separation box driven by the stepping motor 5 should be slow.
如图5所示,硬币分类机构7包括滑轨框架12、滑轨8、挡板9、硬币位置校正结构20、侧板22、滑轨挡板23和硬币轨道板24;滑轨框架12上部为方形框结构,方形框结构中间布置有硬币位置校正结构20,纸硬币分拣机构13分拣出的硬币直接落到硬币位置校正结构20上,如图6所示,硬币位置校正结构20是由多个三棱柱体平行间隔排布而成,相邻三棱柱体之间存在缝隙,缝隙大于硬币厚度且小于硬币厚度的两倍;使得当硬币落入硬币位置校正结构20后会进入相邻三棱柱体中间的缝隙并以直立状态进入下方的滑轨8中。As shown in Figure 5, coin sorting mechanism 7 comprises slide rail frame 12, slide rail 8, baffle plate 9, coin position correction structure 20, side plate 22, slide rail baffle plate 23 and coin track plate 24; It is a square frame structure, and a coin position correction structure 20 is arranged in the middle of the square frame structure, and the coins sorted out by the paper coin sorting mechanism 13 directly fall on the coin position correction structure 20, as shown in Figure 6, the coin position correction structure 20 is It is formed by a plurality of triangular prisms arranged in parallel at intervals, and there is a gap between adjacent triangular prisms, the gap is greater than the thickness of the coin and less than twice the thickness of the coin; so that when the coin falls into the coin position correction structure 20, it will enter the adjacent The gap in the middle of the triangular prism enters in the slide rail 8 below in an upright state.
如图5和图7所示,滑轨框架12下部为呈1/4圆弧状且倾斜向下布置的轨道框结构,轨道框结构连接在方形框结构一侧边缘的下端开口,滑轨框架12下部两侧的侧板22之间间隔布置有多块滑轨挡板23,滑轨挡板23将滑轨框架12下部轨道框结构的空间分为多个呈1/4圆弧状的滑轨8,,滑轨8的宽度也大于硬币厚度且小于硬币厚度的两倍,滑轨挡板23对应于硬币位置校正结构20的三棱柱体,并且滑轨挡板23上部延伸到三棱柱体的下方,每个三棱柱体对应一个滑轨挡板23;滑轨侧板22和滑轨挡板23之间、相邻滑轨挡板23之间通过固定螺杆21固定连接。As shown in Figures 5 and 7, the lower part of the slide rail frame 12 is a 1/4 arc-shaped track frame structure that is arranged obliquely downward. The track frame structure is connected to the lower end opening of one side edge of the square frame structure. A plurality of slide rail baffles 23 are arranged at intervals between the side plates 22 on both sides of the lower part of the 12, and the slide rail baffles 23 divide the space of the track frame structure at the lower part of the slide rail frame 12 into a plurality of 1/4 arc-shaped slide rails. Rail 8 ', the width of slide rail 8 is also greater than coin thickness and less than twice of coin thickness, slide rail baffle plate 23 is corresponding to the triangular prism of coin position correction structure 20, and slide rail baffle plate 23 tops extend to triangular prism Below, each triangular prism corresponds to a slide rail baffle 23; between the slide rail side panels 22 and the slide rail baffle 23, and between adjacent slide rail baffles 23 are fixedly connected by fixing screws 21.
滑轨框架12上部的方形框结构和下部的轨道框结构的底部设置同一块硬币轨道板24,硬币轨道板24作为硬币承接运动的板。The same coin track plate 24 is arranged at the bottom of the square frame structure on the top of the slide rail frame 12 and the track frame structure of the lower part, and the coin track plate 24 is used as a plate for receiving and moving coins.
滑轨在接受所述纸硬币分拣机构分拣出的硬币后将使硬币沿既定轨迹滚动,最后从末端沿抛物线轨迹飞出,滑轨8下端的侧方设有挡板9,根据挡板9和滑轨8下端之间的间距和位置设置使得不同硬币滑出滑轨8后与挡板9未磕碰以及与挡板9磕碰于硬币的不同位置处,使不同硬币具有不同的运动轨迹,最后落入到硬币收集机构10的不同位置中从而实现分类。After the slide rail accepts the coins sorted out by the paper coin sorting mechanism, the coin will roll along the predetermined trajectory, and finally fly out from the end along the parabolic trajectory. The side of the slide rail 8 lower end is provided with a baffle 9, according to the The distance between 9 and the lower end of the slide rail 8 and the position setting make different coins slide out of the slide rail 8 without colliding with the baffle 9 and collide with the baffle 9 at different positions of the coins, so that different coins have different trajectories. Finally, it falls into different positions of the coin collecting mechanism 10 to realize sorting.
具体实施中,单个滑轨8高度约为80-100mm,相邻两滑轨8中心位置的间距为30mm,略大于硬币的最大直径25mm,相邻滑轨8中间具有间隙3mm。滑轨8的1/4圆弧的圆半径135mm,适合于一元、五角及一角的三种硬币的滑落。In specific implementation, the height of a single slide rail 8 is about 80-100 mm, the distance between the centers of two adjacent slide rails 8 is 30 mm, which is slightly larger than the maximum diameter of a coin of 25 mm, and there is a gap of 3 mm between adjacent slide rails 8 . The circle radius 135mm of the 1/4 circular arc of slide rail 8 is suitable for sliding down of three kinds of coins of one yuan, five jiao and one jiao.
本发明的工作原理主要如下所述。The working principle of the present invention is mainly as follows.
当混有纸币和硬币的混合币经过纸硬币分拣机构13后,残余纸币留在分离盒中,硬币通过硬币筛板14落入到位于纸硬币分拣机构正下方的硬币分类机构7中。在硬币分类机构中,硬币通过位置校正机构20后调整位置进入滑轨8中,经过硬币轨道24进入到半圆弧形出口轨道中并从轨道末端飞出,径挡板9撞击后,不同规格的硬币产生了不同的抛物线轨迹,其中直径为25mm的一元硬币轨迹改变最为明显,落入收集盒10最靠近硬币分类机构7的分区内,直径为20.5mm的五角硬币稍有改变运动轨迹,落入收集盒10中间的分区内,直径为19mm的一角硬币无轨迹改变,落入里收集盒10最远的分区内,从而实现各个不同币种的分类收集。After the mixed currency mixed with banknotes and coins passes through the paper coin sorting mechanism 13, the remaining banknotes remain in the separation box, and the coins fall into the coin sorting mechanism 7 positioned directly below the paper coin sorting mechanism through the coin sieve plate 14. In the coin sorting mechanism, the coin is adjusted in the slide rail 8 after passing the position correction mechanism 20, and enters the semicircular arc-shaped exit track through the coin track 24 and flies out from the end of the track. After the diameter baffle plate 9 hits, different specifications Coins have produced different parabolic trajectories, wherein the one-yuan coin with a diameter of 25mm has the most obvious change in trajectory, and falls into the partition of the collection box 10 closest to the coin sorting mechanism 7, and the pentagon coin with a diameter of 20.5mm changes slightly. In the partition in the middle of the collection box 10, the dime coin with a diameter of 19mm has no track change and falls into the farthest partition of the collection box 10, thereby realizing the classified collection of each different currency.
图2所示为纸硬币分拣机构的放大视图。当整体机构不工作时,步进电机5将转动,带动花键轴旋转,花键轴带动分拣机构旋转使得分离盒顶门板19处于朝上的状态,侧门轴侧与滑块18固连,滑块18内衬于滑槽17并可以实现低摩擦滑动。当装置开始工作时,舵机2带动四连杆机构3转动将分离盒顶门板19打开,投入纸硬币混合币后再由舵机2带动四连杆机构3转动将分离盒侧面19关闭。随后步进电机5开始旋转,纸硬币分拣机构13内的纸硬币混合币将不断旋转,其中的硬币将通过硬币筛板14从筛板上开有的5×30mm的长方形孔中漏出,纸币则留在纸硬币分拣机构13中。待纸硬币分拣机构13中的硬币完全分离出来后,即实现第一步纸硬币的分拣。Figure 2 shows an enlarged view of the paper coin sorting mechanism. When the overall mechanism is not working, the stepper motor 5 will rotate, driving the spline shaft to rotate, and the spline shaft will drive the sorting mechanism to rotate so that the top door plate 19 of the separation box is in an upward state, and the side door shaft side is fixedly connected with the slider 18, The sliding block 18 is lined in the sliding groove 17 and can realize low-friction sliding. When device starts working, steering gear 2 drives four-bar linkage 3 and rotates and the separation box top door panel 19 is opened, and after putting into paper coin mixed currency, steering gear 2 drives four-bar linkage 3 to rotate and closes separation box side 19. Then the stepper motor 5 starts to rotate, and the paper coin mixed currency in the paper coin sorting mechanism 13 will constantly rotate, and the coin wherein will pass through the coin sieve plate 14 from the rectangular hole of 5 * 30mm that has on the sieve plate. Then stay in the paper coin sorting mechanism 13. After the coins in the paper coin sorting mechanism 13 are completely separated, the first step of paper coin sorting is realized.
从纸硬币分拣机构中分离出来的硬币在落入硬币分类机构7后,首先经过的是三棱柱状的硬币位置校正结构20。相邻两个三棱柱间距为30mm,大于最大硬币一元的直径25mm,当硬币落入校正结构后,会进入相邻三棱柱中间部分,两个三棱柱中间存在3mm的间隙,容许最大厚度为1.85mm的一元硬币的通过。硬币位置校正结构20对硬币位置进行调整后,使得每个硬币都可以处于竖直状态,并进入到滑轨8中。硬币进入到滑轨8后,落入装配于滑轨8下端的硬币轨道24中,经硬币轨道24的运动将最终落入轨道下端四分之一圆的区域,并经由末端自由飞出。末端靠外装配了挡板9,挡板9最低位置离硬币轨道24末端圆弧最低点距离为19.5mm。After the coins separated from the paper coin sorting mechanism fall into the coin sorting mechanism 7, what pass through at first is a coin position correction structure 20 in the shape of a triangular prism. The distance between two adjacent triangular prisms is 30mm, which is 25mm larger than the diameter of the largest coin. When the coin falls into the correction structure, it will enter the middle part of the adjacent triangular prism. There is a gap of 3mm between the two triangular prisms, and the maximum allowable thickness is 1.85 The passage of the one-dollar coin of mm. After the coin position correction structure 20 adjusts the coin position, each coin can be in a vertical state and enter the slide rail 8 . After the coin enters the slide rail 8, it falls into the coin track 24 assembled on the lower end of the slide rail 8. The movement of the coin track 24 will finally fall into the quarter circle area of the lower end of the track, and fly out freely through the end. The end is equipped with a baffle plate 9 outside, and the lowest position of the baffle plate 9 is 19.5mm away from the lowest point of the arc at the end of the coin track 24.
硬币为采用人民币硬币,分为一元硬币、五角硬币和一角硬币;所述硬币收集机构10主要由三个收纳区域组成,沿距离硬币分类机构7从近到远分为一元硬币收纳区、五角硬币收纳区和一角硬币收纳区。Coin is to adopt Renminbi coin, is divided into one yuan coin, five jiao coin and one jiao coin; Described coin collecting mechanism 10 mainly is made up of three storage areas, is divided into one yuan coin storage area, five jiao coin along distance coin sorting mechanism 7 from near to far. Storage area and dime storage area.
当飞出的硬币为直径25mm的一元硬币时,一元硬币的抛物线运动轨迹会受到较大的改变,从而落入离硬币分类机构7最近的收集盒10内的分区(一元硬币收纳区)中。When the coin that flies out is the one-yuan coin of diameter 25mm, the parabolic locus of one-yuan coin can be subjected to bigger change, thereby falls in the partition (one-yuan coin storage area) in the collection box 10 nearest from coin sorting mechanism 7.
当飞出的硬币为直径20.5mm的五角硬币时,五角硬币的抛物线运动轨迹会稍受改变,从而落入收集盒10中间的分区(五角硬币收纳区)内。When the flying coin is a pentagon coin with a diameter of 20.5mm, the parabolic trajectory of the pentagon coin will be slightly changed, so as to fall into the middle partition (penta coin storage area) of the collection box 10 .
当飞出的硬币为直径19的一角硬币时,一角硬币不会与挡板9相碰触,因此不会有抛物线运动轨迹的改变,从而落入离硬币分类机构7最远的收集盒10的分区(一角硬币收纳区)中,最终实现三种不同硬币的分类收集。When the coin that flies out is the dime of diameter 19, dime can not touch with baffle plate 9, therefore can not have the change of parabolic trajectory, thereby falls into the collection box 10 farthest away from coin sorting mechanism 7 In the partition (dime storage area), the classification collection of three different coins is finally realized.
由此可见,本发明利用硬币本身较纸币小型轻巧的特点使得硬币从盒体侧面筛网中分出,并利用不同面值硬币直径不同因此通过同一挡板后轨迹变化情况不同进行硬币分类,实现了纸硬币分离、硬币分类,并且分类精度和效率比较高。It can be seen that the present invention makes use of the feature that the coin itself is smaller and lighter than paper money to separate the coins from the screen on the side of the box body, and uses the different diameters of coins of different denominations so that the trajectory changes after passing through the same baffle are different to carry out coin classification. Paper coin separation, coin classification, and classification accuracy and efficiency are relatively high.
Claims (9)
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810057651.2A CN108053542B (en) | 2018-01-22 | 2018-01-22 | Coin sorting and classifying device |
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