CN108041951A - 一种抗疲劳脚垫制作方法以及抗疲劳脚垫 - Google Patents

一种抗疲劳脚垫制作方法以及抗疲劳脚垫 Download PDF

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CN108041951A
CN108041951A CN201711416796.9A CN201711416796A CN108041951A CN 108041951 A CN108041951 A CN 108041951A CN 201711416796 A CN201711416796 A CN 201711416796A CN 108041951 A CN108041951 A CN 108041951A
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antifatigue
foot pad
elastomer
protective layer
cavity
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钟旭荣
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Xiamen Tuoqiang Industry And Trade Co Ltd
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Priority to CN201711416796.9A priority Critical patent/CN108041951A/zh
Priority to US15/893,251 priority patent/US20190192331A1/en
Publication of CN108041951A publication Critical patent/CN108041951A/zh
Priority to JP2018238410A priority patent/JP6725634B2/ja
Priority to US17/033,084 priority patent/US20210007878A1/en
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Abstract

本发明涉及抗疲劳脚垫制作方法以及抗疲劳脚垫，本发明的抗疲劳脚垫制作方法首先在模具型腔内成型保护层，而后由保护层固定按摩块以及发泡弹性体，实现了按摩块的独立安装以及独立支撑，攻克了现有技术中所有按摩块/凸粒必须固定在硬质的支承板上的技术难题；本发明的抗疲劳脚垫，其实现了光滑且耐磨的保护层、独立的按摩块以及弹性体的复合，具有硬质按摩凸粒的独立支撑与弹动按摩功能。

Description

一种抗疲劳脚垫制作方法以及抗疲劳脚垫
技术领域
本发明属于健身器材技术领域，具体涉及一种抗疲劳脚垫制作方法以及抗疲劳脚垫。
背景技术
具有按摩功能的脚垫是针对脚部肌肉进行按摩，以缓解生活和劳动中脚部的疲劳常用的健身/保健器材。
现有技术中。主要是脚垫上设置足部放置的按摩区，此按摩区中设置一些具有按摩的凸粒或活动机构，此脚垫虽然具有一定的按摩保健功能，但此按摩区一般存在如下技术问题：
(1)按摩区设置的是凸粒，凸粒是成型于弹性的支撑机构上的，其材质与该弹性的支撑机构相似或相同，其凸粒自身强度不足，不能很好的实现按摩功效；
(2)按摩区设置的是支承板，凸粒设于按摩板上，而后该按摩板由弹性的材料支撑，该种结构大部分凸粒是固定为一体结构，无法实现单个或局部几个弹性浮动，进而导致按摩的硬度较大，不利于足部长时间施力接触。
因此，急需一种按摩脚垫，实现硬质按摩凸粒的独立支撑与弹动按摩功能，以及急需一种新型按摩垫生产工艺，以解决按摩凸粒必须联合一体或成型于弹性体上的问题。
发明内容
本发明旨在提供一种抗疲劳脚垫制作方法，以解决现有按摩脚垫无法独立支撑按摩凸粒的问题。
具体方案如下：一种抗疲劳脚垫制作方法，包括如下步骤：
步骤1，保护层制备的步骤：提供一种模具，该模具的型腔内设有凹坑；向模具的型腔内表面均匀喷涂成膜剂，进而凝结制得保护层；
步骤2，按摩块固定的步骤：将硬质的按摩块设于步骤1中成型的保护层上，且该按摩块设于该凹坑所对应位置，进而实现按摩块的固定；
步骤3，弹性体发泡的步骤：向步骤2中的型腔内注入发泡材料，并熟化发泡，进而制得弹性体。
进一步的，步骤1优选的包括如下步骤：
步骤11，将模具加热升温，并向模具的型腔内喷涂脱模剂；
步骤12，用干燥空气吹刷模具的型腔；
步骤13，向型腔内喷涂成膜剂。
进一步的，步骤1中，模具加热升温后保持温度在50°至70°之间；该成膜剂为聚醚多元醇和异氰酸酯的混合液。
进一步的，该按摩块为钢珠、鹅卵石、塑胶块以及充气球体中一种或任意种的组合。
进一步的，步骤3中，该发泡材料为聚氨酯；聚氨酯注入型腔后，合模以封闭该型腔，以实现聚氨酯的熟化发泡。
本发明还提供一种抗疲劳脚垫，包括保护层、按摩块以及弹性体：该弹性体设于该保护层的内表面，该弹性体设于该保护层与该弹性体之间，该弹性体为具有形状记忆特性的发泡材料。
更进一步的，该按摩块为充气球体，该充气球体的底部设于该弹性体内，且该充气球体的其余部分凸伸出该弹性体，并包覆于该保护层内。
更进一步的，该充气球体为网球，该网球设于该弹性体内的深度不大于其直径的1/3。
有益效果：本发明的抗疲劳脚垫制作方法，首先在模具型腔内成型保护层，而后由保护层固定按摩块以及发泡弹性体，实现了按摩块的独立安装以及独立支撑，攻克了现有技术中所有按摩块/凸粒必须固定在硬质的支承板上的技术难题；其次，保护层是由成膜剂凝结支撑，而后发泡材料设于该保护层内，解决了现有技术中发泡材料表面质量不高、易产生气泡、烧焦或缺口的问题，保护层的软硬度会影响舒适度，可通过调整工艺配方，来调整弹性体的软硬度，进而可以达到我们想要的舒适度，保护层表面无气泡孔，清洗方面；另，模具型腔设有凹坑，凹坑形状与尺寸适配于对应的按摩块，按摩块通过保护层的粘性以及凹坑的形状适配，实现了弹性体发泡过程中的固定，解决了独立按摩块位置难固定的技术难题。
本发明的抗疲劳脚垫，其实现了光滑且耐磨的保护层、独立的按摩块以及弹性体的复合，具有硬质按摩凸粒的独立支撑与弹动按摩功能。
附图说明
图1示出了本发明实施例二抗疲劳脚垫结构示意图；
图2示出了图1剖视图。
具体实施方式
为进一步说明各实施例，本发明提供有附图。这些附图为本发明揭露内容的一部分，其主要用以说明实施例，并可配合说明书的相关描述来解释实施例的运作原理。配合参考这些内容，本领域普通技术人员应能理解其他可能的实施方式以及本发明的优点。图中的组件并未按比例绘制，而类似的组件符号通常用来表示类似的组件。
现结合附图和具体实施方式对本发明进一步说明。
实施例一
本案发明人研究发现，先有技术中，为实现按摩块的安装固定，必须是将按摩块成型于一个基板上，而后将基板安装于弹性的材质上。
其主要技术难度在于：(1)无法实现按模块的单独固定，弹性的材质在发泡成型过程中，极易导致按模块位置的变动；(2)若按摩块直接固定于模具型腔，其易由弹性的材质上脱落，或者还需后续粘合固定，而在踩踏过程中，粘合面极易分离失效，产品质量差；因此在实际中，内置独立按摩块的结构无法实现生产。
该实施例提供了一种免粘合、按摩块独立固定的抗疲劳脚垫制作方法，包括如下步骤：
步骤1，保护层制备的步骤：在该步骤中，首先提供一种模具，该模具包括具有型腔的下模以及平面的上模，该型腔开口竖直向上放置，该模具的型腔的底面上具有多个用于容置按摩块的凹坑；
具体的，该步骤1包括：
步骤11，将模具加热升温，优选的，模具加热升温后保持温度在50°至70°之间的恒温状态，该温度是根据成膜剂自身参数需求决定；而后，清洁型腔，向模具的型腔内喷涂脱模剂，脱模剂在升温状态下贴附于模具型腔的内表面；
步骤12，用气枪将高压干燥空气吹刷模具的型腔，以将液态未固定的脱模剂吹离；
步骤13，向型腔内均匀地喷涂成膜剂，优选的，该成膜剂为聚醚多元醇和异氰酸酯的混合液，该种混合液在模具自身温度作用下，凝结固化，进而形成一保护层，该步骤可重复多次，以实现保护层厚度的控制。
步骤2，按摩块固定的步骤：将硬质的按摩块设于步骤1中成型的保护层上的内侧，且该按摩块设于该型腔底面凹坑所对应位置，进而结合保护层自身的粘性以及按摩块与凹坑尺寸配合，实现按摩块的固定；该按摩块可以是钢珠、鹅卵石、塑胶块以及充气球体如网球等，还可以是上述几种中的一种或多种种的组合。
步骤3，弹性体发泡的步骤：向步骤2中的型腔内注入发泡材料，在该实施例中，该发泡材料为聚氨酯；并熟化发泡，进而制得弹性体。
进一步的，步骤3中，聚氨酯注入型腔后，将上模盖合于下模，以封闭该型腔，完成聚氨酯的熟化发泡。
最后，开模，取出型腔内的抗疲劳脚垫。
实施例二
结合图1和图2所示，该实施例还提供一种抗疲劳脚垫1，该按摩脚垫1由外到内，依次包括保护层2、第一按摩块3、第二按摩块4以及弹性体5：
该实施例的保护层2，是由成膜剂凝结固化形成的，该弹性体5设于该保护层的内表面，该弹性体5是发泡成型于该保护层内侧的形状记忆材料聚氨酯。
在该实施例中，该第一按摩块3为钢珠，该钢珠设于该保护层2与该弹性体5之间，且该第一按摩块3设于该弹性体5上端面中部的位置，以作为踩踏部；
在该实施例中，该第二按摩块4为充气球体，优选的，为网球，该第二按摩块4设于该保护层2与该弹性体5之间，该实施例中，该弹性体5大致为长方体，该第二按摩块4有四个，且分别设于该弹性体上端面的四个顶角处；由图可见，该充气球体的底部是包覆于该弹性体5内，且顶部是凸伸出该弹性体5，并包覆于该保护层2内，进而该第二按摩块4顶部凸伸出该弹性体5的上端面，以形成用于足弓支撑的拉伸支撑部。
可以理解的是，在该实施例中，第二按摩块4埋入弹性体5内的深度为其直径的2/3，即1/3埋入保护层2内，以实现发泡过程的固定；在其它实施例中该充气球体为网球，该网球设于该弹性体内的深度为其直径的1/3，即可实现第二按摩块4的弹性支撑，且能避免保护层2脱离。
尽管结合优选实施方案具体展示和介绍了本发明，但所属领域的技术人员应该明白，在不脱离所附权利要求书所限定的本发明的精神和范围内，在形式上和细节上可以对本发明做出各种变化，均为本发明的保护范围。

Claims (8)

1.一种抗疲劳脚垫制作方法，其特征在于，包括以下步骤：
步骤1，保护层制备的步骤：提供一种模具，该模具的型腔内设有凹坑；向模具的型腔内表面均匀喷涂成膜剂，进而凝结制得保护层；
步骤2，按摩块固定的步骤：将硬质的按摩块设于步骤1中成型的保护层上，且该按摩块设于该凹坑所对应位置，进而实现按摩块的固定；
步骤3，弹性体发泡的步骤：向步骤2中的型腔内注入发泡材料，并熟化发泡，进而制得弹性体。
2.根据权利要求1所述的抗疲劳脚垫制作方法，其特征在于，步骤1，包括以下步骤：
步骤11，将模具加热升温，并向模具的型腔内喷涂脱模剂；
步骤12，用干燥空气吹刷模具的型腔；
步骤13，向型腔内喷涂成膜剂。
3.根据权利要求2所述的抗疲劳脚垫制作方法，其特征在于：模具加热升温后保持温度在50°至70°之间；该成膜剂为聚醚多元醇和异氰酸酯的混合液。
4.根据权利要求1所述的抗疲劳脚垫制作方法，其特征在于：该按摩块为钢珠、鹅卵石、塑胶块以及充气球体中一种或任意种的组合。
5.根据权利要求1所述的抗疲劳脚垫制作方法，其特征在于：步骤3中，该发泡材料为聚氨酯；聚氨酯注入型腔后，合模以封闭该型腔，实现聚氨酯的熟化发泡。
6.一种抗疲劳脚垫，其特征在于，包括保护层、按摩块以及弹性体：
该弹性体设于该保护层的内表面，该按摩块设于该保护层与该弹性体之间，该弹性体为具有形状记忆特性的发泡材料。
7.根据权利要求6所述的抗疲劳脚垫，其特征在于：
该按摩块为充气球体，该充气球体的底部设于该弹性体内，且该充气球体的其余部分凸伸出该弹性体，并包覆于该保护层内。
8.根据权利要求7所述的抗疲劳脚垫，其特征在于：该充气球体为网球，该网球设于该弹性体内的深度为其直径的1/3。
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