CN108033242A - Transport production line and metal ball body production line - Google Patents
Transport production line and metal ball body production line Download PDFInfo
- Publication number
- CN108033242A CN108033242A CN201711290034.9A CN201711290034A CN108033242A CN 108033242 A CN108033242 A CN 108033242A CN 201711290034 A CN201711290034 A CN 201711290034A CN 108033242 A CN108033242 A CN 108033242A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 71
- 239000002184 metal Substances 0.000 title claims abstract description 9
- 229910052751 metal Inorganic materials 0.000 title claims abstract description 9
- 230000007246 mechanism Effects 0.000 claims abstract description 62
- 238000007599 discharging Methods 0.000 claims abstract description 29
- 238000005303 weighing Methods 0.000 claims abstract description 26
- 230000033001 locomotion Effects 0.000 claims abstract description 25
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 57
- 229910052802 copper Inorganic materials 0.000 claims description 57
- 239000010949 copper Substances 0.000 claims description 57
- 238000001514 detection method Methods 0.000 claims description 55
- 238000012545 processing Methods 0.000 claims description 16
- 239000007788 liquid Substances 0.000 claims description 10
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- 238000000034 method Methods 0.000 abstract description 21
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- 206010063385 Intellectualisation Diseases 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 2
- 238000004458 analytical method Methods 0.000 description 2
- 230000003993 interaction Effects 0.000 description 2
- 239000002994 raw material Substances 0.000 description 2
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- 239000012467 final product Substances 0.000 description 1
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- BHEPBYXIRTUNPN-UHFFFAOYSA-N hydridophosphorus(.) (triplet) Chemical compound [PH] BHEPBYXIRTUNPN-UHFFFAOYSA-N 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
- B65G47/72—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices transferring materials in bulk from one conveyor to several conveyors, or vice versa
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/34—Devices for discharging articles or materials from conveyor
- B65G47/46—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points
- B65G47/51—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination
- B65G47/5195—Devices for discharging articles or materials from conveyor and distributing, e.g. automatically, to desired points according to unprogrammed signals, e.g. influenced by supply situation at destination for materials in bulk
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G2203/00—Indexing code relating to control or detection of the articles or the load carriers during conveying
- B65G2203/04—Detection means
- B65G2203/042—Sensors
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Control Of Conveyors (AREA)
Abstract
Production line and metal ball body production line are transported, belongs to field of machining.Including movement system, lifting system, weighing system, separate system and electric control system；Controller can order-driven control mechanism control transportation trolley mobile or stop to the first unloading station from any one feeding station, controller can instruct lifting power set control lifting hopper is mobile either to stop to the second unloading station or splicing station, and controller can control any one shunting outlet of separate system to be turned on or off；Transportation trolley positioned at the first unloading station is shipped for lifting hopper positioned at splicing station by object is operated, during splicing station lifting to the second unloading station, weighing system weighs operating object, then is transported to one of shunting outlet through split entry, into next flow.Transhipment production line is automatically performed feeding, transhipment discharging, is lifted, weighed, conveying each process of shunting, saves human cost, improves production efficiency.
Description
Technical field
The present invention relates to field of machining, in particular to transhipment production line and metal ball body production line.
Background technology
Traditional manufacturing and processing enterprise, various equipment work independently, and multi-machine interaction is can not achieve between equipment, can not
Form a complete automation, intelligentized few people or unmanned production line.When operating object transhipment, place one's entire reliance upon people
The non-automated such as power, fork truck, driving, scattered, single-set operation mode, improve in production safety management, work situation and occupation are strong
Kangbao County's barrier etc. is there are many drawbacks, and the production efficiency that is bound to cause enterprise is low, human cost is high, poor product quality etc. is all
More unfavorable factors, are negatively affected to the benefit of enterprise and development.
This traditional raw material and product transporting mode, in terms of production management, can not obtain each equipment running status, fortune
Turning the data needed for the Modern Enterprise Administrations such as weight, the batch of object, production manager cannot obtain real-time production data in time,
Automation of Manufacturing Process, informationization and intellectualization of factories management are difficult to realize.
The content of the invention
It is an object of the invention to provide transhipment production line, be automatically performed feeding, transhipment, lifted, weigh, convey, point
Flow each process.
It is another object of the present invention to provide metal ball body production line, to save human cost, improves production efficiency.
What the present invention was realized in：
Transhipment production line provided by the invention, including movement system, lifting system, weighing system, separate system and electrically
Control system；Electric control system includes controller；
Movement system includes transportation trolley, track and drive control mechanism, track be provided with least one feeding station and
One the first unloading station, drive control mechanism are electrically connected with the controller, and controller being capable of order-driven control mechanism control fortune
Turn the mobile either stop of trolley to any one feeding station or the first unloading station；
Lifting system includes being oriented to rack, lifting hopper and lifting power set, and the top for being oriented to rack is provided with second
Unloading station, the bottom for being oriented to rack are provided with splicing station, and lifting power set are electrically connected with the controller, and controller can refer to
Order lifting power set control lifting hopper is mobile either to stop to the second unloading station or splicing station；
Weighing system includes the control mechanism and Weighing mechanism being electrically connected, and Weighing mechanism, which is arranged at, to be oriented to rack top and lead
To between bottom of the frame；Control mechanism is electrically connected with the controller；
Separate system is provided with split entry and multiple shunting outlets, and controller can control any one shunting outlet to open
Open or close；
Transportation trolley positioned at the first unloading station can be connected with the lifting hopper positioned at splicing station, be unloaded positioned at second
The lifting hopper of material station can be connected with split entry.
Feeding station sets at least one, feeding station and the feeding position correspondence of track, in practice, multiple feeding positions
Underface be provided with trench, be laid with track and drive control mechanism in trench bottom and sidepiece, movement system is positioned at ground
Hole work below, job safety, avoids accident.
Transportation trolley is arranged on track, transportation trolley can be driven to move after the instruction of drive control authorities controller
Move and transportation trolley control is rested on into one of feeding station feeding；After feeding, controller order-driven control mechanism
Driving transportation trolley is moved to the first unloading station.Transportation trolley can be moved or stopped under the action of drive control mechanism
To any one feeding station and the first unloading station.
Operating object can be transported to the lifting hopper positioned at splicing station positioned at the transportation trolley of the first unloading station
Interior, then, controller instruction lifting power set driving lifting hopper moves up, and in moving process, Weighing mechanism is opened automatically
Beginning weighs, and obtains the weight of batch operating object.
After lifting hopper rises to the second unloading station, the operating object lifted in hopper enters shunting through split entry
System, the one of shunting port opening of controller control, the operating object of conveying exit into next from shunting outlet
Process.
The transhipment for the transhipment production line that the application provides, lifted, weighed, convey the multiple processes of shunting and control oneself by controller
It is dynamic to complete, linkage can be realized between each system, forms a complete automation, intelligentized few people or unmanned production
Line, saves human cost, improves production efficiency, Improving The Quality of Products management level, improves work situation, prevents and reduce safety
Accident.
Alternatively, electric control system further includes the first position detection sensor of detection transportation trolley position, first
The side that detection sensor is located at multiple feeding stations is put, first position detection sensor is electrically connected with the controller.
Alternatively, electric control system further includes the second place detection sensor being electrically connected with the controller, the second place
Detection sensor is arranged at the side of the first unloading station.
Alternatively, transportation trolley is provided with the first discharge gate；Transhipment production line further includes atmospheric control, pneumatic control
System processed includes solenoid directional control valve and the first cylinder, and solenoid directional control valve and the connection of the first cylinder, solenoid directional control valve are used for and compression
Air-source connects, and the first cylinder is used to promote the first discharge gate to open and close；Solenoid directional control valve is electrically connected with the controller.
Alternatively, electric control system further includes the third place detection sensor being electrically connected with the controller, the third place
Detection sensor is arranged at the side of splicing station.
Alternatively, when top side location when lifting hopper is located at splicing station is located at the first unloading station less than transportation trolley
Bottom surface, the first unloading station of track and be oriented between rack and be tiltedly installed with discharge channel, discharge channel can connect position
In the transportation trolley of the first unloading station and lifting hopper during positioned at splicing station.
Alternatively, electric control system further includes the 4th position-detection sensor being electrically connected with the controller, the 4th position
Detection sensor is arranged at the side of the second unloading station.
Alternatively, lifting hopper is provided with the second discharge gate, and atmospheric control is further included for promoting the second discharging
Gate opening and the second cylinder closed, the second cylinder are connected with solenoid directional control valve.
Alternatively, separate system includes conveying passage and multiple diversion mechanisms, and split entry and multiple shunting outlets are set
In conveying passage, each shunting outlet is provided with a diversion mechanism being electrically connected with the controller；Electric control system further includes
Multiple the 5th position-detection sensors being electrically connected with the controller respectively, each 5th position-detection sensor are arranged at one point
The side of flow export；Multiple 5th position-detection sensors are electrically connected with the controller.
Alternatively, split entry is less than the bottom of the lifting hopper positioned at the second unloading station, and split entry can be with position
Connected in the lifting hopper of the second unloading station.
Metal ball body production line, by crystallite copper ball Full Automatic Liquid it is molded and circulation production line, intellectualized management system group
Into；Crystallite copper ball Full Automatic Liquid is molded and circulation production line includes crystallite copper ball Full-automatic hydraulic forming machine group, identification and turns
Fortune system, weigh and lifting system, shunting and transport system, atmospheric control, hydraulic control system, electric control system,
And finished product postorder processing system；Intellectualized management system is by host computer and corresponding management software, man-machine interface, network
Equipment forms.
Beneficial effects of the present invention：The transhipment production line that the application provides is more including transporting, being lifted, being weighed, being conveyed shunting
A process, is automatically performed feeding, transhipment discharging, is lifted, weighed, conveying each process of shunting, save human cost, improve production
Efficiency, Improving The Quality of Products management level, improve work situation, prevent and reduce security incident.
Brief description of the drawings
In order to illustrate the technical solution of the embodiments of the present invention more clearly, below will be to needed in the embodiment attached
Figure is briefly described, it will be appreciated that the following drawings illustrate only certain embodiments of the present invention, therefore be not construed as pair
The restriction of scope, for those of ordinary skill in the art, without creative efforts, can also be according to this
A little attached drawings obtain other relevant attached drawings.
Fig. 1 is the overall structure diagram of transhipment production line provided in an embodiment of the present invention；
Fig. 2 is the structure diagram of the movement system in transhipment production line provided in an embodiment of the present invention；
Fig. 3 is the structure diagram of the lifting system in transhipment production line provided in an embodiment of the present invention；
Fig. 4 is the structure diagram of the separate system in transhipment production line provided in an embodiment of the present invention.
Icon：100- movement systems；110- transportation trolleys；The first discharge gates of 111-；120- tracks；121- feeding works
Position；The first unloading stations of 122-；131- discharge channels；200- electric control systems；210- first positions detection sensor；220-
Second place detection sensor；230- the third place detection sensors；The 4th position-detection sensors of 240-；The 5th positions of 250-
Detection sensor；300- lifting systems；310- is oriented to rack；The second unloading stations of 311-；312- splicing stations；320- lifting material
Case；The second discharge gates of 321-；330- lifts power set；400- separate systems；410- conveying passages；411- split entry；
412- shuntings outlet；420- diversion mechanisms；500- weighing systems；600- aftertreatment systems；700- atmospheric controls.
Embodiment
To make the purpose, technical scheme and advantage of the embodiment of the present invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, the technical solution in the embodiment of the present invention is clearly and completely described, it is clear that described embodiment is
Part of the embodiment of the present invention, instead of all the embodiments.The present invention implementation being usually described and illustrated herein in the accompanying drawings
The component of example can be arranged and designed with a variety of configurations.
Therefore, below the detailed description of the embodiment of the present invention to providing in the accompanying drawings be not intended to limit it is claimed
The scope of the present invention, but be merely representative of the present invention selected embodiment.Based on the embodiments of the present invention, this area is common
Technical staff's all other embodiments obtained without creative efforts, belong to the model that the present invention protects
Enclose.
It should be noted that：Similar label and letter represents similar terms in following attached drawing, therefore, once a certain Xiang Yi
It is defined, then it further need not be defined and explained in subsequent attached drawing in a attached drawing.
In the description of the present invention, it is necessary to explanation, term " first ", " second ", " the 3rd ", " the 4th ", " the 5th "
Described etc. being only used for distinguishing, and it is not intended that instruction or hint relative importance.
In the description of the present invention, it is also necessary to explanation, unless otherwise clearly defined and limited, term " setting ",
" installation ", " connection " should be interpreted broadly, for example, " connection " can be fixedly connected or be detachably connected, or one
Ground connects；Can mechanically connect or be electrically connected；It can be directly connected, the indirect phase of intermediary can also be passed through
Even, can be the connection inside two elements.For the ordinary skill in the art, can be understood with concrete condition above-mentioned
The concrete meaning of term in the present invention.
Embodiment 1, referring to figs. 1 to Fig. 4.
Transhipment production line provided in this embodiment is used to transport the metal ball body after machine-shaping, and metal ball body includes copper
Ball, iron ball etc., the present embodiment are mainly used for machine-shaping phosphorous copper balls.
As shown in Figure 1, transhipment production line provided in this embodiment, including movement system 100, lifting system 300, weighing is
System 500, separate system 400 and electric control system 200；Electric control system 200 includes controller；
Movement system 100 includes transportation trolley 110, track 120 and drive control mechanism, and track 120 is provided with least one
A feeding station 121 and first unloading station 122, drive control mechanism are electrically connected with the controller, and controller can instruct
Drive control mechanics controller transportation trolley 110, which moves, either to stop to 121 or first rampman of any one feeding station
Position 122；
Lifting system 300 includes being oriented to rack 310, lifting hopper 320 and lifting power set 330, is oriented to rack 310
Top is provided with the second unloading station 311, and the bottom for being oriented to rack 310 is provided with splicing station 312, lifts power set 330
It is electrically connected with the controller, controller can instruct the lifting control lifting hopper 320 of power set 330 to move or stop to second
Unloading station 311 or splicing station 312；
Weighing system 500 includes the control mechanism and Weighing mechanism being electrically connected, and Weighing mechanism is arranged at guiding rack 310 and pushes up
Between 310 bottom of end and guiding rack；Control mechanism is electrically connected with the controller；
Separate system 400 is provided with split entry 411 and multiple shunting outlets 412, and controller can control any one
Shunting outlet 412 is turned on or off；
Transportation trolley 110 positioned at the first unloading station 122 can connect with the lifting hopper 320 positioned at splicing station 312
Logical, the lifting hopper 320 positioned at the second unloading station 311 can be connected with split entry 411.
Feeding station 121 sets at least one, feeding station 121 and the feeding position correspondence of track 120, more in practice
Trench is provided with immediately below a feeding position, track 120 and drive control mechanism is laid with trench bottom and sidepiece, turns
Fortune system 100, which is located at below melt pit, to work, and job safety, avoids accident.
Transportation trolley 110 is arranged on track 120, and operating can be driven after the instruction of drive control authorities controller
Trolley 110 moves and the control of transportation trolley 110 is rested on one of 121 feeding of feeding station；After feeding, controller refers to
Drive control mechanism driving transportation trolley 110 is made to be moved to the first unloading station 122.Transportation trolley 110 is in drive control mechanism
Under the action of can be moved to any one 121 and first unloading station 122 of feeding station.
Operating object can be transported to positioned at splicing station 312 by the transportation trolley 110 positioned at the first unloading station 122
Lifted in hopper 320, then, the controller instruction lifting driving lifting hopper 320 of power set 330 moves up, moving process
In, Weighing mechanism automatically begins to weigh, and obtains the weight of batch operating object.
After lifting hopper 320 rises to the second unloading station 311, the operating object in hopper 320 is lifted through being diverted into
Mouth 411 enters separate system 400, and electric control system 200 controls one of 412 unlatching of shunting outlet, the operating pair of conveying
As exiting into next process from shunting outlet 412.
The transhipment for the transhipment production line that the application provides, lifted, weighed, convey the multiple processes of shunting and control oneself by controller
It is dynamic to complete, linkage can be realized between each system, forms a complete automation, intelligentized few people or unmanned production
Line.
As shown in Fig. 2, electric control system 200 further includes at least one first position detection sensor 210, first position
Detection sensor 210 is correspondingly arranged in the side of feeding station 121；First position detection sensor 210 is electrically connected with controller
Connect.
First position detection sensor 210 detect transportation trolley 110 can sender to controller, controller receives signal
Sender gives drive control mechanism afterwards, and drive control mechanism controls transportation trolley 110 is parked in and the first position detection sensor 210
Corresponding one of feeding station 121.
What reclaiming process was realized in：
When one of feeding station 121 needs to transport operating object, feeding station 121 sends feeding letter to controller
Number, controller sends the signal for moving to the station, drive control authorities signal instruction rear-guard to drive control mechanism
Dynamic transportation trolley 110 is moved to the station, and first position detection sensor 210 is able to detect that positioned at any one feeding station
121 transportation trolley 110, stops when first position detection sensor 210 detects that transportation trolley 110 is moved to after the station to send
Only signal is to controller, and controller issues a command to drive control mechanism after receiving the signal, and the operating of drive control mechanism controls is small
Car 110 is parked in the feeding station 121.
Track 120 sets multiple feeding stations 121, is illustrated with the operational process in 3rd station feeding：3rd work
When position needs to transport operating object, feeding signal is sent to controller, controller sends to drive control mechanism and moves to the 3rd
The signal of station, driving transportation trolley 110 is moved to 3rd station, first position after the signal instruction of drive control authorities
Detection sensor 210 detects that stop signal is sent out when transportation trolley 110 is moved to 3rd station receives news to controller, controller
Drive control mechanism is issued a command to after number, drive control mechanism controls transportation trolley 110 is parked in 3rd station.
As shown in Fig. 2, transportation trolley 110 is provided with the first discharge gate 111；Transhipment production line further includes pneumatic control system
System 700, atmospheric control 700 include solenoid directional control valve and the first cylinder, and solenoid directional control valve and the connection of the first cylinder, electromagnetism change
It is used to be connected with compressed air source to valve, the first cylinder is used to promote the first discharge gate 111 to open and close；Solenoid directional control valve
It is electrically connected with the controller.
After transportation trolley 110 rests on the first unloading station 122, controller issues instructions to solenoid directional control valve, and electromagnetism changes
The piston movement of the first cylinder is driven to promote the first discharge gate 111 to open to the first cylinder supply to valve, transportation trolley 110
The operating object of interior conveying relies on gravity, automatically into transportation trolley 110, is automatically performed reclaiming process.
As shown in Fig. 2, electric control system 200 further includes the second place detection sensor 220 being electrically connected with the controller,
Second place detection sensor 220 is arranged at the side of the first unloading station 122.
By the first delay number (after sending the instruction for resting on feeding station 121 from controller to drive control mechanism),
Operating object receives, and controller sends the signal for moving to the first unloading station 122, drive control to drive control mechanism
The authorities signal simultaneously drives transportation trolley 110 to be moved to the first unloading station 122；Second place detection sensor 220 is examined
Measure transportation trolley 110 and be moved to after the first unloading station 122 to controller sender, controller and issue a command to drive after receiving signal
Dynamic control mechanism, drive control mechanism controls transportation trolley 110 are parked in the first unloading station 122.
As shown in figure 3, electric control system 200 further includes the third place detection sensor 230 being electrically connected with the controller,
The third place detection sensor 230 is arranged at the side of splicing station 312.
The third place detection sensor 230 detects 320 sender of lifting hopper for being moved to splicing station 312 to control
Device, controller issue a command to lifting power set 330 after receiving signal, and lifting power set 330 control lifting after receiving signal
Hopper 320 rests on splicing station 312.
As shown in figures 1 and 3, top side location when lifting hopper 320 is located at splicing station 312 is less than transportation trolley 110
Bottom surface during positioned at the first unloading station 122, is obliquely installed between the first unloading station 122 and guiding rack 310 of track 120
There is discharge channel 131, discharge channel 131 can be connected positioned at the transportation trolley 110 of the first unloading station 122 and positioned at splicing work
Lifting hopper 320 during position 312.
After solenoid directional control valve control is opened, operating object flows first discharge gate 111 by dead weight through discharge channel 131
Enter to be located at the lifting hopper 320 of splicing station 312.Before the first discharge gate 111 opens discharging, controller should be received and carried
The signal that hopper 320 is located at splicing station 312 is risen, in this way, the operating object flowed out through discharge channel 131 can smoothly enter
Lift hopper 320.
Controller detects the position signal and the 3rd of transportation trolley 110 receiving second place detection sensor 220
While position-detection sensor 230 detects that lifting hopper 320 rests on splicing 312 signal of station, electromagnetism is issued instructions to
Reversal valve, solenoid directional control valve give the piston movement that the first cylinder supply drives the first cylinder to promote the first discharge gate 111 to open
Open, in transportation trolley 110 the operating object of conveying under gravity, automatically into lifting hopper 320.In lifting hopper
320 when being not at splicing station 312, and controller will not send signal to solenoid directional control valve, i.e. controller is only receiving
The lifting hopper 320 that the third place detection sensor 230 is sent is located at after the signal of splicing station 312 just can be to solenoid directional control valve
Send signal.
By the second delay number (after controller sends open command to solenoid directional control valve), the discharging of operating object is completed, control
Device processed issues instructions to solenoid directional control valve counteragent, and solenoid directional control valve reversely supplies the work of the first cylinder of driving to the first cylinder
For plug reverse movement to promote the first discharge gate 111 reversely to close, transportation trolley 110 is standby in situ, is automatically performed and operated
Journey.
What lifting and automatic weighing process were realized in：
By the 3rd delay number (after controller sends closing signal to solenoid directional control valve), flowed from the first discharge gate 111
The product gone out has fully entered lifting hopper 320.Controller issues instructions to the lifting driving lifting hopper of power set 330
320 rise.At this time, Weighing mechanism weighs the operating object transported in lifting hopper 320 automatically, obtains batch operating
The weight of object.Lifting system 300 in the present embodiment has automatic weighing function, and process is succinct, and running efficiency is high.
As shown in figure 3, electric control system 200 further includes the 4th position-detection sensor 240 being electrically connected with the controller,
4th position-detection sensor 240 is arranged at the side of the second unloading station 311.
Power set 330 are lifted when driving lifting hopper 320 is moved to the second unloading station 311 from splicing station 312,
Sender is sent out to controller, controller after receiving signal after 4th position-detection sensor 240 detects the position for lifting hopper 320
Instruct and give lifting power set 330, control lifting hopper 320 rests on the second discharging after lifting power set 330 receive signal
Station 311.
Conveying branching process is realized in：
As shown in figure 4, separate system 400 includes conveying passage 410 and multiple diversion mechanisms 420, split entry 411 and more
A shunting outlet 412 is arranged at conveying passage 410, and each shunting outlet 412 is provided with a shunting being electrically connected with the controller
Mechanism 420；Electric control system 200 further includes multiple the 5th position-detection sensors 250 being electrically connected with the controller respectively, often
A 5th position-detection sensor 250 is arranged at the side of a shunting outlet 412；Multiple 5th position-detection sensors 250
It is electrically connected with the controller.
412 entrance respectively with aftertreatment systems 600 of shunting outlet of separate system 400 is connected, it is desirable to the fortune of transhipment
Turn object through which shunting outlet 412 output, controller send signal to lifting power set 330 will be lifted hopper 320
After resting on the second unloading station 311, controller sends signal to the diversion mechanism 420 for being placed in shunting outlet 412, shunts machine
Structure 420 is opened, and the 5th position-detection sensor 250 corresponding with the diversion mechanism 420 detects 420 breakdown action of diversion mechanism
Backward controller sends signal.
After controller receives signal, the instruction of the second discharge gate 321 unlatching, solenoid directional control valve are sent to solenoid directional control valve
Piston movement to the second cylinder supply the second cylinder of driving is contained in lifting hopper to promote the second discharge gate 321 to open
Operating object in 320 is flowed out by dead weight, into separate system 400；
By the 4th delay number (after controller sends 321 open command of the second discharge gate to solenoid directional control valve), operating
Object discharging is completed, and controller issues instructions to solenoid directional control valve counteragent, and solenoid directional control valve is reversely supplied to the second cylinder
The piston reverses direction movement of the second cylinder is driven to promote the second discharge gate 321 reversely to close；
After second discharge gate 321 is closed, controller issues instructions to the lifting driving lifting hopper 320 of power set 330
Move down, reach splicing station 312；
The third place detection sensor 230 detects 320 sender of lifting hopper for being moved to splicing station 312 to control
Device, controller issue a command to lifting power set 330 after receiving signal, and lifting power set 330 control lifting after receiving signal
Hopper 320 rests on splicing station 312；Complete conveying branching process.
As shown in Figure 1 and Figure 4, split entry 411 is less than the bottom of the lifting hopper 320 positioned at the second unloading station 311,
Split entry 411 can be connected with positioned at the lifting hopper 320 of the second unloading station 311.
Split entry 411 is less than the bottom of the lifting hopper 320 positioned at the second unloading station 311, is lifted in hopper 320
Operating object can rely on dead weight to flow into separate system 400 and be delivered to corresponding next flow process.
To sum up, technical solution provided in this embodiment is compared with traditional raw material and product transporting mode, and technical advantage is such as
Under：
1st, the transhipment production line automation of the application offer, intelligence complete feeding, transhipment discharging, are lifted, weighed, conveyed
Each process is shunted, realizes multi-machine interaction, forms a complete automation, intelligentized few people or unmanned production line,
Hand labor intensity is small, and human cost is very low；
2nd, in terms of production management, the modern enterprises such as equipment running status, the weight for operating object, batch can be obtained in time
Real-time production data needed for management, provides the data statistics of this production system for production management, processes source, quality tracing
Function, product quality management is horizontal high, creates conditions for factory management informationization, intelligence；
3rd, Automatic Control is entirely produced, realizes the automating of production process, information-based and intellectualization of factories management, it is raw
Produce efficient；
4th, production environment close friend, production safety, reach environmentally protective production standard, and meeting modern enterprise production environmental protection will
Ask.
Embodiment 2.
The present embodiment use technical solution embodiment be：Design a kind of crystallite copper ball Full Automatic Liquid it is molded and
Circulate production line and intellectualized management system, by crystallite copper ball Full Automatic Liquid is molded and circulation production line, intelligent management system
System composition；Crystallite copper ball Full Automatic Liquid is molded and circulation production line includes crystallite copper ball Full-automatic hydraulic forming machine group, identification
And movement system, weigh and lifting system, shunting and transport system, atmospheric control, hydraulic control system, electrical control system
System, and finished product postorder processing system；Intellectualized management system by host computer and corresponding management software, man-machine interface,
The network equipment forms.One embodiment of the technical program, intellectualized management system manage soft by host computer and accordingly
Part, man-machine interface, network equipment etc. form, and local communication is carried out using Industrial Ethernet network and electric control system；By right
Shaped by fluid pressure is produced sensor, the network equipment, host computer and the corresponding management software answered and the circulation life of crystallite copper ball
The various data such as working status, crystallite copper ball specification and the species of producing line, real-time yield, batch, quality are acquired, transmit,
Analysis, storage and output, the foundation of retrospect is provided for product quality management, realizes that crystallite copper ball Full Automatic Liquid is molded and circulates
Networking and intelligent management.One embodiment of the technical program, crystallite copper ball Full-automatic hydraulic forming machine group are fixed on
On ground, its feed mechanism by continuously extruded copper bar or copper rod automatic feed crystallite copper ball Full-automatic hydraulic forming machine host,
Under the driving of hydraulic control system, copper bar or copper rod are shaped to crystallite copper by crystallite copper ball Full-automatic hydraulic forming machine host
Ball, crystallite copper ball are automatically imported in material-gathering device by discharging mechanism and keep in.One embodiment of the technical program, material-gathering device
Effect be to collect, temporary crystallite copper ball, bleeding and collect lubricant raffinates；Material-gathering device is rectangular solder structure, is installed on
On fixation ground outside crystallite copper ball Full-automatic hydraulic forming machine group, lower end is funnel shaped, and there are device for discharging, discharging in side
Device is driven by the cylinder；When the quantity of crystallite copper ball reaches setting value, and after being connected to discharging instruction, cylinder pulls device for discharging
Baffle, crystallite copper ball is slipped in public truck by gravity；In accumulation, material-gathering device will be collected the crystallite copper ball of storage
Lubricant raffinates import production line lubricant raffinates manifold in, lubricant raffinates are delivered to raffinate by manifold
Reason system, recycles after processing.One embodiment of the technical program, identifies and movement system is arranged on and crystallite
Corresponding position after the arrangement of copper ball Full-automatic hydraulic forming machine group, identification and movement system include：Transport track and electric power system,
Public truck, identification sensor and measuring unit；Public truck is in transhipment moving on rails；The side of track is provided with for Denso
Put, power for public truck；Public truck is automatically moved to below corresponding forming machine according to the instruction of control system, and gather materials dress
Automatic discharging is put, crystallite copper ball is transferred in public truck, public truck is automatically moved to weigh and is lifted after discharging
The side of system, waits to be transferred and lifting.One embodiment of the technical program, sets in mill floor along workshop length direction
Trench is put, longitudinal direction is below each forming machine of crystallite copper ball Full-automatic hydraulic forming machine group；Two are laid with trench bottom
Guide rail, guide rail laying length and the forming machine quantity of crystallite copper ball Full-automatic hydraulic forming machine group match, for public truck
Movement.One embodiment of the technical program, the dynamical system of public truck are made of motor, gear reducer, sprocket wheel chain etc.,
Motor uses frequency control mode, drives the wheel of public truck to walk, and realizes smooth starting, walking, stops function.This technology
One embodiment of scheme, identification and movement system are provided with position-recognizing system, and position-recognizing system is by laser or ultrasound
Either infrared ray or magnetic sensor, communication cable, switch bracket, screw form ripple；The walking displacement of public truck is by swashing
Light either ultrasonic wave or the measurement of infrared ray or magnetic sensor and identification, control software is according to crystallite copper ball fully automatic hydraulic
The position of each forming machine and the laser either output data of ultrasonic wave or infrared ray or magnetic sensor in shaping machine set
Control the motion state of public truck, including movement velocity, the direction of motion, startup, stopping.One implementation of the technical program
Example, the corresponding position of trench, which is provided with, weighs and lifting system, its by guiding rack, lifting power set, lifting hopper, claim
Composition, the weighing systems such as weight system include weighing sensor；Lifting hopper is configured with device for discharging, and with lifting power set it
Between using be flexibly connected.One embodiment of the technical program, weighing sensor are arranged on the bottom for being oriented to rack or guiding
The top of rack；Crystallite copper ball in public truck is transferred to lifting hopper, and weighing system weighs crystallite copper ball, and
Crystallite copper ball batch in the corresponding crystallite copper ball Full-automatic hydraulic forming machine group of automatic identification, forms batch coding；Crystallite copper
Ball batch encode and corresponding weight data by network transmission to intellectualized management system.One implementation of the technical program
Example, lifting hopper are provided with device for discharging, and lifting hopper is used to receive the crystallite copper ball that public truck transfer comes, will receive
Crystallite copper ball be promoted to setting height, lift the device for discharging of hopper and crystallite copper ball be transferred to the defeated of shunting and transport system
Send in device.One embodiment of the technical program, lifting hopper are provided with guiding mechanism, make its holding side in lifting process
Invariant position, even running.One embodiment of the technical program, the mode of crystallite copper ball lifting further include：Belt lifting, chain
Baffle lifting, the lifting of chain trolley, the lifting of steel wire rope trolley, the lifting of rack-and-pinion trolley, the lifting of power chute baffle, Yi Jiqi
Its suitable biography hoisting way.One embodiment of the technical program, shunting and transport system are arranged on and weigh and lifting system
Top discharge port position, to the connection of lifting system and finished product postorder processing system, it is by diversion mechanism, conveying device
Composition；According to the diversion mechanism for needing to configure respective numbers of finished product postorder processing system；When diversion mechanism shunts, crystallite copper ball
First entrance of the finished product postorder processing system being introduced directly into below diversion mechanism；When diversion mechanism is in non-SHUNT state
When, crystallite copper ball imports second or other entrances of finished product postorder processing system by conveying device.The technical program
The mode of one embodiment, the shunting of crystallite copper ball and conveying further includes：Drive a vehicle hanging box conveying, Belt Conveying, chain baffle convey,
Chain cart transport, steel wire rope cart transport, rack-and-pinion cart transport, and other suitable mode of movement.This technology side
One embodiment of case, atmospheric control are made of source of the gas treatment element, pressure valve, reversal valve, valve plate support, pipeline etc.；
The actions such as the discharging of material-gathering device, the discharging of public truck, the discharging for lifting hopper, the shunting of diversion mechanism are by pneumatic control system
System control and driving.One embodiment of the technical program, electric control system automatically control including：Crystallite copper ball produces work
Sequence automatically controls, and the crystallite copper ball that crystallite copper ball Full-automatic hydraulic forming machine group produces is collected, passes through public truck
Transhipment, by lifting Skip hoisting, then imports finished product postorder processing system by crystallite copper ball by crystallite copper ball conveying device and carries out
Subsequent treatment.One embodiment of the technical program, electric control system is by the CPU of PLC, power supply, digital module, communication mould
Block, analog input and output module, technology modules and other components, intermediate relay, alternating-current servo controller, frequency converter,
The components such as the devices such as power amplifier, and breaker, contactor and device composition；Can control in real time feeding, shaping, temporarily
Deposit, transport, weighing, being lifted, being conveyed, shunting each production process, realizing feeding, be molded, keep in, transporting, weighing, being lifted, is defeated
The automation of production process such as send, shunt.One embodiment of the technical program, intellectualized management system are complete certainly by crystallite copper ball
Electric control system and control software, the crystallite copper ball Full Automatic Liquid of hydrodynamic pressure shaping machine set be molded and the electricity of circulation production line
Gas control system and control software, central control board, man-machine interface, Intellective Management Software composition；Central control board and crystallite copper
Connected by the network equipment between ball Full-automatic hydraulic forming machine group, communicated using the industrial field bus of Ethernet protocol,
Realize data exchange；Computer, display, keyboard, mouse, indicator light, button and other displays are provided with central control board
Instrument, operation device and component.One embodiment of the technical program, intellectualized management system is in finished product postorder processing system
Operation position be configured with remote console；Touch-screen is configured with remote console, forms alternating interface between man and computer；In man-machine friendship
Change on interface and relevant parameter is set, carries out required operation, the crystallite copper ball charge state of each material-gathering device of real-time display；Into
Product postorder processing system is as needed and charge state automatically or manually selectes some material-gathering device；Public truck is in system
Moved under control and splicing, material-gathering device automatic discharging are waited below selected material-gathering device；It is public after material-gathering device discharging
Truck is automatically moved to the position to lifting hopper discharging altogether, and system automatically controls public skip unloading, and crystallite copper ball is whole
It is transferred in lifting hopper, lifting hopper automatic lifting to setting height；Hopper automatic discharging is lifted, product is conveyed and by dividing
Stream mechanism branches to the corresponding corresponding entrance of finished product postorder processing system；System tracks the crystallite copper ball of corresponding batch all the time
Circulate position and state, and transfers data to finished product postorder processing system；Finished product postorder processing system is according to these data
Operate and run accordingly, can identify and record all the time in links such as final product packaging, storage, management and deliveries
The product flow direction of respective batch；Intellectualized management system records and preserves automatically these data and information, there is provided and output analysis
Report, creates conditions for factory management informationization, intelligence.One embodiment of the technical program, finished product postorder processing system
Using general technology, details are not described herein.
The foregoing is only a preferred embodiment of the present invention, is not intended to limit the invention, for the skill of this area
For art personnel, the invention may be variously modified and varied.Within the spirit and principles of the invention, that is made any repaiies
Change, equivalent substitution, improvement etc., should all be included in the protection scope of the present invention.
Claims (10)
1. one kind transhipment production line, it is characterised in that including movement system, lifting system, weighing system, separate system and electrically
Control system；The electric control system includes controller；
The movement system includes transportation trolley, track and drive control mechanism, and the track is provided with least one feeding work
Position and first unloading station, the drive control mechanism are electrically connected with the controller, and the controller can instruct institute
The mobile either stop of transportation trolley described in drive control mechanism controls is stated to any one of feeding station or described first
Unloading station；
The lifting system includes being oriented to rack, lifting hopper and lifting power set, and the top for being oriented to rack is provided with
Second unloading station, the bottom for being oriented to rack are provided with splicing station, the lifting power set and controller electricity
Connection, the controller can instruct the lifting power set to control the lifting hopper mobile or stop to described second
Unloading station or the splicing station；
The weighing system includes the control mechanism and Weighing mechanism being electrically connected, and the Weighing mechanism is arranged at the guiding rack
Between top and guiding bottom of the frame；The control mechanism is electrically connected with the controller；
The separate system is provided with split entry and multiple shunting outlets, and the controller can control any one of point
Flow export is turned on or off；
The transportation trolley positioned at first unloading station can be with the lifting hopper company positioned at the splicing station
Logical, the lifting hopper positioned at second unloading station can be connected with the split entry.
2. transhipment production line according to claim 1, it is characterised in that the electric control system is further included described in detection
The first position detection sensor of transportation trolley position, the first position detection sensor are located at multiple feeding stations
Side, the first position detection sensor are electrically connected with the controller.
3. transhipment production line according to claim 2, it is characterised in that the electric control system further includes and the control
The second place detection sensor that device processed is electrically connected, the second place detection sensor are arranged at first unloading station
Side.
4. transhipment production line according to claim 3, it is characterised in that the transportation trolley is provided with the first discharging lock
Door；The transhipment production line further includes atmospheric control, and the atmospheric control includes solenoid directional control valve and the first cylinder,
The solenoid directional control valve is connected with first cylinder, and the solenoid directional control valve is used to be connected with compressed air source, and described first
Cylinder is used to promote the first discharge gate to open and close；The solenoid directional control valve is electrically connected with the controller.
5. transhipment production line according to claim 4, it is characterised in that the electric control system further includes and the control
The third place detection sensor that device processed is electrically connected, the third place detection sensor are arranged at the one of the splicing station
Side.
6. transhipment production line according to claim 5, it is characterised in that when the lifting hopper is located at the splicing station
Bottom surface of top side location when being located at first unloading station less than the transportation trolley, first discharging of the track
Discharge channel is tiltedly installed between station and the guiding rack, the discharge channel can be connected positioned at first discharging
The transportation trolley of station and lifting hopper during positioned at the splicing station.
7. transhipment production line according to claim 6, it is characterised in that the electric control system further includes and the control
The 4th position-detection sensor that device processed is electrically connected, the 4th position-detection sensor are arranged at second unloading station
Side.
8. transhipment production line according to claim 7, it is characterised in that the lifting hopper is provided with the second discharging lock
Door, the atmospheric control further include the second cylinder for promoting second discharge gate to open and close, and described the
Two cylinders are connected with the solenoid directional control valve.
9. transhipment production line according to claim 8, it is characterised in that the separate system includes conveying passage and multiple
Diversion mechanism, the split entry and multiple shunting outlets are arranged at the conveying passage, and each shunting outlet is provided with
One diversion mechanism being electrically connected with the controller；The electric control system further include it is multiple respectively with the control
The 5th position-detection sensor that device is electrically connected, each 5th position-detection sensor are arranged at a shunting outlet
Side.
A kind of 10. metal ball body production line, it is characterised in that by crystallite copper ball Full Automatic Liquid it is molded and circulation production line, intelligence
Management system composition can be changed；Crystallite copper ball Full Automatic Liquid is molded and circulation production line is molded including crystallite copper ball Full Automatic Liquid
Unit, identification and movement system, weigh and lifting system, shunting and transport system, atmospheric control, hydraulic control system,
Electric control system, and finished product postorder processing system；Intellectualized management system by host computer and corresponding management software,
Man-machine interface, network equipment composition.
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2017100019232 | 2017-01-03 | ||
| CN201710001923.2A CN106774216A (en) | 2017-01-03 | 2017-01-03 | Crystallite copper ball Full Automatic Liquid it is molded and circulation production line and intellectualized management system |
| CN201710851887.9A CN107472843A (en) | 2017-09-19 | 2017-09-19 | Transport production line and metal ball body production line |
| CN2017108518879 | 2017-09-19 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108033242A true CN108033242A (en) | 2018-05-15 |
| CN108033242B CN108033242B (en) | 2024-02-20 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711290034.9A Active CN108033242B (en) | 2017-01-03 | 2017-12-08 | Transfer production line and metal sphere production line |
| CN201721707596.4U Withdrawn - After Issue CN207792011U (en) | 2017-01-03 | 2017-12-08 | Transport production line and metal ball body production line |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201721707596.4U Withdrawn - After Issue CN207792011U (en) | 2017-01-03 | 2017-12-08 | Transport production line and metal ball body production line |
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| Country | Link |
|---|---|
| CN (2) | CN108033242B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113752618A (en) * | 2021-09-21 | 2021-12-07 | 山东西泰克仪器有限公司 | Automatic sampling inspection reflux device |
| CN108033242B (en) * | 2017-01-03 | 2024-02-20 | 西安麦特沃金液控技术有限公司 | Transfer production line and metal sphere production line |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN207792011U (en) | 2018-08-31 |
| CN108033242B (en) | 2024-02-20 |
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