CN206886050U - Intelligent axletree pipeline - Google Patents
Intelligent axletree pipeline Download PDFInfo
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- CN206886050U CN206886050U CN201720718650.9U CN201720718650U CN206886050U CN 206886050 U CN206886050 U CN 206886050U CN 201720718650 U CN201720718650 U CN 201720718650U CN 206886050 U CN206886050 U CN 206886050U
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- axletree
- pipeline
- intelligent
- traveling
- mechanical arm
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Abstract
The utility model discloses a kind of intelligent axletree pipeline, including axletree conveying mechanical arm, pipeline truss and electrical control and KXG；Axletree conveying mechanical arm includes lowering or hoisting gear, running gear and rotating device, and the lower end of rotating device is connected with jaw means；Pipeline truss is straight line tower structure, including column, crossbeam and girder, and traveling line slide rail and traveling rack are placed on girder, and power supply safety slip is installed in the top of crossbeam.The automaticity of axletree pipeline is improved, the flexibility of axletree conveying is enhanced, makes manipulator loading and unloading accurate positioning, axletree is realized and carries out transmission and intelligent scheduling automatically in each processing check man interdigit.
Description
Technical field
It the utility model is related to a kind of train axle maintenance conveying equipment, more particularly to a kind of intelligent axletree pipeline.
Background technology
Axletree is one of essential elements of rail vehicle and locomotive, and its security directly concerns the driving safety of vehicle.
Axletree maintenance pipeline is railway carriage wheel to be directly affected to the capital equipment of, truck wheel axles production, the quality of its state of the art
To daily production capacity or even have influence on global objective, freight car depot repair task completion.
At present, rolling stock maintenance department axletree maintenance pipeline substantially uses two ways：One kind is gantry rail
Pipeline；Second is to use cantilevered fashion, and hanging transmission is carried out to axletree.The transmission means of gantry rail pipeline take up an area compared with
Greatly, efficiency of transmission is low.The product design of second of transmission means is advanced, rational in infrastructure, and standardization, the degree of modularity are high, work
Environment is succinctly open.
The content of the invention
The purpose of this utility model is to provide a kind of intelligent axletree pipeline.
The purpose of this utility model is achieved through the following technical solutions：
Intelligent axletree pipeline of the present utility model, including axletree conveying mechanical arm, pipeline truss and electrical control and
KXG；
Described axletree conveying mechanical arm includes lowering or hoisting gear, running gear and rotating device, under the rotating device
End is connected with jaw means；
Described pipeline truss is straight line tower structure, including column, crossbeam and girder, and traveling is placed on girder
Line slide rail and traveling rack, power supply safety slip is installed in the top of crossbeam.
The intelligent axletree that the utility model embodiment provides it can be seen from above-mentioned technical scheme provided by the utility model
Pipeline, the automaticity of axletree pipeline is improved, enhance the flexibility of axletree conveying, position manipulator loading and unloading
Accurately, realize axletree and carry out transmission and intelligent scheduling automatically in each processing check man interdigit.
Brief description of the drawings
Fig. 1 is the positive structure diagram for the intelligent axletree pipeline that the utility model embodiment provides；
Fig. 2 is the overlooking the structure diagram for the intelligent axletree pipeline that the utility model embodiment provides；
Fig. 3 is the side structure schematic view for the intelligent axletree pipeline that the utility model embodiment provides；
Fig. 4 is the utility model embodiment truss structure section surface chart；
Fig. 5 is the utility model embodiment manipulator front view；
Fig. 6 is the utility model embodiment manipulator side view；
Fig. 7 is the utility model embodiment jaw means front view；
Fig. 8 is the utility model embodiment jaw means top view；
Fig. 9 is the utility model embodiment jaw means left view.
Label is as follows in figure：
1 column, 2 crossbeams, 3HGW65 traveling line slide rails, 4 slide rail fixed plates, 5 lubricating arrangements, 6 traveling racks, 7 travelings
Mechanical position limitation, 8 manipulators, 9 girders, 10 safety sliding contact lines, 11 positioning bar codes, 12 lifting leads, 13 lift servo motors,
14 lifting electromagnetic power-off brakes, 15 lifter wheels, 16 lifter racks, 17 lifter rack seats, 18 installation base plates, 19 electrical control cubicles,
20 auxiliary guide rollers, 21 traveling servomotors, 22 walking gears, 23 traveling linear sliders, 24 rotating devices, 25 claws dress
Put, 26 left clamp, 27 right clamp, 28 claw servomotors, 29 claw leading screws, 30 claw screws, 31 limit switch bases, 32 claws
Limit switch, 33 claw slide blocks, 34 claw slide block seats, 35 connecting plates, 36 connecting rods, 37 pipeline truss.
Embodiment
With reference to the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out clear
Chu, it is fully described by, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole realities
Apply example.Based on embodiment of the present utility model, those of ordinary skill in the art are obtained under the premise of creative work is not made
The every other embodiment obtained, belongs to the scope of protection of the utility model.
Intelligent axletree pipeline of the present utility model, its preferable embodiment are：
Including axletree conveying mechanical arm, pipeline truss and electrical control and KXG；
Described axletree conveying mechanical arm includes lowering or hoisting gear, running gear and rotating device, under the rotating device
End is connected with jaw means；
Described pipeline truss is straight line tower structure, including column, crossbeam and girder, and traveling is placed on girder
Line slide rail and traveling rack, power supply safety slip is installed in the top of crossbeam.
Described running gear is by traveling servomotor, walking gear and traveling linear slider.
Described lowering or hoisting gear includes lift servo motor, lifting lead, lifter wheel and lifter rack.
Described rotating device is placed on the inside of the lifting lead, including rotating servo motor and electric rotating machine subtract
Fast device.
Described jaw means include claw servomotor, left clamp, right clamp, claw leading screw and claw screw.
Intelligent axletree pipeline of the present utility model, improves the automaticity of axletree pipeline, it is defeated to enhance axletree
The flexibility sent, make manipulator loading and unloading accurate positioning, realize axletree each processing check man interdigit carry out automatic transmission with
Intelligent scheduling.
The utility model using cantilevered fashion axletree maintenance pipeline, including axletree conveying mechanical arm, pipeline truss,
Electrical control and KXG etc.；Axletree conveying mechanical arm also includes lowering or hoisting gear, running gear, rotating device and card
Jaw arrangement etc..Manipulator uses servo-control system, improves control positioning precision, and have with each machine tooling station
Safety interlocking, improve the security of pipeline equipment.
The utility model has the following advantages that compared with present technology：
The intelligent axletree pipeline of use improves the automation of conveying mechanical arm, each execution unit of intelligent conveying mechanical arm
Control is all driven using Panasonic's servomotor, operated steadily, control accuracy and stability are high.Manipulator operation, scheduling spirit
It is living, reduce the cost of labor of axletree maintenance.
Specific embodiment：
As shown in Figures 1 to 9, intelligent axletree pipeline mainly by axletree conveying mechanical arm 8, pipeline truss 37, electrically
The composition such as control and KXG.
The agent structure of pipeline truss 37 is formed using welding for steel structure, and it is the chief component of conveying pipeline,
Mainly it is made up of column 1, girder 9, power supply safety trolley 10, HGW65 travelings line slide rail 3, positioning bar code 11 etc..Truss
Structure is mainly used in providing the reference for installation of the running track of axletree conveying mechanical arm 8 and provides axletree pipeline safe handling institute
The bulk strength needed.Truss structure is made up of cantilever column 1, girder 9, crossbeam 2 of certain intervals etc., forms a straight line framework
Formula structure.Cantilever column 1 uses 300*300 section bars, simple in construction, through adjusting with the strength and stiffness for fully meeting requirement.
Column 1 along pipeline direction it is spaced apart when set one, be connected by foundation bolt with ground base.Connect on column
Girder 9 is connected to, and is connected with diagonal bar with column 1.Slide rail fixed plate 4 is installed in running track support beam, HGW65 types is placed and walks
Row line slide rail 3, for providing axletree conveying mechanical arm 8 support in the fixed guide rail of traveling and a transmitting procedure, leading
To effect.Traveling rack 6 is installed in the opposite side of running track support beam, for the walking gear with waggon running gear
22 coordinate.Power supply safety slip 10 is installed by welding shaped steel in the top of crossbeam 2, for being carried to axletree conveying mechanical arm 8
For power, control power supply and communication.Two ends end of pipeline truss 37 is provided with running machinery spacing 7, prevents from conveying
Gone beyond the scope during manipulator traveling.Pipeline truss size is designed according to the arrangement of wheel shaft overhaul shop, in pipeline
The stations such as axletree lathe for machining, cylindrical grinder, form grinder, stepping storage line are designed under diverse location.
Every axletree repair assembly line configures 3 intelligent conveying mechanical arms, the conveying of axletree on streamline.Axletree machine
Tool hand 8 is mainly made up of lowering or hoisting gear, running gear, rotating device 24, jaw means 25 and lubricating arrangement 5 etc., have traveling,
Four groups of lifting, rotation, claw folding frees degree.
Running gear is made up of traveling servomotor 21, walking gear 22, traveling linear slider 23 etc..By traveling servo electricity
Machine 21 drives walking gear 22, and is run on traveling rack 6.It is oriented to during manipulator traveling using HGW65 line slide rails 3,
It is automatically oily to gear, rack and slide rail by lubricating system 5.Installation base plate 18 is connected with HGW65 line slide rails 3, its
Bottom is provided with 2 traveling auxiliary guide rollers 20, and its front is provided with manipulator electrical control cubicles 19.Lubricating system 5 is mainly by collecting
Middle lubricating pump, distributor and pipeline etc. form.Current-collector is also installed, for, by electricity, being from safety sliding contact line on running gear
Conveying mechanical arm provides electrical source of power input.
Lowering or hoisting gear is made up of lift servo motor 13, lifting lead 12, lifter wheel 15, lifter rack 16 etc..
Lifter rack seat 17 is installed on the lifting lead 12 of manipulator, in order to connect lifter rack 16.Lift servo motor 13
The lifting operation of the driving mechanical hand of helical gear 15 is driven, and is oriented to using line slide rail, by lubricating system automatically to gear, rack
And slide rail is oily.The axle afterbody of lift servo motor 13 is equipped with special lifting electromagnetic power-off brake 14, plays machinery
Self-locking action, the axletree for preventing from hanging are inadvertently fallen off.
Rotating device 24 is made up of rotating servo motor, electric rotating machine speed reducer assembly etc., is placed on lifting lead 12
Inside.Rotating device by rotating servo motor driving central shaft rotation come drive jaw fixtures body rotate, realize axletree 0 to
Rotation process in the range of 180 degree.
Jaw means 25 are by claw servomotor 28, left clamp 26, right clamp 27, claw leading screw 29, claw screw 30 etc.
Part forms.Connecting plate 35 is located above screw mandrel, for connecting rotating device, and places claw slide block seat 34.Jaw means 25
Claw leading screw 29 is driven to rotate by claw servomotor 28, then claw screw 30 is driven by connecting rod 36 and claw slide block 33
The left clamp 26 of manipulator and right clamp 27 carry out carrying out retaining and release operation.Opened on limit switch base 31 equipped with claw is spacing
32 are closed, when claw unclamps in place, block encounters claw limit switch 32, then stops by PLC system jaw means 25
Only.When carrying out conveying operations, claw can stably embrace the axletree to be conveyed, and prevent the play of axletree.
Each intelligent conveying mechanical arm is independent control unit, all using S7-300 SIEMENS PLC controllers, has and watches
Take execution unit control module, communication module, Bar code positioning module etc., including be automatically brought into operation with manually operated control model, adopt
Communicated with Profibus-DP buses with master control system.Conveying mechanical arm switch board has servo-drive execution unit control
Molding block, communication module, Bar code positioning module etc..Man machine operation interface is housed on switch board 19, can be with real-time display manipulator
The running status and fault message of itself, modification parameter is set, the information from main control PLC can also be shown, be easy to production pipe
Reason.
It is described above, the only preferable embodiment of the utility model, but the scope of protection of the utility model is not
This is confined to, any one skilled in the art can readily occur in the technical scope that the utility model discloses
Change or replacement, should all cover within the scope of protection of the utility model.Therefore, the scope of protection of the utility model should
It is defined by the protection domain of claims.
Claims (5)
1. a kind of intelligent axletree pipeline, it is characterised in that including axletree conveying mechanical arm (8), pipeline truss (37) and electricity
Gas control system and KXG；
Described axletree conveying mechanical arm (8) includes lowering or hoisting gear, running gear and rotating device (24), the rotating device
(24) lower end is connected with jaw means (25)；
Described pipeline truss (37) is straight line tower structure, including column (1), crossbeam (2) and girder (9), in girder
(9) traveling line slide rail (3) and traveling rack (6) are placed on, in the top of crossbeam (2) installation power supply safety slip (10).
2. intelligent axletree pipeline according to claim 1, it is characterised in that described running gear is by traveling servo electricity
Machine (21), walking gear (22) and traveling linear slider (23).
3. intelligent axletree pipeline according to claim 1, it is characterised in that described lowering or hoisting gear includes lift servo
Motor (13), lifting lead (12), lifter wheel (15) and lifter rack (16).
4. intelligent axletree pipeline according to claim 3, it is characterised in that described rotating device (24) is placed on institute
State the inside of lifting lead (12), including rotating servo motor and electric rotating machine decelerator.
5. intelligent axletree pipeline according to claim 1, it is characterised in that described jaw means (25) include claw
Servomotor (28), left clamp (26), right clamp (27), claw leading screw (29) and claw screw (30).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720718650.9U CN206886050U (en) | 2017-06-20 | 2017-06-20 | Intelligent axletree pipeline |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720718650.9U CN206886050U (en) | 2017-06-20 | 2017-06-20 | Intelligent axletree pipeline |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206886050U true CN206886050U (en) | 2018-01-16 |
Family
ID=61315626
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720718650.9U Active CN206886050U (en) | 2017-06-20 | 2017-06-20 | Intelligent axletree pipeline |
Country Status (1)
| Country | Link |
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| CN (1) | CN206886050U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108792605A (en) * | 2018-07-17 | 2018-11-13 | 张宾宾 | A kind of pipeline handling device that protective is good |
| CN110094189A (en) * | 2019-05-21 | 2019-08-06 | 深圳市新爱达自动化仪表有限公司 | Oil-field flooding room machine hand intelligence injection allocation apparatus and its control method |
| CN110713131A (en) * | 2019-09-20 | 2020-01-21 | 西南交通大学 | Servo lifting device based on electromagnetic braking |
| CN114148717A (en) * | 2022-01-15 | 2022-03-08 | 湖北合强机械发展股份有限公司 | Axle positioning device |
-
2017
- 2017-06-20 CN CN201720718650.9U patent/CN206886050U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108792605A (en) * | 2018-07-17 | 2018-11-13 | 张宾宾 | A kind of pipeline handling device that protective is good |
| CN110094189A (en) * | 2019-05-21 | 2019-08-06 | 深圳市新爱达自动化仪表有限公司 | Oil-field flooding room machine hand intelligence injection allocation apparatus and its control method |
| CN110713131A (en) * | 2019-09-20 | 2020-01-21 | 西南交通大学 | Servo lifting device based on electromagnetic braking |
| CN114148717A (en) * | 2022-01-15 | 2022-03-08 | 湖北合强机械发展股份有限公司 | Axle positioning device |
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