CN108032662B - Method for manufacturing mother-of-pearl shell of porcelain ware - Google Patents

Method for manufacturing mother-of-pearl shell of porcelain ware Download PDF

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Publication number
CN108032662B
CN108032662B CN201711251217.XA CN201711251217A CN108032662B CN 108032662 B CN108032662 B CN 108032662B CN 201711251217 A CN201711251217 A CN 201711251217A CN 108032662 B CN108032662 B CN 108032662B
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powder
layer
pattern
shell
fluorescent powder
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CN108032662A (en
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孙斌
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Dalian Hongruida Business Co Ltd Haixinzhi Shell Carving Crafts Branch
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Dalian Hongruida Business Co Ltd Haixinzhi Shell Carving Crafts Branch
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/20Applying plastic materials and superficially modelling the surface of these materials
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/22Luminous paints

Abstract

The invention provides a method for manufacturing mother-of-pearl inlay of porcelain ware shells, which comprises the following steps: polishing the surface of the porcelain ware to form a rough bonding area, and coating a white paint layer on the bonding area; sticking the polished shell, abalone sheet or spiral shell on the standby pattern to form a pattern; coating a noctilucent paint layer on the pattern; coating glue on the luminous paint layer and sticking the luminous paint layer on the white paint layer; after 22-26 hours, washing the standby paper sample with hot water; brushing a fluorescent powder glue layer on the white paint layer which is not covered with the pattern, sprinkling mixed powder of shell powder, silver powder and fluorescent powder, and removing the mixed powder which is not bonded with the fluorescent powder glue layer after 22-26 hours; polishing the pattern, spraying paint for the first time, baking at 130-150 ℃, taking out and cooling thoroughly; grinding the pattern and the mixed powder layer; and spraying paint and baking the pattern again, and repeating the steps for three times to obtain a finished product. The invention enables the background to be contrasted with the pattern part, is more natural and soft, and highlights the layering; can be used for viewing, sterilizing and purifying air at night.

Description

Method for manufacturing mother-of-pearl shell of porcelain ware
Technical Field
The invention relates to the technical field of mother-of-pearl shell manufacturing, in particular to a manufacturing method of mother-of-pearl shell in porcelain ware.
Background
The shell carving has various kinds of shells, is the work of the nature ghost axe, has beautiful color and texture, and is a wonderful reflector in some cases. The shell carving is a handicraft in various forms and specifications such as flat paste, semi-relief, inlay, stereo and the like, which is elaborately carved by selecting the colored shells and skillfully using the natural color, texture and shape through the procedures of shearing, turning, grinding, polishing, stacking, pasting and the like. The shell carving ingeniously combines people with the sea, is crystal of the gorgeous and traditional cultural wisdom of the sea, and has the natural beauty of a shell, the technical beauty of a sculpture and the style beauty of a traditional Chinese painting. The story carrying people and sea is recorded from ancient times, and the direction and expectation of people to good and tomorrow are conveyed.
The traditional inlay technology of mother-of-pear inlay uses shells of rivers, lakes and oceans as materials, skillfully obtains the natural shape and the gorgeous colors of the outer layer and the inner layer, and is prepared by the procedures of meticulous material selection, carving, polishing, assembly and the like. The carving art draws the specialties of jade, tooth carving, inlaying and other arts, the making is exquisite, the works are glittering and glittering, and the style is gorgeous. However, in the traditional mother-of-pearl inlay process, hemp threads, coarse ash, cotton paper, fine ash, black paint and other paint are applied to the surface of a wooden paint object, the mother-of-pearl inlay (a cut mother-of-pearl mussel, gold and silver, and a colored stone sheet) and the black paint are covered for other times, and then the mother-of-pearl inlay is polished and polished until the mother-of-pearl inlay is exposed to form a plane, so that the process is complex, the surface smoothness of the handicraft is poor, and the pattern has the defects of stiffness and stiffness. In order to solve the problem, the applicant has applied patent application No. 201310429545.X (a processing technology for inlaying mother-of-pearl inlay), which solves the defects that the process for inlaying mother-of-pearl inlay is complex and the pattern is stiff and stiff to a certain extent. However, the traditional inlay of mother-of-pearl is only ornamental under light rays and has poor functionality; conventional mother-of-pearl inlay does not have other functions than ornamental.
Disclosure of Invention
The invention provides a method for manufacturing mother-of-pearl inlay of porcelain shell, which solves the problems that the traditional mother-of-pearl inlay has a natural and hard feeling and poor functionality in the prior art.
The technical scheme of the invention is realized as follows:
a method for manufacturing mother-of-pearl of porcelain ware shells comprises the following steps:
1) polishing the surface of the porcelain ware to form a rough bonding area, and coating a layer of white paint on the bonding area;
2) pasting the shell, abalone sheet or spiral shell which is made by polishing on a standby pattern to form a pattern; the thickness of the shell, abalone slice or spiral shell which is made by grinding is 0.02-0.05 mm;
3) coating a layer of luminous paint layer on the pattern;
4) coating glue on the noctilucent paint layer and sticking the noctilucent paint layer to the white paint layer;
5) after 22-26 hours, washing the standby paper sample with hot water;
6) after the water is dried, brushing a fluorescent powder glue layer on the white paint layer which is not covered with the pattern, then scattering mixed powder of shell powder, silver powder and fluorescent powder on the fluorescent powder glue layer, completely covering the fluorescent powder glue layer with the mixed powder, and after 22-26 hours, removing the mixed powder which is not bonded with the fluorescent powder glue layer to form a mixed powder layer;
7) polishing the pattern, spraying paint for the first time, baking at 130-150 ℃, taking out and cooling thoroughly;
8) grinding the pattern and the mixed powder layer;
9) and spraying paint and baking the pattern again, and repeating the steps for three times to obtain a finished product.
Further, the luminous paint layer is formed by mixing varnish and fluorescent powder; 0.8 to 1 part by mass of a phosphor is mixed per 10 parts by mass of the varnish.
Further, the fluorescent powder glue layer is formed by mixing glue and fluorescent powder; 0.3-0.4 parts by mass of fluorescent powder is mixed in every 10 parts by mass of glue.
Further, the mixed powder comprises 9 parts by weight of shell powder, 1 part by weight of silver powder and 0.3-0.4 part by weight of fluorescent powder.
Further, before the step 9 of spraying paint again, the step of drawing the seven-color powder on the pattern and/or the mixed powder layer is also included.
Further, in the step 6, after the mixed powder of the shell powder, the silver powder and the phosphor powder is scattered on the phosphor powder glue layer, the mixed powder is pressed for the first time, the mixed powder is pressed for the second time after 15 minutes, and the mixed powder is pressed for the third time after 15 minutes.
Further, the fluorescent powder glue layer is connected with the edge of the pattern.
The invention has the beneficial effects that:
according to the invention, the mixed powder layer is used as the background, so that the background has frosted feeling, and is contrasted with the pattern part, so that the pattern is more prominent, more natural and softer; the fluorescent powder glue layer and the mixed powder both contain fluorescent powder and can self-illuminate in the dark; the back of the pattern is coated with a noctilucent paint layer which contains fluorescent powder, can self-illuminate in the dark and transmits the light to the front through the pattern, and the whole pattern generates soft light from inside to outside; the content of the fluorescent powder in the luminous paint layer is higher than that of the fluorescent powder glue layer and the mixed powder, so that the light of the pattern part is brighter and contrasts with the background, and the layering sense is highlighted; the white paint layer has a reflection effect on light rays, so that the light rays emitted by the fluorescent powder are emitted forwards, and the brightness is improved; in addition, the shell powder and the silver powder also have an antibacterial effect, and the shell powder can adsorb haze particles and the like in the air and purify the air.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example one
A method for manufacturing mother-of-pearl of porcelain ware shells comprises the following steps:
1) polishing the surface of the porcelain ware to form a rough bonding area, and coating a layer of white paint on the bonding area;
2) pasting the shell, abalone sheet or spiral shell which is made by polishing on a standby pattern to form a pattern; the thickness of the shell, abalone slice or spiral shell which is made by grinding is 0.02 mm;
3) coating a layer of luminous paint layer on the pattern; the noctilucent paint layer is formed by mixing varnish and fluorescent powder; 0.8 parts by mass of a phosphor was mixed per 10 parts by mass of the varnish.
4) Coating glue on the noctilucent paint layer and sticking the noctilucent paint layer to the white paint layer;
5) after 22 hours, the standby pattern is washed off with hot water;
6) after the water is dried, brushing a fluorescent powder glue layer on the white paint layer which is not covered with the pattern, wherein the fluorescent powder glue layer is formed by mixing glue and fluorescent powder; 0.3 part by mass of fluorescent powder is mixed in every 10 parts by mass of glue.
And then scattering mixed powder of shell powder, silver powder and fluorescent powder on the fluorescent powder glue layer, wherein the mass part of the shell powder in the mixed powder is 9, the mass part of the silver powder is 1, and the mass part of the fluorescent powder is 0.3.
The mixed powder completely covers the fluorescent powder glue layer, and after 22 hours, the mixed powder which is not bonded with the fluorescent powder glue layer is removed, and the mixed powder which is bonded with the fluorescent powder glue layer forms a mixed powder layer;
7) polishing the pattern, spraying paint for the first time, baking the pattern at 130 ℃, taking out and cooling the pattern completely;
8) grinding the pattern and the mixed powder layer;
9) drawing the seven-color powder on the pattern and the mixed powder layer, spraying paint and baking the pattern again, wherein the adopted paint is varnish, and repeating the steps for three times to obtain a finished product.
Example two
A method for manufacturing mother-of-pearl of porcelain ware shells comprises the following steps:
1) polishing the surface of the porcelain ware to form a rough bonding area, and coating a layer of white paint on the bonding area;
2) pasting the shell, abalone sheet or spiral shell which is made by polishing on a standby pattern to form a pattern; the thickness of the shell, abalone sheet or spiral shell which is made by grinding is 0.035 mm;
3) coating a layer of luminous paint layer on the pattern; the noctilucent paint layer is formed by mixing varnish and fluorescent powder; 0.9 parts by mass of phosphor was mixed per 10 parts by mass of the varnish.
4) Coating glue on the noctilucent paint layer and sticking the noctilucent paint layer to the white paint layer;
5) after 24 hours, washing the standby paper sample with hot water;
6) after the water is dried, brushing a fluorescent powder glue layer on the white paint layer which is not covered with the pattern, wherein the fluorescent powder glue layer is connected with the edge of the pattern and is formed by mixing glue and fluorescent powder; 0.35 parts by mass of phosphor is mixed with 10 parts by mass of the glue.
And then scattering mixed powder of shell powder, silver powder and fluorescent powder on the fluorescent powder glue layer, wherein the mass part of the shell powder in the mixed powder is 9, the mass part of the silver powder is 1, and the mass part of the fluorescent powder is 0.35.
And the mixed powder completely covers the fluorescent powder glue layer, after the mixed powder of the shell powder, the silver powder and the fluorescent powder is scattered on the fluorescent powder glue layer, the mixed powder is pressed for the first time, the mixed powder is pressed for the second time after 15 minutes, and the mixed powder is pressed for the third time after 15 minutes.
After 24 hours, removing the mixed powder which is not bonded with the fluorescent powder glue layer, and forming a mixed powder layer by the mixed powder bonded with the fluorescent powder glue layer;
7) polishing the pattern, spraying paint for the first time, baking the pattern at 140 ℃, taking out and cooling the pattern completely;
8) grinding the pattern and the mixed powder layer;
9) drawing the seven-color powder on the pattern, spraying paint on the pattern again and baking the pattern, wherein the adopted paint is varnish, and repeating the steps for three times to obtain a finished product.
EXAMPLE III
A method for manufacturing mother-of-pearl of porcelain ware shells comprises the following steps:
1) polishing the surface of the porcelain ware to form a rough bonding area, and coating a layer of white paint on the bonding area;
2) pasting the shell, abalone sheet or spiral shell which is made by polishing on a standby pattern to form a pattern; the thickness of the shell, abalone slice or spiral shell which is made by grinding is 0.05 mm;
3) coating a layer of luminous paint layer on the pattern; the noctilucent paint layer is formed by mixing varnish and fluorescent powder; 1 part by mass of phosphor was mixed per 10 parts by mass of the varnish.
4) Coating glue on the noctilucent paint layer and sticking the noctilucent paint layer to the white paint layer;
5) after 26 hours, the standby pattern is washed off with hot water;
6) after the water is dried, brushing a fluorescent powder glue layer on the white paint layer which is not covered with the pattern, wherein the fluorescent powder glue layer is connected with the edge of the pattern and is formed by mixing glue and fluorescent powder; 0.4 parts by mass of fluorescent powder is mixed in every 10 parts by mass of glue.
And then scattering mixed powder of shell powder, silver powder and fluorescent powder on the fluorescent powder glue layer, wherein the mass part of the shell powder in the mixed powder is 9, the mass part of the silver powder is 1, and the mass part of the fluorescent powder is 0.4.
And the mixed powder completely covers the fluorescent powder glue layer, after the mixed powder of the shell powder, the silver powder and the fluorescent powder is scattered on the fluorescent powder glue layer, the mixed powder is pressed for the first time, the mixed powder is pressed for the second time after 15 minutes, and the mixed powder is pressed for the third time after 15 minutes.
After 26 hours, removing the mixed powder which is not bonded with the fluorescent powder glue layer, and forming a mixed powder layer by the mixed powder bonded with the fluorescent powder glue layer;
7) polishing the pattern, spraying paint for the first time, baking at 150 ℃, taking out and cooling;
8) grinding the pattern and the mixed powder layer;
9) drawing the seven-color powder on the mixed powder layer, spraying paint and baking the pattern again, wherein the adopted paint is varnish, and repeating the steps for three times to obtain a finished product.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.

Claims (7)

1. The method for manufacturing the mother-of-pearl of porcelain ware shell is characterized by comprising the following steps of:
1) polishing the surface of the porcelain ware to form a rough bonding area, and coating a layer of white paint on the bonding area;
2) pasting the shell, abalone sheet or spiral shell which is made by polishing on a standby pattern to form a pattern; the thickness of the shell, abalone slice or spiral shell which is made by grinding is 0.02-0.05 mm;
3) coating a layer of luminous paint layer on the pattern;
4) coating glue on the noctilucent paint layer and sticking the noctilucent paint layer to the white paint layer;
5) after 22-26 hours, washing the standby paper sample with hot water;
6) after the water is dried, brushing a fluorescent powder glue layer on the white paint layer which is not covered with the pattern, then scattering mixed powder of shell powder, silver powder and fluorescent powder on the fluorescent powder glue layer, completely covering the fluorescent powder glue layer with the mixed powder, and after 22-26 hours, removing the mixed powder which is not bonded with the fluorescent powder glue layer to form a mixed powder layer;
7) polishing the pattern, spraying paint for the first time, baking at 130-150 ℃, taking out and cooling thoroughly;
8) grinding the pattern and the mixed powder layer;
9) and spraying paint and baking the pattern again, and repeating the steps for three times to obtain a finished product.
2. The method of manufacturing mother-of-pearl porcelain artwork of claim 1, wherein said luminous paint layer is formed by mixing varnish and fluorescent powder; 0.8 to 1 part by mass of a phosphor is mixed per 10 parts by mass of the varnish.
3. The method of manufacturing mother-of-pearl inlay of porcelain shell according to claim 2, wherein the fluorescent powder glue layer is formed by mixing glue and fluorescent powder; 0.3-0.4 parts by mass of fluorescent powder is mixed in every 10 parts by mass of glue.
4. The method of manufacturing mother-of-pearl porcelain according to claim 3, wherein the mixed powder includes 9 parts by mass of shell powder, 1 part by mass of silver powder, and 0.3 to 0.4 part by mass of fluorescent powder.
5. The method of manufacturing mother-of-pearl inlay of porcelain shell according to claim 4, wherein said step 9 of painting a seven-color powder on the pattern and/or mixed powder layer is further comprised before the painting again.
6. The method of manufacturing mother-of-pearl of porcelain dishes according to claim 5, wherein in the step 6, after the mixed powder of the shell powder, the silver powder and the phosphor is scattered on the phosphor glue water layer, the mixed powder is pressed for a first time, after 15 minutes, the mixed powder is pressed for a second time, and after 15 minutes, the mixed powder is pressed for a third time.
7. The method of manufacturing mother-of-pearl inlay of porcelain dish as claimed in claim 6, wherein the fluorescent powder glue layer is attached to an edge of the pattern.
CN201711251217.XA 2017-12-01 2017-12-01 Method for manufacturing mother-of-pearl shell of porcelain ware Active CN108032662B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112167129A (en) * 2020-10-27 2021-01-05 江苏海洋大学 Marking method suitable for buried shellfish
CN114559515B (en) * 2022-03-10 2022-09-30 无锡工艺职业技术学院 Method for manufacturing eggshell embedded dry-soaking table

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201895522U (en) * 2009-12-31 2011-07-13 李树衡 Noctilucent shell ornament
CN202806140U (en) * 2012-08-20 2013-03-20 醴陵市瓷艺堂有限责任公司 Noctilucent ceramic artware
CN103465713A (en) * 2013-09-18 2013-12-25 大连宏瑞达商业有限公司海信之贝雕工艺品分公司 Machining process for inlaying mother-of-pearl inlay
CN106810072A (en) * 2017-01-19 2017-06-09 万志明 A kind of noctilucence filler and its preparation, technique for applying and use the packed art product

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN201895522U (en) * 2009-12-31 2011-07-13 李树衡 Noctilucent shell ornament
CN202806140U (en) * 2012-08-20 2013-03-20 醴陵市瓷艺堂有限责任公司 Noctilucent ceramic artware
CN103465713A (en) * 2013-09-18 2013-12-25 大连宏瑞达商业有限公司海信之贝雕工艺品分公司 Machining process for inlaying mother-of-pearl inlay
CN106810072A (en) * 2017-01-19 2017-06-09 万志明 A kind of noctilucence filler and its preparation, technique for applying and use the packed art product

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