CN108032032A - A kind of horizontal asellate equipment group weldering installation device and method - Google Patents
A kind of horizontal asellate equipment group weldering installation device and method Download PDFInfo
- Publication number
- CN108032032A CN108032032A CN201711347780.7A CN201711347780A CN108032032A CN 108032032 A CN108032032 A CN 108032032A CN 201711347780 A CN201711347780 A CN 201711347780A CN 108032032 A CN108032032 A CN 108032032A
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- saddle
- main supporting
- supporting plate
- plate
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/053—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work aligning cylindrical work; Clamping devices therefor
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- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Working Measures On Existing Buildindgs (AREA)
Abstract
The invention discloses a kind of horizontal asellate equipment group weldering installation device and method.A kind of horizontal asellate equipment group weldering installation equipment, including Template Saddle and jack, the Template Saddle includes bottom plate, main supporting plate, branch's fagging and top plate, the bottom plate is rectangle level board, main supporting plate bottom is level, main supporting plate is vertically arranged on bottom plate, main supporting plate length is identical with floor length, certain radian is equipped with the top of main supporting plate, top plate is equipped with certain radian, the radian of top plate is identical with the radian at the top of main supporting plate, the radian of top plate is identical with the radian on the outside of the storage tank pre-installed, top plate is arranged on main supporting plate, branch's fagging is several, several branch's faggings are arranged between bottom plate and top plate, it is in 90 degree between branch's fagging and main supporting plate, the jack is several, several jack are arranged under bottom plate.
Description
Technical field
The present invention relates to the installation equipment of preserving jar, more particularly to a kind of horizontal asellate equipment group weldering installation equipment and side
Method.
Background technology
In chemical project, when installing inflammable and explosive storage tank, such as butadiene storage tank, in order to ensure safety and the coefficient of expansion
It is required that considering the asellate support of storage tank the 5th during design and in concrete structure, concrete structure and storage after work to be installed
Filling is enriched with sand between tank, it is entirely sealed within concrete structure.How to carry out group weldering in asellate condition and pacify
Design requirement ensures its installation level and angle becomes a great problem in installation process.Existing solution method is to use
Roller supporting carries out welding resistance and removes, although so solving the problems, such as welding resistance and setting angle, how to remove roller
And ensure that storage tank integral installation is horizontal and angle is with regard to relatively difficult.
The content of the invention
It is an object of the invention to provide ensure its installation accuracy, do not influence design to its technical requirements, allow storage tank close
Close the horizontal asellate equipment group weldering installation equipment influenced in space from external force.
Another object of the present invention is to provide a kind of horizontal asellate equipment group weldering installation method.
The above-mentioned purpose of the present invention is achieved through the following technical solutions:
A kind of horizontal asellate equipment group weldering installation equipment, including Template Saddle and jack, the Template Saddle include
Bottom plate, main supporting plate, branch's fagging and top plate, the bottom plate are rectangle level board, and main supporting plate bottom is horizontal, main support
Plate is vertically arranged on bottom plate, and main supporting plate length is identical with floor length, is equipped with certain radian at the top of main supporting plate, top plate is set
There is certain radian, the radian of top plate is identical with the radian at the top of main supporting plate, on the outside of the radian of top plate and the storage tank of pre-installation
Radian is identical, and top plate is arranged on main supporting plate, and branch's fagging is several, several branch's faggings be arranged on bottom plate and
It it is in 90 degree between branch's fagging and main supporting plate, the jack is several, several jack are arranged between top plate
Under bottom plate.
For the ease of installation, the main supporting plate is equipped with hole for hoist.
Preferably, the hole for hoist is two, and two holes for hoist are arranged on main supporting plate both ends.
A kind of horizontal asellate equipment group weldering installation method, its step are as follows:
(1) first, several above-mentioned Template Saddles are made, and several Template Saddles are successively set on bottom of storage tank
Portion, and being sling several Template Saddles through hole for hoist with hoisting rope, then with several jack by each Template Saddle top
Firmly;
(2) then, very heavy heights of roofs is adjusted, storage tank carries out a group weldering after reaching accurate setting angle and precision;
(3) after the completion of group weldering, permanent saddle is accumulated using cloth sandbag;
(4) Template Saddle and very heavy heights of roofs are repeatedly adjusted, allows storage tank stress to meet that storage tank is normally settled in permanent saddle
Afterwards, the installation number of the cloth sandbag of permanent saddle is constantly adjusted, until permanent saddle height meets installation needs, can so be protected
Demonstrate,prove permanent saddle not to be subjected to displacement, ensure the setting angle and precision of storage tank;
(5) after meeting installation needs with permanent saddle, Template Saddle and jack are removed, storage tank whole stress is in permanent saddle
On seat;
(6) the integral-filled sand of engineering design requirements is finally pressed, by storage tank seal within whole concrete structural environment.
Beneficial effects of the present invention:The horizontal asellate equipment group weldering installation method, it is simple quick, it is existing not only according to construction
Field condition simply solves tank battery weldering, technical requirements, and solves and how to remove a group weldering supporting item, ensures its installation essence
Degree, does not influence design to its technical requirements, allow storage tank influences in confined space from external force;Template Saddle adds the group of jack
Close, not only solve assembling precision needs, meet storage tank resistive weld techniques requirement, also removing supporting item for the later stage provides condition,
Permanent saddle is adjusted for the later stage good operating condition is provided at the same time;Permanent saddle uses cloth sandbag, not only meets storage tank peace
The required precision of dress, and mounting technique of the design to storage tank of having a full house, ensure that safety and expansion coefficient requirements, are sought from external force
Support, be evenly arranged in sand drift, while can prevent electrostatic, it is ensured that safety;The horizontal asellate equipment welding resistance installation method, no
The installation specification of dangerous medium reservoirs is address only, and adapts to more chemical project scene, with traditional method
Compare, this method not only weldering of satisfaction group and adjustment needs, but also cost-effective in the construction process.
Brief description of the drawings
Attached drawing 1 installs the structure diagram of equipment for a kind of horizontal asellate equipment group weldering of the present invention;
Attached drawing 2 is the structure diagram of the Template Saddle of the present invention;
Label declaration:1- Template Saddles;101- bottom plates;102- main supporting plates;1021- holes for hoist;103- branches fagging;
104- top plates;2- jack;
Embodiment
For the technology contents that the present invention will be described in detail, realize target effect, be explained in detail below in conjunction with embodiment.
The present invention provides a kind of horizontal asellate equipment group weldering installation equipment, including Template Saddle 1 and jack 2, described
Template Saddle 1 includes bottom plate 101, main supporting plate 102, branch's fagging 103 and top plate 104, and the bottom plate 101 is horizontal for rectangle
Plate, 102 bottom of main supporting plate are level, and main supporting plate 102 is vertically arranged on bottom plate 101,102 length of main supporting plate and bottom plate
101 length are identical, and the top of main supporting plate 102 is equipped with certain radian, and top plate 104 is equipped with certain radian, the radian of top plate 104 and master
The radian at the top of support plate 102 is identical, and the radian of top plate 104 is identical with the radian on the outside of the storage tank pre-installed, and top plate 104 is set
On main supporting plate 102, branch's fagging 103 is several, several branch's faggings 103 are arranged on bottom plate 101 and top plate
It it is in 90 degree between 104, between branch's fagging 103 and main supporting plate 102, the jack 2 is several, several jack
2 are arranged under bottom plate 101.
In the present embodiment, the main supporting plate 102 is equipped with hole for hoist 1021, and hole for hoist 1021 is two, two liftings
Hole 1021 is arranged on 102 both ends of main supporting plate.
The present invention also provides a kind of horizontal asellate equipment group weldering installation method, its step are as follows:
(1) first, several above-mentioned Template Saddles 1 are made, and several Template Saddles 1 are successively set on bottom of storage tank
Portion, and sling several Template Saddles 1 through hole for hoist 1021 with hoisting rope, then will be each interim with several jack 2
Saddle 1 is withstood;
(2) then, the height of jack 2 is adjusted, storage tank carries out a group weldering after reaching accurate setting angle and precision;
(3) after the completion of group weldering, permanent saddle is accumulated using cloth sandbag, in order to remove Template Saddle 1 and jack 2;
(4) Template Saddle 1 and the height of jack 2 are repeatedly adjusted, allows storage tank stress to meet that storage tank normally sinks in permanent saddle
After drop, the installation number of the cloth sandbag of permanent saddle is constantly adjusted, until permanent saddle height meets installation needs, so can be with
Ensure that permanent saddle is not subjected to displacement, ensure the setting angle and precision of storage tank;
(5) after meeting installation needs with permanent saddle, Template Saddle 1 and jack 2 are removed, storage tank whole stress is permanent
On saddle;
(6) the integral-filled sand of engineering design requirements is finally pressed, by storage tank seal within whole concrete structural environment.
The horizontal asellate equipment group weldering installation method, it is simple quick, simply solved not only according to construction site condition
Tank battery welds, technical requirements, and solves and how to remove a group weldering supporting item, ensures its installation accuracy, does not influence design to it
Technical requirements, allow storage tank influences in confined space from external force;The combination of Template Saddle 1 plus jack 2, not only solves group
Precision is needed, meets storage tank resistive weld techniques requirement, also removing supporting item for the later stage provides condition, while for later stage adjustment forever
Long saddle provides good operating condition;Permanent saddle uses cloth sandbag, not only meets the required precision of storage tank installation, but also
Mounting technique of the design of having a full house to storage tank, ensure that safety and expansion coefficient requirements, from external force nutrition, is evenly arranged in sand drift
In, while can prevent electrostatic, it is ensured that safety;The horizontal asellate equipment welding resistance installation method, not only solves dangerous Jie
The installation specification of matter storage tank, and more chemical project scene is adapted to, compared with traditional method, this method is not only full
The weldering of foot group and adjustment need, and cost-effective in the construction process.
The foregoing is merely the embodiment of the present invention, is not intended to limit the scope of the invention, every to utilize this hair
The equivalent transformation that bright specification and accompanying drawing content are made, is directly or indirectly used in other related technical areas, similarly
It is included within the scope of the present invention.
Claims (4)
1. a kind of horizontal asellate equipment group weldering installation equipment, it is characterised in that described interim including Template Saddle and jack
Saddle includes bottom plate, main supporting plate, branch's fagging and top plate, and the bottom plate is rectangle level board, and main supporting plate bottom is water
Flat, main supporting plate is vertically arranged on bottom plate, and main supporting plate length is identical with floor length, and certain arc is equipped with the top of main supporting plate
Degree, top plate are equipped with certain radian, and the radian of top plate is identical with the radian at the top of main supporting plate, the radian of top plate and the storage of pre-installation
Radian on the outside of tank is identical, and top plate is arranged on main supporting plate, and branch's fagging is several, several branch's faggings are set
Between the bottom panel and top panel, it is in 90 degree between branch's fagging and main supporting plate, the jack is several, several are very heavy
Top is arranged under bottom plate.
2. horizontal asellate equipment group weldering installation equipment according to claim 1, it is characterised in that on the main supporting plate
Equipped with hole for hoist.
3. horizontal asellate equipment group weldering installation equipment according to claim 2, it is characterised in that the hole for hoist is two
A, two holes for hoist are arranged on main supporting plate both ends.
4. a kind of horizontal asellate equipment group weldering installation method, it is characterised in that its step is as follows:
(1) first, several above-mentioned Template Saddles are made, and several Template Saddles are successively set on tank bottom, and
Several Template Saddles are sling through hole for hoist with hoisting rope, then are withstood each Template Saddle with several jack;
(2) then, very heavy heights of roofs is adjusted, storage tank carries out a group weldering after reaching accurate setting angle and precision;
(3) after the completion of group weldering, permanent saddle is accumulated using cloth sandbag;
(4) Template Saddle and very heavy heights of roofs are repeatedly adjusted, allows storage tank stress in permanent saddle, meets storage tank normally after sedimentation,
The installation number of the cloth sandbag of permanent saddle is constantly adjusted, until permanent saddle height meets installation needs, can so be ensured
Permanent saddle is not subjected to displacement, and ensures the setting angle and precision of storage tank;
(5) after meeting installation needs with permanent saddle, Template Saddle and jack are removed, storage tank whole stress is in permanent saddle
On;
(6) the integral-filled sand of engineering design requirements is finally pressed, by storage tank seal within whole concrete structural environment.
Priority Applications (1)
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CN201711347780.7A CN108032032A (en) | 2017-12-15 | 2017-12-15 | A kind of horizontal asellate equipment group weldering installation device and method |
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CN201711347780.7A CN108032032A (en) | 2017-12-15 | 2017-12-15 | A kind of horizontal asellate equipment group weldering installation device and method |
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CN108032032A true CN108032032A (en) | 2018-05-15 |
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CN201711347780.7A Pending CN108032032A (en) | 2017-12-15 | 2017-12-15 | A kind of horizontal asellate equipment group weldering installation device and method |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108622564A (en) * | 2018-05-22 | 2018-10-09 | 江西制氧机有限公司 | A kind of tank container frame system |
CN115959260A (en) * | 2022-12-15 | 2023-04-14 | 招商局金陵鼎衡船舶(扬州)有限公司 | Full-pressure type LPG transport ship cargo tank integrity hoisting construction process |
Citations (7)
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US3661624A (en) * | 1967-12-11 | 1972-05-09 | Price Co H C | Method for coating tubular objects |
CN202924167U (en) * | 2012-12-13 | 2013-05-08 | 张永华 | A novel steel storage tank provided with glass fiber and resin gluing protection shell layers and supports |
CN103567690A (en) * | 2013-11-14 | 2014-02-12 | 南京奥特电气股份有限公司 | Assembly tool for accurately locating large-size storage tank |
CN203679576U (en) * | 2013-11-21 | 2014-07-02 | 付恒 | Horizontal assembly welding adjustable saddle type bracket for cylindrical equipment |
CN105364369A (en) * | 2015-11-23 | 2016-03-02 | 中国重汽集团柳州运力专用汽车有限公司 | Cement tank rollover welding tool |
CN105382784A (en) * | 2015-10-30 | 2016-03-09 | 莱芜钢铁集团有限公司 | Tool for replacing base and roller way of metal mixer |
CN107187760A (en) * | 2017-06-23 | 2017-09-22 | 武汉冶钢结构有限责任公司 | Sectional method of the earthing formula storage tank in sand bed |
-
2017
- 2017-12-15 CN CN201711347780.7A patent/CN108032032A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3661624A (en) * | 1967-12-11 | 1972-05-09 | Price Co H C | Method for coating tubular objects |
CN202924167U (en) * | 2012-12-13 | 2013-05-08 | 张永华 | A novel steel storage tank provided with glass fiber and resin gluing protection shell layers and supports |
CN103567690A (en) * | 2013-11-14 | 2014-02-12 | 南京奥特电气股份有限公司 | Assembly tool for accurately locating large-size storage tank |
CN203679576U (en) * | 2013-11-21 | 2014-07-02 | 付恒 | Horizontal assembly welding adjustable saddle type bracket for cylindrical equipment |
CN105382784A (en) * | 2015-10-30 | 2016-03-09 | 莱芜钢铁集团有限公司 | Tool for replacing base and roller way of metal mixer |
CN105364369A (en) * | 2015-11-23 | 2016-03-02 | 中国重汽集团柳州运力专用汽车有限公司 | Cement tank rollover welding tool |
CN107187760A (en) * | 2017-06-23 | 2017-09-22 | 武汉冶钢结构有限责任公司 | Sectional method of the earthing formula storage tank in sand bed |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108622564A (en) * | 2018-05-22 | 2018-10-09 | 江西制氧机有限公司 | A kind of tank container frame system |
CN115959260A (en) * | 2022-12-15 | 2023-04-14 | 招商局金陵鼎衡船舶(扬州)有限公司 | Full-pressure type LPG transport ship cargo tank integrity hoisting construction process |
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Application publication date: 20180515 |
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