A kind of Kitchen waste filtrate oil removing pot and its oil removing system
Technical field
The invention belongs to kitchen garbage process field, more particularly, to a kind of Kitchen waste filtrate oil removing pot and its oil removing system
System.
Background technology
About containing 3% animal and plant fat in Kitchen waste filtrate, 35%~45% is about contained in hogwash fat or gutter oil
Animal and plant fat, as it is recyclable recycling resource, it is necessary to be efficiently separated and recycled to it.
Kitchen waste filtrate will subsequently enter anaerobic system, but the grease (long chain fatty acids) in kitchen filtrate can suppress to detest
The activity of microorganism in oxygen system, so as to influence anaerobism effect, therefore kitchen filtrate enter anaerobic system before be necessary to be removed
Oil.
Grease can be sufficiently separated under heated condition (30 DEG C~70 DEG C) with moisture in filtrate, since density is different, oil
Fat is located at upper strata, and moisture is located at lower floor, so as to reach separated effect.
The grease separation in industry and recovery method mainly add disk centrifugal separator complete with three decanter centrifuges at present
Into, this method mainly use for reference with edible oil processing industry, but be in fact not particularly suited for kitchen garbage treatment industry, it is main former
Because being that fat content is far below oil content in edible oil processing enterprise material in Kitchen waste filtrate, secondly, kitchen garbage is whole
Material enters three decanter centrifuges, causes decanter centrifuge to be in for a long time under high abrasive conditions, can not only reduce centrifuge
Service life, and larger energy consumption can be brought in the process of running.
Another grease separation and recovery method are the damp and hot technology for hydrolyzing of high temperature in industry at present, i.e., kitchen garbage is whole
Thermophilic digestion is carried out, grease is separated under the high temperature conditions from kitchen garbage, carries out oil extraction afterwards.This method is being transported
Need to ensure high temperature (120 DEG C~160 DEG C) state during row, energy consumption is higher, improves oil removing cost.
Also there are a small number of engineering application oil removing pots to carry out oil removing in industry at present, this oil removing pot shape is in cone for bottom
Cylinder tank body, mainly there are following several respects in the drawbacks of upper end oil removing, lower end water outlet, this tank body:
1st, tank body only has a discharge outlet, and solid slag and filtrate together exclude, and can cause draining blockage for a long time;
2nd, at the oil discharge outlet of tank body upper end liquid level diameter as whole tank body, so that oil layer 15 is relatively thin, in oil extraction
When can take the moisture in a large amount of kitchen filtrates out of, so as to get grease moisture content it is excessive;
3rd, existing mode of heating is built-in heating pipe heating, can be corroded for a long time by kitchen filtrate, and exists and add
The non-uniform problem of heat;
4th, the water distribution system style sheet one of tank body, is light water water inlet tube, i.e., the water pipe of single caliber is a part of by feed liquor
Design can make filtrate form horizontal mobilization in tank base, be unfavorable in tank base, this design between pipe outlet
Can oil slick rising, another part tank design is that inlet tube extended to tank body middle and lower part position, this design produce into
Water carries the speed moved upwards, and the oil layer 15 that can make to have produced is broken through, and is unfavorable for follow-up oil removing;
5th, it is in the process of running full closeding state that tank body, which is, it is impossible to intuitively observes 15 position of oil layer in tank, causes
Not exclusively or in the grease gone out moisture content is excessive for oil removing.
The content of the invention
In view of this, the present invention is directed to propose a kind of Kitchen waste filtrate oil removing pot, the defects of to overcome the prior art, match somebody with somebody
Water is uniform, saves energy consumption, while facilitates oil level in tank to observe, and oil extraction moisture content is low.
To reach above-mentioned purpose, the technical proposal of the invention is realized in this way:
A kind of Kitchen waste filtrate oil removing pot, including tank body;
Water dispensing apparatus and heating unit are equipped with the tank body;Tank body is externally provided with oil level observation device;The water dispensing apparatus
Positioned at the lower end of tank body, and its l-shaped is arranged in tank body;The upper end of water dispensing apparatus extends to heating unit position, and
Its overhead height is less than the overhead height of heating unit;The heating unit is located at the position among tank body on the lower;Heating unit
Top is the oil level observation device;
The oil level observation device includes a lucite tube;The top and bottom of lucite tube are connected by flange respectively
It is connected to the first stainless steel communicating pipe and the second stainless steel communicating pipe;The first stainless steel communicating pipe and the oil outlet at the top of tank body
Place's connection, was connected the second stainless steel communicating pipe with tank wall.
Further, the water dispensing apparatus includes the inlet tube being installed on tank body;Described inlet tube one end is sequentially connected
Elbow, reduced pipe;Stent is installed at the top of the reduced pipe, reflecting plate is installed on stent;Reflecting plate and reduced pipe top
Between leave spacing.
Further, described inlet tube connecting bend one end extends to the middle part of tank body;The elbow for iso-diameter elbow or
Reducing elbow;When elbow is reducing elbow, the diameter of itself and inlet tube connecting pin is less than the diameter of reduced pipe upper end;It is described different
The central axes of footpath pipe are vertical with the central axes of inlet tube, and reduced pipe is located at the top of inlet tube;The water inlet pipe is put down with horizontal plane
OK;The stent is hexagonal stent;The bracket-suspending is installed at the liquid outlet at the top of reduced pipe.
Further, the reduced pipe lower end diameter is less than upper end diameter;The reflecting plate for vertex under, bottom surface is upper
Cone;The reflecting plate and reduced pipe coaxial line.
Further, the reduced pipe top diameter is highly equal with it, is the 1.25- of reduced pipe small-caliber end diameter
1.50 again;1.2-1.4 times of a diameter of reduced pipe heavy caliber end diameter at the top of reflecting plate.
Further, the busbar of the cone and the angle of bottom surface are 14-20 °;Away from reduced pipe at the top of the reflecting plate
The spacing at top is 0.5-1.0 times of reduced pipe small-caliber end diameter.In engineering practice, at the top of reflecting plate away from reduced pipe at the top of
Spacing is preferably between 0.25-0.5m.
Further, the tank body upper inner diameter reduces successively from bottom to up, and tank body lower part internal diameter contracts successively from top to bottom
Small formation solid slag water conservancy diversion inclined-plane;The oil outlet is equipped with the oil exit pipe with the horizontal certain slope design;Tank base is set
There are slag-drip opening and drainpipe, the drainpipe is arranged in parallel with tank base;The inlet tube is arranged among tank body close to tank
The position of body lower part;The axis parallel of lucite tube and tank body is set.
Further, the tank body upper and lower part is taper;The gradient of oil exit pipe is 0.3-0.7%;Oil outlet top
Portion is equipped with breather valve.
Further, position of the heating unit between tank body internal upper part and lower part, and the material of heating unit
For Stainless steel 316;The heating unit is steam pipe coil, and the inlet and outlet of heating unit is extended to outside tank body.
It is another object of the present invention to propose a kind of oil removing for including Kitchen waste filtrate oil removing pot as described above
System, is separated and is recycled the grease in Kitchen waste filtrate with the above-mentioned oil removing pot of application.
A kind of oil removing system for including Kitchen waste filtrate oil removing pot as described above, including oil removing cover, in oil removing cover
Equipped with oil removing pot described at least two;The inlet tube of all oil removing pots is communicated with feed pump, and the drainpipe of all oil removing pots connects
It is connected with water outlet pump.
Relative to the prior art, a kind of Kitchen waste filtrate oil removing pot of the present invention has the advantage that:
(1) water dispensing apparatus uses elbow, reduced pipe and reflecting plate, reduces water velocity, even water distribution, avoids established
Oil layer 15 is destroyed, and reflecting plate manufacture craft is simple, and elbow, reduced pipe purchase are convenient, and single unit system installation process is time saving,
Suitable for industrial production.
(2) heating unit uses local heating mode, and need not be heated to high temperature, saves energy consumption, in addition steam disc tubing
Matter is SS316, prolonged corrosion resistant, and it is fast to conduct heat, and filtrate can be made to be rapidly heated;Heating unit is easy to maintenance, is easy to industrial production behaviour
Make.
(3) oil level observation device, tank body external first stainless steel communicating pipe and the second stainless steel communicating pipe, linker is utilized
Principle, oil level in Real Time Observation tank, so as to control oil extraction, solving in the prior art can not 15 position of Real Time Observation oil layer
Problem;In addition, the lucite tube in oil level observation device is connected by flange with stainless steel communicating pipe, such design can
To stick wall by grease in lucite tube, convenient dismounting, only dismantles lucite tube, it is not necessary to replace whole when smudgy
Body device.
(4) cone undergauge in tank body top designs, and largely controls the quality of oil product during oil extraction, ensure that oil
The low-water-content of lipid layer 15, solves the problems, such as that oil extraction moisture content is high in the prior art.
(5) oil discharge outlet design carries certain slope, is conducive to grease discharge, without external oil pump, reduces energy consumption.
(6) Water drainage system design melt cinder separates, and increases solid slag water conservancy diversion inclined design, solid slag autodeposition is in tank bottom, draining
Pipe can all avoid blocking, and reduce probability of malfunction.
Brief description of the drawings
The attached drawing for forming the part of the present invention is used for providing a further understanding of the present invention, schematic reality of the invention
Apply example and its explanation is used to explain the present invention, do not form inappropriate limitation of the present invention.In the accompanying drawings:
Fig. 1 is the Kitchen waste filtrate oil removing pot main view profile described in the embodiment of the present invention 1;
Fig. 2 be the embodiment of the present invention 1 described in Kitchen waste filtrate oil removing pot in water dispensing apparatus structure in reflecting plate with
The relative position schematic diagram of reduced pipe;
Fig. 3 is the main view profile of the oil removing system comprising Kitchen waste filtrate oil removing pot described in the embodiment of the present invention 1;
Fig. 4 is the enlarged drawing at A in Fig. 3;
Fig. 5 is the top view of the oil removing system comprising Kitchen waste filtrate oil removing pot described in the embodiment of the present invention 1;
Fig. 6 is the enlarged drawing at B in Fig. 5;
Fig. 7 is the Kitchen waste filtrate oil removing pot main view profile described in the embodiment of the present invention 2;
Fig. 8 be the embodiment of the present invention 2 described in Kitchen waste filtrate oil removing pot in water dispensing apparatus structure diagram;
Fig. 9 is the main view profile of the oil removing system comprising Kitchen waste filtrate oil removing pot described in the embodiment of the present invention 2.
Description of reference numerals:
1- tank bodies;2- water dispensing apparatus;201- inlet tubes;202- elbows;203- reduced pipes;204- stents;205- reflecting plates;
3- heating units;301- imports;302- is exported;4- oil level observation devices;401- the first stainless steel communicating pipes;402- organic glasses
Pipe;403- the second stainless steel communicating pipes;5- solid slag water conservancy diversion inclined-plane;6- oil outlets;7- oil exit pipes;8- slag-drip openings;9- drainpipes;
10- breather valves;The first oil removing pots of 11-;12- feed pumps;13- water outlet pumps;The second oil removing pots of 14-;15- oil layers;16- greases mix
Close layer;17- workspaces;18- bases;19- supports rectangle steel;20- mounting brackets;21- oil removing covers.
Embodiment
It should be noted that in the case where there is no conflict, the feature in embodiment and embodiment in the present invention can phase
Mutually combination.
In the description of the present invention, it is to be understood that term " " center ", " longitudinal direction ", " transverse direction ", " on ", " under ",
The orientation or position relationship of the instruction such as "front", "rear", "left", "right", " vertical ", " level ", " top ", " bottom ", " interior ", " outer " are
Based on orientation shown in the drawings or position relationship, it is for only for ease of the description present invention and simplifies description, rather than instruction or dark
Show that the device of meaning or element there must be specific orientation, with specific azimuth configuration and operation, thus it is it is not intended that right
The limitation of the present invention.In addition, term " first ", " second " etc. are only used for description purpose, and it is not intended that instruction or hint phase
To importance or the implicit quantity for indicating indicated technical characteristic.Thus, the feature for defining " first ", " second " etc. can
To express or implicitly include one or more this feature.In the description of the present invention, unless otherwise indicated, " multiple "
It is meant that two or more.
In the description of the present invention, it is necessary to illustrate, unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected;Can
To be mechanical connection or be electrically connected;It can be directly connected, can also be indirectly connected by intermediary, Ke Yishi
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood by concrete condition
Concrete meaning in the present invention.
Below with reference to the accompanying drawings and the present invention will be described in detail in conjunction with the embodiments.
Embodiment 1
As depicted in figs. 1 and 2, a kind of Kitchen waste filtrate oil removing pot, including tank body 1;
Water dispensing apparatus 2 and heating unit 3 are equipped with the tank body 1;Tank body 1 is externally provided with oil level observation device 4;The water distribution
Device 2 is located at the lower end of tank body 1, and its l-shaped is arranged in tank body 1;The upper end of water dispensing apparatus 2 extends to the institute of heating unit 3
In position, and its overhead height is less than the overhead height of heating unit 3;The heating unit 3 is located at the position among tank body 1 on the lower
Put;The top of heating unit 3 is the oil level observation device 4;
The oil level observation device 4 includes a lucite tube 402;The top and bottom of lucite tube 402 lead to respectively
Crossing flanged joint has the first stainless steel communicating pipe 401 and the second stainless steel communicating pipe 403;The first stainless steel communicating pipe 401
It is connected with the oil outlet 6 at the top of tank body 1, the second stainless steel communicating pipe 403 was connected with 1 outer wall of tank body.
Oil level observation device 4 is in tank body external first stainless steel communicating pipe 401, the second stainless steel communicating pipe 403 and organic
Glass tube 402, using law of connected vessels, oil level in Real Time Observation tank, so as to control oil extraction, in the prior art can not solve
The problem of 15 position of Real Time Observation oil layer.
The water dispensing apparatus 2 includes the inlet tube 201 being installed on tank body 1;Described 201 one end of inlet tube is sequentially connected curved
First 202, reduced pipe 203, to change inlet internal diameter, realizes that pipeline is expanding, under flow the same terms, reduces water velocity, from
And hydraulic blow in tank is reduced, the oil layer 15 for making to have been formed will not be broken through;In order to realize feed liquor shunting, avoid into
Water breaks up existing oil layer 15 after the outflow of inlet tube 201 because of speed vertically upward, and the top of reduced pipe 203 is provided with
Stent 204, reflecting plate 205 is provided with stent 204, spacing is left between reflecting plate 205 and the top of reduced pipe 203.Reflecting plate
205 change into water flow direction, even water distribution, filtrate is evenly distributed in 1 water layer of tank body, extend it and are heating
The residence time in region, contribute to filtrate to heat, grease in filtrate is floated;205 manufacture craft of reflecting plate is simple, reduced pipe
203rd, the purchase of elbow 202 is convenient, and single unit system installation process is time saving, suitable for industrial production.
In order to strengthen the mobility of liquid in 1 inner aqueous layer of tank body, accelerate grease and float;The inlet tube 201 connects
202 one end of elbow extends to the middle part of tank body 1;The elbow 202 is reducing elbow, and it is straight with 201 connecting pin of inlet tube
Footpath is less than the diameter of 203 upper end of reduced pipe;The central axes of the reduced pipe 203 are vertical with the central axes of inlet tube 201, reduced pipe
203 are located at the top of inlet tube 201;The water inlet pipe 1 is parallel with horizontal plane;The stent 204 is hexagonal stent;The stent
204 is hanging at the liquid outlet at the top of reduced pipe 203.
203 lower end diameter of reduced pipe is less than upper end diameter;The reflecting plate 205 for vertex under, bottom surface is upper
Cone;The reflecting plate 205 and 203 coaxial line of reduced pipe.
203 top diameter of reduced pipe is highly equal with it, is 1.35 times of 203 small-caliber end diameter of reduced pipe;
1.30 times of the 203 heavy caliber end diameter of a diameter of reduced pipe at the top of reflecting plate 205.
The busbar of the cone and the angle of bottom surface are 17 °;The top of reflecting plate 205 is away from the top of reduced pipe 203
Spacing is 1.1 times of 203 small-caliber end diameter of reduced pipe.
1 upper inner diameter of tank body reduces successively from bottom to up forms the top of tank body 1, and 1 lower inner diameter of tank body is from top to bottom
Reduce successively and form solid slag water conservancy diversion inclined-plane 5, solid slag water conservancy diversion inclined-plane 5 makes the waste residue in filtrate pass through weight on 1 bottom bevel of tank body
Power effect is glided automatically, is deposited at slag-drip opening 8;1 crown center highest point of tank body is equipped with the oil outlet 6, oil outlet 6
Place is equipped with the oil exit pipe 7 with the horizontal certain slope design;1 bottom of tank body is equipped with slag-drip opening 8 and drainpipe 9, slag-drip opening 8
The lowest point among 1 bottom of tank body, the drainpipe 9 are arranged in parallel with 1 bottom of tank body, and drainpipe 9 and 1 bottom of tank body are using system
One angle of inclination, so according to gravity, solid slag will not block drainpipe 9, and according to law of connected vessels, liquid in tank body 1
Face higher than drainpipe 9 can draining, therefore be not in drainpipe 9 block phenomenon;The inlet tube 201 is arranged on tank body 1
The position of middle close 1 lower part of tank body;Lucite tube 402 and the axis parallel of tank body 1 are set.1 lower inner diameter of tank body from
Reduced successively under, liquid solid slag can be facilitated together to discharge, the device of slag-drip opening 8 and drainpipe 9, it is ensured that liquid, solid slag
Separately discharge, can also avoid the problem that drainpipe 9 blocks.
1 upper and lower part of tank body is taper;The gradient of oil exit pipe 7 is 0.5%, can be according to gravity, favorably
Discharged in grease, without external oil pump, reduce energy consumption;The top of oil outlet 6 is equipped with breather valve 10.Designing 1 shaped upper part of tank body is
Taper, internal diameter are from the bottom to top undergauge, make 15 progressive additive of part oil layer, and it is aqueous to discharge grease to reduce grease critical layer
The influence of rate, largely controls the quality of oil product during oil extraction, ensure that the low-water-content of oil layer 15, solves
The problem of oil extraction moisture content is high in the prior art.
The heating unit 3 is located at the position between 1 internal upper part of tank body and lower part, and the material of heating unit 3 is stainless
Steel 316;The heating unit 3 is steam pipe coil, and the import 301 of heating unit 3 and outlet 302 are extended to outside tank body 1.Steam
The coil pipe number of plies of coil pipe is 6 layers.The advantages of using the heating unit for:(1) overall oil removing process is designed as that height need not be heated to
Temperature, saves energy consumption;(2) it need not be heated for whole 1 large area of tank body, using local heating mode, can ensure to remove oil temperature
While, reduce energy consumption;(3) steam pipe coil material is SS316, prolonged corrosion resistant, and it is fast to conduct heat, and filtrate can be made to be rapidly heated;(4)
It is easy to maintenance as broken down, it is easy to industrial process operation.
Above-mentioned 1 bottom of tank body is provided with base 18, and the lower section of base 18 is equipped with support rectangle steel 19.
The course of work of oil removing pot described in the present embodiment is:
Kitchen filtrate is kitchen garbage receiving hopper liquid body exudate, wherein comprising in kitchen garbage can oil slick, according to grease
The principle different with moisture density carries out extraction recycling.
Kitchen filtrate is squeezed into oil removing tank 1 through feed pump by water distribution system, and water distribution system operational process is filtrate
Into inlet tube 201, by elbow 202 and reduced pipe 203, tank body 1 is entered in 203 end of reduced pipe, reflecting plate 205 is positioned at different
Above the end of footpath pipe 203, it can make into water even water distribution.After filtrate enters tank body 1, the static certain time progress in tank body 1
Layering, since grease is different with the density of water, workspace 17, oil mixing with water layer 16 and oil layer are formed in tank body from bottom to top
15, final grease gradually forms oil film above liquid, and oil film position and thickness are checked by oil level observation device 4, then from row
Oil removing is completed in the discharge of oil pipe 7.In quiescing process, the solid slag in filtrate can be settled slowly, drop to the solid slag of 1 bottom of tank body, meeting
Slag-drip opening 8 is snapped down on solid slag water conservancy diversion inclined-plane 5 along inclined-plane to deposit.Start draining after oil extraction, open 9 mouthfuls of valves of drainpipe at this time
Door, equipment start draining, at this time after the solid slag meeting draining in water phase, close valve.Slag-drip opening 8 is not opened with scupper valve
Open and open, it is generally the case that when solid slag carries out unified deslagging when 1 bottom deposit of tank body is a certain amount of again.
As seen in figures 3-6, a kind of oil removing system for including Kitchen waste filtrate oil removing pot as described above, including oil removing cover
21, oil removing cover 21 is interior to be equipped with 2 oil removing pots;The two oil removing pots are respectively the first oil removing pot 11 and the second oil removing pot 14;
The inlet tube 201 of first oil removing pot 11 and the second oil removing pot 14 is communicated with feed pump 12, the first oil removing pot 11 and the second oil removing
The drainpipe 9 of tank 14 is communicated with water outlet pump 13.First oil removing pot 11 and the second oil removing pot 14 by supporting rectangle steel 19
On mounting bracket 20,21 lower end of oil removing cover is installed on mounting bracket 20.
The carrying out practically step of oil removing system described in the present embodiment is as follows:
1st, the oil removing system operation preparation stage:
1.1st, the feed pump 12 of the first oil removing pot 11 is opened throws kitchen filtrate into first oil removing pot by inlet tube 201
11, close the feed pump of the first oil removing pot 11 when liquid level reach a certain height (liquid level of technological parameter-be less than overflow port)
12;
1.2nd, the feed pump 12 of the second oil removing pot 14, which is opened, throws kitchen filtrate into second oil removing pot 14, when liquid level reaches one
Fixed height (liquid level of technological parameter-be less than overflow port) closes feed pump 12;
1.3rd, the first oil removing pot 11 and the second oil removing pot 14 keep constant temperature by steam pipe coil, and temperature maintains 35~40
℃。
2nd, the oil removing system operation phase:
2.1st, the first oil removing pot 11 is in full liquid level, constant temperature static certain time, and oil layer is formed in kitchen filtrate surface
15, realize water-oil separating;
2.2nd, after standing a period of time, the feed pump 12 of the first oil removing pot 11 is opened, and throws 11 1 constant volume of the first oil removing pot into
Kitchen filtrate is measured, liquid level raises in tank at this time, and oil layer 15 is discharged by oil exit pipe 7;
2.3rd, the feed pump 12 of the first oil removing pot 11 is closed after completing charging;
2.4th, 11 water outlet pump 13 of the first oil removing pot, which is opened, discharges tank inner aqueous phase, when liquid level reduces certain altitude in tank,
The water outlet pump 13 of first oil removing pot 11 is closed.
2.5th, 12 secondary opening of feed pump of the first oil removing pot 11, when in tank liquid level be increased to specified altitude assignment (technological parameter-
Less than the liquid level of overflow port) when, feed pump 12 is closed, and the first oil removing pot 11 completes an oil removing cycle, continues from 2.2-
2.5 steps start the new cycle of operation;
2.6th, when the first oil removing pot 11 is in 2.2 step, the second oil removing pot 14 is in layering quiescing process;
2.7th, after the second oil removing pot 14 is layered quiescent time, the 2.2-2.5 steps with the first oil removing pot 11 continue
Operation.
2.8th, slag-drip opening 8 is periodically opened and carries out deslagging, but while being not required each water outlet pump 13 to run all opens slag-drip opening 8.
Embodiment 2
Kitchen waste filtrate oil removing pot and its oil removing system described in the present embodiment is substantially the same manner as Example 1, different
Part is:As Figure 7-9, the elbow 2 of the water dispensing apparatus is iso-diameter elbow, is preferably 90 ° of elbows.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on, should all be included in the protection scope of the present invention god.