JP2010131503A - Oil-water separating/collecting apparatus - Google Patents

Oil-water separating/collecting apparatus Download PDF

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JP2010131503A
JP2010131503A JP2008308823A JP2008308823A JP2010131503A JP 2010131503 A JP2010131503 A JP 2010131503A JP 2008308823 A JP2008308823 A JP 2008308823A JP 2008308823 A JP2008308823 A JP 2008308823A JP 2010131503 A JP2010131503 A JP 2010131503A
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water separation
separation tank
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JP5147662B2 (en
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Yoshitaka Kondo
義隆 近藤
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Abstract

<P>PROBLEM TO BE SOLVED: To provide an oil-water separating/collecting apparatus that effectively collects a floating oil in a grease trap where cookroom wastewater containing miscellaneous solid contents such as waste of food material is stored and purifies the wastewater. <P>SOLUTION: The oil-water separating/collecting apparatus includes: an oil-water separating/collecting tank 2; a skimmer unit 4 that sucks the floating oil in the grease trap 3; an inflow pipe 6 that upwardly supplies the sucked floating oil to the central section of the oil-water separating tank 2 through a pump 5; at least two-step top-opened bamboo hat gradient rack 7; a water-level controller 8 having a discharge port 8c whose height is controllable at a position lower than the upper portion of the oil-water separating tank 2; a floating oil scrubbing device 11 provided on the upper portion of the oil-water separating tank 2; and an automatic cleaning device 10 that cleans the discharge port 8c of the water-level controller 8. <P>COPYRIGHT: (C)2010,JPO&INPIT

Description

本発明は、厨房や食品工場等に設置されるグリストラップ内の浮上油を効果的に回収し、廃水を浄化する油水分離回収装置に関する。   The present invention relates to an oil / water separation and recovery device that effectively recovers floating oil in a grease trap installed in a kitchen, a food factory, or the like, and purifies waste water.

レストランやホテル、食堂、給食センターなどの業務用厨房から排出される汚水は直接、公共の下水に排水するのではなくグリストラップで油と水に分離した後に、廃水として排出することが義務付けられている。
グリストラップは廃油を一旦せき止めるだけの機能しか有しないため、そのまま放置しておくと油脂分や汚泥が溜まり、悪臭や配管の詰まり、害虫の発生、環境汚染の原因になる。
Sewage discharged from commercial kitchens such as restaurants, hotels, cafeterias, and school lunch centers is not required to be drained directly into public sewage, but is separated into oil and water by grease traps and then discharged as waste water. Yes.
Grease straps only have a function of once blocking waste oil, so if left untreated, oil and fat and sludge accumulate, causing bad odors, clogging of pipes, generation of pests, and environmental pollution.

そのため多くの事業所では定期的に清掃業者に依頼しバキューム吸引を行っているが、この作業は多くの手間や時間、コストがかかり、作業中に室内に臭気が充満することがある。このような問題を解消することを目的として、いろいろな装置が提案されている。   For this reason, many offices regularly request a vacuum cleaner to perform vacuum suction. However, this work requires a lot of labor, time, and costs, and the room can be filled with odors during the work. Various apparatuses have been proposed for the purpose of solving such problems.

特許文献1には、流入口および排水口を有する汚水槽と、汚水槽の底部との間に流水のための隙間を設けて流入口と排水口との間を仕切るよう設けられた仕切りと、流入口と排水口との間に複数の流路を形成するよう汚水槽の内部に設けられた隔壁と、汚水分解用微生物を各流路に選択的に送るための微生物供給管と、微生物による分解に適した温度に汚水を各流路で選択的に加熱するためのヒーターと、各流路の汚水へガスを供給するためのガス供給管とを有するグリストラップが開示されている。この装置では、隔壁で汚水槽が複数の流路に分けられているため、流路のうちのいずれかに汚水を溜めておいて汚水分解用微生物で処理し、十分に分解処理が進んだならば排水することで、汚水を浄化して排水する。   In Patent Document 1, a sewage tank having an inlet and a drain outlet, and a partition provided to partition between the inlet and the drain outlet by providing a gap for running water between the bottom of the sewage tank, A partition provided inside the sewage tank so as to form a plurality of flow paths between the inlet and the drain, a microbial supply pipe for selectively sending sewage decomposition microorganisms to each flow path, and A grease trap having a heater for selectively heating sewage in each flow path to a temperature suitable for decomposition and a gas supply pipe for supplying gas to the sewage in each flow path is disclosed. In this device, the sewage tank is divided into a plurality of flow paths by a partition wall, so if sewage is stored in one of the flow paths and treated with sewage decomposing microorganisms, and the decomposition process is sufficiently advanced By draining it, the sewage is purified and drained.

また、特許文献2には、上部を開放した容器内部を、分離遮断壁により、分離塔と浄化塔とに二分された装置本体を有し、分離遮断壁の断面は、装置本体中央部上部近傍から斜めに傾斜し高さ中間部近傍で装置本体を遮断し、二分された上部容積のみを含む浄化塔、及び下部容積をも含む分離塔を形成し、調理場の流し等から流入口を経て流入する、廃油を含む廃水から生ゴミや廃油を回収する回収槽(グリストラップ)の上部に浮遊する廃油を含有する混濁水を、揚水ポンプを用いて揚水する揚水手段を有し、揚水手段を用いて、廃油を含有する混濁水を、揚水管を経て装置本体上部まで揚水し、分離塔の高さ中間近傍に混濁水を分散流出する手段を有し、分離塔の上部に長時間浮上堆積した浮上堆積廃油を点検する廃油点検手段と回収する廃油回収手段を有し、分離塔下部の滞留浄化水を分離塔下部から浄化塔上部まで揚水する手段を有し、浄化塔下部から浄化水を排出する浄水管を経て、回収槽へ戻し浮上廃油を連続自動循環回収し、各種手段を制御する制御手段を有する浮上油自動回収装置が開示されている。この浮上油自動回収装置は、回収槽から浮上廃油を含む貯留混濁水を、長時間連続して自動的に循環し、分離塔の上部に長時間浮上堆積した浮上堆積廃油を回収する廃油回収手段を持つので、回収率が高く、従って回収槽から自然環境への廃水に含有する廃油成分を大幅に低減できる、としている。   Further, Patent Document 2 has an apparatus main body that is divided into a separation tower and a purification tower inside a container whose upper part is opened by a separation blocking wall, and the cross section of the separation blocking wall is near the upper part of the central part of the apparatus main body. Inclined diagonally from the middle of the height, shuts off the main body of the device, forms a purification tower containing only the upper volume divided into two, and a separation tower containing the lower volume. There is a pumping means for pumping up turbid water containing waste oil floating on the top of a collection tank (grease wrap) that collects garbage and waste oil from wastewater containing waste oil flowing in, using a pump. It uses turbid water containing waste oil to pump up to the upper part of the main body of the equipment through the pumping pipe, and has means to disperse the turbid water near the middle of the separation tower, and floats on the upper part of the separation tower for a long time. Waste oil inspection means to inspect the accumulated floating waste oil and recover It has waste oil recovery means, has means to pump up the staying purified water from the lower part of the separation tower from the lower part of the separation tower to the upper part of the purification tower, passes through the water purification pipe that discharges the purified water from the lower part of the purification tower, and returns to the recovery tank. A floating oil automatic recovery device having a control means for continuously and continuously collecting and controlling various means is disclosed. This floating oil automatic recovery device automatically circulates the stored turbid water containing the floating waste oil from the recovery tank for a long time continuously, and recovers the floating accumulated waste oil that has floated and accumulated on the upper part of the separation tower for a long time. Therefore, the recovery rate is high, so the waste oil component contained in the wastewater from the recovery tank to the natural environment can be greatly reduced.

特許文献3には、互いに異なる密度又は比重を有する少なくとも二種の少なくとも部分的に非混和性の物質(例、ガソリンと水)を実質上分離する分離装置であって、少なくとも二種の少なくとも部分的に非混和性の物質の混合物を導入する入口手段と、混合物を少なくとも部分的に少なくとも第一部分と第二部分とに分離する分離手段と、一方が分離した物質の第一部分を排出し、第二番目が分離した物質の第二部分を排出する少なくとも二つの出口手段とからなり、前記分離手段は少なくとも二種の物質の分離を誘導するバッフル装置からなり、このバッフル装置は分離しようとする混合物が流れる流路を形成し、この流路は二つの部分に混合物を少なくとも部分的に分離し得るに十分な時間にわたり、この流路に沿って流れる混合物がこの分離装置内に滞留し、バッフル装置には少なくとも二種の物質の分離を誘導するため、第二面から間隔を開けた第一面が設けられていることを特徴とし、更に、バッフル装置には周囲にバッフルを配する中央開口部を設け、前記流路に沿った流れの方向がバッフルの第一部分の内部を貫通し又は第一部分を通る一方向と、バッフルの第二部分の周囲、あるいは第二部分を貫通する第二方向になる対流又は回転流のような流れが形成されるように前記流路を構成した分離装置が開示されている。   Patent Document 3 discloses a separation apparatus that substantially separates at least two kinds of at least partially immiscible substances (eg, gasoline and water) having different densities or specific gravities from each other, and includes at least two kinds of at least parts. Inlet means for introducing a mixture of non-immiscible substances, separation means for separating the mixture at least partially into at least a first part and a second part, one of which discharges the first part of the separated substance, The second comprises at least two outlet means for discharging the second part of the separated material, said separation means comprising a baffle device for inducing the separation of at least two materials, the baffle device being a mixture to be separated; Form a flow path through which the flow of the mixture flowing along the flow path for a time sufficient to at least partially separate the mixture in two parts. In order to induce separation of at least two kinds of substances in the baffle device, the baffle device is provided with a first surface spaced from the second surface. Provides a central opening for baffle around, the flow direction along the flow path passes through or through the first part of the baffle and around the second part of the baffle, or A separation device is disclosed in which the flow path is configured such that a flow such as a convection or a rotating flow in a second direction penetrating the second portion is formed.

特開2004−57847号公報JP 2004-57847 A 実登第3071824号公報Noto 3071824 gazette 特表平10−503420号公報Japanese National Patent Publication No. 10-503420

前掲の特許文献1に開示されたグリストラップは、隔壁で汚水槽が複数の流路に分けられているため、流路のうちのいずれかに汚水を溜めておいて汚水分解用微生物で処理し、十分に分解処理が進んでから排水することで、汚水を浄化して排水するものであるが、微生物による汚水分解には時間を要するため、次々と汚水が流入するグリストラップでは分解時間が足りず、また汚水の流入により微生物も汚水槽から溢れ出すために、現実的には使用が難しい。   The grease trap disclosed in the above-mentioned Patent Document 1 has a partition wall and a sewage tank divided into a plurality of flow paths, so that sewage is stored in one of the flow paths and treated with a sewage decomposition microorganism. However, wastewater is purified and drained after it has been sufficiently decomposed, but it takes time to decompose wastewater by microorganisms. Moreover, since microorganisms overflow from the sewage tank due to the inflow of sewage, it is practically difficult to use.

特許文献2に開示された浮上油自動回収装置は、分離塔の上部に長時間浮上堆積した浮上堆積廃油を回収するものであるが、分離塔の底部から廃油を回収するようになっているため、廃油の層が分離塔の底部まで達していない状態で廃油を排出すると、多くの廃水が混ざってしまうという問題がある。   The floating oil automatic recovery device disclosed in Patent Document 2 recovers the floating accumulated waste oil that has floated and accumulated on the upper part of the separation tower for a long time, but because the waste oil is recovered from the bottom of the separation tower. When the waste oil is discharged in a state where the waste oil layer does not reach the bottom of the separation tower, there is a problem that a lot of waste water is mixed.

特許文献3に開示された分離装置は、主に給油ステーションの床等で漏出したガソリンや重油等の油と雨水や散水との混合廃液から油分と水分を分離するためのものであるが、これを、油だけではなく、麺の粉、野菜の屑等が含まれているグリストラップの油水分離に使用しようとすると、いくつかの問題が生じる。すなわち、特許文献3に記載された分離装置では、螺旋状態に密に重なったバッフルを用いているため、油以外の麺の粉、野菜の屑等がスカムとなって詰まり易く、頻繁に清掃が必要となる。また、グリストラップから分離装置内に供給される油には、植物性油も動物性油もあり、特に動物性油(ラード等)は気温が低くなると固まるため、分離装置上部の出口から溢流しにくくなり、滞留してしまう。さらに、分離装置の液面レベルを排水管の上位レベルの高さで設定していると、排水管の内部に固形物が付着して、設計どおりには油分の排出ができないという問題がある。
これらの問題を考慮しなければ、上記の装置は厨房用としては使えない。
The separation device disclosed in Patent Document 3 is mainly for separating oil and water from the mixed waste liquid of gasoline, heavy oil, etc. leaked from the floor of the oiling station, etc., and rainwater or sprinkling. When trying to use oil for oil-water separation of grease traps containing not only oil but also noodle flour, vegetable scraps, etc., several problems arise. That is, in the separation apparatus described in Patent Document 3, since the baffle densely overlapped in a spiral state is used, noodle powder other than oil, vegetable scraps and the like are easily scummed and frequently cleaned. Necessary. In addition, the oil supplied from the grease trap to the separation device includes vegetable oil and animal oil, and especially animal oil (such as lard) hardens when the temperature is low, so it overflows from the outlet at the top of the separation device. It becomes difficult and stays. Furthermore, if the liquid level of the separation device is set at a higher level of the drain pipe, there is a problem that solid matter adheres to the inside of the drain pipe and the oil cannot be discharged as designed.
If these problems are not taken into consideration, the above apparatus cannot be used for kitchen use.

以上のようにいろいろな装置が提案されてきたが、スカムによる詰まりのトラブル発生が多く安定動作しないため大多数のものが撤去されているのが実情である。費用を抑えるため定期的なバキュームをせず、簡易的な方法である、曝気(24時間エアレーション)のみで排出しているところが相当数あり、更に増加しているのが現状である。この方法では、槽内を攪拌するだけのためエマルジョン化した油脂が全て下水等へ流出することになり環境汚染増大の要因となっている。   Various devices have been proposed as described above, but the fact is that the majority of them have been removed because there are many troubles caused by clogging due to scum and the operation is not stable. In order to keep costs down, there are a number of places that are discharged only by aeration (24-hour aeration), which is a simple method, without regular vacuuming, and the number is increasing. In this method, since only the inside of the tank is stirred, all of the emulsified oil and fat flows out into the sewage and the like, which causes an increase in environmental pollution.

そこで本発明は、低温では固化する油を含み、また小麦粉、麺の粉、野菜等の食材の屑等の雑多な固形分を含む厨房廃水が溜まるグリストラップ内の浮上油を効果的に回収し、廃水を浄化する油水分離回収装置を提供することを目的とする。   Therefore, the present invention effectively recovers the floating oil in the grease trap, which contains oil that solidifies at low temperatures and also contains kitchen wastewater containing miscellaneous solids such as flour, noodle flour, and vegetable scraps. An object of the present invention is to provide an oil / water separation and recovery device for purifying wastewater.

前記課題を解決するため、本発明の第1の構成の油水分離回収装置は、油水分離タンクと、グリストラップ内の浮上油を吸い込むスキマーユニットと、前記スキマーユニットにより吸い込まれた浮上油を、ポンプを介して前記油水分離タンク内の中央部に上向きで供給する流入パイプと、前記油水分離タンク内の、前記流入パイプの排出口の上方に着脱可能に設置された、少なくとも2段の頂部開口笠状の傾斜ラックと、前記油水分離タンクの底部より上部の位置に給水口を接続し、前記油水分離タンクの底部より上部の位置に水位調整パイプの給水口を接続し、前記油水分離タンクの上部よりも低い位置に高さ調整可能な排水口を有する水位調整装置と、前記水位調整パイプの前記排水口近辺に接続された排水パイプと、前記油水分離タンクの上部に設けられた油分溢流口と、前記油水分離タンクの上部に設けられた浮上油掻き出し装置と、前記油水分離タンクの内部に設けられたヒーターと、前記水位調整パイプの排水口部を清掃するための自動清掃装置と、前記油水分離タンクの底部に設けられたスラッジ排出用のスラッジバルブとを備えたものである。   In order to solve the above problems, an oil / water separation and recovery device according to a first configuration of the present invention includes an oil / water separation tank, a skimmer unit that sucks floating oil in a grease trap, and pumps floating oil sucked by the skimmer unit. An inflow pipe that feeds upward to a central portion in the oil / water separation tank through the pipe, and at least two top opening caps that are detachably installed in the oil / water separation tank above the discharge port of the inflow pipe And a water supply port connected to a position above the bottom of the oil / water separation tank, a water supply port of a water level adjustment pipe connected to a position above the bottom of the oil / water separation tank, and an upper portion of the oil / water separation tank A water level adjusting device having a drain outlet whose height can be adjusted at a lower position, a drain pipe connected to the vicinity of the drain outlet of the water level adjusting pipe, and the oil / water separation tank An oil overflow port provided in the upper part of the oil, a floating oil scraping device provided in the upper part of the oil / water separation tank, a heater provided in the oil / water separation tank, and a drain port part of the water level adjusting pipe. An automatic cleaning device for cleaning, and a sludge valve for discharging sludge provided at the bottom of the oil / water separation tank are provided.

この第1の構成においては、グリストラップに設置されたスキマーユニットにより浮上油を吸い込み、浮上油をポンプと流入パイプによって油水分離タンク内の中央部に上向きで供給する。上向きで供給するのは、油水分離タンクの底部に沈殿したスラッジを巻き上げないようにするためである。油水分離タンク内に上向きに供給された、油を含む汚水は、頂部開口笠状の傾斜ラックの下面により油水分離タンクの中央部上方に誘導され、油分と水分の比重差により油は液面に浮上し、水分やスラッジは油水分離タンク内部の対流状態の流れにより傾斜ラックの上面に受け止められる。比較的比重の大きなスラッジは、傾斜ラックの上面の斜面を落下して油水分離タンクの底部に沈殿する。傾斜ラックは少なくとも2段設けて、油水分離タンクの底部に溜まる速度を遅くする。余り傾斜ラックの段数を大きくすると、上段の傾斜ラックの影になって下段の傾斜ラックの上面に固形物が溜まりにくくなって効率が悪くなり、またメンテナンスの手間も多くなる。傾斜ラックを着脱可能にしたのは、油水分離タンク内の清掃やメンテナンスを容易にするためである。   In this first configuration, the floating oil is sucked by the skimmer unit installed on the grease strap, and the floating oil is supplied upward to the central portion in the oil / water separation tank by the pump and the inflow pipe. The reason why the oil is supplied upward is to prevent the sludge precipitated at the bottom of the oil / water separation tank from being rolled up. The oil-containing sewage supplied upward into the oil-water separation tank is guided to the upper part of the oil-water separation tank by the lower surface of the top-opening shade-shaped inclined rack, and the oil becomes liquid level due to the difference in specific gravity between the oil and water. Floating, moisture and sludge are received on the upper surface of the inclined rack by the convection flow inside the oil-water separation tank. Sludge having a relatively large specific gravity falls on the slope of the upper surface of the inclined rack and settles at the bottom of the oil / water separation tank. The inclined rack is provided with at least two stages to reduce the speed of accumulation at the bottom of the oil / water separation tank. If the number of steps of the inclined rack is increased too much, it becomes a shadow of the upper inclined rack, so that solid matter does not easily accumulate on the upper surface of the lower inclined rack, resulting in poor efficiency and a lot of maintenance work. The inclined rack is made detachable in order to facilitate cleaning and maintenance in the oil / water separation tank.

油水分離タンク内の液面のレベルは、油水分離タンクの側部に設置した水位調整装置の排水口の高さと等しくなる。排水口の高さは調整可能であり、この高さを調整することにより、油水分離タンク内の液面のレベルを最適に調整する。油水分離タンク内の液面のレベルの設定は微妙であり、高くすると油分とともに水分も排出され、低いと油分が排出されない。ここで、当初、排水口の高さを適正に調整していても、水位調整パイプ内を流れる廃水に含まれる汚れ(スカム)が水位調整パイプ内壁および排水口近辺に付着する。特に、装置の運転を止めたときにスカムが付着しやすい。そうすると、油水分離タンク内の液面レベルが高い方に変動し、油分溢流口から溢流する液体の中に含まれる水分が多くなる。そうすると、油の回収効率が低下することになる。そこで、本装置の運転停止後に自動清掃装置を作動させて水位調整パイプの排水口部を清掃することにより、常に排水口部に汚れが付着したり堆積したりしないようにし、液面レベルが適正に保たれるようにする。   The level of the liquid level in the oil / water separation tank is equal to the height of the drain of the water level adjusting device installed at the side of the oil / water separation tank. The height of the drain outlet can be adjusted, and by adjusting this height, the level of the liquid level in the oil / water separation tank is optimally adjusted. The level of the liquid level in the oil / water separation tank is delicate, and if it is high, moisture is discharged together with the oil, and if it is low, the oil is not discharged. Here, even if the height of the drain outlet is adjusted appropriately at the beginning, dirt (scum) contained in the waste water flowing in the water level adjusting pipe adheres to the inner wall of the water level adjusting pipe and the vicinity of the drain outlet. In particular, scum tends to adhere when the operation of the apparatus is stopped. If it does so, the liquid level in an oil-water separation tank will fluctuate | move to the higher side, and the water | moisture content contained in the liquid which overflows from an oil overflow port will increase. If it does so, the collection | recovery efficiency of oil will fall. Therefore, by operating the automatic cleaning device after the shutdown of this equipment and cleaning the drain outlet part of the water level adjustment pipe, always keep the drain outlet part free of dirt and deposit, and the liquid level is appropriate. To be kept.

油水分離タンクの上部には、上部の油層を油分溢流口に掻き出すための浮上油掻き出し装置が設けられており、この装置を作動させることにより、粘性の高い油を掻き出す。油が植物性油であれば粘性が比較的低いが、動物性油は粘性が高く、自然には溢流口から流出しにくい。そこで、浮上油掻き出し装置を用いる。それでも、油は冬場には固まってしまうので、固まらないようにヒーターで40℃位に加熱し、流動性を高くして掻き出すようにする。
2〜3か月後には、油水分離タンク内の底部にスラッジが溜まってくるので、スラッジバルブを開いてスラッジを排出する。
A floating oil scraping device for scraping the upper oil layer to the oil overflow port is provided at the upper portion of the oil / water separation tank, and the highly viscous oil is scraped by operating this device. If the oil is vegetable oil, the viscosity is relatively low, but animal oil is highly viscous and does not naturally flow out of the overflow. Therefore, a floating oil scraping device is used. Even so, the oil will harden in the winter, so heat it to about 40 ° C with a heater so that it won't harden, and make it fluid and scrape.
After two to three months, sludge accumulates at the bottom of the oil / water separation tank, so the sludge is discharged by opening the sludge valve.

本発明の第2の構成は、前記浮上油掻き出し装置は、櫛状の掻き出し板を回転させて浮上油を前記油分溢流口に掻き出す構成としたものである。掻き出し板が長方形の板状であると、油の層が一体に下方に凹んで掻き出し効率が悪いが、櫛状の凹凸を設けることにより油の層が壊れて、排出されやすくなる。   According to a second configuration of the present invention, the floating oil scraping device is configured to rotate the comb-shaped scraping plate to scrape the floating oil to the oil overflow port. When the scraping plate is a rectangular plate, the oil layer is integrally recessed downward and the scraping efficiency is poor, but providing the comb-like irregularities makes the oil layer broken and easily discharged.

本発明の第3の構成は、前記自動清掃装置は、通常時は前記水位調整パイプの排水口部の上部に退避しており、清掃時に前記排水口部に進出して昇降する清掃ブラシとしたものである。
これにより、通常の運転時は清掃ブラシは水位調整パイプの排水口部の上部に退避して油水分離動作に支障がないが、運転停止後に清掃ブラシが降りてきて昇降することにより排水口部が清掃され、スカムの付着が無くなる。
According to a third configuration of the present invention, the automatic cleaning device is a cleaning brush that is normally retracted to the upper part of the drain outlet of the water level adjusting pipe and that moves up and down to the drain outlet during cleaning. Is.
As a result, during normal operation, the cleaning brush retracts to the upper part of the drainage port part of the water level adjustment pipe and does not interfere with the oil / water separation operation. It is cleaned and scum is no longer attached.

本発明の第4の構成は、前記ポンプは、ダイヤフラムポンプであることを特徴とする。
グリストラップ内の浮上油を油水分離タンク内に組み上げるポンプとして回転式のポンプを使用すると、油と水分が細かく混ざり合ってエマルジョン化してしまい、油水分離タンク内での油水分離ができにくくなったり時間が掛かったりすることになる。そこで、ダイヤフラムタイプのポンプを使用すると、浮上油を単に吸い込んだり押し出したりするだけの動作であるため、油と水分がエマルジョン化せず、油の回収率が高くなる。
According to a fourth configuration of the present invention, the pump is a diaphragm pump.
When a rotary pump is used as a pump that assembles floating oil in the grease trap into the oil / water separation tank, the oil and water are mixed finely and emulsified, making it difficult to separate the oil / water in the oil / water separation tank. Will be applied. Therefore, when a diaphragm type pump is used, the operation is merely to suck in and push out the floating oil, so that the oil and moisture are not emulsified and the oil recovery rate is increased.

本発明によれば、油水分離タンクと、グリストラップ内の浮上油を吸い込むスキマーユニットと、前記スキマーユニットにより吸い込まれた浮上油を、ポンプを介して前記油水分離タンク内の中央部に上向きで供給する流入パイプと、前記油水分離タンク内の、前記流入パイプの排出口の上方に着脱可能に設置された、少なくとも2段の頂部開口笠状の傾斜ラックと、前記油水分離タンクの底部より上部の位置に給水口を接続し、前記油水分離タンクの上部よりも低い位置に高さ調整可能な排水口を有する水位調整パイプと、前記水位調整パイプの前記排水口近辺に接続された排水パイプと、前記油水分離タンクの上部に設けられた油分溢流口と、前記油水分離タンクの上部に設けられた浮上油掻き出し装置と、前記油水分離タンクの内部に設けられたヒーターと、前記水位調整パイプの排水口部を清掃するための自動清掃装置と、前記油水分離タンクの底部に設けられたスラッジ排出用のスラッジバルブとを備えたことにより、低温では固化する油を含み、また小麦粉、麺の粉、野菜等の食材の屑等の雑多な固形分を含む厨房廃水が溜まるグリストラップ内の浮上油を効果的に回収し、廃水を浄化することができる。また、本発明の油水分離回収装置はシンプルな部品構成のため安価に提供可能で、環境汚染防止に極めて有益な効果をもたらすことができる。   According to the present invention, the oil / water separation tank, the skimmer unit that sucks the floating oil in the grease wrap, and the floating oil sucked by the skimmer unit is supplied upward to the central portion of the oil / water separation tank via the pump. An inflow pipe, an at least two-stage top opening shade-shaped inclined rack detachably installed above the outlet of the inflow pipe in the oil / water separation tank, and an upper part from the bottom of the oil / water separation tank. A water level adjusting pipe having a drain port whose height is adjustable at a position lower than the upper part of the oil / water separation tank, a drain pipe connected to the vicinity of the drain port of the water level adjusting pipe, An oil overflow port provided in the upper part of the oil / water separation tank, a floating oil scraping device provided in the upper part of the oil / water separation tank, and an inside of the oil / water separation tank It is solidified at low temperature by having a heated heater, an automatic cleaning device for cleaning the drain outlet of the water level adjustment pipe, and a sludge valve for sludge discharge provided at the bottom of the oil / water separation tank. It is possible to effectively recover the floating oil in the grease trap in which the kitchen waste water that contains miscellaneous solids such as wheat flour, noodle flour, vegetable scraps, etc. . In addition, the oil / water separation and recovery apparatus of the present invention can be provided at a low cost because of its simple component structure, and can provide a very beneficial effect in preventing environmental pollution.

以下、本発明の実施の形態を、図面を用いて説明する。
図1は本発明の実施の形態に係る油水分離回収装置の全体構成を示す断面図、図2(a)はその平面図、(b)はその右側面図、図3は本実施の形態に係る傾斜ラックの構成を示すもので、(a)は平面図、(b)は側面図である。図4は本実施の形態に係るスキマーユニットの構成を示すもので、(a)は正面図、(b)は平面図である。図5は本実施の形態に係る水位調整ユニットを示すもので、(a)は自動清掃装置を取り付けた状態の側面図、(b)は自動清掃装置を外した状態の正面図、(c)はその平面図である。図6は本実施の形態に係る自動清掃装置の正面図であり、(a)は待機状態、(b)は清掃状態の部分断面図である。図7は本実施の形態に係る浮上油掻き出し装置を示す正面図、図8は浮上油掻き出し装置における掻き出し板の構成を示すもので、(a)正面図、(b)は平面図である。
Hereinafter, embodiments of the present invention will be described with reference to the drawings.
FIG. 1 is a cross-sectional view showing an overall configuration of an oil / water separation and recovery apparatus according to an embodiment of the present invention, FIG. 2 (a) is a plan view thereof, (b) is a right side view thereof, and FIG. The structure of the inclination rack which concerns is shown, (a) is a top view, (b) is a side view. 4A and 4B show the configuration of the skimmer unit according to the present embodiment. FIG. 4A is a front view, and FIG. 4B is a plan view. FIG. 5 shows a water level adjustment unit according to the present embodiment, wherein (a) is a side view with an automatic cleaning device attached, (b) is a front view with the automatic cleaning device removed, and (c). Is a plan view thereof. 6A and 6B are front views of the automatic cleaning apparatus according to the present embodiment, in which FIG. 6A is a standby state, and FIG. 6B is a partial cross-sectional view in a cleaning state. FIG. 7 is a front view showing a floating oil scraping device according to the present embodiment, FIG. 8 shows a configuration of a scraping plate in the floating oil scraping device, (a) a front view, and (b) a plan view.

これらの図において、本実施の形態の油水分離回収装置1は、油水分離タンク2と、グリストラップ3内の浮上油を吸い込むスキマーユニット4と、スキマーユニット4により吸い込まれた浮上油を、ポンプ5を介して油水分離タンク2内の中央部に上向きで供給する流入パイプ6と、油水分離タンク2内の、流入パイプ6の排出口6aの上方に着脱可能に設置された、少なくとも2段の頂部開口笠状の傾斜ラック7と、油水分離タンク2の底部より上部の位置に水位調整パイプ8aの給水口8bを接続し、油水分離タンク2の上部よりも低い位置に高さ調整可能な排水口8cを有する水位調整ユニット8と、水位調整ユニット8の排水口8c近辺に接続された排水パイプ9と、油水分離タンク2の上部に設けられた油分溢流口10と、油水分離タンク2の上部に設けられた浮上油掻き出し装置11と、油水分離タンク2の内部に設けられたヒーター12と、水位調整ユニット8の排水口8c部を清掃するための自動清掃装置13と、油水分離タンク2の底部に設けられたスラッジ排出用のスラッジバルブ14とを有している。   In these drawings, the oil / water separation and recovery apparatus 1 according to the present embodiment includes an oil / water separation tank 2, a skimmer unit 4 that sucks floating oil in the grease strap 3, and floating oil sucked by the skimmer unit 4. An inflow pipe 6 that feeds upward to the central part in the oil / water separation tank 2 via the pipe, and an at least two-stage top part that is detachably installed above the outlet 6a of the inflow pipe 6 in the oil / water separation tank 2 An open rack-shaped inclined rack 7 and a water supply port 8b of the water level adjusting pipe 8a are connected to a position above the bottom of the oil / water separation tank 2, and a drain outlet whose height can be adjusted at a position lower than the top of the oil / water separation tank 2. A water level adjusting unit 8 having 8c, a drain pipe 9 connected in the vicinity of the drain port 8c of the water level adjusting unit 8, an oil overflow port 10 provided in the upper part of the oil / water separation tank 2, and oil water A floating oil scraping device 11 provided in the upper part of the separation tank 2, a heater 12 provided in the oil / water separation tank 2, an automatic cleaning device 13 for cleaning the drain port 8c of the water level adjustment unit 8, And a sludge valve 14 for discharging sludge provided at the bottom of the oil / water separation tank 2.

なお、流入パイプ6と水位調整パイプ8aは、油水分離タンク2の同じ側に取り付けられるが、図1では、図の見やすさのために両側に設けられているように図示している。
2段の傾斜ラック7は、油水分離タンク2内に、支柱16により着脱可能に取り付けられる。図3に示すように、傾斜ラック7には、頂部に汚水を浮上させるとともにヒーター12が通る穴7aが設けられ、両側には着脱時の出し入れを容易にする把手7bが取り付けられている。傾斜ラック7を着脱可能にしたのは、油水分離タンク2内の清掃やメンテナンスを容易にするためである。
The inflow pipe 6 and the water level adjustment pipe 8a are attached to the same side of the oil / water separation tank 2, but in FIG. 1, they are shown as being provided on both sides for the sake of easy viewing.
The two-stage inclined rack 7 is detachably attached to the oil / water separation tank 2 by a column 16. As shown in FIG. 3, the inclined rack 7 is provided with a hole 7a through which the sewage floats at the top and through which the heater 12 passes, and a handle 7b is attached to both sides for facilitating insertion and removal. The reason why the inclined rack 7 is detachable is to facilitate cleaning and maintenance in the oil / water separation tank 2.

図4に示すように、スキマーユニット4は、グリストラップ3内に設置される本体41と、グリストラップ3の液面の上下に追従して浮沈する可動筒部42とを有しており、可動筒部42の上部の吸い込みリング43は、フロート44によりグリストラップ3の液面のレベルに応じて上下動する。スキマーユニット4の本体41内に流入した浮上油は、本実施の形態では本体41に設けられたネジソケット45から、ダイヤフラムタイプのポンプ5と流入パイプ6を介して油水分離タンク2内に導入される。ポンプ5としては回転式のポンプもあるが、回転式ポンプの場合、羽根等で油と水分が細かく混ざり合ってエマルジョン化してしまい、油水分離タンク2内での油水分離ができにくくなったり時間が掛かったりすることになる。そこで、ダイヤフラムタイプのポンプ5を使用すると、浮上油を単に吸い込んだり押し出したりするだけの動作であるため、油と水分がエマルジョン化しにくく、油の回収率が高くなる。図1に示すように、ダイヤフラムタイプのポンプ5の吸い込みと押し出しの際に液が逆流しないように、ダイヤフラムタイプのポンプ5の前方に逆止弁52を設ける。また、逆止弁52とスキマーユニット3との間にはネジ込みチーズ51が設けられており、スキマーユニット3の出口と流入パイプ6の入口の間等に異物等が詰まった場合にネジ込みチーズ51を外して水道ホース等で逆洗して簡単に除去できるようにしている。   As shown in FIG. 4, the skimmer unit 4 includes a main body 41 installed in the grease strap 3 and a movable cylindrical portion 42 that floats and sinks following the liquid level of the grease strap 3. The suction ring 43 at the upper part of the cylindrical part 42 moves up and down by the float 44 in accordance with the level of the liquid level of the grease strap 3. The floating oil that has flowed into the main body 41 of the skimmer unit 4 is introduced into the oil / water separation tank 2 from the screw socket 45 provided in the main body 41 via the diaphragm pump 5 and the inflow pipe 6 in this embodiment. The There is a rotary pump as the pump 5, but in the case of a rotary pump, oil and water are mixed finely with a blade or the like to be emulsified, making it difficult to separate the oil and water in the oil / water separation tank 2, It will hang. Therefore, when the diaphragm type pump 5 is used, it is an operation of simply sucking or extruding the floating oil, so that the oil and moisture are not easily emulsified, and the oil recovery rate is increased. As shown in FIG. 1, a check valve 52 is provided in front of the diaphragm type pump 5 so that the liquid does not flow backward when the diaphragm type pump 5 is sucked and pushed out. Further, a screwed cheese 51 is provided between the check valve 52 and the skimmer unit 3, and when a foreign object or the like is clogged between the outlet of the skimmer unit 3 and the inlet of the inflow pipe 6, the screwed cheese 51 is provided. 51 is removed so that it can be easily removed by backwashing with a water hose or the like.

本実施の形態の水位調整ユニット8を図5に示す。油水分離タンク2内の液面のレベルは、油水分離タンク2の側部に設置した水位調整パイプ8aの排水口8cの高さと等しくなる。排水口8cの高さは、水位調整ユニット8の入側ケーシング81と出側ケーシング82の間に設けられたスライド板83の高さを変えることにより調整可能であり、この高さを調整することにより、油水分離タンク2内の液面のレベルを最適に調整する。なお、出側ケーシング82の上部には蝶番により開閉可能な蓋84が設けられており、蓋84を開けることによりスライド板83の高さを調整することができるようになっている。スライド板83は、ネジ等で緩めたり固定したりすることができる。   The water level adjustment unit 8 of the present embodiment is shown in FIG. The level of the liquid level in the oil / water separation tank 2 becomes equal to the height of the drain 8c of the water level adjusting pipe 8a installed on the side of the oil / water separation tank 2. The height of the drainage port 8c can be adjusted by changing the height of the slide plate 83 provided between the inlet side casing 81 and the outlet side casing 82 of the water level adjusting unit 8, and this height is adjusted. Thus, the level of the liquid level in the oil / water separation tank 2 is optimally adjusted. A lid 84 that can be opened and closed by a hinge is provided on the upper side of the outlet casing 82, and the height of the slide plate 83 can be adjusted by opening the lid 84. The slide plate 83 can be loosened or fixed with a screw or the like.

本実施の形態の排水口8c部の自動清掃装置13を図6に示す。
油水分離タンク2内の液面のレベルの設定は微妙であり、高くすると油分とともに水分も排出され、低いと油分が排出されない。ここで、当初、排水口8cの高さを適正に調整していても、水位調整パイプ8a内を流れる廃水に含まれる汚れ(スカム)が水位調整パイプ8aの内壁および排水口8c近辺に付着する。特に、装置の運転を止めたときにスカムが付着しやすい。排水口8c近辺にスカムが付着すると、油水分離タンク2内の液面レベルが高い方に変動し、油分溢流口10から溢流する液体の中に含まれる水分が多くなる。そうすると、油の回収効率が低下することになる。そこで、本装置の運転停止後に自動清掃装置13を作動させて水位調整パイプ8aの排水口8c部を清掃することにより、常に排水口8c部に汚れが付着したり堆積したりしないようにし、液面レベルが適正に保たれるようにする。
FIG. 6 shows an automatic cleaning device 13 for the drainage port 8c portion of the present embodiment.
The setting of the level of the liquid level in the oil / water separation tank 2 is delicate, and if it is high, moisture is discharged together with the oil, and if it is low, the oil is not discharged. Here, even if the height of the drainage port 8c is adjusted appropriately at the beginning, dirt (scum) contained in the wastewater flowing in the water level adjustment pipe 8a adheres to the inner wall of the water level adjustment pipe 8a and the vicinity of the drainage port 8c. . In particular, scum tends to adhere when the operation of the apparatus is stopped. When scum adheres to the vicinity of the drain port 8c, the liquid level in the oil / water separation tank 2 fluctuates to a higher level, and the water contained in the liquid overflowing from the oil overflow port 10 increases. If it does so, the collection | recovery efficiency of oil will fall. Therefore, by operating the automatic cleaning device 13 after the operation of the apparatus is stopped and cleaning the drain outlet 8c of the water level adjusting pipe 8a, the drain outlet 8c is not always contaminated or deposited. Ensure that the surface level is maintained properly.

具体的には、自動清掃装置13は、水位調整ユニット8の入側ケーシングの上部に水位調整パイプ8aと同一軸心となるように清掃パイプ131が連設されており、その清掃パイプ131内に、通常時は上部に退避しており、清掃時に排水口8c部および水位調整パイプ8a側に進出して昇降する清掃ブラシ132を備えている。清掃ブラシ132の軸133の上部にはラック134が接合されており、昇降モータ135と清掃ブラシ132の停止位置決め用のリミットスイッチ136により清掃ブラシ132の昇降および上下往復運動を行うことができるようになっている。なお、清掃ブラシ132は、排水口8c部近傍を上下往復運動することにより排水口8c部の清掃を行うようにしているが、清掃ブラシ132を下降させた状態で回転させることにより排水口8c部の清掃を行うようにすることもできる。   Specifically, in the automatic cleaning device 13, a cleaning pipe 131 is continuously provided on the upper part of the inlet casing of the water level adjustment unit 8 so as to have the same axis as the water level adjustment pipe 8 a, and the cleaning pipe 131 is provided in the cleaning pipe 131. The cleaning brush 132 is retracted to the upper part during normal operation and moves up and down to the drain outlet 8c and the water level adjusting pipe 8a side during cleaning. A rack 134 is joined to the upper portion of the shaft 133 of the cleaning brush 132 so that the cleaning brush 132 can be moved up and down and reciprocated up and down by a lift motor 135 and a limit switch 136 for stopping and positioning the cleaning brush 132. It has become. The cleaning brush 132 cleans the drainage port 8c by reciprocating up and down in the vicinity of the drainage port 8c, but the drainage port 8c is rotated by rotating the cleaning brush 132 in a lowered state. It is also possible to perform cleaning.

油水分離タンク2の上部には、上部の油層を油分溢流口10に掻き出すための浮上油掻き出し装置11が設けられており、この浮上油掻き出し装置11を作動させることにより、粘性の高い油を掻き出す。油が植物性油であれば粘性が比較的低いが、動物性油は粘性が高く、自然には溢流口から流出しにくい。そこで、浮上油掻き出し装置11を用いる。それでも、油は冬場には固まってしまうので、固まらないようにヒーター12で40℃位に加熱し、流動性を高くして掻き出すようにする。   In the upper part of the oil / water separation tank 2, a floating oil scraping device 11 for scraping the upper oil layer to the oil overflow port 10 is provided. By operating this floating oil scraping device 11, highly viscous oil is discharged. Scrap out. If the oil is vegetable oil, the viscosity is relatively low, but animal oil is highly viscous and does not naturally flow out of the overflow. Therefore, the floating oil scraping device 11 is used. Still, since the oil will harden in the winter, it is heated to about 40 ° C. with the heater 12 so that it does not harden, and the fluidity is increased and scraped out.

浮上油掻き出し装置11は、図7に示すように、櫛状の掻き出し板111と、駆動用モータ112と、駆動用モータ112の回転を減速するギヤヘッド113と、ギヤヘッド113の出力軸と掻き出し板111の回転軸とを結合するカップリング114と、掻き出し板111の回転軸を取り付け枠116に支持するベアリング115とを有している。掻き出し板111の下部には櫛状の凹凸が形成されており、また図8(b)に示すように両端部は回転方向に対して遅れる方向に折曲部111aが形成されている。   As shown in FIG. 7, the floating oil scraping device 11 includes a comb-shaped scraping plate 111, a driving motor 112, a gear head 113 that decelerates the rotation of the driving motor 112, an output shaft of the gear head 113, and a scraping plate 111. And a bearing 114 for supporting the rotation shaft of the scraping plate 111 on the mounting frame 116. Comb-like irregularities are formed in the lower part of the scraping plate 111, and as shown in FIG. 8B, both ends are formed with bent portions 111a in a direction that is delayed with respect to the rotation direction.

このように、掻き出し板111に櫛状の凹凸を設け、これを回転させることにより油の層が壊れ、折曲部111aにより外側に寄せられて、油分溢流口10から油回収シュート15に排出される。   Thus, the scraping plate 111 is provided with comb-like irregularities, and the oil layer is broken by rotating the scraping plate 111. The oil layer is broken by the bent portion 111a and discharged from the oil overflow port 10 to the oil recovery chute 15. Is done.

次に、本実施の形態に係る油水分離回収装置1による油水分離回収処理について説明する。
ポンプ5により流入パイプ6内を送られてきたスキマーユニット4からの浮上油は、油水分離タンク2内の中央部に上向きに設けられた排出口6aから排出される。油を含む汚水を上向きで供給するのは、油水分離タンク2の底部に沈殿したスラッジを巻き上げないようにするためである。油水分離タンク2内に上向きに供給された、油を含む汚水は、頂部開口笠状の傾斜ラック7の下面により油水分離タンク2の中央部上方に誘導され、油分と水分の比重差により油は液面に浮上し、水分やスラッジは油水分離タンク2内部の、中心部から外周に向かう対流状態の流れにより傾斜ラック7の上面に受け止められる。比較的比重の大きなスラッジは、傾斜ラック7の上面の斜面を落下して油水分離タンク2の底部に沈殿する。傾斜ラック7は本実施の形態では2段設けており、スラッジが油水分離タンク2の底部に溜まる速度を遅くする。
Next, the oil / water separation / recovery process by the oil / water separation / recovery device 1 according to the present embodiment will be described.
The floating oil from the skimmer unit 4 sent through the inflow pipe 6 by the pump 5 is discharged from a discharge port 6 a provided upward in the center of the oil / water separation tank 2. The reason why the sewage containing oil is supplied upward is to prevent the sludge precipitated at the bottom of the oil / water separation tank 2 from being rolled up. The sewage containing oil supplied upward in the oil / water separation tank 2 is guided to the upper part of the center of the oil / water separation tank 2 by the lower surface of the top opening shade-shaped inclined rack 7, and the oil is separated by the difference in specific gravity between the oil and water. Moisture and sludge float on the liquid surface and are received on the upper surface of the inclined rack 7 by the convection flow from the center to the outer periphery inside the oil / water separation tank 2. Sludge having a relatively large specific gravity falls on the slope of the upper surface of the inclined rack 7 and settles at the bottom of the oil / water separation tank 2. In this embodiment, the inclined rack 7 is provided in two stages, and slows the speed at which sludge accumulates at the bottom of the oil / water separation tank 2.

油水分離タンク2内で比重差により分離した水分は、油水分離タンク2の下部に結合された水位調整パイプ8aの給水口8bを通じて水位調整パイプ8a内に連通しており、水位調整パイプ8aの上部の排水口8cのレベルを越えると排水口8cから排水パイプ9側に排出される。排水口8cの水位は、上述の水位調整ユニット8により最適に調整する。
一方、油水分離タンク2内で比重差により分離して浮上した油分は、浮上油掻き出し装置11の掻き出し板111により掻き出され、油分溢流口10から油回収シュート15に排出され、図示しない回収タンクに溜められる。冬場など温度が低いと、油分が固まり、浮上油掻き出し装置11による掻き出しがうまくいかなくなるので、ヒーター12を用いて油水分離タンク2内の温度を適温に保つ。
油回収シュート15から回収した油は、燃料等に再生して再利用することができる。油分が除去された廃水は、下水等に排水する。
The water separated due to the difference in specific gravity in the oil / water separation tank 2 communicates with the water level adjustment pipe 8a through the water supply port 8b of the water level adjustment pipe 8a coupled to the lower part of the oil / water separation tank 2, and the upper part of the water level adjustment pipe 8a. When the level of the drainage port 8c is exceeded, the water is discharged from the drainage port 8c to the drainage pipe 9 side. The water level of the drain outlet 8c is optimally adjusted by the water level adjusting unit 8 described above.
On the other hand, the oil component separated and floated in the oil / water separation tank 2 due to the specific gravity difference is scraped by the scraping plate 111 of the floating oil scraping device 11 and discharged from the oil overflow port 10 to the oil recovery chute 15 for recovery (not shown). It can be stored in the tank. If the temperature is low, such as in winter, the oil will harden and the scraping by the floating oil scraping device 11 will not be successful, so the heater 12 is used to keep the temperature in the oil / water separation tank 2 at an appropriate temperature.
The oil recovered from the oil recovery chute 15 can be recycled and reused as fuel or the like. Wastewater from which oil has been removed is drained into sewage.

油水分離回収装置1の運転を止めると、水位調整パイプ8aや排出口8cの付近にスカムが付着し、次に運転するときに排出口8cのレベルが上昇して設定どおりの油分回収ができなくなるので、運転後に自動清掃装置13を動作させ、水位調整パイプ8aの上部の内壁や排出口8cの近辺を回転ブラシ132で清掃することによりスカムの付着を防止して、常時、設定したレベルで油水分離が行えるようにする。
2〜3か月後には、油水分離タンク2内の底部にスラッジが溜まってくるので、スラッジバルブ14を開いてスラッジを排出する。また、2段の傾斜ラック7を取り出して清掃する。
When the operation of the oil / water separation / recovery device 1 is stopped, scum adheres to the vicinity of the water level adjusting pipe 8a and the discharge port 8c, and the level of the discharge port 8c rises during the next operation, making it impossible to recover the oil content as set. Therefore, after the operation, the automatic cleaning device 13 is operated, and the inner wall of the upper part of the water level adjusting pipe 8a and the vicinity of the discharge port 8c are cleaned by the rotating brush 132 to prevent the scum from adhering. Allow separation.
After two to three months, since sludge accumulates at the bottom of the oil / water separation tank 2, the sludge valve 14 is opened to discharge the sludge. The two-stage inclined rack 7 is taken out and cleaned.

以上の実施の形態においては、浮上油掻き出し装置11として、回転する掻き出し板111を用いた例を示したが、粘度が高い動物性油や処理量が多くなると、回転式浮上油掻き出し装置11では排出しにくくなることがある。そこで、回転式掻き出し板111を用いる浮上油掻き出し装置11は、植物性油主体で処理量が1000〜2000L/hの場合とし、動物性油等粘度が高い場合または処理量が3000L/h以上と多い場合は、図9、図10に示すように、水平移動式浮上油掻き出し装置11Aを用いることができる。
図9は本発明の他の実施の形態における水平移動式の浮上油掻き出し装置の構成を示すもので、(a)は正面図、(b)は底面図、(c)は側面図である。図10は本発明の他の実施の形態における掻き出し板の構成を示すもので、(a)は正面図、(b)は平面図である。この水平移動式浮上油掻き出し装置11Aは、油水分離タンク2の上部に取り付けられる取り付け枠118と、取り付け枠118に設置されるロッドレスシリンダー119とを備えており、ロッドレスシリンダー119にシャフトホルダー117bにより固定されたシャフト117aの下部に、シャフトホルダー117cにより、下部に三角波状の刃をもつ掻き出し板117が取り付けられている。ロッドレスシリンダー119を駆動することにより、掻き出し板117を油回収シュート15側に水平に動作させて掻き出すことができる。ロッドレスシリンダー119の動力源としては、コンプレッサーのエアー源を用いることができる。
In the above embodiment, an example in which the rotating scraping plate 111 is used as the floating oil scraping device 11 has been described. However, when the animal oil having a high viscosity or the processing amount increases, It may be difficult to discharge. Therefore, the floating oil scraping device 11 using the rotary scraping plate 111 is mainly made of vegetable oil and has a treatment amount of 1000 to 2000 L / h. When the viscosity of animal oil is high or the treatment amount is 3000 L / h or more. In many cases, as shown in FIGS. 9 and 10, a horizontally movable floating oil scraping device 11 </ b> A can be used.
FIGS. 9A and 9B show the configuration of a horizontally-moving floating oil scraping device according to another embodiment of the present invention, where FIG. 9A is a front view, FIG. 9B is a bottom view, and FIG. 9C is a side view. FIG. 10 shows the structure of a scraping plate according to another embodiment of the present invention, in which (a) is a front view and (b) is a plan view. This horizontally moving floating oil scraping device 11A includes an attachment frame 118 attached to the upper part of the oil / water separation tank 2, and a rodless cylinder 119 installed on the attachment frame 118. The rodless cylinder 119 has a shaft holder 117b. A scraper plate 117 having a triangular wave blade at the lower portion is attached to the lower portion of the shaft 117a fixed by the shaft holder 117c. By driving the rodless cylinder 119, the scraping plate 117 can be moved horizontally to the oil recovery chute 15 side and scraped out. As a power source of the rodless cylinder 119, an air source of a compressor can be used.

本発明は、食材の屑等の雑多な固形分を含む厨房廃水が溜まるグリストラップ内の浮上油を効果的に回収し、廃水を浄化することのできる油水分離回収装置として、食品工場、飲食店等の廃水処理に好適に利用することができる。   The present invention is a food factory, restaurant as an oil / water separation and recovery device that can effectively recover floating oil in a grease trap in which kitchen wastewater containing miscellaneous solids such as food waste is collected and purify the wastewater. It can utilize suitably for wastewater treatment, such as.

本発明の実施の形態に係る油水分離回収装置の全体構成を示す断面図である。It is sectional drawing which shows the whole structure of the oil-water separation-and-recovery apparatus which concerns on embodiment of this invention. 本発明の実施の形態に係る油水分離回収装置の平面図および側面図である。It is the top view and side view of an oil-water separation and recovery device concerning an embodiment of the invention. 本実施の形態に係る傾斜ラックの構成を示すもので、(a)は平面図、(b)は側面図である。The structure of the inclination rack which concerns on this Embodiment is shown, (a) is a top view, (b) is a side view. 本実施の形態に係るスキマーユニットの構成を示すもので、(a)は正面図、(b)は平面図である。The structure of the skimmer unit which concerns on this Embodiment is shown, (a) is a front view, (b) is a top view. 本実施の形態に係る水位調整ユニットを示すもので、(a)は自動清掃装置を取り付けた状態の側面図、(b)は自動清掃装置を外した状態の正面図、(c)はその平面図である。The water level adjustment unit which concerns on this Embodiment is shown, (a) is a side view of the state which attached the automatic cleaning apparatus, (b) is a front view of the state which removed the automatic cleaning apparatus, (c) is the plane. FIG. 本実施の形態に係る自動清掃装置の正面図であり、(a)は待機状態、(b)は清掃状態の部分断面図である。It is a front view of the automatic cleaning apparatus which concerns on this Embodiment, (a) is a standby state, (b) is a fragmentary sectional view of a cleaning state. 本実施の形態に係る浮上油掻き出し装置を示す正面図である。It is a front view which shows the floating oil scraping apparatus which concerns on this Embodiment. 本実施の形態に係る浮上油掻き出し装置における掻き出し板の構成を示すもので、(a)正面図、(b)は平面図である。The structure of the scraping board in the floating oil scraping apparatus which concerns on this Embodiment is shown, (a) Front view, (b) is a top view. 本発明の他の実施の形態における浮上油掻き出し装置の構成を示すもので、(a)は正面図、(b)は底面図、(c)は側面図である。The structure of the floating oil scraping apparatus in other embodiment of this invention is shown, (a) is a front view, (b) is a bottom view, (c) is a side view. 本発明の他の実施の形態における掻き出し板の構成を示すもので、(a)は正面図、(b)は平面図である。The structure of the scraping board in other embodiment of this invention is shown, (a) is a front view, (b) is a top view.

符号の説明Explanation of symbols

1 油水分離回収装置
2 油水分離タンク
3 グリストラップ
4 スキマーユニット
41 本体
42 可動筒部
43 吸い込みリング
44 フロート
45 ネジソケット
5 ポンプ
51 ネジ込みチーズ
52 逆止弁
6 流入パイプ
6a 排出口
7 傾斜ラック
7a 穴
7b 把手
8 水位調整ユニット
8a 水位調整パイプ
8b 給水口
8c 排水口
81 入側ケーシング
82 出側ケーシング
83 スライド板
84 蓋
9 排水パイプ
10 油分溢流口
11 浮上油掻き出し装置
111 掻き出し板
111a 折曲部
112 駆動用モータ
113 ギヤヘッド
114 カップリング
115 ベアリング
116 取り付け枠
11A 浮上油掻き出し装置
117 掻き出し板
117a シャフト
117b シャフトホルダー
117c シャフトホルダー
118 取り付け枠
119 ロッドレスシリンダー
12 ヒーター
13 自動清掃装置
131 清掃パイプ
132 清掃ブラシ
133 軸
134 ラック
135 昇降モータ
136 リミットスイッチ
14 スラッジバルブ
15 油回収シュート
16 支柱
DESCRIPTION OF SYMBOLS 1 Oil-water separation collection apparatus 2 Oil-water separation tank 3 Grease strap 4 Skimmer unit 41 Main body 42 Movable cylinder part 43 Suction ring 44 Float 45 Screw socket 5 Pump 51 Screwed cheese 52 Check valve 6 Inflow pipe 6a Outlet 7 Inclined rack 7a Hole 7b Handle 8 Water level adjusting unit 8a Water level adjusting pipe 8b Water supply port 8c Drain port 81 Inlet casing 82 Outlet casing 83 Slide plate 84 Lid 9 Drain pipe 10 Oil overflow port 11 Floating oil scraping device 111 Scraping plate 111a Bending portion 112 Drive motor 113 Gear head 114 Coupling 115 Bearing 116 Mounting frame 11A Floating oil scraping device 117 Scraping plate 117a Shaft 117b Shaft holder 117c Shaft holder 118 Mounting frame 119 Rodless cylinder 12 Heater 13 Automatic cleaning device 131 Cleaning pipe 132 Cleaning brush 133 Shaft 134 Rack 135 Lifting motor 136 Limit switch 14 Sludge valve 15 Oil recovery chute 16 Post

Claims (4)

油水分離タンクと、
グリストラップ内の浮上油を吸い込むスキマーユニットと、
前記スキマーユニットにより吸い込まれた浮上油を、ポンプを介して前記油水分離タンク内の中央部に上向きで供給する流入パイプと、
前記油水分離タンク内の、前記流入パイプの排出口の上方に着脱可能に設置された、少なくとも2段の頂部開口笠状の傾斜ラックと、
前記油水分離タンクの底部より上部の位置に水位調整パイプの給水口を接続し、前記油水分離タンクの上部よりも低い位置に高さ調整可能な排水口を有する水位調整装置と、
前記水位調整パイプの前記排水口近辺に接続された排水パイプと、
前記油水分離タンクの上部に設けられた油分溢流口と、
前記油水分離タンクの上部に設けられた浮上油掻き出し装置と、
前記油水分離タンクの内部に設けられたヒーターと、
前記水位調整パイプの排水口部を清掃するための自動清掃装置と、
前記油水分離タンクの底部に設けられたスラッジ排出用のスラッジバルブと
を備えた油水分離回収装置。
An oil-water separation tank;
A skimmer unit that sucks floating oil in the grease strap,
An inflow pipe that supplies the floating oil sucked in by the skimmer unit upward to a central portion in the oil-water separation tank through a pump;
An at least two-stage top opening shade-shaped inclined rack detachably installed above the outlet of the inflow pipe in the oil / water separation tank;
A water level adjusting device having a water outlet for a water level adjusting pipe connected to a position above the bottom of the oil / water separation tank and having a drain outlet whose height is adjustable at a position lower than the top of the oil / water separation tank;
A drainage pipe connected to the vicinity of the drainage port of the water level adjustment pipe;
An oil overflow port provided at the top of the oil-water separation tank;
A floating oil scraping device provided at an upper portion of the oil-water separation tank;
A heater provided inside the oil-water separation tank;
An automatic cleaning device for cleaning the drain outlet of the water level adjustment pipe;
An oil-water separation and recovery device comprising a sludge valve for discharging sludge provided at the bottom of the oil-water separation tank.
前記浮上油掻き出し装置は、櫛状の掻き出し板を回転させて浮上油を前記油分溢流口に掻き出す構成とした請求項1記載の油水分離回収装置。   The oil / water separation and recovery device according to claim 1, wherein the floating oil scraping device is configured to rotate a comb-shaped scraping plate to scrape floating oil to the oil overflow port. 前記自動清掃装置は、通常時は前記水位調整パイプの排水口部の上部に退避しており、清掃時に前記排水口部に進出して昇降する清掃ブラシである請求項1または2に記載の油水分離回収装置。   3. The oil water according to claim 1, wherein the automatic cleaning device is a cleaning brush that is normally retracted to an upper portion of a drain outlet portion of the water level adjusting pipe and that moves up and down to the drain outlet portion during cleaning. Separation and recovery device. 前記ポンプは、ダイヤフラムポンプである請求項1から3のいずれかの項に記載の油水分離回収装置。   The oil-water separation and recovery device according to any one of claims 1 to 3, wherein the pump is a diaphragm pump.
JP2008308823A 2008-12-03 2008-12-03 Oil / water separation and recovery equipment Expired - Fee Related JP5147662B2 (en)

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JP2013185490A (en) * 2012-03-08 2013-09-19 Mikasa Kankyo Service:Kk Suction device and oil-water separation device, and oil-water separation tank
JP2015123444A (en) * 2013-12-27 2015-07-06 株式会社クボタ Gas treatment equipment, controller of gas treatment equipment, and operation method for gas treatment equipment
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CN109368739A (en) * 2018-11-16 2019-02-22 蒋海兵 A kind of residual oil separator and its application method
CN109680134A (en) * 2018-12-10 2019-04-26 天龙科技炉业(无锡)有限公司 Quenching oil and cleaning solution separating and reclaiming device
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CN112479310A (en) * 2020-11-20 2021-03-12 上海迈正环境科技有限公司 Modularization series connection intelligent oil-water separator
CN112960809A (en) * 2021-02-26 2021-06-15 沈治才 Dyeing cowherd dress sewage treatment plant
CN113577827A (en) * 2021-07-27 2021-11-02 常德市雄鹰科技有限责任公司 Oil-water separation equipment for cleaning exploded beads for cigarettes
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Cited By (18)

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JP2013185490A (en) * 2012-03-08 2013-09-19 Mikasa Kankyo Service:Kk Suction device and oil-water separation device, and oil-water separation tank
JP2015123444A (en) * 2013-12-27 2015-07-06 株式会社クボタ Gas treatment equipment, controller of gas treatment equipment, and operation method for gas treatment equipment
FR3020288A1 (en) * 2014-04-25 2015-10-30 Cattin Filtration PROCESS AND PLANT FOR TREATING A RECOVERY MIXTURE FORMING A BIODECHET AND A REFINED MIXTURE OBTAINED
CN108031147A (en) * 2018-01-29 2018-05-15 世本(天津)环境技术有限公司 A kind of Kitchen waste filtrate oil removing pot and its oil removing system
CN108031147B (en) * 2018-01-29 2023-07-18 世本(天津)环境技术有限公司 Kitchen garbage filtrate deoiling jar and deoiling system thereof
CN109368739A (en) * 2018-11-16 2019-02-22 蒋海兵 A kind of residual oil separator and its application method
CN109680134A (en) * 2018-12-10 2019-04-26 天龙科技炉业(无锡)有限公司 Quenching oil and cleaning solution separating and reclaiming device
CN110697839A (en) * 2019-10-17 2020-01-17 长沙凯天工研院环保服务有限公司 Equipment for separating oil from water in kitchen waste filtering liquid
CN112479310A (en) * 2020-11-20 2021-03-12 上海迈正环境科技有限公司 Modularization series connection intelligent oil-water separator
CN112443874B (en) * 2020-12-07 2023-06-02 曹小高 Mechanical wet type oil fume separation and purification equipment
CN112443874A (en) * 2020-12-07 2021-03-05 曹小高 Mechanical wet type oil smoke separating and purifying equipment
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