CN108018590B - A kind of aluminium shape surface treatment process - Google Patents
A kind of aluminium shape surface treatment process Download PDFInfo
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- CN108018590B CN108018590B CN201711344201.3A CN201711344201A CN108018590B CN 108018590 B CN108018590 B CN 108018590B CN 201711344201 A CN201711344201 A CN 201711344201A CN 108018590 B CN108018590 B CN 108018590B
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/16—Pretreatment, e.g. desmutting
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/005—Apparatus specially adapted for electrolytic conversion coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/06—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
- C25D11/08—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/18—After-treatment, e.g. pore-sealing
- C25D11/24—Chemical after-treatment
- C25D11/246—Chemical after-treatment for sealing layers
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- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Apparatus For Disinfection Or Sterilisation (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The present invention proposes a kind of aluminium shape surface treatment process, aluminium shape surface processing is carried out by surface disposal facility, the surface disposal facility includes the operating-controlling mechanism of automation, ion blowing device, fill the first Bottle of the first acid solution, fill the second Bottle of the second acid solution, fill the easy third Bottle of alkaline etching, fill the 4th Bottle of third acid solution, with the 5th Bottle for filling the 4th acid solution, the operating-controlling mechanism includes grabbing device, mandril, supporting mechanism and intelligent control mechanism, the grabbing device includes manipulator, the telescoping mechanism that can be stretched up and down, with horizontally movable mobile mechanism, the intelligent control mechanism includes intelligent controlling device and wireless transmitting and receiving device;It is controlled by button, wireless control operating-controlling mechanism work, to complete the operation of aluminium shape surface treatment process;Compared with prior art, surface cleaning ability is strong, and it is convenient to operate, and degree of controllability is good, highly-safe, time saving and energy saving.
Description
Technical field
The present invention relates to field of surface treatment, and in particular to a kind of aluminium shape surface treatment process.
Background technique
In daily life, aluminium using ubiquitous, especially as the development of mobile communication cause, the application of aluminium is more
Add extensively, such as using the shell or components of aluminium manufacture electronic product.During processing, aluminium material surface is normal for aluminium
Can with dust, metallic residue, greasy dirt etc., if aluminium is in the punching course of mold, can often stick have grease on punching pin or
The mist of oil for swimming in workshop air is deposited on aluminium material surface, so, aluminium is before being coated the techniques such as paint, welding or straight
It connects before being assembled to product, needs first to remove the greasy dirt on surface, and aluminium is not residual to surface dirt or metal before being deoiled at present
The foreign matters such as slag are handled, and often bring these foreign matters in the solution to deoil into, influence using or recycling and reusing, meanwhile, aluminium
Material completes aluminium material surface and handles annoying each step mostly by manual handling, time-consuming and laborious, and because of aluminium material surface processing solution
With corrosivity, great security risk is brought to worker, and inconvenient, cannot at will carry out aluminium height, tilt angle
Adjusting.
In consideration of it, inventor furthers investigate the above problem, there is this case generation then.
Summary of the invention
The purpose of the present invention is to provide a kind of aluminium shape surface treatment process, simple process operates convenient, controlling
It is good, it is time saving and energy saving, avoid security risk.
In order to achieve the above object, the present invention uses such technical solution:
A kind of aluminium shape surface treatment process, thes improvement is that: carrying out aluminium shape surface by surface disposal facility
Processing, the surface disposal facility include automation operating-controlling mechanism, ion blowing device, fill the first acid solution first
Bottle, the second Bottle for filling the second acid solution fill the easy third Bottle of alkaline etching, fill third acid solution
The 4th Bottle and fill the 5th Bottle of the 4th acid solution, the operating-controlling mechanism includes grabbing device, mandril, branch
Support mechanism and intelligent control mechanism, the grabbing device include the manipulator that can grab the aluminum profile, stretching of can stretching up and down
Contracting mechanism and horizontally movable mobile mechanism, the mandril have the sliding rail for mobile mechanism translation, the moving machine
Structure has to match to obtain slide track seat with the sliding rail；The intelligent control mechanism includes intelligent controlling device and wireless transmitter receiver
Device, the intelligent controlling device include master controller, the first controller for controlling the slide track seat translation, control described stretch
The third controller of mechanism flexible second controller and control the manipulator crawl up and down, the master controller have the
One button, the second button and control third button, the wireless transmitting and receiving device include the first wireless transmitting and receiving device, second
Wireless transmitting and receiving device, third wireless transmitting and receiving device, first wireless transmitting and receiving device include corresponding to described
The first wireless transmitter and the first wireless receiver of first button, first controller and the first wireless receiver are connected
It connects, and first controller and the first wireless receiver are all set on the slide track seat, second wireless transmitter receiver
Device includes the second wireless transmitter and the second wireless receiver corresponding to second button, the second controller and
Second wireless receiver is connected, and the second controller and the second wireless receiver are all set on the telescoping mechanism,
The third wireless transmitting and receiving device includes the third wireless transmitter and third wireless receiving corresponding to the third button
Device, the third controller are connected with third wireless receiver, and the third controller and third wireless receiver are all provided with
It is placed on the manipulator, first wireless transmitter, the second wireless transmitter, third wireless transmitter are all set in described
On master controller, and first wireless transmitter, the second wireless transmitter, third wireless transmitter with the master controller
It is connected；By pressing first button, the second button and third button respectively, control respectively the operating-controlling mechanism carry out it is flat
It moves, flexible and crawl, realizes the processing of the aluminum profile, including following operating procedure:
(1) first button is pressed, the top that the slide track seat is moved to the aluminum profile, pressing described second are controlled
Button, the telescoping mechanism extend downwards, press the third button, and the manipulator opens, presses the third again and press
Button, the manipulator grab the aluminum profile, press second button again, the telescoping mechanism is withdrawn upwards；
(2) first button is pressed, the slide track seat is controlled along the sliding rail and is moved to the ion blowing device
Top presses second button, controls the telescoping mechanism and extends downwards to the ion blowing device alignment aluminium profiles
Material, the ion blowing device are dried to the aluminum profile, blow-time 2-3min, after blowing, again described in pressing
Second button, the telescoping mechanism are withdrawn upwards；
(3) first button is pressed, the slide track seat is controlled along the sliding rail and is moved to the upper of first Bottle
Side presses second button, controls the telescoping mechanism and extends to the aluminum profile that be completely soaked described first acid downwards
In solution, soaking time 3min presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminium profiles
Material；
(4) first button is pressed, the slide track seat is controlled along the sliding rail and is moved to the upper of second Bottle
Side presses second button, controls the telescoping mechanism and extends downwards to the aluminum profile and is completely soaked in second acid
In property solution, soaking time 1-2min is provided with heating rod in second acid solution, heating temperature are as follows: 100-110
DEG C, second button is pressed again, and the telescoping mechanism is withdrawn upwards, takes out the aluminum profile；
(5) first button is pressed, the slide track seat is controlled along the sliding rail and is moved to the upper of the third Bottle
Side presses second button, control the telescoping mechanism extend downwards to the aluminum profile be completely soaked it is molten in the alkalinity
In liquid, soaking time 3min presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminum profile；
(6) first button is pressed, the slide track seat is controlled along the sliding rail and is moved to the upper of first Bottle
Side presses second button, controls the telescoping mechanism and extends downwards to the aluminum profile and is completely soaked in first acid
In property solution, soaking time 3min presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminium
Profile；
(7) first button is pressed, the slide track seat is controlled along the sliding rail and is moved to the upper of the 4th Bottle
Side presses second button, controls the telescoping mechanism and extends downwards to the aluminum profile and is completely soaked in the third acid
In property solution, soaking time 3min, alive conductive rod can be applied by being provided in the 4th Bottle, and the conductive rod is set
It is placed in the third acid solution, presses second button again, the telescoping mechanism is withdrawn upwards, takes out the aluminium profiles
Material；
(8) first button is pressed, the slide track seat is controlled along the sliding rail and is moved to the upper of the 5th Bottle
Side presses second button, controls the telescoping mechanism and extends downwards to the aluminum profile and is completely soaked in the tetracid
Property solution in, reaction temperature be 75-85 DEG C, the sealing of hole time are as follows: 8-10min presses second button, the telescopic machine again
Structure is withdrawn upwards, takes out the aluminum profile；
(9) first button is pressed, the slide track seat is controlled along the sliding rail and is moved to the ion blowing device
Top presses second button, controls the telescoping mechanism and extends downwards to the ion blowing device alignment aluminium profiles
Material, the ion blowing device are dried to the aluminum profile, are dried, drying time 2-3min.
The grabbing device is at least provided with 2.
The ion blowing device includes the blowing cabinet of uncovered, hair dryer mechanism and is set on blowing cabinet wall
Suspension bottle；The blower mechanism includes flabellum, shaft and anion generator, and the flabellum is sheathed in the shaft, institute
The side for stating blowing cabinet has accommodating cavity, and the shaft is horizontally disposed in the accommodating cavity, and the shaft is directed toward
The aluminum profile, the blowing cabinet are provided with the blowhole that can be divulged information, the anion on the inner sidewall of the flabellum
Generator is set in the accommodating cavity, and the anion generator is set to one end of the inner sidewall；The suspension bottle
The blowing cabinet is set to towards on the inner wall of the aluminum profile, and the suspension bottle is set to the top of the flabellum, institute
The lower end for stating suspension bottle is provided with water outlet, and the 5th acid solution is filled in the suspension bottle, and the 5th acid solution is sulphur
Acid, the mass concentration of the sulfuric acid are 5-9%.
First wireless transmitter and the first wireless receiver, the second wireless transmitter and the second wireless receiver, with
And it is bound up by wireless telecommunications between third wireless transmitter and third wireless receiver.
First acid solution is sulfuric acid, and the mass concentration of the sulfuric acid is 10-12%.
Second acid solution is phosphoric acid, sulfuric acid and nitric acid mixed liquor, and the mass concentration of the phosphoric acid is 70%, described
The mass concentration of sulfuric acid is 9-15%, and the mass concentration of the nitric acid is 3-9%.
The alkaline solution has sodium hydroxide, and the content of the sodium hydroxide is 30-40g/L.
The third acid solution is sulfuric acid, and the mass concentration of the sulfuric acid is 10-12%.
4th acid solution is nickel acetate and cobalt acetate mixed solution, bivalent nickel ion in the 4th acid solution
Content be 0.25-0.45g/L, and the pH value of the 4th acid solution is between 5.0-5.8.
After adopting the above technical scheme, aluminium shape surface treatment process of the invention, presses the first button, the first wireless hair
Emitter emits wireless signal, and the first wireless receiver receives the signal, and control slide track seat is pressed along sliding rail horizontal movement, pressing second
Button, the second wireless transmitter emit wireless signal, and the second wireless receiver receives the signal, and control telescoping mechanism is flexible up and down,
Third button is pressed, third wireless transmitter emits wireless signal, and third wireless receiver receives the signal, and control manipulator is grabbed
Aluminum profile is taken, is used in combination by the first button, the second button and third button, the behaviour of aluminium shape surface treatment process is completed
Make；It is dried by ion blowing device to aluminum profile, progress is thick clear, removes the foreign matters such as the aluminium skimmings of aluminium shape surface, avoids foreign matter
The subsequent solution used is polluted, while preventing to cause subsequent punching press to cause aluminium profiles because the foreign matter of the protrusions such as aluminium skimmings is incompletely processed
Material generates scratch, meanwhile, it is accumulated for a long time because of aluminum profile and is easy accumulation dust, it is most of by thick aluminium shape surface removable clearly
Dust, according to Anion hair drier, can antistatic, improve the effect of removal, while can remove lint or linear foreign matter；It is logical
It crosses to deoil and eliminates the pollutants such as grease and the dust of aluminium shape surface, the alkali cleaning of the road Shi Hou is relatively uniform, to improve anode oxide film
Quality；Alkaline etching can further remove the booty of aluminium shape surface, completely remove the natural oxide film of aluminium shape surface, to appear
Pure metallic matrix out is subsequent anodic oxidation homogeneous conductive, generates uniform anode oxide film and lay a good foundation surface；
Sealing of hole can reduce the porosity and adsorption capacity of anode oxide film, carry out water for the anode oxide film after oxidation aluminium
Conjunction processing, improves wearability and stain resistance, sealing of hole time cannot be too long, otherwise can cause erosion and make surface that coloured silk be presented
Iridescence influences the surface gloss of aluminum profile；Compared with prior art, surface cleaning ability is strong, operates convenient, degree of controllability
Good, highly-safe, time saving and energy saving, aluminum profile has good corrosion resistance after processing.
Detailed description of the invention
Fig. 1 is schematic view of the front view of the invention；
Fig. 2 is left view structural representation of the invention；
Fig. 3 is the schematic cross-sectional view at Figure 1A；
Fig. 4 is the schematic cross-sectional view at Fig. 2 B；
Fig. 5 is the structural schematic diagram of master controller of the invention；
Fig. 6 is the structural schematic diagram of intelligent control mechanism of the invention:
Fig. 7 is the partial enlargement structural representation at Fig. 4 C.
In figure:
1- operating-controlling mechanism 11- grabbing device
111- manipulator 112- telescoping mechanism
113- mobile mechanism 1131- slide track seat
12- mandril 121- sliding rail
13- supporting mechanism 14- intelligent control mechanism
141- intelligent controlling device 1411- master controller
1412- the first controller 1413- second controller
1414- third controller 142- wireless transmitting and receiving device
1421- the first wireless transmitting and receiving device the first wireless transmitter of 14211-
14212- the first wireless receiver the second wireless transmitting and receiving device of 1422-
14221- the second wireless transmitter the second wireless receiver of 14222-
1423- third wireless transmitting and receiving device 14231- third wireless transmitter
14232- third wireless receiver
2- ion blowing device 21- blowing cabinet
211- accommodating cavity 2111- blowhole
22- blower mechanism 221- flabellum
222- shaft 223- ion generator
23- hangs bottle
The first Bottle of 3-
The second Bottle of 4-
5- third Bottle
The 4th Bottle of 6-
The 5th Bottle of 7-
8- heating rod
9- conductive rod
The first button of 100-
The second button of 200-
300- third button.
Specific embodiment
In order to further explain the technical solution of the present invention, being described in detail below by specific embodiment.
A kind of aluminium shape surface treatment process of the invention, thes improvement is that: carrying out aluminium by surface disposal facility
Surface of profile processing, surface disposal facility include the operating-controlling mechanism 1 of automation, ion blowing device 2, fill the first acid solution
The first Bottle 3, fill the second acid solution the second Bottle 4, fill the easy third Bottle 5 of alkaline etching, fill
4th Bottle 6 of three acid solutions and the 5th Bottle 7 for filling the 4th acid solution, operating-controlling mechanism 1 include grabbing device
11, mandril 12, supporting mechanism 13 and intelligent control mechanism 14, grabbing device 11 include can grab aluminum profile manipulator 111, can
Flexible telescoping mechanism 112 and horizontally movable mobile mechanism 113 up and down, mandril 12 has to be translated for mobile mechanism 113
Sliding rail 121, mobile mechanism 113 has to match to obtain slide track seat 1131 with sliding rail 121；14 mechanism of intelligent control includes intelligent control
Device 141 and wireless transmitting and receiving device 142, intelligent controlling device 141 are flat including master controller 1411, control slide track seat 1131
The first controller 1412, about 112 telescoping mechanism of control moved flexible second controller 1413 and control manipulator 111 are grabbed
The third controller 1414 taken, master controller 1411 have the first button 100, the second button 200 and control third button 300, nothing
Line sending and receiving apparatus 142 include the first wireless transmitting and receiving device 1421, the second wireless transmitting and receiving device 1422, third without
Line sending and receiving apparatus 1423, the first wireless transmitting and receiving device 1421 include wirelessly sending out corresponding to the first of the first button 100
Emitter 14211 and the first wireless receiver 14212, the first controller 1412 are connected with the first wireless receiver 14212, and
First controller 1412 and the first wireless receiver 14212 are all set on slide track seat 1131, the second wireless transmitting and receiving device
1422 include the second wireless transmitter 14221 and the second wireless receiver 14222 corresponding to the second button 200, the second control
Device 1413 is connected with the second wireless receiver 14222, and second controller 1413 and the second wireless receiver 14222 are respectively provided with
In on telescoping mechanism 112, third wireless transmitting and receiving device 1423 includes the third wireless transmitter corresponding to third button 300
14231 and third wireless receiver 14232, third controller 1414 is connected with third wireless receiver 14232, and third
Controller 1414 and third wireless receiver 14232 are all set on manipulator 111, the first wireless transmitter 14211, the second nothing
Line transmitter 14221, third wireless transmitter 14231 are all set on master controller 1411, and the first wireless transmitter
14211, the second wireless transmitter 14221, third wireless transmitter 14231 are connected with master controller 1411；Pass through difference
The first button 100, the second button 200 and third button 300 are pressed, operating-controlling mechanism 1 is controlled respectively and is translated, stretched and grabbed
It takes, realizes the processing of aluminum profile, including following operating procedure:
(1) the first button 100 is pressed, control slide track seat 1131 is moved to the top of aluminum profile, presses the second button 200,
Telescoping mechanism 112 extends downwards, presses third button 300, and manipulator 111 opens, and presses third button 300, manipulator again
111 crawl aluminum profiles, press the second button 200 again, and telescoping mechanism 112 is withdrawn upwards；
(2) the first button 100 is pressed, control slide track seat 1131 is moved to the top of ion blowing device 2 along sliding rail 121,
The second button 200 is pressed, control telescoping mechanism 112 elongation downwards to ion blowing device 2 is directed at aluminum profile, ion blowing device
2 dry to aluminum profile, blow-time 2-3min, after blowing, press the second button 200 again, telescoping mechanism 112 is upward
It withdraws；
(3) the first button 100 is pressed, control slide track seat 1131 is moved to the top of the first Bottle 3 along sliding rail 121, presses
The second button 200 is pressed, elongation to aluminum profile is completely soaked in the first acid solution control telescoping mechanism 112 downwards, soaking time
For 3min, the second button 200 is pressed again, and telescoping mechanism 112 is withdrawn upwards, takes out aluminum profile；
(4) the first button 100 is pressed, control slide track seat 1131 is moved to the top of the second Bottle 4 along sliding rail 121, presses
Press the second button 200, elongation to aluminum profile is completely soaked in the second acid solution control telescoping mechanism 112 downwards, when immersion
Between be 1-2min, be provided with heating rod 8, heating temperature in the second acid solution are as follows: 100-110 DEG C, press the second button again
200, telescoping mechanism 112 is withdrawn upwards, takes out aluminum profile；
(5) the first button 100 is pressed, control slide track seat 1131 is moved to the top of third Bottle 5 along sliding rail 121, presses
The second button 200 is pressed, elongation to aluminum profile is completely soaked in alkaline solution control telescoping mechanism 112 downwards, soaking time
3min presses the second button 200 again, and telescoping mechanism 112 is withdrawn upwards, takes out aluminum profile；
(6) the first button 100 is pressed, control slide track seat 1131 is moved to the top of the first Bottle 3 along sliding rail 121, presses
Press the second button 200, elongation to aluminum profile is completely soaked in the first acid solution control telescoping mechanism 112 downwards, when immersion
Between be 3min, press the second button 200 again, telescoping mechanism 112 is withdrawn upwards, takes out aluminum profile；
(7) the first button 100 is pressed, control slide track seat 1131 is moved to the top of the 4th Bottle 6 along sliding rail 121, presses
Press the second button 200, elongation to aluminum profile is completely soaked in third acid solution control telescoping mechanism 112 downwards, when immersion
Between be 3min, alive conductive rod 9 can be applied by being provided in the 4th Bottle 6, and conductive rod 9 is set in third acid solution,
The second button 200 is pressed again, and telescoping mechanism 112 is withdrawn upwards, takes out aluminum profile；
(8) the first button 100 is pressed, control slide track seat 1131 is moved to the top of the 5th Bottle 7 along sliding rail 121, presses
The second button 200 is pressed, elongation to aluminum profile is completely soaked in the 4th acid solution control telescoping mechanism 112 downwards, reaction temperature
Degree is 75-85 DEG C, the sealing of hole time are as follows: 8-10min presses the second button 200 again, and telescoping mechanism 112 is withdrawn upwards, takes out aluminium
Profile；
(9) the first button 100 is pressed, control slide track seat 1131 is moved to the top of ion blowing device 2 along sliding rail 121,
The second button 200 is pressed, control telescoping mechanism 112 elongation downwards to ion blowing device 2 is directed at aluminum profile, ion blowing device
2 dry to aluminum profile, are dried, drying time 2-3min.
The first button 100 is pressed, the first wireless transmitter 14211 emits wireless signal, and the first wireless receiver 14212 connects
The signal is received, control slide track seat 1131 presses the second button 200, the second wireless transmitter 14221 along 121 horizontal movement of sliding rail
Emit wireless signal, the second wireless receiver 14222 receives the signal, and about 112 telescoping mechanism of control is flexible, and pressing third is pressed
Button 300, third wireless transmitter 14231 emit wireless signal, and third wireless receiver 14232 receives the signal, and control is mechanical
Hand 111 grabs aluminum profile, is used in combination by the first button 100, the second button 200 and third button 300, completes aluminum profile table
The operation of surface treatment process；It is dried by ion blowing device 2 to aluminum profile, progress is thick clear, removes the aluminium skimmings of aluminium shape surface
Equal foreign matters avoid the subsequent solution used of foreign substance pollution, while preventing because the foreign matter of the protrusions such as aluminium skimmings is incompletely processed, after causing
Continuous punching press causes aluminum profile to generate the foreign matters such as the aluminium skimmings of scratch removal aluminium shape surface, meanwhile, because aluminum profile for a long time hold by accumulation
Easily accumulation dust, by the thick most dust of aluminium shape surface removable clearly, according to Anion hair drier, can antistatic,
The effect of removal is improved, while can remove lint or linear foreign matter；Grease and the dust etc. of aluminium shape surface are eliminated by deoiling
Pollutant, the alkali cleaning of the road Shi Hou is relatively uniform, to improve the quality of anode oxide film；Alkaline etching can further remove aluminium shape surface
Booty completely removes the natural oxide film of aluminium shape surface, is that subsequent anodic oxidation is uniform to manifest pure metallic matrix
Conduction generates uniform anode oxide film and lays a good foundation surface；Sealing of hole can reduce the porosity and absorption of anode oxide film
Ability carries out hydration-treated for the anode oxide film after oxidation aluminium, improves wearability and stain resistance, when sealing of hole
Between cannot be too long, otherwise can cause erosion and make surface that iris be presented, influence the surface gloss of aluminum profile.
Preferably, grabbing device 11 is at least provided with 2.Setting 2 or more grabbing device 11 improves crawl aluminum profile
Balance and stability, and multiple manipulators 111 are with more flexible handling.
Preferably, the blowing cabinet 21 of ion blowing device 2 including uncovered, hair dryer mechanism 22 and it is set to blow box
Suspension bottle 23 outside body 21；Blower mechanism 22 includes flabellum 221, shaft 222 and anion generator 223, and flabellum 221 is arranged
In in shaft 222, the side of blowing cabinet 21 has an accommodating cavity 211, and shaft 222 is horizontally disposed in accommodating cavity 221,
Shaft 222 be directed toward aluminum profile, blowing cabinet 21 blowhole 211 that can be divulged information is provided on the inner sidewall of flabellum 221, bear from
Electronic generator 223 is set in accommodating cavity 211, and anion generator 223 is set to one end of inner sidewall；Bottle 23 is hung to be arranged
In blowing cabinet 21 towards on the inner wall of aluminum profile, and the top that bottle 23 is set to flabellum 221 is hung, the lower end of suspension bottle 23 is set
It is equipped with water outlet, hangs and fills the 5th acid solution in bottle 23, the 5th acid solution is sulfuric acid, and the mass concentration of the sulfuric acid is 5-
9%.The rotation of shaft 222 drives the rotation blowing of flabellum 221 to blow by the anion that anion generator 223 generates to aluminum profile
The wind containing anion is sent, the wind containing anion has the effect of antistatic, the foreign matter of aluminium shape surface can be removed well,
Such as iron filings；Meanwhile hanging bottle 23 and flowing downward out sulfuric acid, sulfuric acid droplets are simultaneously blown out misty and blow to aluminium profiles by the blowing of flabellum 221
Material, misty sulfate liquid can be attached to the surface of aluminum profile, but be blown away to moment is stopped, can be larger to aluminium shape surface
Oxide blocks etc. soften it is thick clear；The water outlet for hanging bottle 23 can also be spray gun, which directly can be sprayed into mist for sulfuric acid
Shape, it is more uniform.More specifically, the catheter that spray gun is equipped with drawing liquid pump and is connected to cabinet, can be to falling into cabinet
Sulfuric acid is recycled, and is economized on resources.
In order to realize remote control, manpower is saved, it is preferable that the first wireless transmitter 14211 and the first wireless receiver
14212, the second wireless transmitter 14221 and the second wireless receiver 14222 and third wireless transmitter 14231 and third
It is bound up by wireless telecommunications between wireless receiver 14232.
In order to reach good effect of deoiling, it is preferable that the first acid solution is sulfuric acid, and the mass concentration of sulfuric acid is 10-
12%.
Effect is thrown in order to reach goodization, it is preferable that the second acid solution is phosphoric acid, sulfuric acid and nitric acid mixed liquor, phosphorus
The mass concentration of acid is 70%, and the mass concentration of sulfuric acid is 9-15%, and the mass concentration of nitric acid is 3-9%.
In order to reach good alkaline etching effect, it is preferable that alkaline solution has sodium hydroxide, and the content of sodium hydroxide is
30-40g/L。
In order to achieve the effect that good anodic oxidation, it is preferable that third acid solution is sulfuric acid, the mass concentration of sulfuric acid
For 10-12%.
In order to reach good sealing of hole effect, it is preferable that the 4th acid solution is nickel acetate and cobalt acetate mixed solution, the
The content of bivalent nickel ion is 0.25-0.45g/L in four acid solutions, and the pH value of the 4th acid solution is between 5.0-5.8.
Aluminium shape surface treatment process of the invention, the concrete form for hanging bottle can be adjusted and set according to actual requirement
Meter；The concrete form of water outlet can be adjusted and design according to actual requirement；The concrete form of manipulator can be according to being actually subjected to
It asks and is adjusted and designs, such as the manipulator of claw-like structures；The concrete form of telescoping mechanism can be adjusted according to actual requirement
And design, such as cylinder；The concrete form of slide track seat can be adjusted and design according to actual requirement；The concrete form of sliding rail can root
The adjustment and design to match according to the concrete form of slide track seat；The concrete form of blowing cabinet can be carried out according to actual requirement
Adjustment and design；The concrete form of first Bottle can be adjusted and design according to actual requirement；Second Bottle it is specific
Form can be adjusted and design according to actual requirement；The concrete form of third Bottle can be adjusted according to actual requirement and
Design；The concrete form of 4th Bottle can be adjusted and design according to actual requirement；The concrete form of 5th Bottle can
It is adjusted and is designed according to actual requirement；The concrete form of heating rod can be adjusted and design according to actual requirement；It is conductive
The concrete form of stick can be adjusted and design according to actual requirement.
Product form of the invention is not limited to this case diagram and embodiment, anyone carries out the appropriate of similar thinking to it
Changes or modifications all should be regarded as not departing from patent category of the invention.
Claims (9)
1. a kind of aluminium shape surface treatment process, it is characterised in that: carry out aluminium shape surface processing, institute by surface disposal facility
Surface disposal facility is stated to include operating-controlling mechanism, ion blowing device, the first Bottle for filling the first acid solution, fill second
Second Bottle of acid solution, the third Bottle for filling alkaline solution, the 4th Bottle for filling third acid solution and
The 5th Bottle of the 4th acid solution is filled, the operating-controlling mechanism includes grabbing device, mandril, supporting mechanism and intelligent control
Mechanism, the grabbing device include the manipulator that can grab the aluminum profile, the telescoping mechanism that can be stretched up and down and horizontal can move
Dynamic mobile mechanism, the mandril have the sliding rail for mobile mechanism translation, and the mobile mechanism has and the sliding rail
Match to obtain slide track seat；The intelligent control mechanism includes intelligent controlling device and wireless transmitting and receiving device, the intelligence control
Device processed includes master controller, the first controller for controlling the slide track seat translation, controls what the telescoping mechanism or more stretched
The third controller of second controller and the control manipulator crawl, the master controller have the first button, the second button
With control third button, the wireless transmitting and receiving device includes the first wireless transmitting and receiving device, the second wireless transmitter receiver dress
It sets, third wireless transmitting and receiving device, first wireless transmitting and receiving device includes first corresponding to first button
Wireless transmitter and the first wireless receiver, first controller and the first wireless receiver are connected, and first control
Device processed and the first wireless receiver are all set on the slide track seat, and second wireless transmitting and receiving device includes corresponding to institute
State the second wireless transmitter and the second wireless receiver of the second button, the second controller and the second wireless receiver phase
Connection, and the second controller and the second wireless receiver are all set on the telescoping mechanism, the third wireless transmission
Reception device includes the third wireless transmitter and third wireless receiver corresponding to the third button, the third control
Device is connected with third wireless receiver, and the third controller and third wireless receiver are all set in the manipulator
On, first wireless transmitter, the second wireless transmitter, third wireless transmitter are all set on the master controller, and
First wireless transmitter, the second wireless transmitter, third wireless transmitter are connected with the master controller；By dividing
First button, the second button and third button are not pressed, are controlled the operating-controlling mechanism respectively and are translated, stretched and grabbed
It takes, realizes the processing of the aluminum profile, including following operating procedure:
(1) first button is pressed, the top that the slide track seat is moved to the aluminum profile is controlled, pressing described second is pressed
Button, the telescoping mechanism extend downwards, press the third button, and the manipulator opens, and press the third button again,
The manipulator grabs the aluminum profile, presses second button again, the telescoping mechanism is withdrawn upwards；
(2) first button is pressed, the top that the slide track seat is moved to the ion blowing device along the sliding rail is controlled,
Second button is pressed, the telescoping mechanism is controlled and extends downwards to the ion blowing device alignment aluminum profile, institute
It states ion blowing device to dry to the aluminum profile, blow-time 2-3min, after blowing, presses described second again and press
Button, the telescoping mechanism are withdrawn upwards；
(3) first button is pressed, the top that the slide track seat is moved to first Bottle along the sliding rail is controlled, presses
Second button is pressed, the telescoping mechanism is controlled and extends downwards to the aluminum profile and be completely soaked first acid solution
In, soaking time 3min presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminum profile；
(4) first button is pressed, the top that the slide track seat is moved to second Bottle along the sliding rail is controlled, presses
Second button is pressed, the telescoping mechanism is controlled and extends downwards to the aluminum profile and be completely soaked in second acid solution
In, soaking time 1-2min is provided with heating rod, heating temperature in second acid solution are as follows: and 100-110 DEG C, again
Second button is pressed, the telescoping mechanism is withdrawn upwards, takes out the aluminum profile；
(5) first button is pressed, the top that the slide track seat is moved to the third Bottle along the sliding rail is controlled, presses
Second button is pressed, the telescoping mechanism is controlled and extends downwards to the aluminum profile and be completely soaked in the alkaline solution,
Soaking time 3min presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminum profile；
(6) first button is pressed, the top that the slide track seat is moved to first Bottle along the sliding rail is controlled, presses
Second button is pressed, the telescoping mechanism is controlled and extends downwards to the aluminum profile and be completely soaked in first acid solution
In, soaking time 3min presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminum profile；
(7) first button is pressed, the top that the slide track seat is moved to the 4th Bottle along the sliding rail is controlled, presses
Second button is pressed, the telescoping mechanism is controlled and extends downwards to the aluminum profile and be completely soaked in the third acid solution
In, soaking time 3min, alive conductive rod can be applied by being provided in the 4th Bottle, and the conductive rod is set to institute
It states in third acid solution, presses second button again, the telescoping mechanism is withdrawn upwards, takes out the aluminum profile；
(8) first button is pressed, the top that the slide track seat is moved to the 5th Bottle along the sliding rail is controlled, presses
Second button is pressed, the telescoping mechanism is controlled and extends downwards to the aluminum profile and be completely soaked in the 4th acid solution
In, reaction temperature is 75-85 DEG C, the sealing of hole time are as follows: 8-10min presses second button again, and the telescoping mechanism is upward
It withdraws, takes out the aluminum profile；
(9) first button is pressed, the top that the slide track seat is moved to the ion blowing device along the sliding rail is controlled,
Second button is pressed, the telescoping mechanism is controlled and extends downwards to the ion blowing device alignment aluminum profile, institute
It states ion blowing device to dry to the aluminum profile, be dried, drying time 2-3min.
2. a kind of aluminium shape surface treatment process according to claim 1, it is characterised in that: the grabbing device is at least set
It is equipped with 2.
3. a kind of aluminium shape surface treatment process according to claim 1, it is characterised in that: the ion blowing device packet
Include blowing cabinet, hair dryer mechanism and the suspension bottle being set on blowing cabinet wall of uncovered；The blower mechanism includes fan
Leaf, shaft and anion generator, the flabellum are sheathed in the shaft, and the side of the blowing cabinet has accommodating cavity,
The shaft is horizontally disposed, and in the accommodating cavity, the shaft is directed toward the aluminum profile, and the blowing cabinet is close
The blowhole that can be divulged information is provided on the inner sidewall of the flabellum, the anion generator is set in the accommodating cavity, and
The anion generator is set to one end of the inner sidewall；The suspension bottle is set to the blowing cabinet towards the aluminium
On the inner wall of profile, and the suspension bottle is set to the top of the flabellum, and the lower end of the suspension bottle is provided with water outlet, institute
It states and fills the 5th acid solution in suspension bottle, the 5th acid solution is sulfuric acid, and the mass concentration of the sulfuric acid is 5-9%.
4. a kind of aluminium shape surface treatment process according to claim 1, it is characterised in that: first wireless transmitter
It is wireless with the first wireless receiver, the second wireless transmitter and the second wireless receiver and third wireless transmitter and third
It is bound up by wireless telecommunications between receiver.
5. a kind of aluminium shape surface treatment process according to claim 1, it is characterised in that: first acid solution is
Sulfuric acid, the mass concentration of the sulfuric acid are 10-12%.
6. a kind of aluminium shape surface treatment process according to claim 1, it is characterised in that: second acid solution is
Phosphoric acid, sulfuric acid and nitric acid mixed liquor, the mass concentration of the phosphoric acid are 70%, and the mass concentration of the sulfuric acid is 9-15%, institute
The mass concentration for stating nitric acid is 3-9%.
7. a kind of aluminium shape surface treatment process according to claim 1, it is characterised in that: the alkaline solution has hydrogen
Sodium oxide molybdena, the content of the sodium hydroxide are 30-40g/L.
8. a kind of aluminium shape surface treatment process according to claim 1, it is characterised in that: the third acid solution is
Sulfuric acid, the mass concentration of the sulfuric acid are 10-12%.
9. a kind of aluminium shape surface treatment process according to claim 1, it is characterised in that: the 4th acid solution is
Nickel acetate and cobalt acetate mixed solution, the content of bivalent nickel ion is 0.25-0.45g/L in the 4th acid solution, and institute
The pH value of the 4th acid solution is stated between 5.0-5.8.
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Address after: 350000 Hongkuan industrial village, Yangxia street, Fuqing City, Fuzhou City, Fujian Province Patentee after: Fen An Aluminum Co.,Ltd. Address before: 350323 Hong Kuan industrial estate, Yangxia street, Fuqing City, Fuzhou, Fujian, China Patentee before: FUJIAN FENAN ALUMINUM Co.,Ltd. |
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