CN108018590A - A kind of aluminium shape surface treatment process - Google Patents
A kind of aluminium shape surface treatment process Download PDFInfo
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- CN108018590A CN108018590A CN201711344201.3A CN201711344201A CN108018590A CN 108018590 A CN108018590 A CN 108018590A CN 201711344201 A CN201711344201 A CN 201711344201A CN 108018590 A CN108018590 A CN 108018590A
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- Prior art keywords
- button
- section bar
- bottle
- acid solution
- pressed
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/16—Pretreatment, e.g. desmutting
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/005—Apparatus specially adapted for electrolytic conversion coating
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/06—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used
- C25D11/08—Anodisation of aluminium or alloys based thereon characterised by the electrolytes used containing inorganic acids
-
- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D11/00—Electrolytic coating by surface reaction, i.e. forming conversion layers
- C25D11/02—Anodisation
- C25D11/04—Anodisation of aluminium or alloys based thereon
- C25D11/18—After-treatment, e.g. pore-sealing
- C25D11/24—Chemical after-treatment
- C25D11/246—Chemical after-treatment for sealing layers
Abstract
The present invention proposes a kind of aluminium shape surface treatment process, aluminium shape surface processing is carried out by surface disposal facility, the surface disposal facility includes the operating-controlling mechanism of automation, ion blowing device, fill the first Bottle of the first acid solution, fill the second Bottle of the second acid solution, fill easy 3rd Bottle of alkaline etching, fill the 4th Bottle of the 3rd acid solution, with the 5th Bottle for filling the 4th acid solution, the operating-controlling mechanism includes grabbing device, mandril, supporting mechanism and intelligent control mechanism, the grabbing device includes manipulator, the telescoping mechanism that can be stretched up and down, with horizontally movable moving mechanism, the intelligent control mechanism includes intelligent controlling device and wireless transmitting and receiving device;Pass through button control, wireless control operating-controlling mechanism work, to complete the operation of aluminium shape surface processing procedure;Compared with prior art, its surface cleaning ability is strong, and simple operation, degree of controllability is good, safe, time saving and energy saving.
Description
Technical field
The present invention relates to field of surface treatment, and in particular to a kind of aluminium shape surface treatment process.
Background technology
In daily life, the application of aluminium is ubiquitous, and especially as the development of mobile communication cause, the application of aluminium is more
Add extensively, such as using the housing or parts of aluminium manufacture electronic product.For aluminium during processing, aluminium material surface is normal
Can have dust, metallic residue, greasy dirt etc., if aluminium is in the punching course of mould, can often stick have grease on punching pin or
The mist of oil for swimming in workshop air is deposited on aluminium material surface, so, aluminium is before the techniques such as paint, welding are coated or straight
Connect and be assembled to before product, it is necessary to first remove the greasy dirt on surface, and aluminium is not residual to surface dirt or metal before being deoiled at present
The foreign matters such as slag are handled, and are often brought these foreign matters into the solution to deoil, influence to use or recycling, meanwhile, aluminium
Material completes aluminium material surface and handles annoying each step more by manually carrying, time-consuming and laborious, and because of aluminium material surface processing solution
With corrosivity, great security risk is brought to worker, and it is inconvenient, it is impossible at will carry out aluminium height, angle of inclination
Adjusting.
In consideration of it, inventor furthers investigate the above problem, there is this case generation then.
The content of the invention
It is an object of the invention to provide a kind of aluminium shape surface treatment process, technique is simple, simple operation, controlling
It is good, it is time saving and energy saving, avoid security risk.
In order to achieve the above object, the present invention uses such technical solution：
A kind of aluminium shape surface treatment process, it is theed improvement is that：Aluminium shape surface processing is carried out by surface disposal facility,
The surface disposal facility includes the operating-controlling mechanism of automation, ion blowing device, fills the first accommodating of the first acid solution
Bottle, fill the second Bottle of the second acid solution, fill easy 3rd Bottle of alkaline etching, fill the of the 3rd acid solution
Four Bottles and the 5th Bottle for filling the 4th acid solution, the operating-controlling mechanism include grabbing device, mandril, support machine
Structure and intelligent control mechanism, the grabbing device include manipulator, the telescopic machine that can be stretched up and down that can capture the aluminium section bar
Structure and horizontally movable moving mechanism, the mandril have the slide for moving mechanism translation, moving mechanism's tool
Have and match to obtain slide track seat with the slide;The intelligent control mechanism includes intelligent controlling device and wireless transmitter receiver fills
Put, the intelligent controlling device includes master controller, the first controller, the control telescopic machine of the control slide track seat translation
3rd controller of second controller and control the manipulator crawl that structure stretches up and down, the master controller have first
The 3rd button of button, the second button and control, the wireless transmitting and receiving device include the first wireless transmitting and receiving device, the second nothing
Line sending and receiving apparatus, the 3rd wireless transmitting and receiving device, first wireless transmitting and receiving device include corresponding to described the
The first wireless transmitter and the first wireless receiver of one button, first controller and the first wireless receiver are connected,
And first controller and the first wireless receiver may be contained within the slide track seat, second wireless transmitting and receiving device
Including the second wireless transmitter and the second wireless receiver corresponding to second button, the second controller and second
Wireless receiver is connected, and the second controller and the second wireless receiver may be contained within the telescoping mechanism, described
3rd wireless transmitting and receiving device includes the 3rd wireless transmitter and the 3rd wireless receiver corresponding to the 3rd button,
3rd controller and the 3rd wireless receiver are connected, and the 3rd controller and the 3rd wireless receiver may be contained within
On the manipulator, first wireless transmitter, the second wireless transmitter, the 3rd wireless transmitter may be contained within the master control
On device processed, and first wireless transmitter, the second wireless transmitter, the 3rd wireless transmitter are connected with the master controller
Connect;By pressing first button, the second button and the 3rd button respectively, control the operating-controlling mechanism to be translated respectively,
Flexible and crawl, realizes the processing of the aluminium section bar, including following operating procedure：
（1）First button is pressed, controls the slide track seat to move to the top of the aluminium section bar, pressing described second is pressed
Button, the telescoping mechanism extend downwards, press the 3rd button, and the manipulator opens, and presses the 3rd button again,
The manipulator captures the aluminium section bar, presses second button again, the telescoping mechanism is withdrawn upwards;
（2）First button is pressed, controls the slide track seat to move to the top of the ion blowing device along the slide,
Second button is pressed, controls telescoping mechanism elongation downwards to the ion blowing device to be directed at the aluminium section bar, institute
State ion blowing device to dry to the aluminium section bar, blow-time 2-3min, after blowing, press described second again and press
Button, the telescoping mechanism are withdrawn upwards;
（3）First button is pressed, controls the slide track seat to move to the top of first Bottle along the slide, presses
Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked first acid solution downwards
In, soaking time 3min, presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;
（4）First button is pressed, controls the slide track seat to move to the top of second Bottle along the slide, presses
Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in second acid solution downwards
In, soaking time 1-2min, is provided with heating rod in second acid solution, heating-up temperature is：100-110 °, press again
Second button is pressed, the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;
（5）First button is pressed, controls the slide track seat to move to the top of the 3rd Bottle along the slide, presses
Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in the alkaline solution downwards,
Soaking time 3min, presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;
（6）First button is pressed, controls the slide track seat to move to the top of first Bottle along the slide, presses
Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in first acid solution downwards
In, soaking time 3min, presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;
（7）First button is pressed, controls the slide track seat to move to the top of the 4th Bottle along the slide, presses
Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in the 3rd acid solution downwards
In, soaking time 3min, alive conductive rod can be applied by being provided with the 4th Bottle, and the conductive rod is arranged at institute
State in the 3rd acid solution, press second button again, the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;
（8）First button is pressed, controls the slide track seat to move to the top of the 5th Bottle along the slide, presses
Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in the 4th acid solution downwards
In, reaction temperature is 75-85 DEG C, and the sealing of hole time is：8-10min, presses second button again, and the telescoping mechanism is upward
Withdraw, take out the aluminium section bar;
（9）First button is pressed, controls the slide track seat to move to the top of the ion blowing device along the slide,
Second button is pressed, controls telescoping mechanism elongation downwards to the ion blowing device to be directed at the aluminium section bar, institute
State ion blowing device to dry to the aluminium section bar, dried, drying time 2-3min.
The grabbing device is at least provided with 2.
The blowing babinet of the ion blowing device including uncovered, hair-dryer mechanism and it is arranged on blowing cabinet wall
Suspension bottle;The blower mechanism includes flabellum, shaft and anion generator, and the flabellum is sheathed in the shaft, institute
Stating the side of blowing babinet has accommodating cavity, and the shaft is horizontally disposed in the accommodating cavity, and the shaft is directed toward
The aluminium section bar, the blowing babinet are provided with the blowhole that can be divulged information, the anion on the madial wall of the flabellum
Generator is arranged in the accommodating cavity, and the anion generator is arranged at one end of the madial wall;The suspension bottle
The blowing babinet is arranged at towards on the inner wall of the aluminium section bar, and the suspension bottle is arranged at the top of the flabellum, institute
The lower end for stating suspension bottle is provided with water outlet, fills the 5th acid solution in the suspension bottle, the 5th acid solution is sulphur
Acid, the mass concentration of the sulfuric acid is 5-9%.
First wireless transmitter and the first wireless receiver, the second wireless transmitter and the second wireless receiver, with
And the 3rd be bound up by wireless telecommunications between wireless transmitter and the 3rd wireless receiver.
First acid solution is sulfuric acid, and the mass concentration of the sulfuric acid is 10-12%.
Second acid solution is phosphoric acid, sulfuric acid and nitric acid mixed liquor, and the mass concentration of the phosphoric acid is 70%, described
The mass concentration of sulfuric acid is 9-15%, and the mass concentration of the nitric acid is 3-9%.
The alkaline solution has sodium hydroxide, and the content of the sodium hydroxide is 30-40g/L.
3rd acid solution is sulfuric acid, and the mass concentration of the sulfuric acid is 10-12%.
4th acid solution is nickel acetate and cobalt acetate mixed solution, the content of Ni+ in the 4th acid solution
For 0.25-0.45g/L, and the ph values of the 4th acid solution are between 5.0-5.8.
After adopting the above technical scheme, the aluminium shape surface treatment process of the present invention, presses the first button, the first wireless hair
Emitter launches wireless signal, and the first wireless receiver receives the signal, and control slide track seat is pressed along slide horizontal movement, pressing second
Button, the second wireless transmitter transmitting wireless signal, the second wireless receiver receive the signal, and control telescoping mechanism is flexible up and down,
The 3rd button, the 3rd wireless transmitter transmitting wireless signal are pressed, the 3rd wireless receiver receives the signal, and control machinery hand is grabbed
Aluminium section bar is taken, is used in combination by the first button, the second button and the 3rd button, completes the behaviour of aluminium shape surface processing procedure
Make;Dried by ion blowing device to aluminium section bar, progress is thick clear, removes the foreign matters such as the aluminium skimmings of aluminium shape surface, avoids foreign matter
The solution subsequently used is polluted, while prevents, because the foreign matter of the protrusions such as aluminium skimmings is incompletely processed, to cause follow-up punching press to cause aluminium profiles
Material produces scratch, meanwhile, it is most of by thick aluminium shape surface removable clearly because aluminium section bar accumulates easily accumulation dust for a long time
Dust, according to Anion hair drier, can antistatic, improve the effect of removal, while can remove lint or wire foreign matter;It is logical
Cross to deoil and eliminate the pollutants such as grease and the dust of aluminium shape surface, the alkali cleaning of Shi Hou roads is than more uniform, to improve anode oxide film
Quality;Alkaline etching can further remove the booty of aluminium shape surface, the natural oxide film of aluminium shape surface thoroughly be removed, to appear
Go out pure metallic matrix, be subsequent anodic oxidation homogeneous conductive, generate uniform anode oxide film and lay a good foundation surface;
Sealing of hole can reduce the porosity and adsorption capacity of anode oxide film, and water is carried out for the anode oxide film after oxidation aluminium
Conjunction is handled, and improves wearability and stain resistance, sealing of hole time cannot be long, otherwise can be caused erosion and be caused surface that coloured silk is presented
Iridescence, influences the surface gloss of aluminium section bar;Compared with prior art, its surface cleaning ability is strong, simple operation, degree of controllability
Good, safe, time saving and energy saving, aluminium section bar has good corrosion resistance after processing.
Brief description of the drawings
Fig. 1 is the main structure diagram of the present invention；
Fig. 2 is the left view structural representation of the present invention；
Fig. 3 is the schematic cross-sectional view at Figure 1A；
Fig. 4 is the schematic cross-sectional view at Fig. 2 B;
Fig. 5 is the structure diagram of the master controller of the present invention;
Fig. 6 is the structure diagram of the intelligent control mechanism of the present invention：
Fig. 7 is the partial enlargement structural representation at Fig. 4 C.
In figure：
1- operating-controlling mechanism 11- grabbing devices
111- manipulator 112- telescoping mechanisms
113- moving mechanisms 1131- slide track seats
12- mandril 121- slides
13- supporting mechanism 14- intelligent controls mechanism
141- intelligent controlling device 1411- master controllers
1412- the first controller 1413- second controllers
The 3rd controller 142- wireless transmitting and receiving devices of 1414-
1421- the first wireless transmitting and receiving device the first wireless transmitters of 14211-
14212- the first wireless receiver the second wireless transmitting and receiving devices of 1422-
14221- the second wireless transmitter the second wireless receivers of 14222-
The 3rd wireless transmitters of the 3rd wireless transmitting and receiving device 14231- of 1423-
The 3rd wireless receivers of 14232-
2- ion blowing devices 21- blowing babinets
211- accommodating cavity 2111- blowholes
22- blower mechanism 221- flabellums
222- shaft 223- ion generators
23- hangs bottle
The first Bottles of 3-
The second Bottles of 4-
The 3rd Bottles of 5-
The 4th Bottles of 6-
The 5th Bottles of 7-
8- heating rods
9- conductive rods
The first buttons of 100-
The second buttons of 200-
The 3rd buttons of 300-.
Embodiment
In order to further explain the technical solution of the present invention, it is described in detail below by specific embodiment.
A kind of aluminium shape surface treatment process of the present invention, it is theed improvement is that：Aluminium is carried out by surface disposal facility
Surface of profile processing, operating-controlling mechanism 1 of the surface disposal facility including automation, ion blowing device 2, fill the first acid solution
The first Bottle 3, fill the second Bottle 4 of the second acid solution, fill easy 3rd Bottle 5 of alkaline etching, fill
4th Bottle 6 of three acid solutions and the 5th Bottle 7 for filling the 4th acid solution, operating-controlling mechanism 1 include grabbing device
11st, mandril 12, supporting mechanism 13 and intelligent control mechanism 14, grabbing device 11 include can capture aluminium section bar manipulator 111, can
Flexible telescoping mechanism 112 and horizontally movable moving mechanism 113 up and down, mandril 12 have what is translated for moving mechanism 113
Slide 121, moving mechanism 113 has to match to obtain slide track seat 1131 with slide 121;14 mechanism of intelligent control includes intelligent control
Device 141 and wireless transmitting and receiving device 142, it is flat that intelligent controlling device 141 includes master controller 1411, control slide track seat 1131
The second controller 1413 and control machinery hand 111 that the first controller 1412, the control telescoping mechanism moved stretches about 112 are grabbed
The 3rd controller 1414 taken, master controller 1411 have the 3rd button 300 of the first button 100, the second button 200 and control, nothing
Line sending and receiving apparatus 142 includes the first wireless transmitting and receiving device 1421, the second wireless transmitting and receiving device 1422, the 3rd nothing
Line sending and receiving apparatus 1423, the first wireless transmitting and receiving device 1421 include wirelessly sending out corresponding to the first of the first button 100
14211 and first wireless receiver 14212 of emitter, the first controller 1412 are connected with the first wireless receiver 14212, and
First controller 1412 and the first wireless receiver 14212 may be contained within slide track seat 1131, the second wireless transmitting and receiving device
1422 include the second wireless transmitter 14221 and the second wireless receiver 14222 corresponding to the second button 200, the second control
Device 1413 is connected with the second wireless receiver 14222, and 1413 and second wireless receiver 14222 of second controller is respectively provided with
In on telescoping mechanism 112, the 3rd wireless transmitting and receiving device 1423 includes the 3rd wireless transmitter corresponding to the 3rd button 300
14231 and the 3rd wireless receiver 14232, the 3rd controller 1414 be connected with the 3rd wireless receiver 14232, and the 3rd
1414 and the 3rd wireless receiver 14232 of controller may be contained within manipulator 111, the first wireless transmitter 14211, the second nothing
Line transmitter 14221, the 3rd wireless transmitter 14231 may be contained within master controller 1411, and the first wireless transmitter
14211st, the second wireless transmitter 14221, the 3rd wireless transmitter 14231 are connected with master controller 1411;Pass through difference
The first button 100, the second button 200 and the 3rd button 300 are pressed, controls operating-controlling mechanism 1 to be translated, stretched and grabbed respectively
Take, realize the processing of aluminium section bar, including following operating procedure：
（1）The first button 100 is pressed, control slide track seat 1131 moves to the top of aluminium section bar, presses the second button 200, stretches
Mechanism 112 extends downwards, presses the 3rd button 300, and manipulator 111 opens, and presses the 3rd button 300 again, and manipulator 111 is grabbed
Aluminium section bar is taken, presses the second button 200 again, telescoping mechanism 112 is withdrawn upwards;
（2）The first button 100 is pressed, control slide track seat 1131 moves to the top of ion blowing device 2, pressing along slide 121
Second button 200, control telescoping mechanism 112 downwards elongation to ion blowing device 2 be aligned aluminium section bar, ion blowing device 2 to
Aluminium section bar is dried, and blow-time 2-3min, after blowing, presses the second button 200, telescoping mechanism 112 is received upwards again
Return;
（3）Press the first button 100, control slide track seat 1131 moves to the top of the first Bottle 3 along slide 121, pressing the
Two buttons 200, elongation is completely soaked in the first acid solution control telescoping mechanism 112 to aluminium section bar downwards, and soaking time is
3min, presses the second button 200 again, and telescoping mechanism 112 is withdrawn upwards, takes out aluminium section bar;
（4）Press the first button 100, control slide track seat 1131 moves to the top of the second Bottle 4 along slide 121, pressing the
Two buttons 200, elongation is completely soaked in the second acid solution control telescoping mechanism 112 to aluminium section bar downwards, and soaking time is
1-2min, is provided with heating rod 8 in the second acid solution, heating-up temperature is：100-110 °, the second button 200 is pressed again, is stretched
Contracting mechanism 112 is withdrawn upwards, takes out aluminium section bar;
（5）Press the first button 100, control slide track seat 1131 moves to the top of the 3rd Bottle 5 along slide 121, pressing the
Two buttons 200, elongation to aluminium section bar is completely soaked in alkaline solution control telescoping mechanism 112 downwards, soaking time 3min, then
The second button 200 of secondary pressing, telescoping mechanism 112 are withdrawn upwards, take out aluminium section bar;
（6）Press the first button 100, control slide track seat 1131 moves to the top of the first Bottle 3 along slide 121, pressing the
Two buttons 200, elongation is completely soaked in the first acid solution control telescoping mechanism 112 to aluminium section bar downwards, and soaking time is
3min, presses the second button 200 again, and telescoping mechanism 112 is withdrawn upwards, takes out aluminium section bar;
（7）Press the first button 100, control slide track seat 1131 moves to the top of the 4th Bottle 6 along slide 121, pressing the
Two buttons 200, elongation is completely soaked in the 3rd acid solution control telescoping mechanism 112 to aluminium section bar downwards, and soaking time is
3min, alive conductive rod 9 can be applied by being provided with the 4th Bottle 6, and conductive rod 9 is arranged in the 3rd acid solution, again
The second button 200 is pressed, telescoping mechanism 112 is withdrawn upwards, takes out aluminium section bar;
（8）Press the first button 100, control slide track seat 1131 moves to the top of the 5th Bottle 7 along slide 121, pressing the
Two buttons 200, elongation is completely soaked in the 4th acid solution control telescoping mechanism 112 to aluminium section bar downwards, and reaction temperature is
75-85 DEG C, the sealing of hole time is：8-10min, presses the second button 200 again, and telescoping mechanism 112 is withdrawn upwards, takes out aluminium profiles
Material;
（9）The first button 100 is pressed, control slide track seat 1131 moves to the top of ion blowing device 2, pressing along slide 121
Second button 200, control telescoping mechanism 112 downwards elongation to ion blowing device 2 be aligned aluminium section bar, ion blowing device 2 to
Aluminium section bar is dried, and is dried, drying time 2-3min.
The first button 100, the first wireless transmitter 14211 transmitting wireless signal are pressed, the first wireless receiver 14212 connects
The signal is received, control slide track seat 1131 presses the second button 200, the second wireless transmitter 14221 along 121 horizontal movement of slide
Launch wireless signal, the second wireless receiver 14222 receives the signal, and control telescoping mechanism stretches about 112, and pressing the 3rd is pressed
Button 300, the 3rd wireless transmitter 14231 transmitting wireless signal, the 3rd wireless receiver 14232 receive the signal, control machinery
Hand 111 captures aluminium section bar, is used in combination by the first button 100, the second button 200 and the 3rd button 300, completes aluminium section bar table
The operation of surface treatment process;Dried by ion blowing device 2 to aluminium section bar, progress is thick clear, removes the aluminium skimmings of aluminium shape surface
Deng foreign matter, the solution for avoiding foreign substance pollution from subsequently using, while prevent because the foreign matter of the protrusions such as aluminium skimmings is incompletely processed, after causing
Continuous punching press causes aluminium section bar to produce scratch and removes the foreign matters such as the aluminium skimmings of aluminium shape surface, meanwhile, because of aluminium section bar, accumulation is held for a long time
Easily accumulation dust, by the most dust of thick removable aluminium shape surface clearly, according to Anion hair drier, can antistatic,
The effect removed is improved, while can remove lint or wire foreign matter;Grease and dust of aluminium shape surface etc. are eliminated by deoiling
Pollutant, the alkali cleaning of Shi Hou roads is than more uniform, to improve the quality of anode oxide film;Alkaline etching can further remove aluminium shape surface
Booty, thoroughly removes the natural oxide film of aluminium shape surface, is that subsequent anodic oxidation is uniform to manifest pure metallic matrix
Conduction, generates uniform anode oxide film and lays a good foundation surface;Sealing of hole can reduce porosity and the absorption of anode oxide film
Ability, hydration-treated is carried out for the anode oxide film after oxidation aluminium, improves wearability and stain resistance, during sealing of hole
Between cannot be long, otherwise can cause erosion and make it that iris is presented in surface, influence the surface gloss of aluminium section bar.
Preferably, grabbing device 11 is at least provided with 2.More than 2 grabbing devices 11 are set, improve crawl aluminium section bar
Balance and stability, and multiple manipulators 111 are with more flexible handling.
Preferably, the blowing babinet 21 of ion blowing device 2 including uncovered, hair-dryer mechanism 22 and it is arranged at blow box
Suspension bottle 23 outside body 21;Blower mechanism 22 includes flabellum 221, shaft 222 and anion generator 223, and flabellum 221 is arranged
In in shaft 222, the side of blowing babinet 21 has an accommodating cavity 211, and shaft 222 is horizontally disposed in accommodating cavity 221,
Shaft 222 be directed toward aluminium section bar, blowing babinet 21 blowhole 211 that can be divulged information is provided with the madial wall of flabellum 221, bear from
Electronic generator 223 is arranged in accommodating cavity 211, and anion generator 223 is arranged at one end of madial wall;Suspension bottle 23 is set
In blowing babinet 21 towards on the inner wall of aluminium section bar, and the top that bottle 23 is arranged at flabellum 221 is hung, the lower end of suspension bottle 23 is set
Water outlet is equipped with, hangs in bottle 23 and fills the 5th acid solution, the 5th acid solution is sulfuric acid, and the mass concentration of the sulfuric acid is 5-
9%.Shaft 222, which rotates, drives flabellum 221 to rotate blowing, and the anion produced by anion generator 223, blows to aluminium section bar
The wind containing anion is sent, the wind containing anion has the effect of antistatic, can remove the foreign matter of aluminium shape surface well,
Such as iron filings;Meanwhile hang bottle 23 and flow downward out sulfuric acid, flabellum 221 dries and blows out vaporific by sulfuric acid droplets and blow to aluminium profiles
Material, vaporific sulfate liquid can be attached to the surface of aluminium section bar, but be blown away to moment is stopped, can be larger to aluminium shape surface
Oxide blocks etc. soften it is thick clear;The water outlet of suspension bottle 23 is alternatively spray gun, which directly can be sprayed into mist by sulfuric acid
Shape, more uniformly.More specifically, spray gun is equipped with drawing liquid pump and the catheter connected with babinet, can be to falling into babinet
Sulfuric acid is recycled, and is economized on resources.
In order to realize remote control, manpower is saved, it is preferable that the first wireless transmitter 14211 and the first wireless receiver
14212nd, the second wireless transmitter 14221 and the second wireless receiver 14222 and the 3rd wireless transmitter 14231 and the 3rd
It is bound up between wireless receiver 14232 by wireless telecommunications.
In order to reach good effect of deoiling, it is preferable that the first acid solution is sulfuric acid, and the mass concentration of sulfuric acid is 10-
12%。
Effect is thrown in order to reach good change, it is preferable that the second acid solution is phosphoric acid, sulfuric acid and nitric acid mixed liquor, phosphorus
The mass concentration of acid is 70%, and the mass concentration of sulfuric acid is 9-15%, and the mass concentration of nitric acid is 3-9%.
In order to reach good alkaline etching effect, it is preferable that alkaline solution has sodium hydroxide, and the content of sodium hydroxide is
30-40g/L。
In order to reach the effect of good anodic oxidation, it is preferable that the 3rd acid solution is sulfuric acid, the mass concentration of sulfuric acid
For 10-12%.
In order to reach good sealing of hole effect, it is preferable that the 4th acid solution is nickel acetate and cobalt acetate mixed solution,
The content of Ni+ is 0.25-0.45g/L in four acid solutions, and the ph values of the 4th acid solution are between 5.0-5.8.
The aluminium shape surface treatment process of the present invention, hanging the concrete form of bottle can be adjusted and set according to actual requirement
Meter;The concrete form of water outlet can be adjusted and design according to actual requirement;The concrete form of manipulator can be according to being actually subjected to
Ask and be adjusted and design, such as the manipulator of claw-like structures;The concrete form of telescoping mechanism can be adjusted according to actual requirement
And design, such as cylinder;The concrete form of slide track seat can be adjusted and design according to actual requirement;The concrete form of slide can root
The adjustment and design to match according to the concrete form of slide track seat;The concrete form of blowing babinet can be carried out according to actual requirement
Adjustment and design;The concrete form of first Bottle can be adjusted and design according to actual requirement;Second Bottle it is specific
Form can be adjusted and design according to actual requirement;The concrete form of 3rd Bottle can be adjusted according to actual requirement and
Design;The concrete form of 4th Bottle can be adjusted and design according to actual requirement;The concrete form of 5th Bottle can
It is adjusted and is designed according to actual requirement;The concrete form of heating rod can be adjusted and design according to actual requirement;It is conductive
The concrete form of rod can be adjusted and design according to actual requirement.
The product form of the present invention is not limited to this case diagram and embodiment, anyone carries out it the appropriate of similar thinking
Change or modification, all should be regarded as not departing from the patent category of the present invention.
Claims (9)
- A kind of 1. aluminium shape surface treatment process, it is characterised in that：Aluminium shape surface processing, institute are carried out by surface disposal facility Stating surface disposal facility includes operating-controlling mechanism, ion blowing device, the first Bottle for filling the first acid solution, fills second Second Bottle of acid solution, the 3rd Bottle for filling alkaline solution, the 4th Bottle for filling the 3rd acid solution and The 5th Bottle of the 4th acid solution is filled, the operating-controlling mechanism includes grabbing device, mandril, supporting mechanism and intelligent control Mechanism, the grabbing device is including the manipulator that can capture the aluminium section bar, the telescoping mechanism that can be stretched up and down and horizontal can move Dynamic moving mechanism, the mandril have the slide for moving mechanism translation, and the moving mechanism has and the slide Match to obtain slide track seat;The intelligent control mechanism includes intelligent controlling device and wireless transmitting and receiving device, the intelligence control First controller, the control telescoping mechanism of the device processed including master controller, the control slide track seat translation stretch up and down Second controller and the 3rd controller of the control manipulator crawl, the master controller have the first button, the second button With the 3rd button of control, the wireless transmitting and receiving device includes the first wireless transmitting and receiving device, the second wireless transmitter receiver fills Put, the 3rd wireless transmitting and receiving device, first wireless transmitting and receiving device includes first corresponding to first button Wireless transmitter and the first wireless receiver, first controller and the first wireless receiver are connected, and first control Device processed and the first wireless receiver may be contained within the slide track seat, and second wireless transmitting and receiving device includes corresponding to institute State the second wireless transmitter and the second wireless receiver of the second button, the second controller and the second wireless receiver phase Connection, and the second controller and the second wireless receiver may be contained within the telescoping mechanism, the 3rd wireless transmission Reception device includes the 3rd wireless transmitter and the 3rd wireless receiver corresponding to the 3rd button, the 3rd control Device and the 3rd wireless receiver are connected, and the 3rd controller and the 3rd wireless receiver may be contained within the manipulator On, first wireless transmitter, the second wireless transmitter, the 3rd wireless transmitter may be contained within the master controller, and First wireless transmitter, the second wireless transmitter, the 3rd wireless transmitter are connected with the master controller;By dividing First button, the second button and the 3rd button are not pressed, control the operating-controlling mechanism to be translated, stretched and grabbed respectively Take, realize the processing of the aluminium section bar, including following operating procedure：（1）First button is pressed, controls the slide track seat to move to the top of the aluminium section bar, pressing described second is pressed Button, the telescoping mechanism extend downwards, press the 3rd button, and the manipulator opens, and presses the 3rd button again, The manipulator captures the aluminium section bar, presses second button again, the telescoping mechanism is withdrawn upwards;（2）First button is pressed, controls the slide track seat to move to the top of the ion blowing device along the slide, Second button is pressed, controls telescoping mechanism elongation downwards to the ion blowing device to be directed at the aluminium section bar, institute State ion blowing device to dry to the aluminium section bar, blow-time 2-3min, after blowing, press described second again and press Button, the telescoping mechanism are withdrawn upwards;（3）First button is pressed, controls the slide track seat to move to the top of first Bottle along the slide, presses Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked first acid solution downwards In, soaking time 3min, presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;（4）First button is pressed, controls the slide track seat to move to the top of second Bottle along the slide, presses Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in second acid solution downwards In, soaking time 1-2min, is provided with heating rod in second acid solution, heating-up temperature is：100-110 °, press again Second button is pressed, the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;（5）First button is pressed, controls the slide track seat to move to the top of the 3rd Bottle along the slide, presses Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in the alkaline solution downwards, Soaking time 3min, presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;（6）First button is pressed, controls the slide track seat to move to the top of first Bottle along the slide, presses Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in first acid solution downwards In, soaking time 3min, presses second button again, and the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;（7）First button is pressed, controls the slide track seat to move to the top of the 4th Bottle along the slide, presses Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in the 3rd acid solution downwards In, soaking time 3min, alive conductive rod can be applied by being provided with the 4th Bottle, and the conductive rod is arranged at institute State in the 3rd acid solution, press second button again, the telescoping mechanism is withdrawn upwards, takes out the aluminium section bar;（8）First button is pressed, controls the slide track seat to move to the top of the 5th Bottle along the slide, presses Second button is pressed, controlling the telescoping mechanism, elongation to the aluminium section bar is completely soaked in the 4th acid solution downwards In, reaction temperature is 75-85 DEG C, and the sealing of hole time is：8-10min, presses second button again, and the telescoping mechanism is upward Withdraw, take out the aluminium section bar;（9）First button is pressed, controls the slide track seat to move to the top of the ion blowing device along the slide, Second button is pressed, controls telescoping mechanism elongation downwards to the ion blowing device to be directed at the aluminium section bar, institute State ion blowing device to dry to the aluminium section bar, dried, drying time 2-3min.
- A kind of 2. aluminium shape surface treatment process according to claim 1, it is characterised in that：The grabbing device is at least set It is equipped with 2.
- A kind of 3. aluminium shape surface treatment process according to claim 1, it is characterised in that：The ion blowing device bag Include blowing babinet, hair-dryer mechanism and the suspension bottle being arranged on blowing cabinet wall of uncovered;The blower mechanism includes fan Leaf, shaft and anion generator, the flabellum are sheathed in the shaft, and the side of the blowing babinet has accommodating cavity, The shaft is horizontally disposed, and in the accommodating cavity, the shaft is directed toward the aluminium section bar, and the blowing babinet is close The blowhole that can be divulged information is provided with the madial wall of the flabellum, the anion generator is arranged in the accommodating cavity, and The anion generator is arranged at one end of the madial wall;The suspension bottle is arranged at the blowing babinet towards the aluminium On the inner wall of section bar, and the suspension bottle is arranged at the top of the flabellum, and the lower end of the suspension bottle is provided with water outlet, institute State in suspension bottle and fill the 5th acid solution, the 5th acid solution is sulfuric acid, and the mass concentration of the sulfuric acid is 5-9%.
- A kind of 4. aluminium shape surface treatment process according to claim 1, it is characterised in that：First wireless transmitter It is wireless with the first wireless receiver, the second wireless transmitter and the second wireless receiver and the 3rd wireless transmitter and the 3rd It is bound up between receiver by wireless telecommunications.
- A kind of 5. aluminium shape surface treatment process according to claim 1, it is characterised in that：First acid solution is Sulfuric acid, the mass concentration of the sulfuric acid is 10-12%.
- A kind of 6. aluminium shape surface treatment process according to claim 1, it is characterised in that：Second acid solution is Phosphoric acid, sulfuric acid and nitric acid mixed liquor, the mass concentration of the phosphoric acid is 70%, and the mass concentration of the sulfuric acid is 9-15%, described The mass concentration of nitric acid is 3-9%.
- A kind of 7. aluminium shape surface treatment process according to claim 1, it is characterised in that：The alkaline solution has hydrogen Sodium oxide molybdena, the content of the sodium hydroxide is 30-40g/L.
- A kind of 8. aluminium shape surface treatment process according to claim 1, it is characterised in that：3rd acid solution is Sulfuric acid, the mass concentration of the sulfuric acid is 10-12%.
- A kind of 9. aluminium shape surface treatment process according to claim 1, it is characterised in that：4th acid solution is Nickel acetate and cobalt acetate mixed solution, the content of Ni+ is 0.25-0.45g/L in the 4th acid solution, and the tetracid The ph values of property solution are between 5.0-5.8.
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Address after: 350000 Hongkuan industrial village, Yangxia street, Fuqing City, Fuzhou City, Fujian Province Patentee after: Fen An Aluminum Co.,Ltd. Address before: 350323 Hong Kuan industrial estate, Yangxia street, Fuqing City, Fuzhou, Fujian, China Patentee before: FUJIAN FENAN ALUMINUM Co.,Ltd. |