CN207025870U - Band internal thread hemicone tooth form and profile automatic checkout system - Google Patents
Band internal thread hemicone tooth form and profile automatic checkout system Download PDFInfo
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- CN207025870U CN207025870U CN201720281941.6U CN201720281941U CN207025870U CN 207025870 U CN207025870 U CN 207025870U CN 201720281941 U CN201720281941 U CN 201720281941U CN 207025870 U CN207025870 U CN 207025870U
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- automatic
- storage bin
- hemicone
- material road
- bin hopper
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Abstract
A kind of band internal thread hemicone tooth form and profile automatic checkout system, including rack-mounted automatic feed mechanism, automatic detection mechanism, clamping and detent mechanism and automatic sorting mechanism and control device；The storage bin hopper of automatic feed mechanism is arranged on chassis, and crane is arranged in front of storage bin hopper, is closely connected with the feeding port of storage bin hopper；High-temperature heating pipe is arranged on cover cavity on crane；Dispenser, rotating disk, fixed plate, taper locating piece and the motor of dispenser transmission mechanism are arranged on chassis steel plate；Sub-material door, defective work material road mouth, certified products material road mouth and the electric-controlled switch of automatic sorting mechanism are arranged on sorting mechanism support frame；One sensor is respectively installed by position in the hemivertebra of storage bin hopper, conveying material road and automatic sorting mechanism；Each part of automatic detection mechanism is arranged on testing agency's support frame, and the detecting system automaticity is high, can realize the self-feeding of band internal thread hemicone ordered arrangement, automatic detection, automatic sorting.
Description
Technical field
The utility model is related to a kind of detection means and its method, particularly a kind of novel belt internal thread hemicone tooth form with
Profile automatic checkout system.
Background technology
Intermediate plate is the critical piece of strand tapered anchorage system, the quality of its quality direct relation drag-line, therefore, production
The detection of process is extremely important, and notification number is that CN201716003U utility model patent discloses a kind of thread testing machine；This
Kind thread testing machine gauge head is fixed on main shaft, is provided with optical ruler above main shaft, main shaft is fixed on board, affixed on board
There are the automaton and clamping fixture of the machine, the affixed cylinder for clamping workpiece on clamping fixture；Suitable for detecting work
The leakage tapping of part internal thread hole, repeat the problems such as tapping, screw thread effective length are too deep or excessively shallow and thread Pilot hole is excessive；But should
Technology automaticity is not high, and detection efficiency is low, and is not suitable for the detection of small diameter bore, and frequently contact is tested work to gauge head
It is easily damaged when part or excessive pressure, so as to lose precision.
The content of the invention
The purpose of this utility model is to provide a kind of band internal thread hemicone tooth form and profile automatic checkout system, the system
Not only have and tapped hemicone is subjected to ordered arrangement, self-feeding, automatic distinguishing certified products and defective work simultaneously certainly
The dynamic function of sorting out defective work；And accurate positioning, identification defect is accurate, and accuracy of detection is high, its internal threads half
Cone tooth form and the method automaticity that profile is detected are high, can substantially reduce labor intensity, improve detection efficiency, carry
Rise manufacture level；To solve above mentioned problem existing for prior art.
The technical scheme to solve the above problems is：A kind of band internal thread hemicone tooth form and profile automatic checkout system, its
It is characterised by：The band internal thread hemicone tooth form includes rack-mounted autoloader with profile automatic checkout system
Structure, automatic detection mechanism, clamping and detent mechanism and automatic sorting mechanism and control device；
The automatic feed mechanism include high-temperature heating pipe, crane, storage bin hopper, ion blowing device, vibrating tray, point
Cutter transmission mechanism, cylinder I, cylinder II, cylinder III, conveying material road and protective cover；
Described dispenser transmission mechanism includes dispenser, rotating disk, fixed plate, taper locating piece and motor；
Described automatic detection mechanism includes dimension regarding CCD camera, high-resolution lens, testing agency's support frame, illumination system
System and the control device being electrically connected therewith；
The control device includes PC, PLC, relay, sensor and PLC control panels；
The clamping and detent mechanism include locating back, taper locating piece, magnet, motor；
Described automatic sorting mechanism includes sub-material door, defective work material road mouth, certified products material road mouth, cylinder I V, sensing
Device；
The storage bin hopper of the automatic feed mechanism is arranged on chassis, and crane is arranged in front of storage bin hopper and storage bin hopper
Feeding port be closely connected；High-temperature heating pipe is arranged on cover cavity on crane；
Vibrating tray is arranged on chassis, and the discharging opening position of crane is connected with vibrating tray import matching；
Conveying material road is arranged on the discharging opening position of vibrating tray and 1.5-2.5cm is retracted into vibrating tray；
The ion blowing device being made up of blowing block, pressurized side plates, blower is arranged on chassis mounting hole site, its is additional
Fill protective cover；
Cylinder III is arranged in fixed plate, and scraping wings is arranged on cylinder III, with the horizontal 10 ° of inclination angles, locating back peace
In fixed plate；
Cylinder I, cylinder II, the installation site of scraping wings match with the charging aperture of taper locating piece；
Dispenser, rotating disk, fixed plate, taper locating piece and the motor of described dispenser transmission mechanism are arranged on chassis steel
On plate, installation site can not interfere；
Sub-material door, defective work material road mouth, certified products material road mouth and the electric-controlled switch installation of described automatic sorting mechanism
On sorting mechanism support frame, sorting mechanism support frame is arranged on the steel plate of chassis；
Respectively pacify by position in the hemicone of storage bin hopper, conveying material road, cylinder III, taper locating piece, automatic sorting mechanism
Equipped with a sensor；
Testing agency's support frame is arranged in frame, and the dimension of automatic detection mechanism regards CCD camera, high-resolution lens and photograph
Bright system is arranged on testing agency's support frame, high-resolution lens and the position centering of taper locating piece, it is impossible to be detached into as model
Enclose, PC, PLC control panels and electric cabinet are regarded by electric wire, Serial Port Line and data wire connected mode and the dimension of automatic detection mechanism
CCD camera, high-resolution lens connection.
Due to using above-mentioned technical proposal, the band internal thread hemicone tooth form and profile automatic checkout system of the utility model
And internal threads hemicone tooth form has the advantages that with the method that profile is detected：
1. can realize band internal thread hemicone by facing upward, microcephaly conveyed in preceding self-feeding, it is reliable and stable；
2. realize the internal thread and appearance and size of detection band internal thread hemicone simultaneously；
3. realize band internal thread hemicone automatic sorting function；
4. the self-feeding of band internal thread hemicone, automatic detection, automatic sorting function are realized simultaneously；
5. it is adjustable to detect beat, flexible and convenient, it is not necessary to excessive manpower consumption, examines the degree of accuracy high；
6. adapting to the environment of plant, application scenario scope is wide.
In summary, the band internal thread hemicone tooth form not only has with profile automatic checkout system by tapped half
What cone carried out ordered arrangement, self-feeding, automatic distinguishing certified products and defective work and automatically sorted out defective work
Function；And accurate positioning, identification defect is accurate, and accuracy of detection is high, and automaticity is high, can substantially reduce labor intensity,
Detection efficiency is improved, lifts manufacture level.
Below, in conjunction with the accompanying drawings and embodiments to the band internal thread hemicone tooth form of the utility model and profile automatic detection system
The technical characteristic for the method that system and internal threads hemicone tooth form are detected with profile is further described.
Brief description of the drawings
Fig. 1~Fig. 4 is a kind of entirety with internal thread hemicone tooth form Yu profile automatic checkout system of the utility model
Structural representation：
Fig. 1：Front view,
Fig. 2 is Fig. 1 top view,
Fig. 3 is Fig. 1 left view,
Fig. 4 is stereogram；
Fig. 5~Fig. 7 is that one kind of the utility model is automatic with profile automatic checkout system with internal thread hemicone tooth form
Feeding main part structural representation：
Fig. 5 is top view, and Fig. 6 is stereogram, and Fig. 7 is enlarged diagram at A in Fig. 5；
Fig. 8~Figure 10 is automatic sorting main part structural representation：
Fig. 8 is rearview, and Fig. 9 is front view, and Figure 10 is left view；
Figure 11 is the main part structural representation of automatic detection mechanism,
Figure 12 is the part explosive view of the main part of automatic detection mechanism；
Figure 13 is automatic loading and unloading mechanism and testing agency's scheme of installation.
In figure：
The discharging opening of 1- cranes, 2- high-temperature heating pipes, 3- cranes, 4- storage bin hoppers, the feeding port of 41- storage bin hoppers, 5-
Chassis, 6- PCs, 7-PLC control panels, 8- electricity cabinets, 9- ion blowing devices, 91- blowing blocks, 92- pressurized side plates, 93- blow
Airduct, 10- vibrating trays, the discharging opening of 101- vibrating trays, 11- cylinders III, 111- scraping wings, 12- dispenser transmission mechanisms,
121- dispensers, 122- rotating disks, 123- fixed plates, 13- locating backs, 14- taper locating pieces, 141- magnet, 15- cylinders I, 16-
Cylinder II, 17- conveying material roads, 171- convey the feeding port of material road, 18- protective covers, and 19- dimensions regard CCD camera, 20- high-resolution
Camera lens, 21- testing agencies support frame, 22- illuminators, 23- automatic sortings mechanism, 231- sub-material doors, 232- defective work material
Road junction, 233- certified products material road mouths, 234- cylinder Is V, 235- sorting mechanism support frame, 24- motors.
Embodiment
Embodiment one：
A kind of band internal thread hemicone tooth form and profile automatic checkout system, the band internal thread hemicone tooth form and profile are certainly
Dynamic detecting system includes rack-mounted automatic feed mechanism, automatic detection mechanism, clamping and detent mechanism and automatic point
Select mechanism and control device；（Referring to Fig. 1~Fig. 4）；
The automatic feed mechanism includes high-temperature heating pipe 2, crane 3, storage bin hopper 4, ion blowing device 9, vibration material
Disk 10, dispenser transmission mechanism 12, cylinder I 15, cylinder II 16, cylinder III 11, conveying material road 17 and protective cover 18；
Described dispenser transmission mechanism 12 includes dispenser 121, rotating disk 122, fixed plate 123, the and of taper locating piece 14
Motor 24；
Described automatic detection mechanism include dimension regarding CCD camera 19, high-resolution lens 20, testing agency's support frame 21,
Illuminator 22 and the control device being electrically connected therewith（Referring to Figure 11~Figure 12）；
The clamping and detent mechanism include locating back 13, taper locating piece 14, magnet 141, motor 24；
Described automatic sorting mechanism 23 include sub-material door 231, defective work material road mouth 232, certified products material road mouth 233,
Cylinder I V234, sensor（Referring to Fig. 5~Fig. 7）；
The control device includes PC 6, PLC, relay, sensor and PLC control panels 7；
The storage bin hopper 4 of the automatic feed mechanism is arranged on chassis 5, the top surface of storage bin hopper 4 to the plane optimum distance of chassis 5
For 20cm；Crane 3 is arranged on the front of storage bin hopper 4, is closely connected with the feeding port 41 of storage bin hopper 4；High-temperature heating pipe 2 is arranged on
Cover cavity on crane 3；
Vibrating tray 10 is arranged on chassis 5, and the position of 3 discharging opening of crane 1 is connected with the import of vibrating tray 10 matching；
Conveying material road 17 is arranged on the discharging opening position of vibrating tray 10 and is retracted 1.5-2.5cm into vibrating tray 10；
The ion blowing device 9 being made up of blowing block 91, pressurized side plates 92, blower 93 is arranged on chassis mounting hole
Position, its outer installation protective cover 18；
Cylinder III 11 is arranged in fixed plate 123, and scraping wings 111 is arranged on cylinder III 11, inclined with the horizontal 10 °
Angle, locating back 13 are also arranged in fixed plate 123；
Cylinder I 15, cylinder II 16, the installation site of scraping wings match with the charging aperture of taper locating piece 14；
Described dispenser transmission mechanism 12 include dispenser 121, rotating disk 122, in fixed plate 123, taper locating piece 14
And motor, on the steel plate of chassis 5, installation site can not interfere；
Sub-material door 231, defective work material road mouth 232, certified products material road mouth 233 and the electricity of described automatic sorting mechanism 23
Control switch is arranged on sorting mechanism support frame 235, and sorting mechanism support frame 235 is arranged on the steel plate of chassis 5；
Pass through in the hemicone of storage bin hopper 4, conveying material road 17, cylinder III 11, taper locating piece 14, automatic sorting mechanism 23
Position is respectively provided with a sensor；
Testing agency's support frame 21 is arranged in frame, and the dimension of automatic detection mechanism regards CCD camera 19, high-resolution lens
20 and illuminator 22 be arranged on testing agency's support frame 21, high-resolution lens 20 and the position centering of taper locating piece 14,
Areas imaging can not be departed from, PC 6, PLC control panels 7 and electric cabinet 8 are by electric wire, Serial Port Line and data wire connected mode and certainly
The dimension of dynamic testing agency connects depending on CCD camera 19, high-resolution lens 20.
In the utility model embodiment, the PLC of the control device, relay and sensor installation site do not mark,
But these are all that art technology understand that here is omitted using known technology.
Internal threads half are realized using the band internal thread hemicone tooth form described in the present embodiment and profile automatic checkout system
The method that cone tooth form is detected, it integrate employ self-feeding mode, automatic detection mode, image recognition mode, from
Dynamic sorting mode, clamping and positioning method, automatic feeding system and optical imagery detecting system information interaction approach, to realize pair
Internal thread hemicone tooth form carries out feeding, automatic detection and sorting, its specific method：
Storage bin hopper 4 will be poured into internal thread hemicone, crane will be delivered to high-temperature heating pipe 2 with hemicone and dry surface
Moisture, it is delivered to discharging opening 1；Hemicone enters vibrating tray 10, realize by facing upward, microcephaly is in preceding automatic discharge；Vibration
Enter material conveying road 17 after the automatic discharge of charging tray 10, surface dust is cleaned out by ion blowing device 9；After clear dirt is clean
Hemicone enters the position of cylinder I 15, and hemicone is pushed into the gating location of taper locating piece 14 by cylinder I 15, and cylinder II 16 will
Hemicone promotes taper locating piece 14, and magnet sucks；Magnet sucks rear dispenser transmission mechanism 12 will carry hemicone on request
Taper locating piece 14 convey, through the flat state of hemicone cross-sectional shape profile of locating back 13, be accurately positioned to high-resolution
Camera lens 20；Hemicone illuminates by illuminator 22, then by the automated imaging of high-resolution lens 20, image reaches dimension and regards CCD
Camera 19, converted device reach PC 6 after carrying out signal conversion, and PC 6 contrasts, after computing by image processing system, preserve
Data, and export acceptance or rejection product signal and reach PLC, PLC by singlechip control panel change-over switch amount signal with
RS232C serial communication protocols mode carries out information exchange, passes through the sub-material of 7 control automatic sorting mechanism of PLC control panels control 23
The steering of door, hemicone certified products turn to according to sub-material door with defective work and realize automatic sorting；
Installed in storage bin hopper 4, conveying material road 17, cylinder I 15, taper locating piece 14, automatic sorting mechanism 23 each position
Sensor is automatically stopped work as sensed without system after material or failure.
Claims (1)
1. a kind of band internal thread hemicone tooth form and profile automatic checkout system, it is characterised in that：The band internal thread hemicone tooth
Type includes rack-mounted automatic feed mechanism, automatic detection mechanism, clamping and localization machine with profile automatic checkout system
Structure and automatic sorting mechanism and control device；
The automatic feed mechanism includes high-temperature heating pipe（2）, crane（3）, storage bin hopper（4）, ion blowing device（9）, shake
Dynamic charging tray（10）, dispenser transmission mechanism（12）, cylinder I（15）, cylinder II（16）, cylinder III（11）, conveying material road（17）With
Protective cover（18）；
Described dispenser transmission mechanism（12）Include dispenser（121）, rotating disk（122）, fixed plate（123）, taper locating piece
（14）And motor（24）；
Described automatic detection mechanism includes dimension and regards CCD camera（19）, high-resolution lens（20）, testing agency's support frame
（21）, illuminator（22）And the control device being electrically connected therewith；
The control device includes PC（6）, PLC, relay, sensor and PLC control panels（7）；
The clamping and detent mechanism include locating back（13）, taper locating piece（14）, magnet（141）, motor（24）；
Described automatic sorting mechanism（23）Including sub-material door（231）, defective work material road mouth（232）, certified products material road mouth
（233）, cylinder I V（234）, sensor；
The storage bin hopper of the automatic feed mechanism（4）Installed in chassis（5）On, crane（3）Installed in storage bin hopper（4）Front,
With storage bin hopper（4）Feeding port（41）Close linking；High-temperature heating pipe（2）Installed in crane（3）Upper cover cavity；
Vibrating tray（10）Installed in chassis（5）On, crane（3）Discharging opening（1）Position and vibrating tray（10）Import
With linking；
Convey material road（17）Installed in vibrating tray（10）Discharging opening（101）Position and to vibrating tray（10）Interior retraction
1.5-2.5cm；
Will be by blowing block（91）, pressurized side plates（92）, blower（93）The ion blowing device of composition（9）Installed installed in chassis
Hole position, its outer installation protective cover（18）；
Cylinder III（11）Installed in fixed plate（123）On, scraping wings（111）Installed in cylinder III（11）Above, with the horizontal 10 °
Inclination angle, locating back（13）Installed in fixed plate（123）On；
Cylinder I（15）, cylinder II（16）, scraping wings（111）Installation site and taper locating piece（14）Charging aperture matching；
Described dispenser transmission mechanism（12）Dispenser（121）, rotating disk（122）, fixed plate（123）, taper locating piece
（14）Chassis is arranged on motor（5）On steel plate, installation site can not interfere；
Described automatic sorting mechanism（23）Sub-material door（231）, defective work material road mouth（232）, certified products material road mouth（233）
Sorting mechanism support frame is arranged on electric-controlled switch（235）On, sorting mechanism support frame（235）Installed in chassis（5）Steel plate
On；
In storage bin hopper（4）, conveying material road（17）, cylinder III（11）, taper locating piece（14）, automatic sorting mechanism（23）Half cone
Body is respectively provided with a sensor by position；
Testing agency's support frame（21）In frame, the dimension of automatic detection mechanism regards CCD camera（19）, high-resolution lens
（20）And illuminator（22）Installed in testing agency's support frame（21）On, high-resolution lens（20）With taper locating piece（14）
Position centering, it is impossible to depart from areas imaging, PC（6）, PLC control panels（7）With electric cabinet（8）Pass through electric wire, Serial Port Line and number
CCD camera is regarded according to line connected mode and the dimension of automatic detection mechanism（19）, high-resolution lens（20）Connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720281941.6U CN207025870U (en) | 2017-03-21 | 2017-03-21 | Band internal thread hemicone tooth form and profile automatic checkout system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720281941.6U CN207025870U (en) | 2017-03-21 | 2017-03-21 | Band internal thread hemicone tooth form and profile automatic checkout system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN207025870U true CN207025870U (en) | 2018-02-23 |
Family
ID=61473224
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720281941.6U Expired - Fee Related CN207025870U (en) | 2017-03-21 | 2017-03-21 | Band internal thread hemicone tooth form and profile automatic checkout system |
Country Status (1)
| Country | Link |
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| CN (1) | CN207025870U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106925529A (en) * | 2017-03-21 | 2017-07-07 | 柳州欧维姆机械股份有限公司 | With the method that internal thread hemicone tooth form and profile automatic checkout system and internal threads hemicone tooth form are detected with profile |
| CN108018590A (en) * | 2018-03-19 | 2018-05-11 | 福建奋安铝业有限公司 | A kind of aluminium shape surface treatment process |
| CN114392935A (en) * | 2022-01-27 | 2022-04-26 | 北京星光斯达机电设备有限公司 | Automatic detect sorting machine |
-
2017
- 2017-03-21 CN CN201720281941.6U patent/CN207025870U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106925529A (en) * | 2017-03-21 | 2017-07-07 | 柳州欧维姆机械股份有限公司 | With the method that internal thread hemicone tooth form and profile automatic checkout system and internal threads hemicone tooth form are detected with profile |
| CN108018590A (en) * | 2018-03-19 | 2018-05-11 | 福建奋安铝业有限公司 | A kind of aluminium shape surface treatment process |
| CN108018590B (en) * | 2018-03-19 | 2019-06-25 | 福建奋安铝业有限公司 | A kind of aluminium shape surface treatment process |
| CN114392935A (en) * | 2022-01-27 | 2022-04-26 | 北京星光斯达机电设备有限公司 | Automatic detect sorting machine |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20180223 Termination date: 20200321 |
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| CF01 | Termination of patent right due to non-payment of annual fee |