CN104209235A - Automatic roller spraying machine - Google Patents
Automatic roller spraying machine Download PDFInfo
- Publication number
- CN104209235A CN104209235A CN201310222189.4A CN201310222189A CN104209235A CN 104209235 A CN104209235 A CN 104209235A CN 201310222189 A CN201310222189 A CN 201310222189A CN 104209235 A CN104209235 A CN 104209235A
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- control system
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Abstract
The invention discloses an automatic roller spraying machine, which includes a machine bench. The machine bench is provided with a roller mechanism, a heating system, a dust filtration system, and an electric control system controlling the roller mechanism. The heating system and the electric control system are both connected to a human-machine interface, and the heating system, the electric control system and the human-machine interface are all connected to an electrical control system. The roller mechanism is connected to a lifting motor, which is connected to the electric control system. The roller mechanism comprises a rotary motor, a transmission shaft driven by the rotary motor, and a roller driven by a drive shaft. The roller is correspondingly provided with a roller cover, which is provided with a spray gun system connected to a paint supply system. The rotary motor is connected to the electric control system. The automatic roller spraying machine provided by the invention has the advantages of high production efficiency, paint save, good spraying appearance quality, uniform film thickness, low energy consumption, environmental protection, reasonable overall structure layout, compact structure, and floor area saving.
Description
Technical field
The present invention relates to a kind of spraying equipment, particularly one rolls spray machine automatically.
Background technology
Surperficial whole body spraying method at present for finding mainly contains:
1. the surface of manual spray workpiece, then manually sends into drying in oven; Adopt the mode production efficiency of hand spray and oven drying low, all swivel links of workpiece are many, and the labour intensity of workman is large;
2. adopt the mode of automatic coating, be placed in a semi-open cylinder spray by part, due to the aspect such as structure and control, the dust that spraying produces cannot effectively reclaim, and affect surface quality, and pollute greatly, observable index is larger.
Summary of the invention
For solving the problems of the technologies described above, the invention provides one and automatically rolling spray machine, to realize the efficient spraying of piece surface, and reduce environmental pollution, reduction energy consumption.
For achieving the above object, technical scheme of the present invention is as follows:
One rolls spray machine automatically, comprise board, described board is provided with cylinder mechanism, the heating system of described cylinder mechanism is communicated to by hot air duct, the dust filtering system of described cylinder mechanism is communicated to by exhaust emission pipe, and controlling the electric control system of described cylinder mechanism, described heating system and electric control system are all connected to a man-machine interface, and described heating system, electric control system and described man-machine interface are all connected to an electric control system;
Described cylinder mechanism is connected with a lifting motor, and described lifting motor is connected to described electric control system;
Described cylinder mechanism comprises electric rotating machine, the power transmission shaft driven by described electric rotating machine, and by the shaft-driven cylinder of described transmission, described cylinder correspondence is provided with drum cover, described drum cover is provided with the gun system being connected to coating material supply system; Described electric rotating machine is connected to described electric control system.
Preferably, described cylinder arranged outside have can with the shell of described drum cover tight closure.
Preferably, described inner wall of rotary drum is arranged at intervals with multiple tracks baffle plate, and described baffle plate is vertical with described drum rotating direction.
Preferably, described drum cover is arranged on described board by linkage.
By technique scheme, provided by the invention automatically roll spray machine compared to existing technology tool have the following advantages:
1., compared with spraying with traditional-handwork, when using of the present invention, workman is only responsible for regularly in cylinder, installing workpiece additional, and spraying and drying, full by PLC programme-control, decrease all swivel links, improve production efficiency;
2. utilization efficiency of coatings during traditional-handwork spraying only has about 10%, and all the other are all sprayed onto outside part; And utilization efficiency of coatings can reach more than 95% when using of the present invention, very save coating;
3. the presentation quality that traditional spray mode of rolling is rolled when spraying part is poor, and surface easily produces the defects such as dust; And when using of the present invention, because part sprays in enclosed environment, by the effective control to cylinder environment, part is sprayed in an ideal space carry out, the parameters of spraying is controlled automatically by program, and the presentation quality of spraying is good, uniform film thickness;
4. traditionally roll part in spray mode and spray in a larger space, thermal losses is large; And when using of the present invention, because part sprays in enclosed environment, space is little, by the effective control to cylinder environment, heating energy consumption is low, only has 1/3 of traditional approach energy consumption;
5. traditionally roll part in spray mode and spray in a larger space, be sprayed in a semi-open environment and carry out, the smell that spraying produces easily is dispersed into workshop, impacts operating personnel; And when using of the present invention, because part sprays in enclosed environment, by the effective control to cylinder environment, the dust that spraying produces is discharged after being filtered by accurate dust filtering system, very environmental protection;
6. integral structure layout is reasonable, compact conformation, saves floor space.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the embodiment of the present invention, below the accompanying drawing used required in describing embodiment is briefly described.
Fig. 1 is the main TV structure schematic diagram of the spray machine that automatically rolls disclosed in the embodiment of the present invention;
Fig. 2 is the plan structure schematic diagram of the spray machine that automatically rolls disclosed in the embodiment of the present invention;
The left TV structure schematic diagram (drum cover is in closure state) that Fig. 3 is the spray machine that automatically rolls disclosed in the embodiment of the present invention;
Fig. 4 is the cylinder mechanism structural representation of the spray machine that automatically rolls disclosed in embodiment;
The left TV structure schematic diagram (drum cover is in opening) that Fig. 5 is the spray machine that automatically rolls disclosed in the embodiment of the present invention
The left TV structure schematic diagram (cylinder is in batch turning state) that Fig. 6 is the spray machine that automatically rolls disclosed in the embodiment of the present invention.
Numeral in figure:
11. board 12. man-machine interface 13. hot air ducts
14. exhaust emission pipe 21. dust filtering system 22. electric control systems
31. heating system 32. electric control system 33. lifting motors
34. cylinder mechanism 35. go-cart 41. electric rotating machines
42. power transmission shaft 43. cylinder 44. baffle plates
45. shell 51. gun systems
52. drum cover 61. linkages
Detailed description of the invention
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is clearly and completely described.
Referring to figs. 1 to 6, provided by the inventionly automatically roll spray machine, comprise board 11, board 11 is provided with cylinder mechanism 34, the heating system 31 of cylinder mechanism 34 is communicated to by hot air duct 13, the dust filtering system 21 of cylinder mechanism 34 is communicated to by exhaust emission pipe 14, and the electric control system 32 of index drum mechanism 34, heating system 31 and electric control system 32 are by the work of man-machine interface 12 Based Intelligent Control, and heating system 31, electric control system 32 control by electric control system 22 with man-machine interface 12; Spinning upside down of cylinder mechanism 34 drives realization by lifting motor 33, and lifting motor 33 is by electric control system 32 control action;
Cylinder mechanism 34 comprises electric rotating machine 41, the power transmission shaft 42 driven by electric rotating machine 41, and the cylinder 43 to be driven by power transmission shaft 42, cylinder 43 correspondence is provided with linkage 61 and is arranged on drum cover 52 on board 11, drum cover 52 is provided with the gun system 51 being connected to coating material supply system, cylinder 43 arranged outside have can with the shell 45 of drum cover 52 tight closure, cylinder 43 inwall is arranged at intervals with multiple tracks baffle plate 44, baffle plate 44 is vertical with cylinder 43 direction of rotation, and electric rotating machine 41 is connected to electric control system 32.
Operation principle of the present invention is:
First drum cover 52 (drum cover 52 with linkage 61 for benchmark carries out folding) is manually opened, by the cylinder 43 of the workpiece load facility of rated capacity, then closed drum lid 52;
The AutoPlay function of starting device man-machine interface 12, cylinder 43 starts to rotate under the driving of electric rotating machine 41 and power transmission shaft 42, workpiece can not stop upset under the driving of the baffle plate 44 of cylinder 43 and inwall, the hot blast of heating system 31 is entered in cylinder 43 by hot air duct 13, and carries out preheating to workpiece at the temperature of setting;
Cylinder 43 rotates in the enclosure space that drum cover 52 and shell 45 and sealing ring are formed, and guarantees that spraying the smell produced can not be dispersed into inside workshop; The inner wind pressure sensor of cylinder 43 starts to monitor the pressure in cylinder 43, and controls the exhausting amount of the hot-air entered in cylinder 43 and dust filtering system 21, the air quantity making the interior maintenance one of cylinder 43 specified and blast;
When after arrival preheat temperature, gun system 51 carries out spraying operation, and system can according to the needs of technique, and selection is a kind of coating of spray or spray two kinds of coating;
After spraying and drying terminate, open drum cover 52, cylinder 43 is rotated down under the driving of lifting motor 33, and workpiece automatic discharging also enters in the Turnover Box in go-cart 35.
After spraying terminates, part carries out dry tack free under the hot blast effect of heating system 31, because product works in cylinder 43, heats and sprays, and the dust that spraying produces effectively is filtered, and meets the needs of environmental protection; Because working space is smaller, so energy consumption is low, only have 20% of traditional approach; Product concentrates in together spraying, and avoid a large amount of paint of single-piece spraying and be sprayed onto the outside paint waste caused of product, utilization efficiency of coatings is more than 5 times of traditional approach.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the present invention.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein can without departing from the spirit or scope of the present invention, realize in other embodiments.Therefore, the present invention can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (4)
1. one kind is rolled spray machine automatically, comprise board, it is characterized in that, described board is provided with cylinder mechanism, be communicated to the heating system of described cylinder mechanism by hot air duct, be communicated to the dust filtering system of described cylinder mechanism by exhaust emission pipe, and control the electric control system of described cylinder mechanism, described heating system and electric control system are all connected to a man-machine interface, and described heating system, electric control system and described man-machine interface are all connected to an electric control system;
Described cylinder mechanism is connected with a lifting motor, and described lifting motor is connected to described electric control system;
Described cylinder mechanism comprises electric rotating machine, the power transmission shaft driven by described electric rotating machine, and by the shaft-driven cylinder of described transmission, described cylinder correspondence is provided with drum cover, described drum cover is provided with the gun system being connected to coating material supply system; Described electric rotating machine is connected to described electric control system.
2. according to claim 1ly automatically roll spray machine, it is characterized in that, described cylinder arranged outside have can with the shell of described drum cover tight closure.
3. according to claim 1ly automatically roll spray machine, it is characterized in that, described inner wall of rotary drum is arranged at intervals with multiple tracks baffle plate, and described baffle plate is vertical with the direction of rotation of described cylinder.
4. according to claim 1ly automatically roll spray machine, it is characterized in that, described drum cover is arranged on described board by linkage.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310222189.4A CN104209235A (en) | 2013-06-05 | 2013-06-05 | Automatic roller spraying machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310222189.4A CN104209235A (en) | 2013-06-05 | 2013-06-05 | Automatic roller spraying machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN104209235A true CN104209235A (en) | 2014-12-17 |
Family
ID=52091374
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310222189.4A Pending CN104209235A (en) | 2013-06-05 | 2013-06-05 | Automatic roller spraying machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN104209235A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106513212A (en) * | 2016-12-27 | 2017-03-22 | 晔重新材料科技（上海）有限公司 | Intelligent equipment for surface treatment of special-shaped materials |
| CN106733325A (en) * | 2016-12-27 | 2017-05-31 | 晔重新材料科技（上海）有限公司 | A kind of Full-automatic special-shaped material surface processing equipment |
| CN108355893A (en) * | 2018-04-28 | 2018-08-03 | 南京金三力高分子科技有限公司 | A kind of flush coater |
| CN109550629A (en) * | 2018-12-18 | 2019-04-02 | 贵州航天精工制造有限公司 | A kind of automatic drum barrel coating machine of solid lubricant film and its coating method |
| CN110142169A (en) * | 2019-06-14 | 2019-08-20 | 苏州安捷伦精密机械有限公司 | A kind of high temperature version rolling spraying machine |
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| US3874092A (en) * | 1973-03-30 | 1975-04-01 | Glatt Werner | Drying device for a rotary dragee-making kettle |
| JPS58219966A (en) * | 1982-06-16 | 1983-12-21 | Tanaka Kisetsu Koumushiyo | Barrel type painting and baking method and apparatus |
| US5393346A (en) * | 1993-05-25 | 1995-02-28 | The Magni Group, Inc. | Apparauts for coating fasteners |
| CN101406866A (en) * | 2008-11-07 | 2009-04-15 | 无锡华能表面处理有限公司 | Automatically vibrating glue-spraying machine |
| KR100998526B1 (en) * | 2009-12-09 | 2010-12-07 | 박종관 | Small-sized pilot coating apparatus |
| CN202185386U (en) * | 2011-08-03 | 2012-04-11 | 苏州安捷伦精密机械有限公司 | Drum-type automatic glue sprayer |
| CN203304137U (en) * | 2013-06-05 | 2013-11-27 | 苏州安捷伦精密机械有限公司 | Automatic rolling spraying machine |
-
2013
- 2013-06-05 CN CN201310222189.4A patent/CN104209235A/en active Pending
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3874092A (en) * | 1973-03-30 | 1975-04-01 | Glatt Werner | Drying device for a rotary dragee-making kettle |
| JPS58219966A (en) * | 1982-06-16 | 1983-12-21 | Tanaka Kisetsu Koumushiyo | Barrel type painting and baking method and apparatus |
| US5393346A (en) * | 1993-05-25 | 1995-02-28 | The Magni Group, Inc. | Apparauts for coating fasteners |
| CN101406866A (en) * | 2008-11-07 | 2009-04-15 | 无锡华能表面处理有限公司 | Automatically vibrating glue-spraying machine |
| KR100998526B1 (en) * | 2009-12-09 | 2010-12-07 | 박종관 | Small-sized pilot coating apparatus |
| CN202185386U (en) * | 2011-08-03 | 2012-04-11 | 苏州安捷伦精密机械有限公司 | Drum-type automatic glue sprayer |
| CN203304137U (en) * | 2013-06-05 | 2013-11-27 | 苏州安捷伦精密机械有限公司 | Automatic rolling spraying machine |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106513212A (en) * | 2016-12-27 | 2017-03-22 | 晔重新材料科技（上海）有限公司 | Intelligent equipment for surface treatment of special-shaped materials |
| CN106733325A (en) * | 2016-12-27 | 2017-05-31 | 晔重新材料科技（上海）有限公司 | A kind of Full-automatic special-shaped material surface processing equipment |
| CN108355893A (en) * | 2018-04-28 | 2018-08-03 | 南京金三力高分子科技有限公司 | A kind of flush coater |
| CN109550629A (en) * | 2018-12-18 | 2019-04-02 | 贵州航天精工制造有限公司 | A kind of automatic drum barrel coating machine of solid lubricant film and its coating method |
| CN110142169A (en) * | 2019-06-14 | 2019-08-20 | 苏州安捷伦精密机械有限公司 | A kind of high temperature version rolling spraying machine |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20141217 |
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| RJ01 | Rejection of invention patent application after publication |