CN108004668A - A kind of warp knit imitates cut pile production technology - Google Patents
A kind of warp knit imitates cut pile production technology Download PDFInfo
- Publication number
- CN108004668A CN108004668A CN201810039051.3A CN201810039051A CN108004668A CN 108004668 A CN108004668 A CN 108004668A CN 201810039051 A CN201810039051 A CN 201810039051A CN 108004668 A CN108004668 A CN 108004668A
- Authority
- CN
- China
- Prior art keywords
- grey cloth
- sizing
- cropping
- speed
- cut pile
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/16—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
- D06B3/18—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C11/00—Teasing, napping or otherwise roughening or raising pile of textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C13/00—Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C15/00—Calendering, pressing, ironing, glossing or glazing textile fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
- Knitting Of Fabric (AREA)
Abstract
The invention discloses a kind of warp knit to imitate cut pile production technology, in turn includes the following steps：Weaving, grey cloth sizing, grey cloth fluffing, fuzzing fabrics sizing, fuzzing fabrics dyeing, upper soft open-width, cropping sizing and the packaging and warehousing of grey cloth.Passed through in weaving using the 50D/72F semi-gloss dacron thread in 75D/36F semi-gloss FDY and Ω types section 1 bottom of respectively as and suede passes through, obtained fabric uses padding method to be handled in fluffing agent concentration for 3% solution and shapes again, the warp-knitted face fabric with cut pile effect is made by fluffing, dyeing, upper soft open-width and cropping sizing again, avoid cut pile this process, reduce the consumption of raw material, reduce production cost.
Description
Technical field
The present invention relates to imitative cut pile fabric production technical field, especially a kind of warp knit imitates cut pile production technology.
Background technology
With the continuous improvement of the living standard of people, the performances such as the comfort of textile, safety, beauty are proposed more
High requirement.Cut pile cloth is the high-end product that home textile market is risen in recent years, its products characteristics is that feel is thick and solid, and velvet is good, is stood
Body-sensing is strong, and product is high-grade.Family increasingly can select cut pile dry goods textile when buying textile product.Cut pile dry goods is weaved
Mainly has the following advantages：Hygroscopicity is strong, warmth retention property is good, wearability is strong.Cut pile cloth is after processing, its hygroscopicity is very
It is good.In a general case, it can absorb the moisture of surrounding, and the comparision contents absorbed are high, therefore contacted with skin
When, feeling for giving people is very smooth, and a little stiff sensation does not all have.By looped pile in the production of existing cut pile fabric
Part carries out cut pile processing, then carries out cropping, obtains the fine hair of appropriate length.This method can cause raw material more to waste.
The content of the invention
The object of the present invention is to provide a kind of warp knit to imitate cut pile production technology, can realize that warp knit and fluffing cropping processing reach
To the effect of cut pile fabric.
In order to solve the above technical problems, the object of the present invention is achieved like this：
A kind of warp knit according to the present invention imitates cut pile production technology, in turn includes the following steps：
Step A, the weaving of grey cloth：By filling and suede yarn via put down through velveteen tissue or through suede be organized on tricot machine weave and
Into being organized as warp plain stitch used by filling, be organized as used by suede yarn through suede tissue；The filling uses 75D/
36F semi-gloss FDY；The suede yarn uses 150D/72F semi-gloss dacron threads, its section is Ω types；Through it is close be 60-70 pin per inch,
Filling density is 25-35 pin per inch；
Step B, grey cloth is shaped：Padding method is used to be handled grey cloth for 3% solution in fluffing agent concentration, sizing temperature
Spend for 225 DEG C, speed is per minute for 33 meters；
Step C, grey cloth fluffs：Using 7 groups of raising machines totally 32 rollers the grey cloth after sizing is fluffed, scald hair, risen
Velvet fabric；The temperature for scalding hair is 150 DEG C, obtains fuzzing fabrics；
Step D, fuzzing fabrics are shaped：By the obtained fuzzing fabrics of step C setting temperature be 210 DEG C, speed be 45 meters every
Heat treatment is carried out under conditions of minute；
Step E, fuzzing fabrics dye：Required dyestuff is added in dyeing installation, before fleece fabric dyeing, dyeing installation
First operation 5min make it that dyestuff is uniform, be warming up to 85 DEG C according to the speed of 1.2 DEG C/min and keep 10min, according still further to 1.2 DEG C/
The speed of min is warming up to 105 DEG C and keeps 10min, is warming up to 130 DEG C according still further to the speed of 1.2 DEG C/min and keeps 40min,
50 DEG C are cooled to according still further to the speed of 1.2 DEG C/min, then washes cloth outputting；Go out after dye vat under conditions of 160 DEG C and 35 ms/min
Dried；
Step F, upper soft open-width：Fabric after the dyeing that step E is obtained softer consistency be 3%, antistatic additive concentration be 1%
Solution in pad, and the drying and shaping under 165 DEG C and 20 meters of speeds；
Step H, cropping is shaped：Cropping processing is carried out to the obtained fabrics of step F, cropping speed is 5-6 meters of per minute, cropping
Villus length is 0.5-1mm afterwards；The fabric after cropping is carried out under the conditions of 120 DEG C again to scald hair, sizing.
As a further illustration of the above scheme, the grey cloth obtained by step A is 400-450 grams every square metre.
The beneficial effects of the invention are as follows：A kind of warp knit according to the present invention imitates cut pile production technology, uses 75D/36F half
The 50D/72F semi-gloss dacron thread in light FDY and Ω type section 1 passes through the bottom of respectively as and suede passes through, and fabric is made, then passes through sizing, rises
The warp-knitted face fabric with cut pile effect is made in hair, dyeing, upper soft open-width and cropping sizing, avoids cut pile this process, reduces
The consumption of raw material, reduces production cost.
Embodiment
With reference to specific embodiment, the present invention is further described.
Embodiment
A kind of warp knit involved by the present embodiment imitates cut pile production technology, in turn includes the following steps：The weaving of grey cloth,
Grey cloth sizing, grey cloth fluffing, fuzzing fabrics sizing, fuzzing fabrics dyeing, upper soft open-width, cropping sizing and packaging and warehousing.
Grey cloth involved by the present embodiment is via putting down through velveteen tissue or through suede and be organized in warp knit by filling and suede yarn
Weaving forms on machine.Warp plain stitch is organized as used by filling, is organized as used by suede yarn through suede tissue.Through velveteen tissue
Comb use warp plain stitch after being, preceding comb use through suede tissue fabric tissue；It is that preceding comb uses warp plain stitch through the flat tissue of suede,
Comb is using the fabric tissue formed through suede tissue afterwards.
In the present embodiment, filling uses 75D/36F semi-gloss FDY.Suede yarn uses 150D/72F semi-gloss dacron threads, its section
For Ω types.Warp knit weave when, through it is close be 60-70 pin per inch, filling density is 25-35 pin per inch, and obtained grey cloth is
400-450 grams every square metre.
Padding method is first used to be handled in fluffing agent concentration for 3% solution as the grey cloth obtained by above-mentioned steps, then
Shape under the conditions of setting temperature is 225 DEG C, speed is 33 meters per minute.Needed before fluffing agent solution pad into
Row turns over cloth.Selected raising agent is Suo Tesi S-768 in the present embodiment, can assign fabric fluffy plentiful feel so that
Raising, play wool product and have abundant feel, and can assign fabric hydrophilic group, and the fabric after processing possesses excellent hydrophilic
Property, there is good hygroscopicity and moisture absorbing and sweat releasing performance so that fabric has conductive group, possesses good antistatic property,
And the raising agent is environmentally protective, without APEO, NPEO, meet Oeko-100.
Grey cloth after to sizing carries out fluffing processing.Using 7 groups of raising machines, totally 32 rollers to the grey cloth after sizing into
Row fluffing is handled, and is carried out boiling hot hair at 150 DEG C to the fabric after fluffing, is obtained fleece fabric.
Shape to scalding the fleece fabric after hair is handled, setting temperature is 210 DEG C, and speed is per minute for 45 meters.
The obtained fuzzing fabrics of above-mentioned steps are dyed, required dyestuff, the present embodiment are added in dyeing installation
Using blueness, before fleece fabric dyeing.Dyeing installation first runs 5min and make it that dyestuff is uniform, according to the speed of 1.2 DEG C/min
It is warming up to 85 DEG C and keeps 10min, is warming up to 105 DEG C according still further to the speed of 1.2 DEG C/min and keeps 10min, according still further to 1.2
DEG C/speed of min is warming up to 130 DEG C and keeps 40min, 50 DEG C are cooled to according still further to the speed of 1.2 DEG C/min, then wash out
Cloth；Dried after going out dye vat under conditions of 160 DEG C and 35 ms/min.
Upper soft open-width processing is carried out to the fabric after dyeing, the upper soft processing being previously mentioned is that the fabric dipping after dyeing is soft
Soft agent solution, open-width processing is that fabric is shaped in forming machine by the breadth of setting.Fabric processing solution after dyeing
In pad, in processing solution softer consistency be 3%, antistatic additive concentration be 1%.Processing is padded below to expect in 165 DEG C and 20 meters
Open-width sizing is dried under speed.Used softening agent is organosiloxane class product in the present embodiment, is specially Suo Tesi
S-508, without banned substances such as APEO, meets environmental requirement.Antistatic additive is specially LD-9400H in the present embodiment.
Cropping processing and sizing are carried out to the dyed gray Jing Guo upper soft processing, cropping processing is every for 5-6 meters in speed
Cropping is carried out to fabric under the conditions of minute, villus length is 0.5-1mm after cropping；Again by the fabric after cropping in 120 DEG C of conditions
Under carry out scald hair, sizing.Finally by the fabric clot after sizing and packaging, storage.
Preferred embodiment of the invention described in detail above.It should be appreciated that those of ordinary skill in the art without
Need creative work to conceive according to the present invention and make many modifications and variations.Therefore, all technologies in the art
Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea
Technical solution, all should be in the protection domain being defined in the patent claims.
Claims (2)
1. a kind of warp knit imitates cut pile production technology, it is characterised in that in turn includes the following steps：
Step A, the weaving of grey cloth：By filling and suede yarn via put down through velveteen tissue or through suede be organized on tricot machine weave and
Into being organized as warp plain stitch used by filling, be organized as used by suede yarn through suede tissue；The filling uses 75D/
36F semi-gloss FDY；The suede yarn uses 150D/72F semi-gloss dacron threads, its section is Ω types；Through it is close be 60-70 pin per inch,
Filling density is 25-35 pin per inch；
Step B, grey cloth is shaped：Padding method is used to be handled grey cloth for 3% solution in fluffing agent concentration, sizing temperature
Spend for 225 DEG C, speed is per minute for 33 meters；
Step C, grey cloth fluffs：Using 7 groups of raising machines totally 32 rollers the grey cloth after sizing is fluffed, scald hair, risen
Velvet fabric；The temperature for scalding hair is 150 DEG C, obtains fuzzing fabrics；
Step D, fuzzing fabrics are shaped：By the obtained fuzzing fabrics of step C setting temperature be 210 DEG C, speed be 45 meters every
Heat treatment is carried out under conditions of minute；
Step E, fuzzing fabrics dye：Required dyestuff is added in dyeing installation, before fleece fabric dyeing, dyeing installation
First operation 5min make it that dyestuff is uniform, be warming up to 85 DEG C according to the speed of 1.2 DEG C/min and keep 10min, according still further to 1.2 DEG C/
The speed of min is warming up to 105 DEG C and keeps 10min, is warming up to 130 DEG C according still further to the speed of 1.2 DEG C/min and keeps 40min,
50 DEG C are cooled to according still further to the speed of 1.2 DEG C/min, then washes cloth outputting；Go out after dye vat under conditions of 160 DEG C and 35 ms/min
Dried；
Step F, upper soft open-width：Fabric after the dyeing that step E is obtained softer consistency be 3%, antistatic additive concentration be 1%
Solution in pad, and the drying and shaping under 165 DEG C and 20 meters of speeds；
Step H, cropping is shaped：Cropping processing is carried out to the obtained fabrics of step F, cropping speed is 5-6 meters of per minute, cropping
Villus length is 0.5-1mm afterwards；The fabric after cropping is carried out under the conditions of 120 DEG C again to scald hair, sizing.
2. warp knit as claimed in claim 1 imitates cut pile production technology, it is characterised in that the grey cloth obtained by step A is
400-450 grams every square metre.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810039051.3A CN108004668A (en) | 2018-01-16 | 2018-01-16 | A kind of warp knit imitates cut pile production technology |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810039051.3A CN108004668A (en) | 2018-01-16 | 2018-01-16 | A kind of warp knit imitates cut pile production technology |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108004668A true CN108004668A (en) | 2018-05-08 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810039051.3A Pending CN108004668A (en) | 2018-01-16 | 2018-01-16 | A kind of warp knit imitates cut pile production technology |
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| Country | Link |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109338586A (en) * | 2018-09-29 | 2019-02-15 | 嘉兴华绰纺织有限公司 | A kind of moisture absorption heating warp knit cut pile fabric production technology |
| CN110485167A (en) * | 2019-06-22 | 2019-11-22 | 桐乡市龙翔纺织有限责任公司 | A kind of warp knit imitates the preparation process of corduroy |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109338586A (en) * | 2018-09-29 | 2019-02-15 | 嘉兴华绰纺织有限公司 | A kind of moisture absorption heating warp knit cut pile fabric production technology |
| CN110485167A (en) * | 2019-06-22 | 2019-11-22 | 桐乡市龙翔纺织有限责任公司 | A kind of warp knit imitates the preparation process of corduroy |
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Application publication date: 20180508 |
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