CN108004668A - A kind of warp knit imitates cut pile production technology - Google Patents

A kind of warp knit imitates cut pile production technology Download PDF

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Publication number
CN108004668A
CN108004668A CN201810039051.3A CN201810039051A CN108004668A CN 108004668 A CN108004668 A CN 108004668A CN 201810039051 A CN201810039051 A CN 201810039051A CN 108004668 A CN108004668 A CN 108004668A
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CN
China
Prior art keywords
grey cloth
sizing
cropping
speed
cut pile
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201810039051.3A
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Chinese (zh)
Inventor
沈锦华
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
TONGXIANG LONGXIN PRINTING AND DYEING Co Ltd
Original Assignee
TONGXIANG LONGXIN PRINTING AND DYEING Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by TONGXIANG LONGXIN PRINTING AND DYEING Co Ltd filed Critical TONGXIANG LONGXIN PRINTING AND DYEING Co Ltd
Priority to CN201810039051.3A priority Critical patent/CN108004668A/en
Publication of CN108004668A publication Critical patent/CN108004668A/en
Pending legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/02Pile fabrics or articles having similar surface features
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B21/00Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
    • D04B21/14Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
    • D04B21/16Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating synthetic threads
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/10Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
    • D06B3/18Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics combined with squeezing, e.g. in padding machines
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C11/00Teasing, napping or otherwise roughening or raising pile of textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C13/00Shearing, clipping or cropping surfaces of textile fabrics; Pile cutting; Trimming seamed edges
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C15/00Calendering, pressing, ironing, glossing or glazing textile fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

Landscapes

  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Knitting Of Fabric (AREA)

Abstract

The invention discloses a kind of warp knit to imitate cut pile production technology, in turn includes the following steps:Weaving, grey cloth sizing, grey cloth fluffing, fuzzing fabrics sizing, fuzzing fabrics dyeing, upper soft open-width, cropping sizing and the packaging and warehousing of grey cloth.Passed through in weaving using the 50D/72F semi-gloss dacron thread in 75D/36F semi-gloss FDY and Ω types section 1 bottom of respectively as and suede passes through, obtained fabric uses padding method to be handled in fluffing agent concentration for 3% solution and shapes again, the warp-knitted face fabric with cut pile effect is made by fluffing, dyeing, upper soft open-width and cropping sizing again, avoid cut pile this process, reduce the consumption of raw material, reduce production cost.

Description

A kind of warp knit imitates cut pile production technology
Technical field
The present invention relates to imitative cut pile fabric production technical field, especially a kind of warp knit imitates cut pile production technology.
Background technology
With the continuous improvement of the living standard of people, the performances such as the comfort of textile, safety, beauty are proposed more High requirement.Cut pile cloth is the high-end product that home textile market is risen in recent years, its products characteristics is that feel is thick and solid, and velvet is good, is stood Body-sensing is strong, and product is high-grade.Family increasingly can select cut pile dry goods textile when buying textile product.Cut pile dry goods is weaved Mainly has the following advantages:Hygroscopicity is strong, warmth retention property is good, wearability is strong.Cut pile cloth is after processing, its hygroscopicity is very It is good.In a general case, it can absorb the moisture of surrounding, and the comparision contents absorbed are high, therefore contacted with skin When, feeling for giving people is very smooth, and a little stiff sensation does not all have.By looped pile in the production of existing cut pile fabric Part carries out cut pile processing, then carries out cropping, obtains the fine hair of appropriate length.This method can cause raw material more to waste.
The content of the invention
The object of the present invention is to provide a kind of warp knit to imitate cut pile production technology, can realize that warp knit and fluffing cropping processing reach To the effect of cut pile fabric.
In order to solve the above technical problems, the object of the present invention is achieved like this:
A kind of warp knit according to the present invention imitates cut pile production technology, in turn includes the following steps:
Step A, the weaving of grey cloth:By filling and suede yarn via put down through velveteen tissue or through suede be organized on tricot machine weave and Into being organized as warp plain stitch used by filling, be organized as used by suede yarn through suede tissue;The filling uses 75D/ 36F semi-gloss FDY;The suede yarn uses 150D/72F semi-gloss dacron threads, its section is Ω types;Through it is close be 60-70 pin per inch, Filling density is 25-35 pin per inch;
Step B, grey cloth is shaped:Padding method is used to be handled grey cloth for 3% solution in fluffing agent concentration, sizing temperature Spend for 225 DEG C, speed is per minute for 33 meters;
Step C, grey cloth fluffs:Using 7 groups of raising machines totally 32 rollers the grey cloth after sizing is fluffed, scald hair, risen Velvet fabric;The temperature for scalding hair is 150 DEG C, obtains fuzzing fabrics;
Step D, fuzzing fabrics are shaped:By the obtained fuzzing fabrics of step C setting temperature be 210 DEG C, speed be 45 meters every Heat treatment is carried out under conditions of minute;
Step E, fuzzing fabrics dye:Required dyestuff is added in dyeing installation, before fleece fabric dyeing, dyeing installation First operation 5min make it that dyestuff is uniform, be warming up to 85 DEG C according to the speed of 1.2 DEG C/min and keep 10min, according still further to 1.2 DEG C/ The speed of min is warming up to 105 DEG C and keeps 10min, is warming up to 130 DEG C according still further to the speed of 1.2 DEG C/min and keeps 40min, 50 DEG C are cooled to according still further to the speed of 1.2 DEG C/min, then washes cloth outputting;Go out after dye vat under conditions of 160 DEG C and 35 ms/min Dried;
Step F, upper soft open-width:Fabric after the dyeing that step E is obtained softer consistency be 3%, antistatic additive concentration be 1% Solution in pad, and the drying and shaping under 165 DEG C and 20 meters of speeds;
Step H, cropping is shaped:Cropping processing is carried out to the obtained fabrics of step F, cropping speed is 5-6 meters of per minute, cropping Villus length is 0.5-1mm afterwards;The fabric after cropping is carried out under the conditions of 120 DEG C again to scald hair, sizing.
As a further illustration of the above scheme, the grey cloth obtained by step A is 400-450 grams every square metre.
The beneficial effects of the invention are as follows:A kind of warp knit according to the present invention imitates cut pile production technology, uses 75D/36F half The 50D/72F semi-gloss dacron thread in light FDY and Ω type section 1 passes through the bottom of respectively as and suede passes through, and fabric is made, then passes through sizing, rises The warp-knitted face fabric with cut pile effect is made in hair, dyeing, upper soft open-width and cropping sizing, avoids cut pile this process, reduces The consumption of raw material, reduces production cost.
Embodiment
With reference to specific embodiment, the present invention is further described.
Embodiment
A kind of warp knit involved by the present embodiment imitates cut pile production technology, in turn includes the following steps:The weaving of grey cloth, Grey cloth sizing, grey cloth fluffing, fuzzing fabrics sizing, fuzzing fabrics dyeing, upper soft open-width, cropping sizing and packaging and warehousing.
Grey cloth involved by the present embodiment is via putting down through velveteen tissue or through suede and be organized in warp knit by filling and suede yarn Weaving forms on machine.Warp plain stitch is organized as used by filling, is organized as used by suede yarn through suede tissue.Through velveteen tissue Comb use warp plain stitch after being, preceding comb use through suede tissue fabric tissue;It is that preceding comb uses warp plain stitch through the flat tissue of suede, Comb is using the fabric tissue formed through suede tissue afterwards.
In the present embodiment, filling uses 75D/36F semi-gloss FDY.Suede yarn uses 150D/72F semi-gloss dacron threads, its section For Ω types.Warp knit weave when, through it is close be 60-70 pin per inch, filling density is 25-35 pin per inch, and obtained grey cloth is 400-450 grams every square metre.
Padding method is first used to be handled in fluffing agent concentration for 3% solution as the grey cloth obtained by above-mentioned steps, then Shape under the conditions of setting temperature is 225 DEG C, speed is 33 meters per minute.Needed before fluffing agent solution pad into Row turns over cloth.Selected raising agent is Suo Tesi S-768 in the present embodiment, can assign fabric fluffy plentiful feel so that Raising, play wool product and have abundant feel, and can assign fabric hydrophilic group, and the fabric after processing possesses excellent hydrophilic Property, there is good hygroscopicity and moisture absorbing and sweat releasing performance so that fabric has conductive group, possesses good antistatic property, And the raising agent is environmentally protective, without APEO, NPEO, meet Oeko-100.
Grey cloth after to sizing carries out fluffing processing.Using 7 groups of raising machines, totally 32 rollers to the grey cloth after sizing into Row fluffing is handled, and is carried out boiling hot hair at 150 DEG C to the fabric after fluffing, is obtained fleece fabric.
Shape to scalding the fleece fabric after hair is handled, setting temperature is 210 DEG C, and speed is per minute for 45 meters.
The obtained fuzzing fabrics of above-mentioned steps are dyed, required dyestuff, the present embodiment are added in dyeing installation Using blueness, before fleece fabric dyeing.Dyeing installation first runs 5min and make it that dyestuff is uniform, according to the speed of 1.2 DEG C/min It is warming up to 85 DEG C and keeps 10min, is warming up to 105 DEG C according still further to the speed of 1.2 DEG C/min and keeps 10min, according still further to 1.2 DEG C/speed of min is warming up to 130 DEG C and keeps 40min, 50 DEG C are cooled to according still further to the speed of 1.2 DEG C/min, then wash out Cloth;Dried after going out dye vat under conditions of 160 DEG C and 35 ms/min.
Upper soft open-width processing is carried out to the fabric after dyeing, the upper soft processing being previously mentioned is that the fabric dipping after dyeing is soft Soft agent solution, open-width processing is that fabric is shaped in forming machine by the breadth of setting.Fabric processing solution after dyeing In pad, in processing solution softer consistency be 3%, antistatic additive concentration be 1%.Processing is padded below to expect in 165 DEG C and 20 meters Open-width sizing is dried under speed.Used softening agent is organosiloxane class product in the present embodiment, is specially Suo Tesi S-508, without banned substances such as APEO, meets environmental requirement.Antistatic additive is specially LD-9400H in the present embodiment.
Cropping processing and sizing are carried out to the dyed gray Jing Guo upper soft processing, cropping processing is every for 5-6 meters in speed Cropping is carried out to fabric under the conditions of minute, villus length is 0.5-1mm after cropping;Again by the fabric after cropping in 120 DEG C of conditions Under carry out scald hair, sizing.Finally by the fabric clot after sizing and packaging, storage.
Preferred embodiment of the invention described in detail above.It should be appreciated that those of ordinary skill in the art without Need creative work to conceive according to the present invention and make many modifications and variations.Therefore, all technologies in the art Personnel are available by logical analysis, reasoning, or a limited experiment on the basis of existing technology under this invention's idea Technical solution, all should be in the protection domain being defined in the patent claims.

Claims (2)

1. a kind of warp knit imitates cut pile production technology, it is characterised in that in turn includes the following steps:
Step A, the weaving of grey cloth:By filling and suede yarn via put down through velveteen tissue or through suede be organized on tricot machine weave and Into being organized as warp plain stitch used by filling, be organized as used by suede yarn through suede tissue;The filling uses 75D/ 36F semi-gloss FDY;The suede yarn uses 150D/72F semi-gloss dacron threads, its section is Ω types;Through it is close be 60-70 pin per inch, Filling density is 25-35 pin per inch;
Step B, grey cloth is shaped:Padding method is used to be handled grey cloth for 3% solution in fluffing agent concentration, sizing temperature Spend for 225 DEG C, speed is per minute for 33 meters;
Step C, grey cloth fluffs:Using 7 groups of raising machines totally 32 rollers the grey cloth after sizing is fluffed, scald hair, risen Velvet fabric;The temperature for scalding hair is 150 DEG C, obtains fuzzing fabrics;
Step D, fuzzing fabrics are shaped:By the obtained fuzzing fabrics of step C setting temperature be 210 DEG C, speed be 45 meters every Heat treatment is carried out under conditions of minute;
Step E, fuzzing fabrics dye:Required dyestuff is added in dyeing installation, before fleece fabric dyeing, dyeing installation First operation 5min make it that dyestuff is uniform, be warming up to 85 DEG C according to the speed of 1.2 DEG C/min and keep 10min, according still further to 1.2 DEG C/ The speed of min is warming up to 105 DEG C and keeps 10min, is warming up to 130 DEG C according still further to the speed of 1.2 DEG C/min and keeps 40min, 50 DEG C are cooled to according still further to the speed of 1.2 DEG C/min, then washes cloth outputting;Go out after dye vat under conditions of 160 DEG C and 35 ms/min Dried;
Step F, upper soft open-width:Fabric after the dyeing that step E is obtained softer consistency be 3%, antistatic additive concentration be 1% Solution in pad, and the drying and shaping under 165 DEG C and 20 meters of speeds;
Step H, cropping is shaped:Cropping processing is carried out to the obtained fabrics of step F, cropping speed is 5-6 meters of per minute, cropping Villus length is 0.5-1mm afterwards;The fabric after cropping is carried out under the conditions of 120 DEG C again to scald hair, sizing.
2. warp knit as claimed in claim 1 imitates cut pile production technology, it is characterised in that the grey cloth obtained by step A is 400-450 grams every square metre.
CN201810039051.3A 2018-01-16 2018-01-16 A kind of warp knit imitates cut pile production technology Pending CN108004668A (en)

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Application Number Priority Date Filing Date Title
CN201810039051.3A CN108004668A (en) 2018-01-16 2018-01-16 A kind of warp knit imitates cut pile production technology

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Application Number Priority Date Filing Date Title
CN201810039051.3A CN108004668A (en) 2018-01-16 2018-01-16 A kind of warp knit imitates cut pile production technology

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109338586A (en) * 2018-09-29 2019-02-15 嘉兴华绰纺织有限公司 A kind of moisture absorption heating warp knit cut pile fabric production technology
CN110485167A (en) * 2019-06-22 2019-11-22 桐乡市龙翔纺织有限责任公司 A kind of warp knit imitates the preparation process of corduroy

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CN101476209A (en) * 2009-01-09 2009-07-08 太仓市舒美特家纺有限公司 Raschel blanket and production method thereof
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CN101550656A (en) * 2009-05-13 2009-10-07 宁波雅戈尔日中纺织印染有限公司 Method for processing soft and smooth knitted fabric
CN101603240A (en) * 2009-07-02 2009-12-16 海宁顺达经编有限公司 A kind of production method of double-sided ultrafine supersoft floss fabric
CN103088541A (en) * 2013-01-31 2013-05-08 常熟市锦绣经纬编有限公司 Novel nap silk fabric and manufacture method thereof
CN103114379A (en) * 2013-02-25 2013-05-22 无锡爱依特纺织有限公司 Method for processing chenille-simulating warp-knitted fabric
CN104088079A (en) * 2014-06-06 2014-10-08 浙江莱美纺织印染科技有限公司 Domestic antistatic warp-knitted short floss sofa fabric
CN104178909A (en) * 2014-08-21 2014-12-03 钱建国 Production method of warp knitted fabric for sporting gloves

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109338586A (en) * 2018-09-29 2019-02-15 嘉兴华绰纺织有限公司 A kind of moisture absorption heating warp knit cut pile fabric production technology
CN110485167A (en) * 2019-06-22 2019-11-22 桐乡市龙翔纺织有限责任公司 A kind of warp knit imitates the preparation process of corduroy

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Application publication date: 20180508

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