CN107916494A - A kind of warp knit imitates the production method of Chinese sharpei velvet fabric - Google Patents
A kind of warp knit imitates the production method of Chinese sharpei velvet fabric Download PDFInfo
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- CN107916494A CN107916494A CN201610890396.0A CN201610890396A CN107916494A CN 107916494 A CN107916494 A CN 107916494A CN 201610890396 A CN201610890396 A CN 201610890396A CN 107916494 A CN107916494 A CN 107916494A
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/14—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes
- D04B21/18—Fabrics characterised by the incorporation by knitting, in one or more thread, fleece, or fabric layers, of reinforcing, binding, or decorative threads; Fabrics incorporating small auxiliary elements, e.g. for decorative purposes incorporating elastic threads
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H13/00—Details of machines of the preceding groups
- D02H13/22—Tensioning devices
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02H—WARPING, BEAMING OR LEASING
- D02H3/00—Warping machines
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/02—Pile fabrics or articles having similar surface features
- D04B21/04—Pile fabrics or articles having similar surface features characterised by thread material
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/10—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyurethanes
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2501/00—Wearing apparel
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2503/00—Domestic or personal
- D10B2503/06—Bed linen
Abstract
The invention discloses the production method that a kind of warp knit imitates Chinese sharpei velvet fabric, belongs to knitted fabric weaving technology field, it includes the following steps：Choose raw material, warping, weaving and dyeing, its veil uses Polyester flat filament, its filling uses polyester filament and spandex filament, and put 1cm spandex filaments per 8cm polyester filaments, veil and filling tension force are increased in warping process, the veil after warping and filling are fed to GE288 raschel machines during weaving and weaved, and fabric is formed using tricot construction, fabric dyes in high temperature-pressure dyeing machine, with conventional disperse dyestuff, 120 DEG C of insulation 30min, 2 degree/min of programming rate, is cooled under room temperature and goes out cylinder.So as to utilize the principle that spandex filament is shunk after dyeing, make the bubble shape of fabric formation rule, this fabric wrinkles naturally, and the plentiful exquisiteness of matte is general just like the fur of Chinese sharpei, and matte style is novel, can be widely used for high-grade bedding and apparel industry.
Description
Technical field
The present invention relates to knitted fabric weaving technology field, and in particular to a kind of warp knit imitates the producer of Chinese sharpei velvet fabric
Method.
Background technology
With the improvement of living standards, requirement of the people for the clothing performance of fabric is also higher and higher.Its medium staple class face
Material is widely used in the fields such as home textile, clothes always, and warp knit velvet fabric with its it is soft, matte is fine and smooth the characteristics of deeply by joyous
Meet.
But present people often have the matte style of lint product requirement and the preference of higher, and different matte wind
The fabric of lattice brings consumer's more selectivity, and at present, the warp knit suede product of in the market presses its product style and processing method
It is roughly divided into：Plush, straight snips suede, height suede, imitative lamb suede, rolling beam suede, ring pile, steam suede, brush flower suede, flower shears suede etc.,
The product of these styles is all that pile fabrics are realized by way of physics, mechanical processing.But the matte wind of existing product
Lattice can not meet numerous consumer demands, and urgent need researches and develops the warp knit velvet fabric of various different-styles.
Since natural fiber is needed largely manually with land resource, it fabricates time length, and product price is higher, makes
China becomes use and the big producer of synthetic fibers, wherein, China's terylene yield accounts for more than the 70% of Gross World Product, and
And from the point of view of national situations, the terylene production capacity in China cannot be fully used, in situation relatively more than needed.Therefore, to be suitable
It is particularly important that answering industry and consumer demand, exploitation and popularization polyester fiber and its product.
The content of the invention
Warp knitting nap the technical problem to be solved in the present invention is to provide a kind of plentiful exquisiteness of matte, as just like Chinese sharpei fur
The production method of fabric, this fabric wrinkles naturally, matte style is novel, and the use of polyester fiber is mainly raw material, can be extensive
For high-grade bedding and apparel industry.
To solve the above problems, the present invention provides following technical solution：
The present invention provides the production method that a kind of warp knit imitates Chinese sharpei velvet fabric, it includes the following steps：
Choose raw material：Its veil uses 75D/36F Polyester flat filaments, its filling using 100D/48F polyester filaments with
70D spandex filaments, 1cm spandex filaments are put per 8cm polyester filaments；
Warping：Warping process increases veil and filling tension force, wherein, veil tension force is 15g, and filling tension force is 30g；
Weaving：Veil after warping and filling are fed to GE288 raschel machines and weaved, and using through flat group
Knit structure and form fabric；
Dyeing：Fabric is dyed in high temperature-pressure dyeing machine, with conventional disperse dyestuff, 120 DEG C of insulation 30min, rise
Warm 2 degree/min of speed, is cooled under room temperature and goes out cylinder.
Present invention also offers the production method that another warp knit imitates Chinese sharpei velvet fabric, it is concretely comprised the following steps：
A. raw material is chosen：Its veil uses 75D/36F Polyester flat filaments, its filling using 100D/48F polyester filaments with
70D spandex filaments, 1cm spandex filaments are put per 8cm polyester filaments；
B. warping：Warping process increases veil and filling tension force, wherein, veil tension force is 15g, and filling tension force is 30g；
C. weave：Veil after warping and filling are fed to GE288 raschel machines and weaved, and using through flat
Institutional framework forms fabric；
D. cloth is cutd open：Woven fabric is therefrom splitted；
E. dye：Fabric obtained by step d is dyed in high temperature-pressure dyeing machine, with conventional disperse dyestuff, 120 DEG C of guarantors
Warm 30min, 2 degree/min of programming rate, is cooled under room temperature and goes out cylinder；
F. it is plus soft：0.1% softening agent is added to carry out adding soft processing, 10m/min cloth speed in pulp grinder is rolled the fabric after dyeing；
G. dry：Fabric forming machine open width is dried, sizing, its drying temperature is 150-180 DEG C, speed 15-20m/
min；
H. carding：Fabric after drying is machined by carding, combing machine for fur brush roll rotating speed 1500-1700r/min, bristle
Roll spacing 5mm, cloth speed 7-10m/min；
I. scald and cut：Fabric is cut into joint machining by scalding, scalds and cuts temperature as 140-170 DEG C, cloth speed 8-12m/min, scald
It is 350-450r/min to cut speed；
J. shape again：The fabric after cutting will be scalded to prepare in 140-160 DEG C of multiple sizing, speed 26-32m/min, warp knit cloth
Complete.
As the present invention to the preferred of such scheme, veil component accounts for 70% during the selection fabric；Filling component
30% is accounted for, wherein 24% is the polyester filament, 6% is the spandex filament.
As the present invention to the preferred of such scheme, fabric density is 10/cm in the step c, and fabric grammes per square metre is
550g/m, door width are 1.6m, and the high 15mm of hair, tricot machine speed is 300r/min.
As the present invention to the preferred of such scheme, drying temperature is 160 DEG C in the step g, speed 18m/min.
As the present invention to the preferred of such scheme, combing machine for fur brush roll rotating speed is 1600r/min in the step h, speed
For 8m/min.
To be scalded as the present invention to the preferred of such scheme, in the step i and cut temperature as 160 DEG C, cloth speed is 10m/min,
Scald that to cut speed be 400r/min.
As the present invention to the preferred of such scheme, multiple setting temperature is 150 DEG C in the step j, speed 30m/
min。
The beneficial effects of the present invention are：The present invention provides a kind of plentiful exquisiteness of matte, just like as Chinese sharpei fur
The production method of warp knit velvet fabric, when choosing raw material, its veil uses 75D/36F Polyester flat filaments, and filling uses
100D/48F polyester filaments and 70D spandex filaments, and filling puts 1cm spandex filaments per 8cm polyester filaments, then in warping mistake
Increasing tension in journey, it is 15g to make veil tension force, and filling tension force is 30g, so that the original shunk using spandex filament after dyeing
Reason, makes the bubble shape of fabric formation rule, this fabric wrinkles naturally, and the plentiful exquisiteness of matte is general just like the fur of Chinese sharpei,
Matte style is novel, deep to be welcome by market；Raw material uses synthetic fibers, especially polyester fiber, its popularization and application can be helped
The present situation for solving excess capacity is helped, while avoids using natural fiber, there is relatively low cost and shorter production cycle.
- scald and cut-is further included and cuts open cloth-dyeing-plus soft-drying-carding in technical solution provided by the present invention to shape again
Processing step, by dyeing, plus it is soft, drying the step of, the Soft flocks that fabric surface is swum can be made to remove substantially totally, but by
Break and the flotation line that shrinks still be gathered in fabric face in random state, fine hair is different in size, curling lodging, hair to unordered,
The unordered lint of fabric can be made under combing machine for fur and boiling hot cut roll cylinder by carding-boiling hot process of cutting again, fine hair recovers smooth and soft
Smoothly feel；And floating hair is cut off under the action of hair clipper, indulge hair highly consistent, so that the fabric can be widely used on high-grade bed
Articles for use and apparel industry.
Embodiment
To make the technical means, the creative features, the aims and the efficiencies achieved by the present invention easy to understand, with reference to
Embodiment, the present invention is further explained.
Embodiment 1
A kind of warp knit imitates the production method of Chinese sharpei velvet fabric, it is concretely comprised the following steps：
A. raw material is chosen：Its veil component accounts for 70%, and uses 75D/36F Polyester flat filaments；Its filling uses 24%
100D/48F polyester filaments and 6% 70D spandex filaments, and put 1cm spandex filaments per 8cm polyester filaments；
B. warping：Warping process increases veil and filling tension force, wherein, veil tension force is 15g, and filling tension force is 30g；
C. weave：Veil after warping and filling are fed to GE288 raschel machines and weaved, and using through flat
Institutional framework forms fabric, wherein, fabric density is 10/cm, and fabric grammes per square metre is 550g/m, and door width is 1.6m, the high 15mm of hair,
Tricot machine speed is 300r/min；
D. cloth is cutd open：Woven fabric is therefrom splitted；
E. dye：Fabric obtained by step d is dyed in high temperature-pressure dyeing machine, with conventional disperse dyestuff, 120 DEG C of guarantors
Warm 30min, 2 degree/min of programming rate, is cooled under room temperature and goes out cylinder；
F. it is plus soft：0.1% softening agent is added to carry out adding soft processing, 10m/min cloth speed in pulp grinder is rolled the fabric after dyeing；
G. dry：Fabric forming machine open width is dried, sizing, its drying temperature is 160 DEG C, speed 18m/min；
H. carding：Fabric after drying is machined by carding, combing machine for fur brush roll rotating speed 1600r/min, bristle roll spacing
5mm, cloth speed 8m/min；
I. scald and cut：Fabric is cut into joint machining by scalding, scalds and cuts temperature as 160 DEG C, cloth speed 10m/min, scald and cut speed
For 400r/min；
J. shape again：The fabric after cutting will be scalded and prepare completion in 150 DEG C of multiple sizings, speed 30m/min, warp knit cloth.
Embodiment 2
A kind of warp knit imitates the production method of Chinese sharpei velvet fabric, it is concretely comprised the following steps：
A. raw material is chosen：Its veil component accounts for 70%, and uses 75D/36F Polyester flat filaments；Its filling uses 24%
100D/48F polyester filaments and 6% 70D spandex filaments, and put 1cm spandex filaments per 8cm polyester filaments；
B. warping：Warping process increases veil and filling tension force, wherein, veil tension force is 15g, and filling tension force is 30g；
C. weave：Veil after warping and filling are fed to GE288 raschel machines and weaved, and using through flat
Institutional framework forms fabric, wherein, fabric density is 10/cm, and fabric grammes per square metre is 550g/m, and door width is 1.6m, the high 15mm of hair,
Tricot machine speed is 300r/min；
D. cloth is cutd open：Woven fabric is therefrom splitted；
E. dye：Fabric obtained by step d is dyed in high temperature-pressure dyeing machine, with conventional disperse dyestuff, 120 DEG C of guarantors
Warm 30min, 2 degree/min of programming rate, is cooled under room temperature and goes out cylinder；
F. it is plus soft：0.1% softening agent is added to carry out adding soft processing, 10m/min cloth speed in pulp grinder is rolled the fabric after dyeing；
G. dry：Fabric forming machine open width is dried, sizing, its drying temperature is 150 DEG C, speed 15m/min；
H. carding：Fabric after drying is machined by carding, combing machine for fur brush roll rotating speed 1500r/min, bristle roll spacing
5mm, cloth speed 7m/min；
I. scald and cut：Fabric is cut into joint machining by scalding, scalds and cuts temperature as 140 DEG C, cloth speed 8m/min, is scalded and is cut speed and be
350r/min；
J. shape again：The fabric after cutting will be scalded and prepare completion in 140 DEG C of multiple sizings, speed 26m/min, warp knit cloth.
Embodiment 3
A kind of warp knit imitates the production method of Chinese sharpei velvet fabric, it is concretely comprised the following steps：
A. raw material is chosen：Its veil component accounts for 70%, and uses 75D/36F Polyester flat filaments；Its filling uses 24%
100D/48F polyester filaments and 6% 70D spandex filaments, and put 1cm spandex filaments per 8cm polyester filaments；
B. warping：Warping process increases veil and filling tension force, wherein, veil tension force is 15g, and filling tension force is 30g；
C. weave：Veil after warping and filling are fed to GE288 raschel machines and weaved, and using through flat
Institutional framework forms fabric, wherein, fabric density is 10/cm, and fabric grammes per square metre is 550g/m, and door width is 1.6m, the high 15mm of hair,
Tricot machine speed is 300r/min；
D. cloth is cutd open：Woven fabric is therefrom splitted；
E. dye：Fabric obtained by step d is dyed in high temperature-pressure dyeing machine, with conventional disperse dyestuff, 120 DEG C of guarantors
Warm 30min, 2 degree/min of programming rate, is cooled under room temperature and goes out cylinder；
F. it is plus soft：0.1% softening agent is added to carry out adding soft processing, 10m/min cloth speed in pulp grinder is rolled the fabric after dyeing；
G. dry：Fabric forming machine open width is dried, sizing, its drying temperature is 180 DEG C, speed 20m/min；
H. carding：Fabric after drying is machined by carding, combing machine for fur brush roll rotating speed 1700r/min, bristle roll spacing
5mm, cloth speed 10m/min；
I. scald and cut：Fabric is cut into joint machining by scalding, scalds and cuts temperature as 170 DEG C, cloth speed 12m/min, scald and cut speed
For 450r/min；
J. shape again：The fabric after cutting will be scalded and prepare completion in 160 DEG C of multiple sizings, speed 32m/min, warp knit cloth.
Those of ordinary skill in the art it should be appreciated that the embodiment of the above be intended merely to explanation the present invention,
And be not used as limitation of the invention, as long as in the spirit of the present invention, the change to embodiment described above
Change, modification will all fall in scope of the presently claimed invention.
Claims (8)
1. a kind of warp knit imitates the production method of Chinese sharpei velvet fabric, it is characterised in that includes the following steps：
Choose raw material：Its veil uses 75D/36F Polyester flat filaments, its filling is using 100D/48F polyester filaments and 70D ammonia
Synthetic fibre long filament, 1cm spandex filaments are put per 8cm polyester filaments；
Warping：Warping process increases veil and filling tension force, wherein, veil tension force is 15g, and filling tension force is 30g；
Weaving：Veil after warping and filling are fed to GE288 raschel machines and weaved, and is tied using warp plain stitch
It is configured to fabric；
Dyeing：Fabric is dyed in high temperature-pressure dyeing machine, with conventional disperse dyestuff, 120 DEG C of insulation 30min, heating speed
2 degree/min is spent, is cooled under room temperature and goes out cylinder.
2. a kind of warp knit as claimed in claim 1 imitates the production method of Chinese sharpei velvet fabric, it is characterised in that specific steps
For：
A. raw material is chosen：Its veil uses 75D/36F Polyester flat filaments, its filling uses 100D/48F polyester filaments and 70D
Spandex filament, 1cm spandex filaments are put per 8cm polyester filaments；
B. warping：Warping process increases veil and filling tension force, wherein, veil tension force is 15g, and filling tension force is 30g；
C. weave：Veil after warping and filling are fed to GE288 raschel machines and weaved, and uses warp plain stitch
Structure forms fabric；
D. cloth is cutd open：Woven fabric is therefrom splitted；
E. dye：Fabric obtained by step d is dyed in high temperature-pressure dyeing machine, with conventional disperse dyestuff, 120 DEG C of insulations
30min, 2 degree/min of programming rate, is cooled under room temperature and goes out cylinder；
F. it is plus soft：0.1% softening agent is added to carry out adding soft processing, 10m/min cloth speed in pulp grinder is rolled the fabric after dyeing；
G. dry：Fabric forming machine open width is dried, sizing, its drying temperature is 150-180 DEG C, speed 15-20m/min；
H. carding：Fabric after drying is machined by carding, combing machine for fur brush roll rotating speed 1500-1700r/min, bristle roll spacing
5mm, cloth speed 7-10m/min；
I. scald and cut：Fabric is cut into joint machining by scalding, scalds and cuts temperature as 140-170 DEG C, cloth speed 8-12m/min, scald and cut car
Speed is 350-450r/min；
J. shape again：The fabric after cutting will be scalded and prepare completion in 140-160 DEG C of multiple sizing, speed 26-32m/min, warp knit cloth.
3. a kind of warp knit according to claim 1 or 2 imitates the production method of Chinese sharpei velvet fabric, it is characterised in that described
Veil component accounts for 70% when choosing fabric；Filling component accounts for 30%, wherein 24% is the polyester filament, 6% is the spandex
Long filament.
4. a kind of warp knit according to claim 2 imitates the production method of Chinese sharpei velvet fabric, it is characterised in that the step
Fabric density is 10/cm in c, and fabric grammes per square metre is 550g/m, and door width is 1.6m, and the high 15mm of hair, tricot machine speed is 300r/
min。
5. a kind of warp knit according to claim 2 imitates the production method of Chinese sharpei velvet fabric, it is characterised in that the step
Drying temperature is 160 DEG C in g, speed 18m/min.
6. a kind of warp knit according to claim 2 imitates the production method of Chinese sharpei velvet fabric, it is characterised in that the step
Combing machine for fur brush roll rotating speed is 1600r/min, speed 8m/min in h.
7. a kind of warp knit according to claim 2 imitates the production method of Chinese sharpei velvet fabric, it is characterised in that the step
Scalded in i and cut temperature as 160 DEG C, cloth speed is 10m/min, and boiling hot to cut speed be 400r/min.
8. a kind of warp knit according to claim 2 imitates the production method of husky skin velvet fabric, it is characterised in that the step j
In multiple setting temperature be 150 DEG C, speed 30m/min.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610890396.0A CN107916494B (en) | 2016-10-08 | 2016-10-08 | Production method of warp-knitted sandhide-imitated dog velvet fabric |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610890396.0A CN107916494B (en) | 2016-10-08 | 2016-10-08 | Production method of warp-knitted sandhide-imitated dog velvet fabric |
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| CN107916494A true CN107916494A (en) | 2018-04-17 |
| CN107916494B CN107916494B (en) | 2020-08-25 |
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| CN201610890396.0A Active CN107916494B (en) | 2016-10-08 | 2016-10-08 | Production method of warp-knitted sandhide-imitated dog velvet fabric |
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Cited By (6)
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| CN108914612A (en) * | 2018-09-10 | 2018-11-30 | 浙江鑫淼纺织有限公司 | A kind of processing method of warp knitting ultra-soft grid knitted polyester fabric |
| CN109234905A (en) * | 2018-11-21 | 2019-01-18 | 苏州吴坤纺织品有限公司 | A kind of imitative ferret suede two-needle bar cashmere shell-fabric and its production method |
| CN109722766A (en) * | 2019-03-08 | 2019-05-07 | 江苏凯欣达纺织品有限公司 | A kind of processing technology of elastic cloth elastic fabric |
| CN112266462A (en) * | 2020-10-31 | 2021-01-26 | 黎扬程 | Anti-aging elastic fabric and preparation method thereof |
| CN112458770A (en) * | 2020-11-30 | 2021-03-09 | 金训伦 | Processing coping method based on elastic force detection data change before and after dyeing of knitted fabric |
| CN113463408A (en) * | 2020-03-31 | 2021-10-01 | 上海鼎天时尚科技股份有限公司 | Dyeing and finishing method of polyester filament yarn velvet-like fabric |
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