CN113564780A - Method for manufacturing wool blended fabric - Google Patents

Method for manufacturing wool blended fabric Download PDF

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Publication number
CN113564780A
CN113564780A CN202110881210.6A CN202110881210A CN113564780A CN 113564780 A CN113564780 A CN 113564780A CN 202110881210 A CN202110881210 A CN 202110881210A CN 113564780 A CN113564780 A CN 113564780A
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CN
China
Prior art keywords
wool
blended fabric
yarn
wool blended
fabric
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Pending
Application number
CN202110881210.6A
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Chinese (zh)
Inventor
曾智明
何满昌
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shenzhen Tianfengcai Garment Co ltd
Jinlilai China Co ltd
Original Assignee
Shenzhen Tianfengcai Garment Co ltd
Jinlilai China Co ltd
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Publication date
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Priority to CN202110881210.6A priority Critical patent/CN113564780A/en
Publication of CN113564780A publication Critical patent/CN113564780A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • D03D15/47Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads multicomponent, e.g. blended yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D13/00Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/208Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based
    • D03D15/217Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads cellulose-based natural from plants, e.g. cotton
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/233Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads protein-based, e.g. wool or silk
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/20Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads
    • D03D15/283Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the material of the fibres or filaments constituting the yarns or threads synthetic polymer-based, e.g. polyamide or polyester fibres
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/40Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the structure of the yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D15/00Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
    • D03D15/50Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads
    • D03D15/54Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used characterised by the properties of the yarns or threads coloured
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C9/00Singeing
    • D06C9/04Singeing by contact with heated elements
    • DTEXTILES; PAPER
    • D10INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10BINDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
    • D10B2331/00Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
    • D10B2331/04Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Botany (AREA)
  • Woven Fabrics (AREA)
  • Yarns And Mechanical Finishing Of Yarns Or Ropes (AREA)

Abstract

The application discloses a method for manufacturing wool blended fabric, which adjusts the blending ratio of wool, cotton fiber and terylene, so that the wool content in the wool blended fabric is 20-25%, the cotton fiber content is 40-50% and the terylene content is 25-40%, the composite yarn is wound and covered by the winding equipment, so that the softness and toughness of the fabric are further improved, the wool blended fabric after the proportion is adjusted not only has the advantages of softness, comfort, lightness and the like of wool, but also is not easy to fade, has better toughness and heat retention, can be washed by a machine and is non-ironing at high temperature, thereby solving the problems that the prior wool blended fabric has shrinkage in deformation during washing, can not be washed by a machine, is easy to fluff and pilling when worn, the wool and the scales can be burnt at high temperature, and the processes of high-temperature treatment, high-temperature shaping, non-ironing and the like cannot be carried out, so that the technical problems of warm keeping, smoothness, fineness and the like are solved.

Description

Method for manufacturing wool blended fabric
Technical Field
The application relates to the technical field of garment materials, in particular to a method for manufacturing wool blended fabric.
Background
Wool is a natural protein fiber and has the advantages of soft texture, high elasticity, good hand feeling, good heat retention property and the like. Wool products have good hygroscopicity, heat retention and skin friendliness, and wool is used as a production raw material for high-grade suits, western-style trousers and the like at home and abroad. Due to the characteristics of the wool and the existence of the scale layer, the wool fiber has special felting property, is easy to shrink and deform after absorbing water, is easy to generate felting reaction, and is easy to fluff and ball when being worn.
The existing wool blended fabric has the defects of shrinkage in deformation during washing, incapability of being washed by a machine, easiness in fluffing and pilling when worn, incapability of carrying out high-temperature treatment, high-temperature shaping, non-ironing and other processes due to scorching of wool and scales at high temperature, and no warm-keeping, smooth and delicate effects.
Disclosure of Invention
The application provides a manufacturing method of wool blended fabric, which is used for solving the technical problems that the existing wool blended fabric is shrunk in deformation during washing, cannot be washed by a machine, is easy to fluff and pilling when being worn, cannot be subjected to high-temperature treatment and high-temperature sizing, non-ironing and other processes due to the fact that wool and scales are burnt at high temperature, and cannot have warm keeping and smooth and delicate effects.
The application relates to a method for manufacturing a wool blended fabric, which is completed according to a yarn process, a weaving process and a finishing process, wherein the yarn process comprises the following steps:
selecting composite yarn formed by blending wool, cotton fiber and terylene, wherein the content of the wool is 20-25%, the content of the cotton fiber is 40-50% and the content of the terylene is 25-40%;
separately dyeing the wool and the terylene based on the same dyeing standard so as to keep the colors of the wool and the terylene consistent;
adjusting the yarn count according to 64/2 metric counts, and spinning the composite yarn;
and winding and covering the composite yarn by winding equipment, and then performing deactivation dyeing on the composite yarn.
The wool, cotton fiber and polyester blended fabric is adjusted in proportion, so that the wool content in the wool blended fabric is 20% -25%, the cotton fiber content is 40% -50% and the polyester content is 25% -40%, the composite yarn is wound and wrapped by the winding equipment, the softness and toughness of the fabric are further improved, the wool blended fabric after the proportion is adjusted has the advantages of softness, comfort, lightness and the like, and is not easy to fade, the toughness and heat retention are good, and the fabric can be washed by a machine and is free from ironing at high temperature, so that the technical problem that the existing wool blended fabric cannot be washed by the machine, is easy to fuzz and pilling when being worn, can burn wool and scales at high temperature, cannot be subjected to high-temperature treatment, high-temperature setting, free from ironing and the like, and has no effects of heat retention and smoothness is solved.
Optionally, the composite yarn is formed by taking wool and polyester interweaving and plying as a base line and winding cotton fibers outside the base line in an S shape. The cotton fibers are wound outside after the wool and the terylene are folded, the amplitude of shrinkage deformation of the wool after water absorption can be reduced, and the wool is not completely covered by the cotton fibers and can keep the heat preservation characteristic of the wool.
Optionally, the weaving process includes: the wool blended fabric is prepared by using 64/2 metric count composite yarns as warp yarns and 20-inch count cotton yarns as weft yarns through a twill weaving method with three yarns above one another and one yarn below the other.
Optionally, the twill line angle of the wool blended fabric ranges from 40 degrees to 45 degrees. The fabric is more three-dimensional, the stretching stability of the fabric is kept, and the density and the strength of tissue are improved.
Optionally, the finishing process comprises:
boiling and desizing the wool blended fabric;
singeing the wool blended fabric through a singeing machine, and keeping a preset singeing temperature, wherein the speed of the singeing machine is 100-120m/min, and the preset singeing temperature is 150-170 ℃;
sanding the back of the wool blended fabric;
washing the wool blended fabric with water at the washing temperature of 30-40 ℃ and the washing speed of 180-200 m/min;
pre-shrinking and setting the wool blended fabric at the temperature of 110-125 ℃ and the pressure of 0.6-0.9 MPa.
Optionally, the weight of the wool blended fabric is 310-340 g/m.
Optionally, the wool is mercerized wool or shrink-proof wool.
Optionally, the winding apparatus is a italian drawing machine.
Drawings
Fig. 1 is a schematic flow chart of a manufacturing method of a wool blended fabric provided in an embodiment of the present application;
fig. 2 is a schematic structural view of a composite yarn provided in an embodiment of the present application.
Detailed Description
The embodiment of the application provides a manufacturing method of a wool blended fabric, which is used for solving the technical problems that the existing wool blended fabric is shrunk in deformation and can not be washed by a machine, is easy to fuzz and pilling when being worn, and can not be subjected to high-temperature treatment, high-temperature sizing, non-ironing and other processes due to scorching of wool and scales at high temperature, so that no warm-keeping, smooth and delicate effects exist.
In order to make the objects, features and advantages of the present invention more apparent and understandable, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application, and it is apparent that the embodiments described below are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.
Referring to fig. 1 to 2, an embodiment of the present application provides a method for manufacturing a wool blended fabric, where the wool blended fabric is manufactured according to a yarn process, a weaving process, and a finishing process, and the yarn process includes:
101, selecting composite yarn formed by blending wool, cotton fiber and polyester, wherein the wool content is 20% -25%, the cotton fiber content is 40% -50% and the polyester content is 25% -40%.
And 102, separately dyeing the wool and the terylene based on the same dyeing standard, so that the colors of the wool and the terylene are kept consistent.
And 103, adjusting the yarn count according to 64/2 metric counts, and spinning the composite yarn.
And 104, winding and covering the composite yarn through winding equipment, and then performing deactivation dyeing on the composite yarn.
In order to improve the cohesive force of the yarn, the twisting direction is Z/S twisting, and the twisting degree of the yarn is 720/880, so that the strength, cohesive force and crease resistance of the yarn are improved, and the fluffing and pilling can be reduced after weaving.
The wool blended fabric has the advantages that the wool content, the cotton fiber content and the polyester fiber content in the wool blended fabric are adjusted, so that wool blending can be performed based on a reasonable proportion, the fabric keeps the wool characteristic, and the wool blended fabric has the characteristics of warmth retention, skin friendliness, fuzzing and pilling resistance, no shrinkage deformation, delightness and the like. The wool blended fabric obtained by the yarn process, the weaving process and the finishing process can be machine-washed and high-temperature non-ironing, and is suitable for clothes such as western-style trousers, casual trousers and the like.
The embodiment adjusts the blending ratio of wool, cotton fiber and terylene, so that the wool content in the wool blended fabric is 20-25%, the cotton fiber content is 40-50% and the terylene content is 25-40%, the composite yarn is wound and covered by the winding equipment, the softness and toughness of the fabric are further improved, the wool blended fabric after the ratio adjustment not only has the advantages of softness, comfort, lightness and the like of wool, but also is not easy to fade, has better toughness and heat retention, can be washed by a machine and is free from ironing at high temperature, and the technical problem that the existing wool blended fabric is easy to deform and shrink when being washed by water, cannot be washed by the machine, is easy to fluff and pilling when being worn, can scorch wool and scales at high temperature, cannot be subjected to high-temperature treatment, high-temperature setting, ironing and the like, and has no warm-keeping and smooth effects is solved.
The above is a detailed description of a first embodiment of a method for manufacturing a wool blended fabric provided by the present application, and the following is a detailed description of a second embodiment of the method for manufacturing a wool blended fabric provided by the present application.
Referring to fig. 1 to 2, an embodiment of the present application provides a method for manufacturing a wool blended fabric, where the wool blended fabric is manufactured according to a yarn process, a weaving process, and a finishing process, and the yarn process includes:
101, selecting composite yarn formed by blending wool, cotton fiber and polyester, wherein the wool content is 20% -25%, the cotton fiber content is 40% -50% and the polyester content is 25% -40%.
And 102, separately dyeing the wool and the terylene based on the same dyeing standard, so that the colors of the wool and the terylene are kept consistent.
And 103, adjusting the yarn count according to 64/2 metric counts, and spinning the composite yarn.
And 104, winding and covering the composite yarn through winding equipment, and then performing deactivation dyeing on the composite yarn.
It should be noted that the wool in this embodiment may be mercerized wool or shrink-proof wool. The winding apparatus may be a Italian drawing winding machine.
Further, the structure of the composite yarn in this embodiment is mainly composed of a base line formed by interweaving and plying wool and polyester, and cotton fibers wound outside the base line in an S-shaped manner. The cotton fibers are wound outside after the wool and the terylene are folded, the amplitude of shrinkage deformation of the wool after water absorption can be reduced, and the wool is not completely covered by the cotton fibers and can keep the heat preservation characteristic of the wool.
After the yarn process is completed, a weaving process is performed, and the weaving process in the embodiment mainly includes:
and 105, taking 64/2 metric composite yarns as warp yarns and 20-inch cotton yarns as weft yarns, and preparing the wool blended fabric by a twill weaving method with three yarns above one another and one yarn below the other.
It should be noted that, the weaving process generally needs many processes, such as taking the dyed composite yarn to rewind, finishing the warp, and scaling; a shaft is combined to form a pan head; after the pan head is made, the pan head is threaded through the palm and buckled, and the purpose is to control the lines; the fabric is woven by a loom, and the woven fabric is colored grey cloth. The weaving adopts a twill weaving method with three upper parts and one lower part, and the effect is more compact and the strength is high. The wool blended fabric takes 20-inch cotton yarn as weft yarn and 64/2-metric composite yarn as warp yarn. After weaving is finished, the cloth is repaired and inspected subsequently, the quality is guaranteed, and bad cloth is removed.
Further, the range of the twill line angle of the wool blended fabric in the embodiment is 40-45 degrees. The fabric is more three-dimensional, the stretching stability of the fabric is kept, and the density and the strength of tissue are improved.
After finishing the weaving process, performing a finishing process on the wool blended fabric, wherein the finishing process of the embodiment mainly comprises the following steps:
and 106, scouring and desizing the wool blended fabric. Through scouring and desizing, natural impurities of the wool blended fabric can be removed, and the hand feeling is enhanced.
And 107, singeing the wool blended fabric through a singeing machine, and keeping the preset singeing temperature, wherein the speed of the singeing machine is 100-120m/min, and the preset singeing temperature is 150-170 ℃. After the singeing machine is adopted for singeing, the surface of the wool blended fabric can be smoother.
And 108, sanding the back of the wool blended fabric. The sanding can improve the hand pricking condition of the fabric and improve the skin-friendly comfortable sensation of the fabric.
And step 109, washing the wool blended fabric with water at the washing temperature of 30-40 ℃ and the washing speed of 180-200 m/min. And washing to remove the floating hair and impurities of the fabric.
And step 110, pre-shrinking and setting the wool blended fabric at the temperature of 110-125 ℃ and under the pressure of 0.6-0.9 MPa. The wool blended fabric is preshrinked and shaped, so that the normal shrinkage rate of the fabric can be kept.
It should be noted that the weight of the wool blended fabric in this embodiment is 310-340 g/m.
The above embodiments are only used for illustrating the technical solutions of the present application, and not for limiting the same; although the present application has been described in detail with reference to the foregoing embodiments, it should be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.

Claims (8)

1. The manufacturing method of the wool blended fabric is characterized in that the wool blended fabric is manufactured according to a yarn process, a weaving process and a finishing process, wherein the yarn process comprises the following steps:
selecting composite yarn formed by blending wool, cotton fiber and terylene, wherein the content of the wool is 20-25%, the content of the cotton fiber is 40-50% and the content of the terylene is 25-40%;
separately dyeing the wool and the terylene based on the same dyeing standard so as to keep the colors of the wool and the terylene consistent;
adjusting the yarn count according to 64/2 metric counts, and spinning the composite yarn;
and winding and covering the composite yarn by winding equipment, and then performing deactivation dyeing on the composite yarn.
2. A method for producing a wool blended fabric according to claim 1, wherein said composite yarn is formed by taking a base yarn of an interwoven and plied wool and polyester fiber and winding a cotton fiber outside the base yarn in an S-shape.
3. The method for manufacturing the wool blended fabric according to claim 1, wherein the weaving process comprises:
the wool blended fabric is prepared by using 64/2 metric count composite yarns as warp yarns and 20-inch count cotton yarns as weft yarns through a twill weaving method with three yarns above one another and one yarn below the other.
4. A method of producing a wool blended yarn fabric according to claim 3, wherein the wool blended yarn fabric has a twill line angle in the range of 40 ° to 45 °.
5. A method of manufacturing a wool blended fabric according to claim 3, wherein the finishing process comprises:
boiling and desizing the wool blended fabric;
singeing the wool blended fabric through a singeing machine, and keeping a preset singeing temperature, wherein the speed of the singeing machine is 100-120m/min, and the preset singeing temperature is 150-170 ℃;
sanding the back of the wool blended fabric;
washing the wool blended fabric with water at the washing temperature of 30-40 ℃ and the washing speed of 180-200 m/min;
pre-shrinking and setting the wool blended fabric at the temperature of 110-125 ℃ and the pressure of 0.6-0.9 MPa.
6. The method for manufacturing the wool blended fabric according to claim 1, wherein the weight of the wool blended fabric is 310-340 g/m.
7. The method for manufacturing a wool blended fabric according to claim 1, wherein the wool is mercerized wool or non-shrinkable wool.
8. A method of producing a wool blended yarn fabric as claimed in claim 1, wherein the winding apparatus is a italian drawing machine.
CN202110881210.6A 2021-08-02 2021-08-02 Method for manufacturing wool blended fabric Pending CN113564780A (en)

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CN114016184A (en) * 2021-11-06 2022-02-08 上海欧蓓实业有限公司 Cotton-wool blended yarn fabric and preparation method thereof
CN115418766A (en) * 2022-09-23 2022-12-02 江苏阳光股份有限公司 Crease-resistant machine-washable worsted composite yarn fabric and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN114016184A (en) * 2021-11-06 2022-02-08 上海欧蓓实业有限公司 Cotton-wool blended yarn fabric and preparation method thereof
CN115418766A (en) * 2022-09-23 2022-12-02 江苏阳光股份有限公司 Crease-resistant machine-washable worsted composite yarn fabric and preparation method thereof
CN115418766B (en) * 2022-09-23 2023-05-30 江苏阳光股份有限公司 Crease-resistant machine-washable worsted composite yarn fabric and preparation method thereof

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Application publication date: 20211029