CN107978444B - Full-automatic brush plating device for mutual inductor - Google Patents
Full-automatic brush plating device for mutual inductor Download PDFInfo
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- CN107978444B CN107978444B CN201711430717.XA CN201711430717A CN107978444B CN 107978444 B CN107978444 B CN 107978444B CN 201711430717 A CN201711430717 A CN 201711430717A CN 107978444 B CN107978444 B CN 107978444B
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- 238000007747 plating Methods 0.000 title claims abstract description 63
- 230000007246 mechanism Effects 0.000 claims abstract description 117
- 238000000034 method Methods 0.000 claims 1
- 230000001680 brushing effect Effects 0.000 abstract description 10
- 239000002994 raw material Substances 0.000 abstract description 3
- 238000009434 installation Methods 0.000 description 4
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 2
- 229910052709 silver Inorganic materials 0.000 description 2
- 239000004332 silver Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000007723 transport mechanism Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention discloses a full-automatic brush plating device for a transformer; comprises a conveying device and a brush plating device; the brush plating device is arranged above the conveying device. The ball mechanism in the conveying device can jack up the supporting plate with the mutual inductor upwards, the left and right transverse clamping mechanisms can jack up the mutual inductor from the left and right sides, so that the mutual inductor can be accurately positioned, the negative electrode in the brushing device can automatically complete electric connection with the mutual inductor under the driving of the Z-direction, transverse and longitudinal moving mechanisms and the like, the positive electrode brush can accurately and repeatedly brush-plate the negative electrode and the positive electrode, and the device has the advantages of high automation degree, can reduce the labor intensity of workers, improve the working efficiency, eliminate the harm to human bodies, save raw materials, improve the brushing stability and improve the product quality.
Description
Technical Field
The invention relates to a transformer, in particular to a full-automatic brush plating device for the transformer.
Background
In the operation of brushing plating of the mutual inductor, a brushing plating tool is respectively connected with a negative electrode and a positive electrode of a brushing plating power supply, one end of the tool is contacted with a primary wiring board by a worker during brushing plating, and one end immersed with silver plating solution repeatedly moves back and forth on a terminal surface to finish brushing plating. This mode of operation has the following drawbacks: 1. the brush plating quality is unstable; 2. the labor intensity is high; 3. is harmful to human body; 4. the efficiency is low; 5. causing waste of raw materials (silver plating solution).
Disclosure of Invention
The invention aims to provide a full-automatic brush plating device for a transformer, which has high automation degree.
In order to achieve the above object, the technical solution of the present invention is:
The invention relates to a full-automatic brush plating device for a transformer; comprises a conveying device and a brush plating device; the brush plating device is arranged above the conveying device;
The brush plating device comprises a brush plating rack, a brush plating seat plate, a Z-direction guide rail, a Z-direction moving mechanism, a Z-direction seat plate, a negative electrode longitudinal moving mechanism, a negative electrode seat plate, a negative electrode transverse moving mechanism, a negative electrode mounting seat, a negative electrode sliding rail, a negative electrode, a positive electrode seat plate, a positive electrode longitudinal moving mechanism, a positive electrode mounting seat, a positive electrode brush and a positive electrode sliding rail; the brush plating base plate is fixedly arranged on the brush plating frame along the vertical direction, the Z-direction guide rail is fixed on the brush plating base plate, the Z-direction moving mechanism is arranged on the brush plating base plate and is connected with the Z-direction base plate, the Z-direction base plate is slidingly connected on the Z-direction guide rail, the negative electrode longitudinal moving mechanism is arranged on the Z-direction base plate and is connected with the negative electrode base plate, the negative electrode transverse moving mechanism is arranged on the negative electrode base plate and is connected with the negative electrode mounting seat, the negative electrode mounting seat is slidingly connected on the negative electrode sliding rail, the negative electrode sliding rail is fixedly arranged on the negative electrode base plate, the upper end of the negative electrode is fixedly arranged on the negative electrode mounting seat, and the lower end of the negative electrode points to the conveying device; the positive electrode base plate is fixedly arranged on the brush plating base plate, the positive electrode mounting base is connected to the positive electrode base plate in a sliding way through a positive electrode sliding rail, the upper end of the positive electrode brush is fixed on the positive electrode mounting base, and the lower end of the positive electrode brush points to the conveying device;
The conveying device comprises a conveying frame, a plurality of rollers, a left transverse clamping mechanism, a right transverse clamping mechanism, a longitudinal conveying mechanism, a ball mechanism, a conveying guide rail and a supporting plate; the conveying machine comprises a conveying rack, a plurality of rollers, a supporting plate, longitudinal conveying mechanisms, left transverse clamping mechanisms, right transverse clamping mechanisms, ball mechanisms, two longitudinal conveying mechanisms, a ball mechanism and a ball mechanism, wherein the plurality of rollers are rotatably arranged on the conveying rack, the supporting plate is slidably connected to the plurality of rollers, the longitudinal conveying mechanisms are arranged on two sides of the conveying rack, the left transverse clamping mechanisms and the right transverse clamping mechanisms are respectively arranged on the two longitudinal conveying mechanisms and are positioned on two sides of an inlet end of the conveying rack, and the ball mechanism is arranged on the conveying rack and is positioned between the plurality of rollers.
The Z-direction moving mechanism comprises a Z-direction motor, a Z-direction belt pulley group, a Z-direction screw rod and a Z-direction screw rod nut; the Z-direction motor is arranged on the back of the brush plating seat plate, an output shaft of the Z-direction motor is connected with one end of the Z-direction screw rod through a Z-direction belt pulley group, the Z-direction screw rod is rotatably arranged on the back of the brush plating seat plate, the Z-direction screw rod nut is in threaded connection with the Z-direction screw rod, and the Z-direction screw rod nut is fixed on the Z-direction seat plate and can drive the Z-direction seat plate to move up and down.
The negative electrode longitudinal moving mechanism comprises a negative electrode longitudinal motor, a negative electrode longitudinal screw rod and a negative electrode longitudinal screw rod nut; the negative electrode longitudinal motor is arranged on the Z-direction seat board, an output shaft of the negative electrode longitudinal motor is connected with one end of the negative electrode longitudinal screw rod, the negative electrode longitudinal screw rod is rotatably arranged on the Z-direction seat board, the negative electrode longitudinal screw rod nut is in threaded connection with the negative electrode longitudinal screw rod, and the negative electrode longitudinal screw rod nut is fixed on the Z-direction seat board and can drive the negative electrode seat board to move left and right.
The negative electrode transverse moving mechanism comprises a negative electrode transverse motor, a negative electrode transverse screw rod and a negative electrode transverse screw rod nut; the negative electrode transverse motor is arranged on the negative electrode base plate, an output shaft of the negative electrode transverse motor is connected with one end of a negative electrode transverse screw rod, the negative electrode transverse screw rod is rotatably arranged on the negative electrode base plate, a negative electrode transverse screw rod nut is in threaded connection with the negative electrode transverse screw rod, and the negative electrode transverse screw rod nut is fixed on the negative electrode mounting base and can drive the negative electrode mounting base to move back and forth.
The positive electrode longitudinal moving mechanism comprises a positive electrode longitudinal motor, a positive electrode longitudinal screw rod and a positive electrode longitudinal screw rod nut; the positive longitudinal motor is arranged on the positive seat plate, an output shaft of the positive longitudinal motor is connected with one end of the positive longitudinal screw rod, the positive longitudinal screw rod is rotatably arranged on the positive seat plate, the positive longitudinal screw rod nut is in threaded connection with the positive longitudinal screw rod, and the positive longitudinal screw rod nut is fixed on the positive mounting seat and can drive the positive mounting seat to move left and right.
The ball mechanism comprises a ball base, a lifting plate, a lifting cylinder, a plurality of ball mounting plates and a plurality of balls; the ball base fixed mounting on the conveying frame, the cylinder body of lift cylinder is fixed on the ball base, the fixed of lift cylinder piston rod is connected with the lifter plate bottom, a plurality of ball mounting plates are installed at the lifter plate top surface and a plurality of ball mounting plates can wear out in the clearance between a plurality of roller bearings in the interval, a plurality of ball intervals are installed on the ball mounting plates.
The longitudinal conveying mechanism comprises a longitudinal conveying seat plate, a longitudinal conveying motor, a longitudinal conveying screw rod, a longitudinal conveying nut and a longitudinal conveying guide rail; the longitudinal conveying seat board is fixedly arranged on the conveying frame, the longitudinal conveying motor is arranged on one side of the longitudinal conveying seat board in a next-to-plate mode, an output shaft of the longitudinal conveying motor is connected with one end of a longitudinal conveying screw rod, the longitudinal conveying screw rod is rotatably arranged on the longitudinal conveying seat board, the longitudinal conveying screw rod is in threaded connection with a longitudinal conveying nut, the longitudinal conveying nut is arranged on a transverse clamping mechanism, the longitudinal conveying guide rail is arranged on the longitudinal conveying seat board, and the transverse clamping mechanism is in sliding connection with the longitudinal conveying guide rail.
The left transverse clamping mechanism comprises a left transverse clamping seat plate, a left transverse clamping motor, a left transverse clamping screw rod, a left transverse clamping sliding block, a left transverse clamping plate and a left transverse clamping guide rail; the left transverse clamping seat plate is slidingly connected to a longitudinal conveying guide rail of the longitudinal conveying mechanism and is fixed with a longitudinal conveying nut of the longitudinal conveying mechanism, a left transverse clamping motor is installed on the left transverse clamping seat plate, an output shaft of the left transverse clamping motor is connected with one end of a left transverse clamping screw rod, the left transverse clamping screw rod is rotatably installed on the left transverse clamping seat plate, a left transverse clamping slide block is in threaded connection with the left transverse clamping screw rod and is slidingly connected to the left transverse clamping guide rail, the left transverse clamping guide rail is fixed on the left transverse clamping seat plate, and the inner end of the left transverse clamping plate is fixed on the left transverse clamping slide block.
The right transverse clamping mechanism comprises a right transverse clamping seat plate, a right transverse clamping cylinder, a right transverse clamping plate, a right transverse clamping guide rail and a right baffle; the right transverse clamping seat plate is slidingly connected to a longitudinal conveying guide rail of the longitudinal conveying mechanism and is fixed with a longitudinal conveying nut of the longitudinal conveying mechanism, a cylinder body of the right transverse clamping cylinder is arranged on the top surface of the right transverse clamping plate, a rod end of a piston rod of the right transverse clamping cylinder is connected with the right baffle plate, the right baffle plate is vertically fixed on the right transverse clamping seat plate, the right transverse clamping plate is slidingly connected to the right transverse clamping guide rail, and the right transverse clamping guide rail is fixed on the right transverse clamping seat plate.
After the scheme is adopted, the device comprises the conveying device and the brush plating device, the ball mechanism in the conveying device can jack up the supporting plate with the mutual inductor, the left transverse clamping mechanism and the right transverse clamping mechanism can jack up the mutual inductor from the left side and the right side, so that the mutual inductor can be accurately positioned, the negative electrode in the brush plating device can automatically complete electric connection with the mutual inductor under the driving of the Z-direction, transverse, longitudinal and other moving mechanisms, the positive electrode brush can accurately and repeatedly brush-plate the negative electrode and the positive electrode, the device has the advantage of high automation degree, the labor intensity of workers can be reduced, the harm to human bodies can be improved, the raw materials can be saved, the brush plating stability can be improved, and the product quality can be improved.
The invention will be further described with reference to the drawings and the specific examples.
Drawings
FIG. 1A is an isometric view of a transformer;
FIG. 1 is an isometric view of the present invention;
FIG. 2 is a top isometric view of the brush plating apparatus of the invention;
FIG. 3 is a bottom isometric view of the brush plating apparatus of the invention;
FIG. 4 is an isometric view of a Z-direction movement mechanism in the brush plating apparatus of the invention;
FIG. 5 is an isometric view of the delivery device of the present invention;
FIG. 6 is an isometric view of a lateral gripping mechanism in the delivery device of the present invention;
FIG. 7 is an isometric view of a longitudinal transport mechanism in the delivery device of the present invention;
FIG. 8 is a bottom isometric view of a lateral clamp mechanism in the delivery device of the present invention;
FIG. 9 is an isometric view of a ball mechanism in the delivery device of the present invention;
Fig. 10 is a bottom isometric view of a ball mechanism in the delivery device of the present invention.
Detailed Description
As shown in fig. 1, the invention is a full-automatic brush plating device for a transformer; comprises a conveying device 1 and a brush plating device 2; the brush plating device 2 is arranged above the conveying device 1.
As shown in fig. 1 to fig. 4, the brush plating apparatus 2 includes a brush plating frame 21, a brush plating base plate 22, a Z-guide rail 23, a Z-moving mechanism 24, a Z-base plate 25, a negative electrode longitudinal moving mechanism 26, a negative electrode base plate 27, a negative electrode lateral moving mechanism 28, a negative electrode mounting base 29, a negative electrode slide rail 210, a negative electrode 211, a positive electrode base plate 212, a positive electrode longitudinal moving mechanism 213, a positive electrode mounting base 214, a positive electrode brush 215, and a positive electrode slide rail 216; the brush plating base plate 22 is fixedly arranged on the brush plating frame 21 along the vertical direction, the Z-direction guide rail 23 is fixed on the brush plating base plate 22, the Z-direction moving mechanism 24 is arranged on the brush plating base plate 22 and is connected with the Z-direction base plate 25, the Z-direction base plate 25 is slidingly connected on the Z-direction guide rail 23, the negative electrode longitudinal moving mechanism 26 is arranged on the Z-direction base plate 25 and is connected with the negative electrode base plate 27, the negative electrode transverse moving mechanism 28 is arranged on the negative electrode base plate 27 and is connected with the negative electrode mounting seat 29, the negative electrode mounting seat 29 is slidingly connected on the negative electrode sliding rail 210, the negative electrode sliding rail 210 is fixedly arranged on the negative electrode base plate 27, the upper end of the negative electrode 211 is fixedly arranged on the negative electrode mounting seat 29, and the lower end of the negative electrode 211 points to the conveying device 1; the positive electrode seat plate 214 is fixedly arranged on the brush plating seat plate 22, the positive electrode installation seat 214 is slidably connected on the positive electrode seat plate 212 through the positive electrode sliding rail 216, the upper end of the positive electrode brush 215 is fixed on the positive electrode installation seat 214, and the lower end of the positive electrode brush 215 points to the conveying device 1.
The Z-direction moving mechanism 24 comprises a Z-direction motor 241, a Z-direction belt pulley group 242, a Z-direction screw rod 243 and a Z-direction screw rod nut 244; the described Z-direction motor 241 is mounted on the back surface of brush plating seat plate 22, the output shaft of Z-direction motor 241 is connected with one end of Z-direction screw rod 243 by means of Z-direction belt wheel group 242, Z-direction screw rod 243 is rotatably mounted on the back surface of brush plating seat plate 22, Z-direction screw rod nut 244 is screw-connected with Z-direction screw rod 244, Z-direction screw rod nut 244 is fixed on Z-direction seat plate 25, and can drive Z-direction seat plate 25 to move up and down.
The negative electrode longitudinal moving mechanism 26 comprises a negative electrode longitudinal motor 261, a negative electrode longitudinal screw rod 262 and a negative electrode longitudinal screw rod nut 263; the negative electrode longitudinal motor 261 is installed on the Z-direction seat board 25, an output shaft of the negative electrode longitudinal motor 261 is connected with one end of the negative electrode longitudinal screw rod 262, the negative electrode longitudinal screw rod 262 is rotatably installed on the Z-direction seat board 25, the negative electrode longitudinal screw rod nut 263 is in threaded connection with the negative electrode longitudinal screw rod 262, and the negative electrode longitudinal screw rod nut 263 is fixed on the Z-direction seat board 25 and can drive the negative electrode seat board 27 to move left and right.
The negative electrode transverse moving mechanism 28 comprises a negative electrode transverse motor 281, a negative electrode transverse screw rod 282 and a negative electrode transverse screw rod nut 283; the negative electrode transverse motor 281 is installed on the negative electrode base plate 27, an output shaft of the negative electrode transverse motor 281 is connected with one end of the negative electrode transverse screw rod 282, the negative electrode transverse screw rod 282 is rotatably installed on the negative electrode base plate 27, the negative electrode transverse screw rod nut 283 is in threaded connection with the negative electrode transverse screw rod 282, the negative electrode transverse screw rod nut 283 is fixed on the negative electrode installation seat 29, and the negative electrode installation seat 29 can be driven to move forwards and backwards.
The positive electrode longitudinal moving mechanism 213 comprises a positive electrode longitudinal motor 2131, a positive electrode longitudinal screw rod 2132 and a positive electrode longitudinal screw nut 2133; the positive longitudinal motor 2131 is mounted on the positive seat plate 212, an output shaft of the positive longitudinal motor 2131 is connected with one end of a positive longitudinal screw 2132, the positive longitudinal screw 2132 is rotatably mounted on the positive seat plate 212, a positive longitudinal screw nut 2133 is in threaded connection with the positive longitudinal screw 2132, and the positive longitudinal screw nut 2133 is fixed on the positive mounting seat 214 and can drive the positive mounting seat 214 to move left and right.
As shown in fig. 5 and 1, the conveying device 1 includes a conveying frame 11, a plurality of rollers 12, a left lateral clamping mechanism 13, a longitudinal conveying mechanism 14, a ball mechanism 15, a conveying rail 16, a pallet 17, and a right lateral clamping mechanism 18. The rollers 12 are rotatably mounted on the conveying frame 11, the supporting plate 17 is slidably connected to the rollers 12, the longitudinal conveying mechanisms 14 are mounted on two sides of the conveying frame 11, the left transverse clamping mechanism 13 and the right transverse clamping mechanism 18 are respectively mounted on the two longitudinal conveying mechanisms 14 and are located on two sides of the inlet end of the conveying frame 11, and the ball mechanism 15 is mounted on the conveying frame 11 and is located between the rollers 12.
As shown in fig. 6 to 8, the longitudinal conveying mechanism 14 includes a longitudinal conveying seat plate 141, a longitudinal conveying motor 142, a longitudinal conveying screw 143, a longitudinal conveying nut 144, and a longitudinal conveying rail 145; the longitudinal conveying seat board 141 is fixedly arranged on the conveying frame 11, the longitudinal conveying motor 142 is arranged on one side of the longitudinal conveying seat board 141 next to the plate, an output shaft of the longitudinal conveying motor 142 is connected with one end of the longitudinal conveying screw rod 143, the longitudinal conveying screw rod 143 is rotatably arranged on the longitudinal conveying seat board 141, the longitudinal conveying screw rod 143 is in threaded connection with the longitudinal conveying nut 144, the longitudinal conveying nut 144 is arranged on the left transverse clamping mechanism 13, the longitudinal conveying guide rail 145 is arranged on the longitudinal conveying seat board 141, and the left transverse clamping mechanism 13 is in sliding connection with the longitudinal conveying guide rail 145.
The left transverse clamping mechanism 13 comprises a left transverse clamping seat plate 131, a left transverse clamping motor 132, a left transverse clamping screw rod 133, a left transverse clamping sliding block 134, a left transverse clamping plate 135 and a left transverse clamping guide rail 136. The left transverse clamping seat plate 131 is slidingly connected to the longitudinal conveying guide rail 145 of the longitudinal conveying mechanism 14 and is fixed with the longitudinal conveying nut 144 of the longitudinal conveying mechanism 14, the left transverse clamping motor 132 is installed on the left transverse clamping seat plate 131, an output shaft of the left transverse clamping motor 132 is connected with one end of the left transverse clamping screw 133, the left transverse clamping screw 133 is rotatably installed on the left transverse clamping seat plate 131, the left transverse clamping slide block 134 is in threaded connection with the left transverse clamping screw 133 and the left transverse clamping slide block 134 is slidingly connected to the left transverse clamping guide rail 136, the left transverse clamping guide rail 136 is fixed on the left transverse clamping seat plate 131, and the inner end of the left transverse clamping plate 135 is fixed on the left transverse clamping slide block 134.
The right transverse clamping mechanism 18 comprises a right transverse clamping base plate 181, a right transverse clamping cylinder 182, a right transverse clamping plate 183, a right transverse clamping guide rail 184 and a right baffle 185; the right transverse clamping base plate 181 is slidingly connected to the longitudinal conveying guide rail 145 of the longitudinal conveying mechanism 14 and is fixed with the longitudinal conveying nut 144 of the longitudinal conveying mechanism 14, the cylinder body of the right transverse clamping cylinder 182 is mounted on the top surface of the right transverse clamping plate 183, the rod end of the piston rod of the right transverse clamping cylinder 182 is connected with the right baffle 185, the right baffle 185 is vertically fixed on the right transverse clamping base plate 181, the right transverse clamping plate 183 is slidingly connected to the right transverse clamping guide rail 184, and the right transverse clamping guide rail 184 is fixed on the right transverse clamping base plate 181.
As shown in fig. 9 and 10, the ball mechanism 15 includes a ball base 151, a lifting plate 152, a lifting cylinder 153, a plurality of ball mounting plates 154, and a plurality of balls 155; the ball base 151 is fixedly mounted on the conveyor frame 11, the cylinder body of the lifting cylinder 153 is fixed on the ball base 151, the fixing of the piston rod of the lifting cylinder 153 is connected with the bottom surface of the lifting plate 152, the plurality of ball mounting plates 154 are mounted on the top surface of the lifting plate 152 at intervals, the plurality of ball mounting plates 154 can penetrate out from gaps among the plurality of rollers 12, and the plurality of balls 155 are mounted on the ball mounting plates 154 at intervals.
As shown in fig. 2-6 and with reference to fig. 1A, the working principle of the present invention is as follows:
1. The transformer is manually put in from the production line, and the left transverse clamping plate 135 is driven by the left transverse clamping motor 132 in the conveying device 1 to be positioned in the center.
2. And then the mutual inductor is fastened by the action of the right transverse clamping cylinder 182 and pushed to the brushing position.
3. The negative electrode longitudinal lead screw 262 in the negative electrode longitudinal movement mechanism 26 positions the left and right of the positive electrode and the negative electrode transverse lead screw 282 in the negative electrode transverse movement mechanism 28 positions the front and rear into the screw hole of the end face of the left end face 101 of the transformer 10.
4. The positive electrode brush 215 is positioned on the terminal surface of the right end surface 102 of the transformer 10 by the positive electrode longitudinal screw 2132 of the positive electrode longitudinal moving mechanism 213.
5. The Z-direction screw 243 in the Z-direction moving mechanism 24 moves down onto the face of the transformer brushing position.
6. The positive electrode brush 215 repeatedly brushes back and forth on the terminal surface of the right end surface 102 of the transformer 10 for a set number of times.
7. After the end surface of the right end surface 102 of the transformer 10 is brushed, the Z-direction screw 243 in the Z-direction moving mechanism 24 is retracted to the relative safe position.
8. The negative electrode 211 is retracted to the safety position, and the positive electrode brush 215 is moved onto the upper end face of the left end face 101 of the transformer 10 by the positive electrode longitudinal screw 2132 of the positive electrode longitudinal movement mechanism 213.
9. The negative electrode 211 moves through the negative electrode longitudinal lead screw 262 and the negative electrode transverse lead screw 282 onto the screw hole site on the end face of the right end face 102 of the transformer 10.
10. The Z-direction screw 243 in the Z-direction moving mechanism 24 moves down onto the face of the transformer brushing position.
11. The positive electrode brush 215 repeatedly brushes back and forth on the terminal surface of the left end surface 101 of the transformer 10 for a set number of times.
12. The brush-coating work is completed, the Z-direction screw rod 243 in the Z-direction moving mechanism 24, the negative electrode transverse screw rod 282 returns first, and the positive electrode longitudinal screw rod 2132 in the positive electrode longitudinal moving mechanism 213 returns to the original initial position.
13. The left cross clamp plate 135 and the right cross clamp plate 183 unclamp the transformer and the transformer flows back to the line to the next station.
14 Left transverse clamping plate 135 and right transverse clamping plate 183 return to the original positions waiting for the next transformer.
The foregoing description is only illustrative of the preferred embodiments of the present invention, and is not intended to limit the scope of the invention, i.e., the equivalent changes and modifications to the invention as described in the claims and specification should be considered as falling within the scope of the invention.
Claims (4)
1. A full-automatic brush plating device for a transformer; the method is characterized in that: comprises a conveying device and a brush plating device; the brush plating device is arranged above the conveying device;
The brush plating device comprises a brush plating rack, a brush plating seat plate, a Z-direction guide rail, a Z-direction moving mechanism, a Z-direction seat plate, a negative electrode longitudinal moving mechanism, a negative electrode seat plate, a negative electrode transverse moving mechanism, a negative electrode mounting seat, a negative electrode sliding rail, a negative electrode, a positive electrode seat plate, a positive electrode longitudinal moving mechanism, a positive electrode mounting seat, a positive electrode brush and a positive electrode sliding rail; the brush plating base plate is fixedly arranged on the brush plating frame along the vertical direction, the Z-direction guide rail is fixed on the brush plating base plate, the Z-direction moving mechanism is arranged on the brush plating base plate and is connected with the Z-direction base plate, the Z-direction base plate is slidingly connected on the Z-direction guide rail, the negative electrode longitudinal moving mechanism is arranged on the Z-direction base plate and is connected with the negative electrode base plate, the negative electrode transverse moving mechanism is arranged on the negative electrode base plate and is connected with the negative electrode mounting seat, the negative electrode mounting seat is slidingly connected on the negative electrode sliding rail, the negative electrode sliding rail is fixedly arranged on the negative electrode base plate, the upper end of the negative electrode is fixedly arranged on the negative electrode mounting seat, and the lower end of the negative electrode points to the conveying device; the positive electrode base plate is fixedly arranged on the brush plating base plate, the positive electrode mounting base is connected to the positive electrode base plate in a sliding way through a positive electrode sliding rail, the upper end of the positive electrode brush is fixed on the positive electrode mounting base, and the lower end of the positive electrode brush points to the conveying device;
The conveying device comprises a conveying frame, a plurality of rollers, a left transverse clamping mechanism, a right transverse clamping mechanism, a longitudinal conveying mechanism, a ball mechanism, a conveying guide rail and a supporting plate; the left transverse clamping mechanism and the right transverse clamping mechanism are respectively arranged on the two longitudinal conveying mechanisms and positioned at the two sides of the inlet end of the conveying frame, and the ball mechanism is arranged on the conveying frame and positioned among the plurality of rollers;
The Z-direction moving mechanism comprises a Z-direction motor, a Z-direction belt pulley group, a Z-direction screw rod and a Z-direction screw rod nut; the Z-direction motor is arranged on the back of the brush plating seat plate, an output shaft of the Z-direction motor is connected with one end of the Z-direction screw rod through a Z-direction belt pulley group, the Z-direction screw rod is rotatably arranged on the back of the brush plating seat plate, a Z-direction screw rod nut is in threaded connection with the Z-direction screw rod, and the Z-direction screw rod nut is fixed on the Z-direction seat plate and can drive the Z-direction seat plate to move up and down;
The negative electrode longitudinal moving mechanism comprises a negative electrode longitudinal motor, a negative electrode longitudinal screw rod and a negative electrode longitudinal screw rod nut; the negative electrode longitudinal motor is arranged on the Z-direction seat board, an output shaft of the negative electrode longitudinal motor is connected with one end of a negative electrode longitudinal screw rod, the negative electrode longitudinal screw rod is rotatably arranged on the Z-direction seat board, a negative electrode longitudinal screw rod nut is in threaded connection with the negative electrode longitudinal screw rod, and the negative electrode longitudinal screw rod nut is fixed on the Z-direction seat board and can drive the negative electrode seat board to move left and right;
the negative electrode transverse moving mechanism comprises a negative electrode transverse motor, a negative electrode transverse screw rod and a negative electrode transverse screw rod nut; the negative electrode transverse motor is arranged on the negative electrode base plate, an output shaft of the negative electrode transverse motor is connected with one end of a negative electrode transverse screw rod, the negative electrode transverse screw rod is rotatably arranged on the negative electrode base plate, a negative electrode transverse screw rod nut is in threaded connection with the negative electrode transverse screw rod, and the negative electrode transverse screw rod nut is fixed on the negative electrode mounting seat and can drive the negative electrode mounting seat to move back and forth;
The positive electrode longitudinal moving mechanism comprises a positive electrode longitudinal motor, a positive electrode longitudinal screw rod and a positive electrode longitudinal screw rod nut; the positive longitudinal motor is arranged on the positive seat plate, an output shaft of the positive longitudinal motor is connected with one end of a positive longitudinal screw rod, the positive longitudinal screw rod is rotatably arranged on the positive seat plate, a positive longitudinal screw rod nut is in threaded connection with the positive longitudinal screw rod, and the positive longitudinal screw rod nut is fixed on a positive mounting seat and can drive the positive mounting seat to move left and right;
The ball mechanism comprises a ball base, a lifting plate, a lifting cylinder, a plurality of ball mounting plates and a plurality of balls; the ball base fixed mounting on the conveying frame, the cylinder body of lift cylinder is fixed on the ball base, the fixed of lift cylinder piston rod is connected with the lifter plate bottom, a plurality of ball mounting plates are installed at the lifter plate top surface and a plurality of ball mounting plates can wear out in the clearance between a plurality of roller bearings in the interval, a plurality of ball intervals are installed on the ball mounting plates.
2. The fully automatic brush plating apparatus for a transformer according to claim 1, wherein: the longitudinal conveying mechanism comprises a longitudinal conveying seat plate, a longitudinal conveying motor, a longitudinal conveying screw rod, a longitudinal conveying nut and a longitudinal conveying guide rail; the longitudinal conveying seat board is fixedly arranged on the conveying frame, the longitudinal conveying motor is arranged on one side of the longitudinal conveying seat board in a next-to-plate mode, an output shaft of the longitudinal conveying motor is connected with one end of a longitudinal conveying screw rod, the longitudinal conveying screw rod is rotatably arranged on the longitudinal conveying seat board, the longitudinal conveying screw rod is in threaded connection with a longitudinal conveying nut, the longitudinal conveying nut is arranged on a transverse clamping mechanism, the longitudinal conveying guide rail is arranged on the longitudinal conveying seat board, and the transverse clamping mechanism is in sliding connection with the longitudinal conveying guide rail.
3. The fully automatic brush plating apparatus for a transformer according to claim 1, wherein: the left transverse clamping mechanism comprises a left transverse clamping seat plate, a left transverse clamping motor, a left transverse clamping screw rod, a left transverse clamping sliding block, a left transverse clamping plate and a left transverse clamping guide rail; the left transverse clamping seat plate is slidingly connected to a longitudinal conveying guide rail of the longitudinal conveying mechanism and is fixed with a longitudinal conveying nut of the longitudinal conveying mechanism, a left transverse clamping motor is installed on the left transverse clamping seat plate, an output shaft of the left transverse clamping motor is connected with one end of a left transverse clamping screw rod, the left transverse clamping screw rod is rotatably installed on the left transverse clamping seat plate, a left transverse clamping slide block is in threaded connection with the left transverse clamping screw rod and is slidingly connected to the left transverse clamping guide rail, the left transverse clamping guide rail is fixed on the left transverse clamping seat plate, and the inner end of the left transverse clamping plate is fixed on the left transverse clamping slide block.
4. The fully automatic brush plating apparatus for a transformer according to claim 1, wherein: the right transverse clamping mechanism comprises a right transverse clamping seat plate, a right transverse clamping cylinder, a right transverse clamping plate, a right transverse clamping guide rail and a right baffle; the right transverse clamping seat plate is slidingly connected to a longitudinal conveying guide rail of the longitudinal conveying mechanism and is fixed with a longitudinal conveying nut of the longitudinal conveying mechanism, a cylinder body of the right transverse clamping cylinder is arranged on the top surface of the right transverse clamping plate, a rod end of a piston rod of the right transverse clamping cylinder is connected with the right baffle plate, the right baffle plate is vertically fixed on the right transverse clamping seat plate, the right transverse clamping plate is slidingly connected to the right transverse clamping guide rail, and the right transverse clamping guide rail is fixed on the right transverse clamping seat plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711430717.XA CN107978444B (en) | 2017-12-26 | 2017-12-26 | Full-automatic brush plating device for mutual inductor |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711430717.XA CN107978444B (en) | 2017-12-26 | 2017-12-26 | Full-automatic brush plating device for mutual inductor |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107978444A CN107978444A (en) | 2018-05-01 |
| CN107978444B true CN107978444B (en) | 2024-05-10 |
Family
ID=62007568
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711430717.XA Active CN107978444B (en) | 2017-12-26 | 2017-12-26 | Full-automatic brush plating device for mutual inductor |
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| CN112048742A (en) * | 2020-09-02 | 2020-12-08 | 大连北方互感器集团有限公司 | Method for plating silver on surface of current transformer wiring board |
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