CN106683875A - Primary wire copper band tensioning machine for transformer - Google Patents
Primary wire copper band tensioning machine for transformer Download PDFInfo
- Publication number
- CN106683875A CN106683875A CN201710038126.1A CN201710038126A CN106683875A CN 106683875 A CN106683875 A CN 106683875A CN 201710038126 A CN201710038126 A CN 201710038126A CN 106683875 A CN106683875 A CN 106683875A
- Authority
- CN
- China
- Prior art keywords
- copper strips
- workbench
- primary line
- fastener
- line copper
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 title claims abstract description 61
- 229910052802 copper Inorganic materials 0.000 title claims abstract description 61
- 239000010949 copper Substances 0.000 title claims abstract description 61
- 238000003825 pressing Methods 0.000 claims abstract description 29
- 230000007246 mechanism Effects 0.000 claims abstract description 25
- 230000006835 compression Effects 0.000 claims description 33
- 238000007906 compression Methods 0.000 claims description 33
- 238000004804 winding Methods 0.000 abstract description 17
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 3
- 238000005452 bending Methods 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical group [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
Landscapes
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a primary wire copper band tensioning machine for a transformer. The primary wire copper band tensioning machine comprises a base, a workbench, a pressing tool and a tensioning mechanism; the workbench is mounted on the base through a sliding rail; the tensioning mechanism for driving the workbench to move on the sliding rail is mounted between the workbench and the base; and the pressing tool used for clamping a primary wire copper band is mounted on the workbench. By adoption of the primary wire copper band tensioning machine, the winding strength of the primary wire of the transformer is greatly lowered, working efficiency is improved and labor cost is lowered.
Description
Technical field
The present invention relates to transformer production and processing technical field, more particularly to a kind of transformer primary line copper strips fastener.
Background technology
Transformer is typically made up of first winding, Secondary Winding, iron core and epoxy resins insulation, the manpower of its manufacturing enterprise
Resource is mostly used in the coiling of first winding and Secondary Winding, and compared to Secondary Winding, the work of first winding coiling
Intensity is much larger than first winding, and reason is, the first winding number of turn is small but section of its wire is big, typically using copper strips(Such as
Copper tape dimensions 30mm wide, thickness 3mm that some transformers are used), therefore its coiling is very hard.
Current first winding is both needed to be carried out using frock, and frock is shaped as first winding and used, and whenever a circle is bypassed, is needed
Primary line copper strips is tensed, so as to can be fitted between each layer copper strips of first winding closely, and because the sectional area of copper strips is larger,
Tense very arduously, labour intensity is very big, thus while the number of turns of first winding is far smaller than Secondary Winding, but coiling
The required time is than but much larger than the ratio of the two number of turns.
In consideration of it, the present inventor develops a kind of transformer primary line copper strips fastener for this, effectively solve above-mentioned
Thus problem, this case produces.
The content of the invention
A kind of transformer primary line copper strips fastener that the present invention is provided, the coiling for greatly reducing transformer primary line is strong
Degree, improves operating efficiency, reduces cost of labor.
To achieve these goals, technical scheme is as follows:
A kind of transformer primary line copper strips fastener, including base, workbench, compression tooling and tensioning mechanism, workbench pass through
Slide rail is arranged on base, and the tensioning mechanism that dynamic workbench is moved on slide rail, work are provided between workbench and base
Compression tooling for clamping primary line copper strips is installed on platform.
The tensioning mechanism includes tensing cylinder and ram seat, and the cylinder body for tensing cylinder is fixed on base, and ram seat is fixed
In workbench, the tension push rod for tensing cylinder is installed on ram seat by bearing.
The workbench is also equipped with support base, and support base is opened up for tensing the axis hole that push rod is passed through, and support base is located at and pushes away
Between pole socket and the cylinder body for tensing cylinder.
The compression tooling includes compression cylinder, fixed plate and pressing plate, and fixed plate is fixed on worktable upper surface, workbench
The side that upper surface is located at fixed plate is provided with bearing, and the cylinder body of compression cylinder is vertically arranged to bearing, the compression of compression cylinder
Push rod is installed on pressing plate, compresses push rod band dynamic pressure plate and moves up and down so as to leave or be pressed in fixed plate.
The fixed plate offers standing groove corresponding with primary line copper strips width, the width of pressing plate and the width of standing groove
Correspondence, pressing plate is pressed in the standing groove when working.
Guiding mechanism is installed, guiding mechanism includes guide rod and sleeve, and the lower end of guide rod is fixed between the pressing plate and bearing
In sleeve is provided with pressing plate, bearing, the upper end of guide rod passes through sleeve, and the diameter of bore of sleeve is corresponding with the diameter of guide rod, pressure
Guide rod is slided up and down in the endoporus of sleeve when plate is moved up and down.
Two groups of guiding mechanisms are installed between the pressing plate and bearing, the both sides of compression cylinder are arranged in.
The workbench being provided with copper strips protecting seat positioned at the rear of fixed plate, copper strips protecting seat in opening it is facing forward to
Upper bending.
Bracing piece is installed between the copper strips protecting seat and workbench.
After such scheme, the present invention when in use, first passes through compression tooling and compresses primary line copper strips, then starts and draws
Tight mechanism drives workbench to be moved rearwards by slide rail, you can tense primary line copper strips, and copper strips is tensed without manpower, therefore greatly
The big coiling intensity for reducing transformer primary line, improves operating efficiency, reduces cost of labor.
Brief description of the drawings
Fig. 1 is the front view of the present embodiment(After removal slide rail);
Fig. 2 is the side view of the present embodiment(After removal tensioning mechanism, guiding mechanism and copper strips protecting seat).
Label declaration
Base 1, workbench 2, support base 21, bearing 22, compression tooling 3, compression cylinder 31, compression push rod 311, fixed plate 32,
Standing groove 321, pressing plate 33, tensioning mechanism 4 tenses cylinder 41, tenses push rod 411, and ram seat 42, slide rail 5, guiding mechanism 6 is led
Bar 61, sleeve 62.
Specific embodiment
In order to technical scheme is explained further, the present invention is explained in detail below by specific embodiment
State.
As shown in Figure 1-2, it is a kind of transformer primary line copper strips fastener for disclosing of the invention, including base 1, workbench
2nd, compression tooling 3 and tensioning mechanism 4.Workbench 2 is arranged on base 1 by slide rail 5, therefore workbench 2 can go forward in base 1
After slide.
As shown in figure 1, being provided with tensioning mechanism 4 between workbench 2 and base 1, tensioning mechanism 4 is used to drive workbench 2
Moved on slide rail 5.The preferred tensioning mechanism 4 of the present embodiment includes tensing cylinder 41 and ram seat 42, tenses the cylinder of cylinder 41
Body is fixed on base 1, and ram seat 42 is fixed on workbench 2, and the tension push rod 411 for tensing cylinder 41 is installed on ram seat 42, draws
Tight push rod 411 drives the slide anteroposterior on base 1 of workbench 2 by shrinking or stretching out.
When stretching out more long due to tensing push rod 411, also fracture, therefore workbench 2 is also equipped with support base 21, support base 21
The axis hole passed through for push rod is opened up, support base 21 is located between the cylinder body of bearing block and tension cylinder 41, is increased by support base 21
Plus to tensing the supporting role of push rod 411, eliminate and tense push rod 411 because long range is without the possibility that fractureed caused by support.
With reference to shown in Fig. 2, compression tooling 3 is installed on workbench 2, compression tooling 3 is used to clamp primary line copper strips.This reality
Applying the preferred compression tooling 3 of example includes compression cylinder 31, fixed plate 32 and pressing plate 33, and fixed plate 32 is fixed on the upper table of workbench 2
Face, the side that the upper surface of workbench 2 is located at fixed plate 32 is provided with bearing 22, and the cylinder body of compression cylinder 31 is vertically arranged to bearing
22, the compression push rod 311 of compression cylinder 31 is installed on pressing plate 33, compresses push rod 311 and is moved up and down so as to leave with dynamic pressure plate 33
Or it is pressed in fixed plate 32.
For not run-off the straight when ensureing that pressing plate 33 is promoted, two groups of Guiding machines are installed between pressing plate 33 and bearing 22
Structure 6, two groups of guiding mechanisms 6 are arranged in the both sides of compression cylinder 31.Every group of guiding mechanism 6 includes guide rod 61 and sleeve 62,
Pressing plate 33 is fixed in the lower end of guide rod 61, and sleeve 62 is provided with bearing 22, and the upper end of guide rod 61 passes through sleeve 62, sleeve 62
Diameter of bore is corresponding with the diameter of guide rod 61, and guide rod 61 is slided up and down in the endoporus of sleeve 62 when pressing plate 33 is moved up and down, and leads to
The cooperation of guide rod 61 and sleeve 62 is crossed to prevent the run-off the straight of pressing plate 33.
The work for wherein tensing cylinder 41 and compression cylinder 31 is controlled by one group of control button.
The course of work that primary line copper strips once tenses circulation is primary line copper strips to be placed in fixed plate 32, then pressed
Corresponding control button stretches out compression push rod 311, and pressing plate 33 is moved down, and is stopped after primary line copper strips is pressed in into fixed plate 32
Only.Then pressing corresponding control button makes tension push rod 411 drive workbench 2 to be moved rearwards by, and workbench 2 is moved rearwards by process
In primary line copper strips can be tensed, stop after tension, then press corresponding control button Shi Ge mechanisms return, complete one
Tense circulation.The process tenses copper strips without manpower, therefore greatly reduces the coiling intensity of transformer primary line, improves work
Make efficiency, reduce cost of labor.
In cinching process, in order to prevent the primary line copper strips being compacted from breakking away, the coiling of first winding is caused to be produced
Raw deviation, in order to solve the problem, offers standing groove 321 corresponding with primary line copper strips width, once in fixed plate 32
Line copper strips is placed in the standing groove 321, and the width of the width of pressing plate 33 then with standing groove 321 is corresponding, will when pressing plate 33 works
Primary line copper strips is pressed in the standing groove 321, and sidesway occurs so as to prevent primary line copper strips.
Wherein when coiling first winding is started, the length of the non-coiling of primary line copper strips is long, therefore primary line copper strips
After being compacted the compression of frock 3, there will be the rear end for being predominantly located in compression tooling 3, the primary line copper strips if located in rear end is not applied
Plus protection, then once being collided with frame, breach is easily caused, the quality of first winding will be largely effected on, cause mutual inductance
Device production is unqualified.Therefore, workbench 2 is being provided with copper strips protecting seat 7, the He of copper strips protecting seat 7 positioned at the rear of fixed plate 32
Bracing piece 71 is installed between workbench 2, copper strips protecting seat 7 in opening it is facing forward be bent up curved, placed in fixed plate 32
During primary line copper strips, the rear end of primary line copper strips directly can be pushed into copper strips protecting seat 7, the structure of bending can ensure pushing
Primary line copper strips is not collided in journey, and other parts of being got along well during subsequently tensing and withdrawing collide, to one
Secondary line copper strips plays a part of protection.
Presently preferred embodiments of the present invention is these are only, not to the restriction of protection scope of the present invention.All setting according to this case
The equivalent variations that meter thinking is done, each fall within the protection domain of this case.
Claims (9)
1. a kind of transformer primary line copper strips fastener, it is characterised in that:Including base, workbench, compression tooling and fastener
Structure, workbench is arranged on base by slide rail, is provided with what dynamic workbench was moved on slide rail between workbench and base
Tensioning mechanism, is provided with the compression tooling for clamping primary line copper strips on workbench.
2. a kind of transformer primary line copper strips fastener as claimed in claim 1, it is characterised in that:The tensioning mechanism includes
Cylinder and ram seat are tensed, the cylinder body for tensing cylinder is fixed on base, and ram seat is fixed on workbench, and the tension for tensing cylinder is pushed away
Bar is installed on ram seat by bearing.
3. a kind of transformer primary line copper strips fastener as claimed in claim 2, it is characterised in that:The workbench is also installed
There is support base, support base is opened up for tensing the axis hole that push rod is passed through, and support base is located between the cylinder body of ram seat and tension cylinder.
4. a kind of transformer primary line copper strips fastener as claimed in claim 1, it is characterised in that:The compression tooling includes
Compression cylinder, fixed plate and pressing plate, fixed plate are fixed on worktable upper surface, and the side that worktable upper surface is located at fixed plate is pacified
Equipped with bearing, the cylinder body of compression cylinder is vertically arranged to bearing, and the compression push rod of compression cylinder is installed on pressing plate, compresses push rod band
Dynamic pressure plate is moved up and down so as to leave or be pressed in fixed plate.
5. a kind of transformer primary line copper strips fastener as claimed in claim 4, it is characterised in that:The fixed plate is offered
Standing groove corresponding with primary line copper strips width, the width of pressing plate is corresponding with the width of standing groove, and pressing plate is pressed in this when working
In standing groove.
6. a kind of transformer primary line copper strips fastener as claimed in claim 4, it is characterised in that:The pressing plate and bearing it
Between guiding mechanism is installed, guiding mechanism includes guide rod and sleeve, and the lower end of guide rod is fixed on pressing plate, sleeve is provided with bearing,
The upper end of guide rod passes through sleeve, and the diameter of bore of sleeve is corresponding with the diameter of guide rod, and guide rod is in sleeve when pressing plate is moved up and down
Slided up and down in endoporus.
7. a kind of transformer primary line copper strips fastener as claimed in claim 6, it is characterised in that:The pressing plate and bearing it
Between two groups of guiding mechanisms are installed, be arranged in the both sides of compression cylinder.
8. a kind of transformer primary line copper strips fastener as claimed in claim 4, it is characterised in that:The workbench is being located at
The rear of fixed plate is provided with copper strips protecting seat, copper strips protecting seat in opening it is facing forward be bent up it is curved.
9. a kind of transformer primary line copper strips fastener as claimed in claim 8, it is characterised in that:The copper strips protecting seat and
Bracing piece is installed between workbench.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710038126.1A CN106683875B (en) | 2017-01-19 | 2017-01-19 | A kind of mutual inductor primary line copper strips fastener |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710038126.1A CN106683875B (en) | 2017-01-19 | 2017-01-19 | A kind of mutual inductor primary line copper strips fastener |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106683875A true CN106683875A (en) | 2017-05-17 |
| CN106683875B CN106683875B (en) | 2019-03-08 |
Family
ID=58860681
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710038126.1A Active CN106683875B (en) | 2017-01-19 | 2017-01-19 | A kind of mutual inductor primary line copper strips fastener |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106683875B (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107978444A (en) * | 2017-12-26 | 2018-05-01 | 厦门大互科技有限公司 | Full automatic brush plating appts for mutual inductor |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201327776Y (en) * | 2008-11-26 | 2009-10-14 | 中电电气集团有限公司 | Conducting wire tensioning device |
| CN201374249Y (en) * | 2009-03-30 | 2009-12-30 | 天威保变(合肥)变压器有限公司 | Remote control digital coil tension device |
| JP2013021137A (en) * | 2011-07-12 | 2013-01-31 | Mitsubishi Electric Corp | Tensioning device for winding machine |
| CN106128752A (en) * | 2016-08-11 | 2016-11-16 | 吴江变压器有限公司 | A kind of dry transformer high-tension coil conducting wire tightening device |
| CN206471227U (en) * | 2017-01-19 | 2017-09-05 | 厦门大一互科技有限公司 | A kind of transformer primary line copper strips fastener |
-
2017
- 2017-01-19 CN CN201710038126.1A patent/CN106683875B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201327776Y (en) * | 2008-11-26 | 2009-10-14 | 中电电气集团有限公司 | Conducting wire tensioning device |
| CN201374249Y (en) * | 2009-03-30 | 2009-12-30 | 天威保变(合肥)变压器有限公司 | Remote control digital coil tension device |
| JP2013021137A (en) * | 2011-07-12 | 2013-01-31 | Mitsubishi Electric Corp | Tensioning device for winding machine |
| CN106128752A (en) * | 2016-08-11 | 2016-11-16 | 吴江变压器有限公司 | A kind of dry transformer high-tension coil conducting wire tightening device |
| CN206471227U (en) * | 2017-01-19 | 2017-09-05 | 厦门大一互科技有限公司 | A kind of transformer primary line copper strips fastener |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107978444A (en) * | 2017-12-26 | 2018-05-01 | 厦门大互科技有限公司 | Full automatic brush plating appts for mutual inductor |
| CN107978444B (en) * | 2017-12-26 | 2024-05-10 | 厦门大一互科技有限公司 | Full-automatic brush plating device for mutual inductor |
Also Published As
| Publication number | Publication date |
|---|---|
| CN106683875B (en) | 2019-03-08 |
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