CN107952781A - Cullet wet method automatic sorting control method - Google Patents
Cullet wet method automatic sorting control method Download PDFInfo
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- CN107952781A CN107952781A CN201711035273.XA CN201711035273A CN107952781A CN 107952781 A CN107952781 A CN 107952781A CN 201711035273 A CN201711035273 A CN 201711035273A CN 107952781 A CN107952781 A CN 107952781A
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- light
- picks
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- 239000006063 cullet Substances 0.000 title claims abstract description 118
- 238000000034 method Methods 0.000 title claims abstract description 61
- 239000000463 material Substances 0.000 claims abstract description 122
- 239000012535 impurity Substances 0.000 claims abstract description 29
- 239000011521 glass Substances 0.000 claims abstract description 18
- 238000012216 screening Methods 0.000 claims abstract description 18
- 238000000926 separation method Methods 0.000 claims abstract description 16
- 239000000919 ceramic Substances 0.000 claims abstract description 12
- 239000004575 stone Substances 0.000 claims abstract description 12
- 239000002184 metal Substances 0.000 claims abstract description 10
- 229910052751 metal Inorganic materials 0.000 claims abstract description 10
- 238000004140 cleaning Methods 0.000 claims abstract description 8
- 238000007599 discharging Methods 0.000 claims abstract description 8
- 239000005315 stained glass Substances 0.000 claims abstract description 5
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 12
- 238000005096 rolling process Methods 0.000 claims description 11
- 239000002245 particle Substances 0.000 claims description 8
- 238000002347 injection Methods 0.000 claims description 6
- 239000007924 injection Substances 0.000 claims description 6
- 229910052742 iron Inorganic materials 0.000 claims description 6
- 239000005416 organic matter Substances 0.000 claims description 6
- 238000002372 labelling Methods 0.000 claims description 4
- 238000003860 storage Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 239000012634 fragment Substances 0.000 claims description 3
- 238000005286 illumination Methods 0.000 claims description 3
- 238000009827 uniform distribution Methods 0.000 claims description 3
- 235000019580 granularity Nutrition 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010586 diagram Methods 0.000 description 16
- CWYNVVGOOAEACU-UHFFFAOYSA-N Fe2+ Chemical compound [Fe+2] CWYNVVGOOAEACU-UHFFFAOYSA-N 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 238000004064 recycling Methods 0.000 description 4
- 238000007664 blowing Methods 0.000 description 3
- 239000000428 dust Substances 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000001914 filtration Methods 0.000 description 2
- 150000002739 metals Chemical class 0.000 description 2
- 239000010813 municipal solid waste Substances 0.000 description 2
- -1 batten Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000001186 cumulative effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 230000005389 magnetism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000006250 one-dimensional material Substances 0.000 description 1
- 238000012856 packing Methods 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000011084 recovery Methods 0.000 description 1
- 239000010819 recyclable waste Substances 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/30—Combinations with other devices, not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
- B07C5/3425—Sorting according to other particular properties according to optical properties, e.g. colour of granular material, e.g. ore particles, grain
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
Landscapes
- Engineering & Computer Science (AREA)
- Environmental & Geological Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a kind of cullet wet method automatic sorting control method, include the following steps：S1：Pan feeding cleaning metering：Cullet is carried out after cleaning removes water, to be fed using oscillating feeder；S2：Screening removal of impurities；S3：Graded crushing：Separated material all in one piece is crushed using two-stage；S4：Coarse fodder light picks：Non-ferrous metal is removed using eddy current separator, three-level sub-sieve is completed by 1 3mm, 3 8mm and 8 50mm；S5：Fines light picks；S6：Clout sorts light and picks again：Sub-sieve is continued to 8 50mm using three-level cullet optics sorting machine and carries out impurity and variegated separation, obtains the material of 8 16,16 22,22 50mm；S7：Discharging metering：Discharging is measured respectively to miscellaneous of mass-tone glass, coloured glass after separation and stone ceramics.The present invention can segment a variety of different sizes, reject all impurity debris, greatly promote sorting quality, improve sorting efficiency and production capacity.
Description
Technical field
The present invention relates to a kind of recycling of recyclable waste system control method, more particularly to a kind of cullet wet method automatic sorting
Control method.
Background technology
In recent years, China's generation cumulative year after year, city can't bear the heavy load further with environment.However, on the other hand,
Garbage disposal recycling industry but faces the predicament of " not haveing enough to eat ".Led since recycling quantity of refuse can not meet the needs of enterprise's production
The loss of enterprise present situation of cause can be found everywhere.
Cullet in life, 90% is up in the European rate of recovery, and is all mixed in rubbish and is discarded in China 85%.I
State's renewable resource utilization rate is relatively low, and the especially low value Recyclable such as cullet, waste spinning fabric, useless wrapping paper is largely discarded, both
Garbage-surrounded city trend is exacerbated, and causes environmental pollution.Cullet is burnt spends non-fusible more 1000, bury in the ground that the centuries is not
Degraded, it is very big to environmental hazard.
China's recycle business remains many technical bottlenecks, and recycling link sorting is extensive, lacks the Sorting Technique that becomes more meticulous,
The mechanization of processing and utilization link and the degree of automation are low, and it is big, good in economic efficiency and have driving effect especially to lack treatment scale
Important technical and equipment.Therefore, it is necessary to existing cullet sorting control method is improved.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of cullet wet method automatic sorting control method, can be significantly
Lifting sorting quality, improves sorting efficiency.
The present invention is to provide a kind of cullet wet method automatic sorting to solve the technical solution that above-mentioned technical problem uses
Control method, wherein, include the following steps：S1：Pan feeding cleaning metering：Cullet is carried out after cleaning removes water, to give using vibration
Material machine is fed, and the material by batcher is uniformly sent on belt conveyer scale, and whole bottle material and cullet are transmitted to intersection
In material distributing machine and rod screening machine, the blanking velocity of feed bin and the feed speed of vibration material distributor are can adjust by belt conveyer scale
Degree；S2：Screening removal of impurities：Intersect material distributing machine to be uniformly transmitted to material on bar screen, bar screen there are three discharge ports, by material all in one piece
Separated with sheet stock, and lightweight organic matter from cullet is blown out and siphoned away by Winnowing impurity-removing device；S3：Graded crushing：It is right
Separated material all in one piece is crushed using two-stage, first with First oppositely rolling roller crusher attrition crushing bottle bottom, unbroken material all in one piece
Second oppositely rolling roller crusher is sent to be impacted；S4：Coarse fodder light picks：Non-ferrous metal is removed using eddy current separator, is pressed
1-3mm, 3-8mm and 8-50mm complete three-level sub-sieve, and granular size is sent to fines sorting light for 0~8mm materials and picks system,
Surplus material is picked after system is divided into 8~14mm, 14~22mm and 22~50mm three classes using coarse fodder sorting light, by except price labeling
In roller rotation make to produce between material after friction removes label, send to clout and sort light again and pick system；S5：Fines light picks：
The material of 5~8mm is transported to a passage of cullet optics sorting machine by conveyer belt after fines drying screening, 3~5mm's
Material is transported to another passage of identical cullet optics sorting machine by conveyer belt；The material warp that two particle size ranges are not blown out
Conveyer belt is delivered to 0~8mm product storehouses, and the material of blowout enters next stage cullet optics sorting machine and carries out impurity and variegated point
From；0~3mm materials are delivered to sieve unit by conveyer belt, and 0~1mm materials enter directly into fines storehouse, 1~3mm after screening
Cullet optics sorting machine is delivered to through material distributing machine after material rejecting organic matter, the stone ceramics of blowout will be fed directly to stone
Sub- ceramics storage area, the cullet product not being blown are delivered to 0~8mm cullet product material area by conveyer belt；S6：Clout
Light is sorted again to pick：Sub-sieve is continued to 8-50mm using three-level cullet optics sorting machine and carries out impurity and variegated separation, obtains 8-
The material of 16,16-22,22-50mm；S7：Discharging metering：To miscellaneous of mass-tone glass, coloured glass after separation and stone ceramics
Metering discharging respectively.
Above-mentioned cullet wet method automatic sorting control method, wherein, the step S1 also includes on belt conveyer scale
The iron block above conveyer belt is removed using magnetic deironing device.
Above-mentioned cullet wet method automatic sorting control method, wherein, the step S2 uses the material less than 60mm
Classification vibration is fed directly to step S4 progress coarse fodder light and picks after filtering, surplus material send to step S3 and carries out graded crushing.
Above-mentioned cullet wet method automatic sorting control method, wherein, the step S3 is using alternately slideway guiding glass
Bottle ＆ Can material all in one piece is to oppositely rolling roller crusher, First oppositely rolling roller crusher two pairs of rollers spacing 50mm, for attrition crushing bottle bottom；It is broken
Material after broken is transported to lifting device by material distributing machine, then screens out a little bit smaller material all in one piece from flaked glass through bar screen
Come, fragment material is sent to conveyer belt；Unbroken material all in one piece is sent to second oppositely rolling roller crusher after bar screen and is hit
Beat, two pairs of rollers spacing is 15mm, by bottle head partial crushing, allows bottle cap to come off；Recycle bar screen by bottle cap and stopper from cullet
In screen out come, cullet are then transported on conveyer belt by material distributing machine.
Above-mentioned cullet wet method automatic sorting control method, wherein, the material distributing machine is L-type material distributing machine, from horizontal and
Vertical both direction carries out uniform distribution.
Above-mentioned cullet wet method automatic sorting control method, wherein, impurity and variegated in the step S5 and step S6
Separation process is as follows：Cullet is evenly dispersed on high-speed conveyer belt under the conditions of feeding machine dither, in strong illumination
Under conditions of, high-speed camera shoots the picture of each cullet and each grain is identified by industrial computer software processing
The color attribute and material properties of material, if being defined as impurity or variegated, according to cullet particle position and size to position
Assigning instruction in following row's high pressure air injection valve makes it start or not start, high at a high speed after air injection valve starts
The material that the air cannon alignment of pressure is sudden is blown, and cullet particle to be selected or impurity are blown off and divided after normal fall trajectory
From having respectively entered different discharge ports.
The present invention contrast prior art has following beneficial effect：Cullet wet method automatic sorting control provided by the invention
Method, by broken removal of impurities, coarse fodder sorts, clout sorts again and fines sorts, and can segment a variety of different sizes, rejects institute
There is impurity debris, greatly promote sorting quality, improve sorting efficiency and production capacity.
Brief description of the drawings
Fig. 1 is cullet wet method automatic sorting flow diagram of the present invention；
Fig. 2 is the pan feeding metering device structure diagram used when cullet wet method of the present invention sorts；
Fig. 3 is the blowing removal of impurities sorting unit structure diagram used when cullet wet method of the present invention sorts；
Fig. 4 is the graded crushing apparatus structure schematic diagram used when cullet wet method of the present invention sorts；
Fig. 5 is that the vortex used when cullet wet method of the present invention sorts removes non-ferrous metal apparatus structure schematic diagram；
Fig. 6 is that the coarse fodder sorting light used when cullet wet method of the present invention sorts picks system structure diagram；
The clout that Fig. 7 is used when being sorted for cullet wet method of the present invention sorts light and picks system structure diagram again；
Fig. 8 is that the fines sorting light used when cullet wet method of the present invention sorts picks system structure diagram.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is cullet wet method automatic sorting flow diagram of the present invention.
Refer to Fig. 1, cullet wet method automatic sorting control method provided by the invention, wherein, include the following steps：
S1：Pan feeding cleaning metering：Cullet is carried out after cleaning removes water, to be fed using oscillating feeder, by batcher
Material be uniformly sent on belt conveyer scale, whole bottle material and cullet are transmitted to and intersect material distributing machine and rod screening machine
On, the blanking velocity of feed bin and the delivery rate of vibration material distributor are can adjust by belt conveyer scale.
S2：Screening removal of impurities：Intersecting material distributing machine to be uniformly transmitted to material on bar screen, bar screen has three discharge ports,
Material all in one piece and sheet stock are separated, lightweight organic matter from cullet is blown out and siphoned away by Winnowing impurity-removing device.
S3：Graded crushing：Separated material all in one piece is crushed using two-stage, using alternately slideway guide glass bottle and jar material all in one piece to pair
Kibbler roll, First oppositely rolling roller crusher two pairs of rollers spacing 50mm, for attrition crushing bottle bottom；Material warp after broken
Cross material distributing machine and be transported to lifting device, then screen out to come from flaked glass by a little bit smaller material all in one piece through bar screen, fragment material is sent
To conveyer belt；Unbroken material all in one piece is sent to second oppositely rolling roller crusher after bar screen and is impacted, two pairs of rollers spacing
For 15mm, by bottle head partial crushing, bottle cap is allowed to come off；Bar screen is recycled to screen out bottle cap and stopper from cullet to come,
Cullet are then transported on conveyer belt by material distributing machine.The graded crushing mode beaten is punched using extruding, reduces ultrafine dust weight
Measure about 1%-3%.The material distributing machine is L-type material distributing machine, and uniform distribution is carried out from horizontal and vertical directions, existing one-dimensional
Material distributing machine, it is impossible to uniformly shakeout material, seriously affect subsequent sort.
S4：Coarse fodder light picks：Using eddy current separator remove non-ferrous metal, and by granular size for 0~8mm materials send to
Fines sorting light picks system, and surplus material picks pre- hierarchy system using light and is divided into 8~14mm, 14~22mm and 22~50mm three classes
Afterwards, by making to produce between material after friction removes label except the roller rotation in price labeling, send to clout to sort light again and pick and be
System.
S5：Fines light picks：The material of 5~8mm is transported to cullet optics by conveyer belt and sorts after fines drying screening
One passage of machine, the material of 3~5mm are transported to another passage of identical cullet optics sorting machine by conveyer belt；Two
The communicated band of material that particle size range is not blown out is delivered to 0~8mm product storehouses, and the material of blowout enters next stage cullet optics
Sorting machine carries out impurity and variegated separation；
0~3mm materials are delivered to sieve unit by conveyer belt, and 0~1mm materials enter directly into fines storehouse after screening, and 1
Cullet optics sorting machine is delivered to through material distributing machine after~3mm materials rejecting organic matter, the CSP (stone ceramics) of blowout will be straight
Connect and be delivered to CSP storage areas, the cullet product not being blown is delivered to 0~8mm cullet product material area by conveyer belt.
S6：Clout sorts light and picks again：Using three-level cullet optics sorting machine to 8-50mm continue sub-sieve carry out impurity and
Variegated separation, obtains 8-16, the material of 16-22,22-50mm.
S7：Discharging metering：Discharging is measured respectively to miscellaneous of mass-tone glass, coloured glass after separation and stone ceramics.
Cullet wet method automatic sorting control method provided by the invention, wherein, the step S1 is additionally included in metering fortune
Send the iron block for taking and being removed using magnetic deironing device above conveyer belt.The step S2 is by the material less than 60mm using classification
Vibration is fed directly to step S4 progress coarse fodder light and picks after filtering, surplus material send to step S3 and carries out graded crushing.The step
Impurity and variegated separation process are as follows in S5 and step S6：
Cullet is evenly dispersed on high-speed conveyer belt under the conditions of feeding machine dither, in the condition of strong illumination
Under, high-speed camera shoots the picture of each cullet and each material is identified by industrial computer software processing
Color attribute and material properties, if being defined as impurity or variegated, are located below according to cullet particle position and size
Row's high pressure air injection valve assign instruction make its start or do not start, air injection valve start after, the sky of high speed and high pressure
The sudden material of air gun alignment is blown, and cullet particle to be selected or impurity are blown off and separated after normal fall trajectory, respectively
Enter different discharge ports.
Fig. 2 is the pan feeding metering device structure diagram used when cullet wet method of the present invention sorts.
Refer to Fig. 2, the pan feeding metering device that the present invention uses includes oscillating feeder 1120,1140, it is described vibrate to
Material machine is located at the lower section of hopper 1000, and the lower section of the oscillating feeder 1120,1140 is equipped with belt conveyor 1150, described
The lower section of belt conveyor 1150 is equipped with belted electronic balance 1155, and the top of the belt conveyor 1150 after metering is removed equipped with permanent magnetism
Ironware 1160, is equipped with scrap iron retracting device at the lower section face permanent-magnetic iron expeller 1160 of the belt conveyor 1150, can use
Sliding slot, packs by 20-30kg automatic gauges.
Fig. 3 is the blowing removal of impurities sorting unit structure diagram used when cullet wet method of the present invention sorts.
Fig. 3 is referred to, the blowing removal of impurities sorting unit that the present invention uses includes the first L-type oscillating feeder 1170 and first
Grading oscillating screen 1180, the Winnowing impurity-removing device include winnowing machine 1210, and the lower section of the winnowing machine 1210 is provided with storing
Device and light material baling press 1211, the discharge port of first grading oscillating screen 1180 are equipped with two conveyer picker conveyers
1220th, the 1300 big part debris (plastics, batten, iron sheet, doubling glass etc.) of separation, the lower section of the conveyer picker conveyer is equipped with
Discard transfer apparatus.
Fig. 4 is the graded crushing apparatus structure schematic diagram used when cullet wet method of the present invention sorts.
Fig. 4 is referred to, the graded crushing device that the present invention uses includes the first cullet double-roll crusher 1230 and second
Cullet double-roll crusher 1260, the two pairs of rollers spacing of the first cullet double-roll crusher 1230 is 50mm, and described second is broken
The two pairs of rollers spacing of glass double-roll crusher 1260 is 15mm, and the discharge port of the first cullet double-roll crusher 1230 is by shaking
Dynamic batcher 1222 is connected with bucket elevator 1240 with the feeding mouth of the second cullet double-roll crusher 1260, and described second is broken
The front and back end of glass double-roll crusher 1260 is equipped with the second grading oscillating screen 1250,1270.
Fig. 5 is that the vortex used when cullet wet method of the present invention sorts removes non-ferrous metal apparatus structure schematic diagram.
Fig. 5, cullet Automated Sorting System provided by the invention are referred to, the vortex includes whirlpool except non-ferrous metal device
Electric current sorting machine 1387,1397, inertial vibrating feeder 1383, L-type vibrating feed are equipped with before the eddy current separator 1387
1380 and first tension and relaxation vibrating screen 1320 of machine, the fines outlet of the first tension and relaxation vibrating screen 1320 are fed directly to fines sorting light
Pick system；1321st, 1389,1399,1400 and 1410 be belt conveyor.
Fig. 6 is that the coarse fodder sorting light used when cullet wet method of the present invention sorts picks system structure diagram.
Fig. 6 is referred to, the coarse fodder sorting light that the present invention uses picks system and is set up in parallel the sorting of cullet optics including three groups
Machine, the feeding mouth of three groups of cullet optics sorting machine are connected with three discharge ports of the second tension and relaxation vibrating screen 1440 respectively,
The feeding mouth of the second tension and relaxation vibrating screen 1440 and the discharge port of the second L-type oscillating feeder 1435 are connected, and described second relaxes
The fines outlet (material of 0-8mm) of vibrating screen 1440 is fed directly to fines sorting light by belt conveyor 1441 and picks system；
First group is cullet optics sorting machine 1509 and 1510, and for screening the material of 22-50mm, cloth speed is 20t/h；Second
Group is cullet optics sorting machine 1539 and 1540, and for screening the material of 14-22mm, cloth speed is 18t/h；3rd group is
Cullet optics sorting machine 1569 and 1570, for screening the material of 8-14mm, cloth speed is 12t/h；1450、1460、
1470 and 1590 be belt conveyor.
The clout that Fig. 7 is used when being sorted for cullet wet method of the present invention sorts light and picks system structure diagram again.
Fig. 7 is referred to, the clout that the present invention uses sorts light and picks the cullet optics that system is sequentially connected including three-level again
Sorting machine, the first order include two groups of cullet optics sorting machines 3399,3400,3419 and 3420, and the second level includes two groups of broken glass
Glass optics sorting machine 3409,3410,3429 and 3430, the third level use one group of cullet optics sorting machine 3439 and 3440.The
I and II cullet optics sorting machine is connected by oscillating feeder 3425 with 3426, second and third grade of cullet optics sorting machine
It is connected by belt conveyor 3436 with 3437；The 3rd tension and relaxation vibrating screen 1610 is equipped with before first order cullet optics sorting machine,
The 3rd tension and relaxation vibrating screen 1610 is by belt conveyor 1607, oscillating feeder 1605 and goes price labeling 1600 to be connected, the
The fines outlet of three tension and relaxation vibrating screens 1610 passes through skin all the way by belt conveyor 1640 to send to 0-8mm material bins, clout
Band conveyer 1620 is sent to first order cullet optics sorting machine 3399, and another way is sent to the first order by belt conveyor 1630
Cullet optics sorting machine 3419.One discharge port of second level cullet optics sorting machine 3410,3430 passes through Belt Conveying
Machine 3435 send to mass-tone glass material bin, another discharge port and is sent by belt conveyor 3415 to ceramic stone impurity thing material
Storehouse；One discharge port of third level cullet optics sorting 3440 is sent to coloured glass material bin, another discharge port by 3445
Sent by belt conveyor 3446,3470,3415 to ceramic stone impurity thing feed bin.
Fig. 8 is that the fines sorting light used when cullet wet method of the present invention sorts picks system structure diagram.
Fig. 8 is referred to, the fines sorting light that the present invention uses picks system for the first time by oscillating feeder 3058, Mo Gensen
The screening of vibrating screen 3050 forms 0-3mm and 3-8mm, and 3-8mm fineves pass through the 3rd grading oscillating screen 3059 and first group of cullet
Optics sorting machine 3088,3089,3098,3099 is sorted, the 3rd grading oscillating screen 3059 and first group of cullet light
Z-shaped 3053 and first cyclone separator 3055 of sieve of the first cullet, first group of cullet optics are equipped between sorting machine
Sorting machine is equipped with the first wind circulator 3057；Before 3rd grading oscillating screen 3059 be equipped with eddy current separator 3047,
Dryer 3000 and dryer dust pelletizing system 3005.3000 feed inlet of dryer is equipped with belt conveyor 2090 and oscillating feeder
2091, discharge port passes through oscillating feeder 3010, inclination angle belt conveyor 3046, inertial vibrating feeder 3043 and eddy current separation
Machine 3047 is connected；The outlet of 3rd grading oscillating screen 3059 is connected with sorting metals packing apparatus.The sorting metals are beaten
Bag apparatus includes the finished bin 4100,4200,4300,4400 of multiple and different specifications, is respectively used to storage 1-3,3-8,8-22,
22-50mm materials；0-3mm fineves are tortuous by the 4th grading oscillating screen 3100, the second cyclone separator 3115, the second cullet
Screening machine 3110, the second wind circulator 3117, the 3rd L-type oscillating feeder 3118, second group of cullet optics sorting machine
3119th, 3120,3129,3130 sorted.3058 be oscillating feeder, 3051,3060,3065,3070,3105,3150 and
3180 be belt conveyor.
In conclusion cullet wet method automatic sorting control method provided by the invention, can segment a variety of different sizes,
All impurity debris are rejected, greatly promote sorting quality, sorting effect is improved and production capacity, specific advantage is as follows：1st, the degree of automation
It is high：It can realize that automatic gauge, control, correction, automatic sorting handle, pack, add water, entrucking, shipment etc..2nd, sort complete：Point
Pick technology use：The advanced technologies such as light picks, magnetic picks, pick again, selection by winnowing, it is organic thoroughly to solve metal, stone ceramics, color, lightweight
Thing and dust are kept completely separate.3rd, product quality is excellent：The product purity height formed is processed, quality is excellent.Not only can be with from color
Separation, it is and complete in specifications, more than ten of kind not etc. from 1-3,3-5,5-8,8-16,16-25,25-50mm can be formed.
Although the present invention is disclosed as above with preferred embodiment, so it is not limited to the present invention, any this area skill
Art personnel, without departing from the spirit and scope of the present invention, when can make a little modification and it is perfect, therefore the present invention protection model
Enclose to work as and be subject to what claims were defined.
Claims (6)
1. a kind of cullet wet method automatic sorting control method, it is characterised in that include the following steps：
S1：Pan feeding cleaning metering：Cullet is carried out after cleaning removes water, to be fed using oscillating feeder, by the thing of batcher
Material is uniformly sent on belt conveyer scale, and whole bottle material and cullet are transmitted to and intersected on material distributing machine and rod screening machine, is led to
Cross belt conveyer scale and can adjust the blanking velocity of feed bin and the delivery rate of vibration material distributor；
S2：Screening removal of impurities：Intersect material distributing machine to be uniformly transmitted to material on bar screen, bar screen there are three discharge ports, will be whole
Material is separated with sheet stock, and lightweight organic matter from cullet is blown out and siphoned away by Winnowing impurity-removing device；
S3：Graded crushing：Separated material all in one piece is crushed using two-stage, first with First oppositely rolling roller crusher attrition crushing glass
Bottom of bottle, unbroken material all in one piece are sent to second oppositely rolling roller crusher and are impacted；
S4：Coarse fodder light picks：Non-ferrous metal is removed using eddy current separator, three fractions are completed by 1-3mm, 3-8mm and 8-50mm
Sieve, and granular size is sent to fines sorting light for 0~8mm materials and picks system, surplus material picks system using coarse fodder sorting light
After being divided into 8~14mm, 14~22mm and 22~50mm three classes, by making to produce between material to rub except the roller rotation in price labeling
After wiping label, send to clout and sort light again and pick system；
S5：Fines light picks：The material of 5~8mm is transported to cullet optics sorting machine by conveyer belt after fines drying screening
One passage, the material of 3~5mm are transported to another passage of identical cullet optics sorting machine by conveyer belt；Two granularities
The communicated band of material that scope is not blown out is delivered to 0~8mm product storehouses, and the material of blowout is sorted into next stage cullet optics
Machine carries out impurity and variegated separation；
0~3mm materials are delivered to sieve unit by conveyer belt, and 0~1mm materials enter directly into fines storehouse after screening, 1~
Cullet optics sorting machine is delivered to through material distributing machine after 3mm materials rejecting organic matter, the stone ceramics of blowout will be directly transported
To stone ceramics storage area, the cullet product not being blown is delivered to 0~8mm cullet product material area by conveyer belt；
S6：Clout sorts light and picks again：Sub-sieve is continued to 8-50mm using three-level cullet optics sorting machine and carries out impurity and variegated
Separation, obtains 8-16, the material of 16-22,22-50mm；
S7：Discharging metering：Discharging is measured respectively to miscellaneous of mass-tone glass, coloured glass after separation and stone ceramics.
2. cullet wet method automatic sorting control method as claimed in claim 1, it is characterised in that the step S1 is further included
Magnetic deironing device is used to remove the iron block above conveyer belt on belt conveyer scale.
3. cullet wet method automatic sorting control method as claimed in claim 1, it is characterised in that the step S2 will be less than
The material of 60mm is fed directly to step S4 progress coarse fodder light and picked after being filtered using classification vibration, surplus material send to step S3 and carries out
Graded crushing.
4. cullet wet method automatic sorting control method as claimed in claim 1, it is characterised in that the step S3 is using friendship
Glass bottle and jar material all in one piece is guided to oppositely rolling roller crusher, First oppositely rolling roller crusher two pairs of rollers spacing 50mm, for extruding for slideway
Broken glass bottom of bottle；Material after broken is transported to lifting device by material distributing machine, then through bar screen by a little bit smaller material all in one piece from
Screen out and in flaked glass, fragment material is sent to conveyer belt；Unbroken material all in one piece be sent to after bar screen second it is right
Kibbler roll is impacted, and two pairs of rollers spacing is 15mm, by bottle head partial crushing, allows bottle cap to come off；Bar screen is recycled by bottle
Lid and stopper are screened out from cullet to be come, and cullet are then transported on conveyer belt by material distributing machine.
5. cullet wet method automatic sorting control method as claimed in claim 1, it is characterised in that the material distributing machine is L-type
Material distributing machine, uniform distribution is carried out from horizontal and vertical directions.
6. cullet wet method automatic sorting control method as claimed in claim 1, it is characterised in that the step S5 and step
Impurity and variegated separation process are as follows in S6：
Cullet is evenly dispersed on high-speed conveyer belt under the conditions of feeding machine dither, under conditions of strong illumination,
High-speed camera shoots the picture of each cullet and the face of each material is identified by industrial computer software processing
Color attribute and material properties, if being defined as impurity or variegated, give what is be located below according to cullet particle position and size
One row's high pressure air injection valve, which assigns instruction, makes it start or not start, after air injection valve starts, the air of high speed and high pressure
The sudden material of rifle alignment is blown, and cullet particle to be selected or impurity are blown off and separated after normal fall trajectory, respectively into
Enter to different discharge ports.
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| CN201711035273.XA CN107952781A (en) | 2017-10-30 | 2017-10-30 | Cullet wet method automatic sorting control method |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201711035273.XA CN107952781A (en) | 2017-10-30 | 2017-10-30 | Cullet wet method automatic sorting control method |
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| CN107952781A true CN107952781A (en) | 2018-04-24 |
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| CN201711035273.XA Pending CN107952781A (en) | 2017-10-30 | 2017-10-30 | Cullet wet method automatic sorting control method |
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| CN109513525A (en) * | 2018-11-12 | 2019-03-26 | 东台中玻特种玻璃有限公司 | A kind of cullet screening system and its operating method |
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