Utility model content
The technical problem to be solved by the utility model is to provide a kind of cullet Automated Sorting Systems, can greatly promote
Quality is sorted, improves sorting efficiency.
The utility model is to solve above-mentioned technical problem and the technical solution adopted is that provide a kind of cullet automatic sorting
System, pan feeding metering device, broken impurity removed system, coarse fodder sorting light including being sequentially connected, which pick system, clout and sort light again, to be picked
System, fines sorting light pick system and discharge meter;The broken impurity removed system includes graded crushing device, the classification
Material is separated and sent to double-roll crusher by the grading oscillating screen in breaker, and the front end of the graded crushing device is provided with
Winnowing impurity-removing device, the rear end of the graded crushing device are provided with vortex except non-ferrous metal device;The coarse fodder sorting light picks
System includes more cullet optics sorting machines, and the coarse fodder sorting light picks system to the material after removal of impurities by variable grain specification
Classify, and sorted material sent respectively to clout and sorts that light picks system or fines sorting light picks system again, it is described thick
Material sorting light, which picks system and clout and sorts light again and pick setting between system, removes price labeling.
Above-mentioned cullet Automated Sorting System, wherein, the pan feeding metering device includes oscillating feeder, the vibration
Batcher is located at below hopper, and the lower section of the oscillating feeder is equipped with belt conveyor, under the belt conveyor
Side is equipped with belted electronic balance, and the top of the belt conveyor after metering is equipped with permanent-magnetic iron expeller, the lower section of the belt conveyor
Scrap iron retracting device is equipped at face permanent-magnetic iron expeller.
Above-mentioned cullet Automated Sorting System, wherein, the Winnowing impurity-removing device includes winnowing machine, the winnowing machine
Feeding mouth is connected by the first grading oscillating screen and the first L-type oscillating feeder, and the discharge port of the winnowing machine is provided with storing
Device and light material baling press, the discharge port of first grading oscillating screen are equipped with two conveyer picker conveyers and detach big part
Sundries, the lower section of the conveyer picker conveyer are equipped with discard transfer apparatus;The graded crushing device includes the first cullet
Double-roll crusher and the second cullet double-roll crusher, the two pairs of rollers spacing of the first cullet double-roll crusher are 50mm, institute
The two pairs of rollers spacing for stating the second cullet double-roll crusher is 15mm, and the discharge port of the first cullet double-roll crusher passes through bucket
The feeding mouth of formula elevator and the second cullet double-roll crusher is connected, and the front and back end of the second cullet double-roll crusher is set
There is the second grading oscillating screen;The vortex includes eddy current separator except non-ferrous metal device, is set before the eddy current separator
There are inertial vibrating feeder, L-type oscillating feeder and the first tension and relaxation vibrating screen, the fine material outlet of the first tension and relaxation vibrating screen is straight
It picks to fines sorting light and picks system.
Above-mentioned cullet Automated Sorting System, wherein, coarse fodder sorting light pick system be set up in parallel including three groups it is broken
Glass optical sorting machine, the feeding mouth of three groups of cullet optics sorting machine discharge respectively with three of the second tension and relaxation vibrating screen
Mouth is connected, and the discharge port of the feeding mouth of the second tension and relaxation vibrating screen and the second L-type oscillating feeder is connected, second tension and relaxation
The fine material outlet of vibrating screen is fed directly to fines sorting light and picks system.
Above-mentioned cullet Automated Sorting System, wherein, the fines sorting light picks system and includes two-way sorting channel;The
3-8mm materials are by third grading oscillating screen and first group of cullet optics sorting machine all the way, the third grading oscillating screen and
The Z-shaped sieve of the first cullet and the first cyclone separator, the optics sorting machine are equipped between first group of cullet optics sorting machine
It is equipped with the first wind circulator;Eddy current separator and dryer, the third point are equipped with before the third grading oscillating screen
The outlet of grade vibrating screen is connected with sorting metals packing apparatus;Second road 0-3mm fineves pass through the 4th grading oscillating screen and second
Group cullet optics sorting machine is sorted, and is equipped between the 4th grading oscillating screen and second group of cullet optics sorting machine
Second cullet complications screening machine and the second cyclone separator, second group of cullet optics sorting machine are followed equipped with the second wind
Loop device.
Above-mentioned cullet Automated Sorting System, wherein, the clout sorts light and picks system again to be sequentially connected including three-level
Cullet optics sorting machine, third tension and relaxation vibrating screen is equipped with before first order cullet optics sorting machine, the third tension and relaxation is shaken
Dynamic to sieve and price labeling is gone to be connected, a discharge port of second level cullet optics sorting machine is mass-tone glass, and another discharge port is
Ceramic stone impurity;One discharge port of third level cullet optics sorting is coloured glass, and another discharge port is ceramic stone
Impurity.
The utility model comparison prior art has following advantageous effect:Cullet automatic sorting provided by the utility model
System, by broken removal of impurities, coarse fodder sorts, clout sorts again and fines sorts, and can segment a variety of different sizes, rejects institute
There is impurity sundries, while mass-tone glass and variegated glass can be distinguished to each specification, greatly promote sorting quality, improve sorting
Efficiency and production capacity.
Specific embodiment
The utility model will be further described with reference to the accompanying drawings and examples.
Fig. 1 is the utility model cullet Automated Sorting System configuration diagram.
Fig. 1, cullet Automated Sorting System provided by the utility model are referred to, the pan feeding including being sequentially connected measures dress
Put 10, broken impurity removed system 20, coarse fodder sorting light pick system 30, clout and sorts that light picks system 40, fines sorting light picks system again
50 and discharge meter 60, discharge meter is verified containing meter;
The broken impurity removed system includes graded crushing device, and the grading oscillating screen in the graded crushing device is by material
Separate (<60mm is filtered by classification vibration) and give to graded crushing device, the front end of the graded crushing device is provided with selection by winnowing
Exclusion device, the rear end of the graded crushing device are provided with vortex except non-ferrous metal device;
The coarse fodder sorting light picks system and includes more cullet optics sorting machines, and the coarse fodder sorting light picks system to removing
Material after miscellaneous is classified by variable grain specification, and sorted material sent respectively to clout sort again light pick system or
Fines sorting light picks system, the coarse fodder sorting light pick system and clout sort again light pick system between setting remove price labeling
1600。
Fig. 2 is pan feeding metering device structure diagram in the utility model cullet Automated Sorting System.
Fig. 2, cullet Automated Sorting System provided by the utility model are referred to, the pan feeding metering device includes vibration
Batcher 1120,1140, the oscillating feeder are located at 1000 lower section of hopper, the oscillating feeder 1120,1140
Lower section is equipped with belt conveyor 1150, and the lower section of the belt conveyor 1150 is equipped with belted electronic balance 1155, the skin after metering
Top with conveyer 1150 is equipped with permanent-magnetic iron expeller 1160, the lower section face permanent-magnetic iron expeller of the belt conveyor 1150
Scrap iron retracting device is equipped at 1160, sliding slot can be used, is packaged by 20-30kg automatic gauges.
Fig. 3 is blowing removal of impurities sorting unit structure diagram in the utility model cullet Automated Sorting System.
Fig. 3, cullet Automated Sorting System provided by the utility model are referred to, the blowing removal of impurities sorting unit includes
First L-type oscillating feeder 1170 and the first grading oscillating screen 1180, the Winnowing impurity-removing device includes winnowing machine 1210, described
The lower section of winnowing machine 1210 is provided with storage device and light material baling press 1211, and first grading oscillating screen 1180 goes out
Material mouth is equipped with two conveyer picker conveyers 1220,1300 and detaches big part sundries (plastics, batten, iron sheet, doubling glass etc.), institute
The lower section for stating conveyer picker conveyer is equipped with discard transfer apparatus.
Fig. 4 is graded crushing apparatus structure schematic diagram in the utility model cullet Automated Sorting System.
Fig. 4, cullet Automated Sorting System provided by the utility model are referred to, the graded crushing device includes first
1230 and second cullet double-roll crusher 1260 of cullet double-roll crusher, the first cullet double-roll crusher 1230
Two pairs of rollers spacing is 50mm, and the two pairs of rollers spacing of the second cullet double-roll crusher 1260 is 15mm, first cullet pair
The discharge port of roll crusher 1230 passes through 1240 and second cullet double-roll crusher of oscillating feeder 1222 and bucket elevator
1260 feeding mouth is connected, the front and back end of the second cullet double-roll crusher 1260 be equipped with the second grading oscillating screen 1250,
1270。
Fig. 5 is that vortex removes non-ferrous metal apparatus structure schematic diagram in the utility model cullet Automated Sorting System.
Fig. 5 is referred to, cullet Automated Sorting System provided by the utility model, the vortex is except non-ferrous metal device packet
Eddy current separator 1387,1397 is included, inertial vibrating feeder 1383 is equipped with before the eddy current separator 1387, L-type is vibrated
1380 and first tension and relaxation vibrating screen 1320 of batcher, the fine material outlet of the first tension and relaxation vibrating screen 1320 are fed directly to fines point
Light is selected to pick system;1321st, 1389,1399,1400 and 1410 be belt conveyor.
Fig. 6 is that coarse fodder sorting light picks system structure diagram in the utility model cullet Automated Sorting System.
Fig. 6, cullet Automated Sorting System provided by the utility model are referred to, the coarse fodder sorting light picks system and includes
Three groups are set up in parallel cullet optics sorting machine, and the feeding mouth of three groups of cullet optics sorting machine shakes respectively with the second tension and relaxation
Three discharge ports of dynamic sieve 1440 are connected, the feeding mouth and the second L-type oscillating feeder of the second tension and relaxation vibrating screen 1440
1435 discharge port is connected, and the fine material outlet (material of 0-8mm) of the second tension and relaxation vibrating screen 1440 is by belt conveyor
1441, which are fed directly to fines sorting light, picks system;First group is cullet optics sorting machine 1509 and 1510, for screening 22-
The material of 50mm, cloth speed are 20t/h;Second group is cullet optics sorting machine 1539 and 1540, for screening 14-22mm
Material, cloth speed be 18t/h;Third group is cullet optics sorting machine 1569 and 1570, for screening the object of 8-14mm
Material, cloth speed are 12t/h;1450th, 1460,1470 and 1590 be belt conveyor.
Fig. 7 sorts light for clout in the utility model cullet Automated Sorting System and picks system structure diagram again.
Fig. 7, cullet Automated Sorting System provided by the utility model are referred to, the clout sorts light and picks system packet again
The cullet optics sorting machine that three-level is sequentially connected is included, the first order includes two groups of cullet optics sorting machines 3399,3400,3419
With 3420, the second level includes two groups of cullet optics sorting machines 3409,3410,3429 and 3430, and the third level uses one group of broken glass
Glass optics sorting machine 3439 and 3440.First and second grade of cullet optics sorting machine is connected by oscillating feeder 3425 with 3426,
Second and third grade of cullet optics sorting machine is connected by belt conveyor 3436 with 3437;First order cullet optics sorting machine
Preceding to be equipped with third tension and relaxation vibrating screen 1610, the third tension and relaxation vibrating screen 1610 passes through belt conveyor 1607, oscillating feeder
1605 with price labeling 1600 is gone to be connected, the fine material outlet of third tension and relaxation vibrating screen 1610 is by belt conveyor 1640 to send to 0-
8mm material bins, clout are sent by belt conveyor 1620 to first order cullet optics sorting machine 3399 all the way, and another way passes through
Belt conveyor 1630 is sent to first order cullet optics sorting machine 3419.Second level cullet optics sorting machine 3410,3430
A discharge port sent by belt conveyor 3435 to mass-tone glass material bin, another discharge port passes through belt conveyor
3415 send to ceramic stone impurity thing feed bin;One discharge port of third level cullet optics sorting 3440 is sent by 3445 to having
Color glass material bin, another discharge port are sent by belt conveyor 3446,3470,3415 to ceramic stone impurity thing feed bin.
Fig. 8 is that fines sorting light picks system structure diagram in the utility model cullet Automated Sorting System.
Fig. 8, cullet Automated Sorting System provided by the utility model are referred to, the fines sorting light picks system first
Secondary to form 0-3mm and 3-8mm by oscillating feeder 3058, the screening of Mo Gensen vibrating screens 3050,3-8mm fineves pass through third point
Grade vibrating screen 3059 and first group of cullet optics sorting machine 3088,3089,3098,3099 are sorted, the third classification
Z-shaped 3053 and first cyclone separator of sieve of the first cullet is equipped between vibrating screen 3059 and first group of cullet optics sorting machine
3055, first group of cullet optics sorting machine is equipped with the first wind circulator 3057;The third grading oscillating screen
Eddy current separator 3047, dryer 3000 and dryer dust pelletizing system 3005 are equipped with before 3059.3000 feed inlet of dryer is set
There are a belt conveyor 2090 and oscillating feeder 2091, discharge port passes through oscillating feeder 3010, inclination angle belt conveyor 3046, used
Property oscillating feeder 3043 is connected with eddy current separator 3047;The outlet of the third grading oscillating screen 3059 and sorting metals
Packing apparatus is connected.The sorting metals packing apparatus includes the finished bin 4100,4200,4300,4400 of multiple and different specifications,
It is respectively used to storage 1-3,3-8,8-22,22-50mm materials;0-3mm fineves pass through the 4th grading oscillating screen 3100, the second eddy flow
Separator 3115, the second cullet complications screening machine 3110, the second wind circulator 3117, third L-type oscillating feeder 3118,
Second group of cullet optics sorting machine 3119,3120,3129,3130 is sorted.3058 be oscillating feeder, 3051,3060,
3065th, 3070,3105,3150 and 3180 be belt conveyor.
The cullet Automated Sorting System of the utility model, the course of work are as follows:
S1:Pan feeding measures:It is fed using oscillating feeder, the material by batcher is uniformly sent to belt conveyer scale
On, whole bottle material and cullet are transmitted to and intersected on material distributing machine and rod screening machine, feed bin can adjust by belt conveyer scale
The delivery rate of blanking velocity and vibration material distributor.
S2:Screening removal of impurities:Intersect material distributing machine to be uniformly transmitted to material on bar screen, bar screen there are three discharge port,
Material all in one piece and sheet stock are separated, lightweight organic matter from cullet is blown out and siphoned away by Winnowing impurity-removing device.
S3:Graded crushing:Separated material all in one piece is crushed using two-stage, using alternately slideway guide glass bottle and jar material all in one piece to pair
Kibbler roll, First oppositely rolling roller crusher two pairs of rollers spacing 50mm, for attrition crushing bottle bottom;Broken material warp
It crosses material distributing machine and is transported to lifting device, then screen out to come from flaked glass by a little bit smaller material all in one piece through bar screen, fragment material is sent
To conveyer belt;Unbroken material all in one piece is sent to second oppositely rolling roller crusher after bar screen and is impacted, two pairs of rollers spacing
For 15mm, by bottle head partial crushing, bottle cap is allowed to come off;Bar screen is recycled to screen out bottle cap and stopper from cullet to come,
Cullet are then transported to by material distributing machine on conveyer belt.Using the graded crushing mode for punching and beating is squeezed, ultrafine dust weight is reduced
Measure about 1%-3%.The material distributing machine is L-type material distributing machine, and uniform distribution is carried out from horizontal and vertical directions, existing one-dimensional
Material distributing machine, it is impossible to uniformly shakeout material, seriously affect subsequent sort.
S4:Coarse fodder light picks:Using eddy current separator remove non-ferrous metal, and by granular size for 0~8mm materials send to
Fines sorting light picks system, and surplus material picks pre- hierarchy system using light and is divided into 8~14mm, 14~22mm and 22~50mm three classes
Afterwards, make to generate between material after friction removes label by removing the rotation of the roller in price labeling, send to clout to sort light again and pick and be
System.
S5:Fines light picks:The material of 5~8mm is transported to cullet optics by conveyer belt and sorts after fines drying screening
One channel of machine, the material of 3~5mm are transported to another channel of identical cullet optics sorting machine by conveyer belt;Two
The communicated band of material that particle size range is not blown out is delivered to 0~8mm product storehouses, and the material of blowout enters next stage cullet optics
Sorting machine carries out impurity and variegated separation;
0~3mm materials are delivered to sieve unit by conveyer belt, and 0~1mm materials enter directly into fines storehouse after screening, and 1
Cullet optics sorting machine is delivered to through material distributing machine after~3mm materials rejecting organic matter, the CSP (stone ceramics) of blowout will be straight
It connects and is delivered to CSP storage areas, the cullet product not being blown out is delivered to 0~8mm cullet product material area by conveyer belt.
S6:Clout sorts light and picks again:Using three-level cullet optics sorting machine to 8-50mm continue sub-sieve carry out impurity and
Variegated separation obtains 8-16, the material of 16-22,22-50mm.
S7:Discharging metering:Discharging is measured respectively to miscellaneous of mass-tone glass, coloured glass after separation and stone ceramics.
In conclusion cullet Automated Sorting System provided by the utility model, can segment a variety of different sizes, reject
All impurity sundries greatly promote sorting quality, improve sorting effect and production capacity, specific advantage are as follows:1st, high degree of automation:Energy
It realizes automatic gauge, control, correction, automatic sorting processing, is packaged, adds water, entrucking, shipment etc..2nd, it sorts complete:Sorting Technique
Using:The advanced technologies such as light picks, magnetic picks, pick again, selection by winnowing thoroughly solve metal, stone ceramics, color, lightweight organic matter and powder
Dirt is kept completely separate.3rd, product quality is excellent:The product purity height formed is processed, quality is excellent.It can not only be detached from color, and
And it is complete in specifications, more than ten of kind not etc. from 1-3,3-5,5-8,8-16,16-25,25-50mm can be formed.
Although the utility model is disclosed as above with preferred embodiment, so it is not limited to the utility model, any
Those skilled in the art, without departing from the spirit and scope of the utility model, when can make a little modification and it is perfect, therefore this
The protection domain of utility model, which is worked as, is subject to what claims were defined.