CN107755410A - Cullet Automated Sorting System and its control method - Google Patents
Cullet Automated Sorting System and its control method Download PDFInfo
- Publication number
- CN107755410A CN107755410A CN201711037307.9A CN201711037307A CN107755410A CN 107755410 A CN107755410 A CN 107755410A CN 201711037307 A CN201711037307 A CN 201711037307A CN 107755410 A CN107755410 A CN 107755410A
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- Prior art keywords
- cullet
- light
- sorting
- separator
- optics
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/16—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts
- B03C1/18—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation
- B03C1/20—Magnetic separation acting directly on the substance being separated with material carriers in the form of belts with magnets moving during operation in the form of belts, e.g. cross-belt type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B03—SEPARATION OF SOLID MATERIALS USING LIQUIDS OR USING PNEUMATIC TABLES OR JIGS; MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C—MAGNETIC OR ELECTROSTATIC SEPARATION OF SOLID MATERIALS FROM SOLID MATERIALS OR FLUIDS; SEPARATION BY HIGH-VOLTAGE ELECTRIC FIELDS
- B03C1/00—Magnetic separation
- B03C1/02—Magnetic separation acting directly on the substance being separated
- B03C1/23—Magnetic separation acting directly on the substance being separated with material carried by oscillating fields; with material carried by travelling fields, e.g. generated by stationary magnetic coils; Eddy-current separators, e.g. sliding ramp
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B1/00—Sieving, screening, sifting, or sorting solid materials using networks, gratings, grids, or the like
- B07B1/28—Moving screens not otherwise provided for, e.g. swinging, reciprocating, rocking, tilting or wobbling screens
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B11/00—Arrangement of accessories in apparatus for separating solids from solids using gas currents
- B07B11/06—Feeding or discharging arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B4/00—Separating solids from solids by subjecting their mixture to gas currents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07B—SEPARATING SOLIDS FROM SOLIDS BY SIEVING, SCREENING, SIFTING OR BY USING GAS CURRENTS; SEPARATING BY OTHER DRY METHODS APPLICABLE TO BULK MATERIAL, e.g. LOOSE ARTICLES FIT TO BE HANDLED LIKE BULK MATERIAL
- B07B9/00—Combinations of apparatus for screening or sifting or for separating solids from solids using gas currents; General arrangement of plant, e.g. flow sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/363—Sorting apparatus characterised by the means used for distribution by means of air
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE
- B09B5/00—Operations not covered by a single other subclass or by a single other group in this subclass
Abstract
The invention discloses a kind of cullet Automated Sorting System and its control method, including pan feeding metering device, broken impurity removed system, the coarse fodder sorting light being sequentially connected pick system, clout and sort that light picks system, fines sorting light picks system and discharge meter again；The broken impurity removed system includes graded crushing device, material is separated and delivers to graded crushing device by the grading oscillating screen in the graded crushing device, the front end of the graded crushing device is provided with Winnowing impurity-removing device, and rear end is provided with vortex and removes non-ferrous metal device；The coarse fodder sorting light picks system and the material after removal of impurities is classified by variable grain specification, and sorted material is delivered into clout respectively and sorts that light picks system or fines sorting light picks system again, the coarse fodder sorting light, which picks system and clout and sorts light again and pick to set between system, removes price labeling.The present invention can segment a variety of different sizes, reject all impurity debris, greatly promote sorting quality, improve sort efficiency and production capacity.
Description
Technical field
The present invention relates to a kind of recycling of recyclable waste system and its control method, more particularly to a kind of cullet automatic sorting
System and its control method.
Background technology
In recent years, China's generation cumulative year after year, city can't bear the heavy load further with environment.However, on the other hand,
Garbage disposal recovery industry but faces the predicament of " not haveing enough to eat ".Led because recovery quantity of refuse can not meet the needs of enterprise's production
The loss of enterprise present situation of cause can be found everywhere.
Cullet in life, 90% is up in the European rate of recovery, and is all mixed in rubbish and discards in China 85%.I
State's renewable resource utilization rate is relatively low, and the especially low value Recyclable such as cullet, waste spinning fabric, useless wrapping paper is largely discarded, both
Garbage-surrounded city trend is exacerbated, causes environmental pollution again.Cullet is burnt spends non-fusible more 1000, bury in the ground that the centuries is not
Degraded, it is very big to environmental hazard.
China's recycle business remains many technical bottlenecks, and recovery link sorting is extensive, lacks the Sorting Technique that becomes more meticulous,
The mechanization of processing and utilization link and automaticity are low, and it is big, good in economic efficiency and have driving effect especially to lack treatment scale
Important technical and equipment.Therefore, it is necessary to existing cullet sorting system and its control method are improved.
The content of the invention
The technical problems to be solved by the invention are to provide a kind of cullet Automated Sorting System and its control method, can
Sorting quality is greatly promoted, improves sort efficiency.
The present invention is to provide a kind of cullet Automated Sorting System to solve the technical scheme that above-mentioned technical problem uses,
Pan feeding metering device, broken impurity removed system, coarse fodder sorting light including being sequentially connected pick system, clout sort again light pick system,
Fines sorting light picks system and discharge meter；The broken impurity removed system includes graded crushing device, the graded crushing
Material is separated and delivers to double-roll crusher by the grading oscillating screen in device, and the front end of the graded crushing device is provided with selection by winnowing
Knot screen, the rear end of the graded crushing device are provided with vortex and remove non-ferrous metal device；The coarse fodder sorting light picks system
Including more cullet optics separators, the coarse fodder sorting light picks system and the material after removal of impurities is carried out by variable grain specification
Classification, and sorted material is delivered into clout respectively and sorts that light picks system or fines sorting light picks system, the coarse fodder point again
Select light to pick system and clout and sort light again and pick to set between system and remove price labeling.
Above-mentioned cullet Automated Sorting System, wherein, the pan feeding metering device includes oscillating feeder, the vibration
Batcher is located at below hopper, and the lower section of the oscillating feeder is provided with belt conveyor, under the belt conveyor
Side is provided with belted electronic balance, and the top of the belt conveyor after metering is provided with permanent-magnetic iron expeller, the lower section of the belt conveyor
Scrap iron retracting device is provided with face permanent-magnetic iron expeller.
Above-mentioned cullet Automated Sorting System, wherein, the Winnowing impurity-removing device includes winnowing machine, the winnowing machine
Feeding mouth is connected by the first grading oscillating screen and the first L-type oscillating feeder, and the discharging opening of the winnowing machine is provided with storing
Device and light material baling press, the discharging opening of first grading oscillating screen are provided with two conveyer picker conveyers and separate big part
Debris, the lower section of the conveyer picker conveyer are provided with discard transfer apparatus；The graded crushing device includes the first cullet
Double-roll crusher and the second cullet double-roll crusher, the two pairs of rollers spacing of the first cullet double-roll crusher are 50mm, institute
The two pairs of rollers spacing for stating the second cullet double-roll crusher is 15mm, and the discharging opening of the first cullet double-roll crusher passes through bucket
The feeding mouth of formula elevator and the second cullet double-roll crusher is connected, and the front and back end of the second cullet double-roll crusher is set
There is the second grading oscillating screen；The vortex includes eddy current separator except non-ferrous metal device, is set before the eddy current separator
There are inertial vibrating feeder, L-type oscillating feeder and the first tension and relaxation vibratory sieve, the fines outlet of the first tension and relaxation vibratory sieve is directly
Pick to fines sorting light and pick system.
Above-mentioned cullet Automated Sorting System, wherein, coarse fodder sorting light pick system be set up in parallel including three groups it is broken
Glass optical separator, feeding mouth three dischargings with the second tension and relaxation vibratory sieve respectively of three groups of cullet optics separator
Mouth is connected, and the discharging opening of the feeding mouth of the second tension and relaxation vibratory sieve and the second L-type oscillating feeder is connected, second tension and relaxation
The fines outlet of vibratory sieve is fed directly to fines sorting light and picks system.
Above-mentioned cullet Automated Sorting System, wherein, the fines sorting light, which picks system, includes two-way sorting passage；The
3-8mm materials are by the 3rd grading oscillating screen and first group of cullet optics separator all the way, the 3rd grading oscillating screen and
The Z-shaped sieve of the first cullet and the first cyclone separator, the optics separator are provided between first group of cullet optics separator
It is provided with the first wind EGR；It is provided with eddy current separator and dryer before 3rd grading oscillating screen, described 3rd point
The outlet of level vibratory sieve is connected with sorting metals packing apparatus；Second road 0-3mm fineves pass through the 4th grading oscillating screen and second
Group cullet optics separator is sorted, and is provided between the 4th grading oscillating screen and second group of cullet optics separator
Second cullet complications screening machine and the second cyclone separator, second group of cullet optics separator follow provided with the second wind
Loop device.
Above-mentioned cullet Automated Sorting System, wherein, the clout sorts light and picks system again to be sequentially connected including three-level
Cullet optics separator, be provided with the 3rd tension and relaxation vibratory sieve before first order cullet optics separator, the 3rd tension and relaxation is shaken
Dynamic to sieve and go price labeling to be connected, a discharging opening of second level cullet optics separator is mass-tone glass, and another discharging opening is
Ceramic stone impurity；One discharging opening of third level cullet optics sorting is coloured glass, and another discharging opening is ceramic stone
Impurity.
The present invention also provides a kind of control method of above-mentioned cullet Automated Sorting System to solve above-mentioned technical problem,
Wherein, comprise the following steps：S1：Pan feeding measures：It is fed using oscillating feeder, the material by batcher is uniformly sent to
On belt conveyer scale, whole bottle material and cullet are sent to and intersected on material distributing machine and rod screening machine, can by belt conveyer scale
Adjust the blanking velocity of feed bin and the delivery rate of vibration material distributor；S2：Screening removal of impurities：Intersect material distributing machine uniformly to pass material
It is sent on bar screen, bar screen there are three discharging openings, and material all in one piece and sheet stock are separated, and by Winnowing impurity-removing device that lightweight is organic
Thing blows out and siphoned away from cullet；S3：Graded crushing：Separated material all in one piece is crushed using two-stage, first with First two pairs of rollers
Formula disintegrating machine attrition crushing bottle bottom, unbroken material all in one piece are sent to second oppositely rolling roller crusher and impacted；S4：Coarse fodder
Light picks：Non-ferrous metal is removed using eddy current separator, three-level sub-sieve is completed by 1-3mm, 3-8mm and 8-50mm, and by particle
Size delivers to fines sorting light for 0~8mm materials and picks system, and leftover materials pick system using coarse fodder sorting light and are divided into 8~14mm,
After 14~22mm and the classes of 22~50mm tri-, by removing label except the roller rotation in price labeling makes to produce friction between material
Afterwards, deliver to clout and sort light again and pick system；S5：Fines light picks：5~8mm material is defeated by conveyer belt after fines drying screening
A passage of cullet optics separator is sent to, 3~5mm material is transported to identical cullet optics by conveyer belt and sorted
Another passage of machine；The communicated band of material that two particle size ranges are not blown out is delivered to 0~8mm product storehouses, and the material of blowout enters
Enter next stage cullet optics separator and carry out impurity and variegated separation；0~3mm materials are delivered to screening list by conveyer belt
Member, 0~1mm materials enter directly into fines storehouse after screening, and 1~3mm materials are rejected and are delivered to broken glass through material distributing machine after organic matter
Glass optics separator, the stone ceramics of blowout will be fed directly to stone ceramics storage area, the cullet product not being blown
0~8mm cullet product material area is delivered to by conveyer belt；S6：Clout sorts light and picked again：Sorted using three-level cullet optics
Machine continues sub-sieve to 8-50mm and carries out impurity and variegated separation, obtains 8-16,16-22,22-50mm material；S7：Discharging meter
Amount：Discharging is measured respectively to miscellaneous of mass-tone glass, coloured glass after separation and stone ceramics.
The control method of above-mentioned cullet Automated Sorting System, wherein, the step S1 is additionally included in belt conveyer scale
On iron block above conveyer belt is removed using magnetic deironing device.
The control method of above-mentioned cullet Automated Sorting System, wherein, the step S2 adopts the material less than 60mm
It is fed directly to step S4 after being filtered with classification vibration and carries out coarse fodder light to pick, leftover materials deliver to step S3 and carry out graded crushing.
The control method of above-mentioned cullet Automated Sorting System, wherein, the step S3 is using alternately slideway guiding glass
Glass Bottle ＆ Can material all in one piece is to oppositely rolling roller crusher, First oppositely rolling roller crusher two pairs of rollers spacing 50mm, for attrition crushing bottle bottom；
Material after broken is transported to lifting device by material distributing machine, then sieves a little bit smaller material all in one piece from flaked glass through bar screen
Out, fragment material is delivered on conveyer belt；Unbroken material all in one piece is sent to second oppositely rolling roller crusher after bar screen and carried out
Impact, two pairs of rollers spacing is 15mm, by bottle head partial crushing, allows bottle cap to come off；Recycle bar screen by bottle cap and stopper from broken glass
Screen out and in glass, cullet are then transported on conveyer belt by material distributing machine.
The control method of above-mentioned cullet Automated Sorting System, wherein, the material distributing machine is L-type material distributing machine, from level
Uniform distribution is carried out with vertical both direction.
The control method of above-mentioned cullet Automated Sorting System, wherein, impurity and miscellaneous in the step S5 and step S6
Color separation process is as follows：Cullet is evenly dispersed on high-speed conveyer belt under the conditions of feeding machine dither, in intense light irradiation
Under conditions of penetrating, high-speed camera shoots the picture of each cullet and identified by industrial computer software processing each
The color attribute and material properties of grain material, if being defined as impurity or variegated, the air cannon of high speed and high pressure is directed at what is flown here
Material is blown, and two kinds of feed separations are opened, have respectively entered different discharging openings.
Present invention contrast prior art has following beneficial effect：Cullet Automated Sorting System provided by the invention and its
Control method, by broken removal of impurities, coarse fodder sorts, clout sorts again and fines sorts, and can segment a variety of different sizes, pick
Except all impurity debris, while mass-tone glass and variegated glass can be distinguished to every kind of specification, greatly promote sorting quality, improved
Sort efficiency and production capacity.
Brief description of the drawings
Fig. 1 is cullet Automated Sorting System configuration diagram of the present invention；
Fig. 2 is pan feeding metering device structural representation in cullet Automated Sorting System of the present invention；
Fig. 3 is blowing removal of impurities sorting unit structural representation in cullet Automated Sorting System of the present invention；
Fig. 4 is graded crushing apparatus structure schematic diagram in cullet Automated Sorting System of the present invention；
Fig. 5 is that vortex removes non-ferrous metal apparatus structure schematic diagram in cullet Automated Sorting System of the present invention；
Fig. 6 is that coarse fodder sorting light picks system structure diagram in cullet Automated Sorting System of the present invention；
Fig. 7 sorts light for clout in cullet Automated Sorting System of the present invention and picks system structure diagram again；
Fig. 8 is that fines sorting light picks system structure diagram in cullet Automated Sorting System of the present invention.
Embodiment
The invention will be further described with reference to the accompanying drawings and examples.
Fig. 1 is cullet Automated Sorting System configuration diagram of the present invention.
Refer to Fig. 1, cullet Automated Sorting System provided by the invention, including the pan feeding metering device being sequentially connected
10th, crush impurity removed system 20, coarse fodder sorting light pick system 30, clout sort again light pick system 40, fines sorting light pick system 50
With discharge meter 60, discharge meter verifies containing meter；
The broken impurity removed system includes graded crushing device, and the grading oscillating screen in the graded crushing device is by material
Separate (<60mm is filtered by classification vibration) and graded crushing device is delivered to, the front end of the graded crushing device is provided with selection by winnowing
Knot screen, the rear end of the graded crushing device are provided with vortex and remove non-ferrous metal device；
Coarse fodder sorting light, which picks system, includes more cullet optics separators, the coarse fodder sort light pick system to except
Material after miscellaneous is classified by variable grain specification, and by sorted material deliver to respectively clout sort again light pick system or
Fines sorting light picks system, and the coarse fodder sorting light, which picks system and clout and sorts light again and pick to set between system, removes price labeling
1600。
Fig. 2 is pan feeding metering device structural representation in cullet Automated Sorting System of the present invention.
Fig. 2, cullet Automated Sorting System provided by the invention are referred to, the pan feeding metering device includes vibrating feed
Machine 1120,1140, the oscillating feeder are located at the lower section of hopper 1000, the lower section of the oscillating feeder 1120,1140
Provided with belt conveyor 1150, the lower section of the belt conveyor 1150 is provided with belted electronic balance 1155, and the belt after metering is defeated
The top of machine 1150 is sent to be provided with permanent-magnetic iron expeller 1160, at the lower section face permanent-magnetic iron expeller 1160 of the belt conveyor 1150
Provided with scrap iron retracting device, chute can be used, is packed by 20-30kg automatic gauges.
Fig. 3 is blowing removal of impurities sorting unit structural representation in cullet Automated Sorting System of the present invention.
Fig. 3, cullet Automated Sorting System provided by the invention are referred to, the blowing removal of impurities sorting unit includes first
The grading oscillating screen 1180 of L-type oscillating feeder 1170 and first, the Winnowing impurity-removing device include winnowing machine 1210, the selection by winnowing
The lower section of machine 1210 is provided with storage device and light material baling press 1211, the discharging opening of first grading oscillating screen 1180
Big part debris (plastics, batten, iron sheet, doubling glass etc.), the hand are separated provided with two conveyer picker conveyers 1220,1300
The lower section of belt conveyor is selected to be provided with discard transfer apparatus.
Fig. 4 is graded crushing apparatus structure schematic diagram in cullet Automated Sorting System of the present invention.
Fig. 4, cullet Automated Sorting System provided by the invention are referred to, the graded crushing device includes the first broken glass
The cullet double-roll crusher 1260 of glass double-roll crusher 1230 and second, the two pairs of rollers of the first cullet double-roll crusher 1230
Spacing is 50mm, and the two pairs of rollers spacing of the second cullet double-roll crusher 1260 is 15mm, and the first cullet two pairs of rollers are broken
The discharging opening of broken machine 1230 passes through oscillating feeder 1222 and the cullet double-roll crusher 1260 of bucket elevator 1240 and second
Feeding mouth be connected, the front and back end of the second cullet double-roll crusher 1260 is provided with the second grading oscillating screen 1250,1270.
Fig. 5 is that vortex removes non-ferrous metal apparatus structure schematic diagram in cullet Automated Sorting System of the present invention.
Fig. 5, cullet Automated Sorting System provided by the invention are referred to, the vortex includes whirlpool except non-ferrous metal device
Electric current separator 1387,1397, inertial vibrating feeder 1383, L-type vibrating feed are provided with before the eddy current separator 1387
The tension and relaxation vibratory sieve 1320 of machine 1380 and first, the fines outlet of the first tension and relaxation vibratory sieve 1320 are fed directly to fines sorting light
Pick system；1321st, 1389,1399,1400 and 1410 be belt conveyor.
Fig. 6 is that coarse fodder sorting light picks system structure diagram in cullet Automated Sorting System of the present invention.
Fig. 6 is referred to, cullet Automated Sorting System provided by the invention, the coarse fodder sorting light, which picks system, includes three groups
Be set up in parallel cullet optics separator, the feeding mouth of three groups of cullet optics separator respectively with the second tension and relaxation vibratory sieve
1440 three discharging openings are connected, the feeding mouth of the second tension and relaxation vibratory sieve 1440 and the second L-type oscillating feeder 1435
Discharging opening is connected, and the fines outlet (0-8mm material) of the second tension and relaxation vibratory sieve 1440 is direct by belt conveyor 1441
Deliver to fines sorting light and pick system；First group is cullet optics separator 1509 and 1510, for screening 22-50mm thing
Material, cloth speed is 20t/h；Second group is cullet optics separator 1539 and 1540, for screening 14-22mm material,
Cloth speed is 18t/h；3rd group is cullet optics separator 1569 and 1570, for screening 8-14mm material, cloth
Speed is 12t/h；1450th, 1460,1470 and 1590 be belt conveyor.
Fig. 7 sorts light for clout in cullet Automated Sorting System of the present invention and picks system structure diagram again.
Refer to Fig. 7, cullet Automated Sorting System provided by the invention, the clout sorts light and picks system again includes three
The cullet optics separator that level is sequentially connected, the first order include two groups of and of cullet optics separator 3399,3400,3419
3420, the second level includes two groups of cullet optics separators 3409,3410,3429 and 3430, and the third level uses one group of cullet
Optics separator 3439 and 3440.First and second grade of cullet optics separator is connected by oscillating feeder 3425 with 3426, the
2nd, three-level cullet optics separator is connected by belt conveyor 3436 with 3437；Before first order cullet optics separator
Provided with the 3rd tension and relaxation vibratory sieve 1610, the 3rd tension and relaxation vibratory sieve 1610 passes through belt conveyor 1607, oscillating feeder
1605 with go price labeling 1600 to be connected, the outlet of the fines of the 3rd tension and relaxation vibratory sieve 1610 is by belt conveyor 1640 to deliver to 0-
8mm material bins, clout deliver to first order cullet optics separator 3399 by belt conveyor 1620 all the way, and another way passes through
Belt conveyor 1630 delivers to first order cullet optics separator 3419.Second level cullet optics separator 3410,3430
A discharging opening mass-tone glass material bin is delivered to by belt conveyor 3435, another discharging opening passes through belt conveyor
3415 deliver to ceramic stone impurity thing feed bin；One discharging opening of third level cullet optics sorting 3440 has been delivered to by 3445
Color glass material bin, another discharging opening deliver to ceramic stone impurity thing feed bin by belt conveyor 3446,3470,3415.
Fig. 8 is that fines sorting light picks system structure diagram in cullet Automated Sorting System of the present invention.
Fig. 8 is referred to, cullet Automated Sorting System provided by the invention, it is logical for the first time that the fines sorting light picks system
Cross oscillating feeder 3058, the screening of Mo Gensen vibratory sieves 3050 forms 0-3mm and 3-8mm, 3-8mm fineves are shaken by the 3rd classification
Dynamic sieve 3059 and first group of cullet optics separator 3088,3089,3098,3099 are sorted, the 3rd classification vibration
The Z-shaped cyclone separator of sieve 3053 and first of the first cullet is provided between sieve 3059 and first group of cullet optics separator
3055, first group of cullet optics separator is provided with the first wind EGR 3057；3rd grading oscillating screen
Eddy current separator 3047, dryer 3000 and dryer dust pelletizing system 3005 are provided with before 3059.The charging aperture of dryer 3000 is set
There are a belt conveyor 2090 and oscillating feeder 2091, discharging opening passes through oscillating feeder 3010, inclination angle belt conveyor 3046, used
Property oscillating feeder 3043 is connected with eddy current separator 3047；The outlet of 3rd grading oscillating screen 3059 and sorting metals
Packing apparatus is connected.The sorting metals packing apparatus includes the finished bin 4100,4200,4300,4400 of multiple different sizes,
It is respectively used to store 1-3,3-8,8-22,22-50mm materials；0-3mm fineves pass through the 4th grading oscillating screen 3100, the second eddy flow
Separator 3115, the second cullet complications screening machine 3110, the second wind EGR 3117, the 3rd L-type oscillating feeder 3118,
Second group of cullet optics separator 3119,3120,3129,3130 is sorted.3058 be oscillating feeder, 3051,3060,
3065th, 3070,3105,3150 and 3180 be belt conveyor.
The present invention also provides a kind of control method of above-mentioned cullet Automated Sorting System, wherein, comprise the following steps：
S1：Pan feeding measures：It is fed using oscillating feeder, the material by batcher is uniformly sent to belt conveyer scale
On, whole bottle material and cullet are sent to and intersected on material distributing machine and rod screening machine, feed bin can adjust by belt conveyer scale
The delivery rate of blanking velocity and vibration material distributor.
S2：Screening removal of impurities：Intersecting material distributing machine to be uniformly sent to material on bar screen, bar screen has three discharging openings,
Material all in one piece and sheet stock are separated, lightweight organic matter from cullet is blown out and siphoned away by Winnowing impurity-removing device.
S3：Graded crushing：Separated material all in one piece is crushed using two-stage, using alternately slideway guide glass bottle and jar material all in one piece to pair
Kibbler roll, First oppositely rolling roller crusher two pairs of rollers spacing 50mm, for attrition crushing bottle bottom；Material warp after broken
Cross material distributing machine and be transported to lifting device, then screen out to come from flaked glass by a little bit smaller material all in one piece through bar screen, fragment material is sent
To conveyer belt；Unbroken material all in one piece is sent to second oppositely rolling roller crusher after bar screen and impacted, two pairs of rollers spacing
For 15mm, by bottle head partial crushing, bottle cap is allowed to come off；Bar screen is recycled to screen out bottle cap and stopper from cullet to come,
Cullet are then transported on conveyer belt by material distributing machine.The graded crushing mode beaten is punched using extruding, reduces ultrafine dust weight
Measure about 1%-3%.The material distributing machine is L-type material distributing machine, and uniform distribution is carried out from horizontal and vertical directions, existing one-dimensional
Material distributing machine, it is impossible to uniformly shakeout material, have a strong impact on subsequent sort.
S4：Coarse fodder light picks：Non-ferrous metal is removed using eddy current separator, and is that 0~8mm materials are delivered to by granular size
Fines sorting light picks system, and leftover materials pick pre- hierarchy system using light and are divided into the class of 8~14mm, 14~22mm and 22~50mm tri-
Afterwards, by making to produce between material after friction removes label except the roller rotation in price labeling, deliver to clout and sort light again and pick and be
System.
S5：Fines light picks：5~8mm material is transported to cullet optics by conveyer belt and sorted after fines drying screening
One passage of machine, 3~5mm material are transported to another passage of identical cullet optics separator by conveyer belt；Two
The communicated band of material that particle size range is not blown out is delivered to 0~8mm product storehouses, and the material of blowout enters next stage cullet optics
Separator carries out impurity and variegated separation；
0~3mm materials are delivered to sieve unit by conveyer belt, and 0~1mm materials enter directly into fines storehouse after screening, and 1
Cullet optics separator is delivered to through material distributing machine after~3mm materials rejecting organic matter, the CSP (stone ceramics) of blowout will be straight
Connect and be delivered to CSP storage areas, the cullet product not being blown is delivered to 0~8mm cullet product material area by conveyer belt.
S6：Clout sorts light and picked again：Using three-level cullet optics separator to 8-50mm continue sub-sieve carry out impurity and
Variegated separation, obtain 8-16,16-22,22-50mm material.
S7：Discharging metering：Discharging is measured respectively to miscellaneous of mass-tone glass, coloured glass after separation and stone ceramics.
The control method of cullet Automated Sorting System provided by the invention, wherein, the step S1 is additionally included in metering
Transport the iron block for taking and being removed using magnetic deironing device above conveyer belt.The step S2, which uses the material less than 60mm, to be divided
Level vibration is fed directly to step S4 progress coarse fodder light and picked after filtering, leftover materials deliver to step S3 and carry out graded crushing.The step
Impurity and variegated separation process are as follows in rapid S5 and step S6：
Cullet is evenly dispersed on high-speed conveyer belt under the conditions of feeding machine dither, in the condition of strong illumination
Under, high-speed camera shoots the picture of each cullet and each material is identified by industrial computer software processing
Color attribute and material properties, if being defined as impurity or variegated, the material that the air cannon alignment of high speed and high pressure is sudden is blown,
Two kinds of feed separations are opened, have respectively entered different discharging openings.
In summary, cullet Automated Sorting System provided by the invention and its control method, can segment a variety of differences
Specification, all impurity debris are rejected, greatly promote sorting quality, improved sorting effect and production capacity, specific advantage are as follows：1st, automate
Degree is high：It can realize that automatic gauge, control, correction, automatic sorting handle, pack, add water, entrucking, shipment etc..2nd, sorting is neat
Entirely：Sorting Technique uses：The advanced technologies such as light picks, magnetic picks, pick again, selection by winnowing, thoroughly solve metal, stone ceramics, color, lightweight
Organic matter and dust are kept completely separate.3rd, product quality is excellent：The product purity height formed is processed, quality is excellent.Not only from color
It can separate, and complete in specifications, more than ten of product not etc. from 1-3,3-5,5-8,8-16,16-25,25-50mm can be formed
Kind.
Although the present invention is disclosed as above with preferred embodiment, so it is not limited to the present invention, any this area skill
Art personnel, without departing from the spirit and scope of the present invention, when a little modification and perfect, therefore the protection model of the present invention can be made
Enclose to work as and be defined by what claims were defined.
Claims (12)
- A kind of 1. cullet Automated Sorting System, it is characterised in that including be sequentially connected pan feeding metering device (10), broken remove Miscellaneous system (20), coarse fodder sorting light pick system (30), clout sort again light pick system (40), fines sorting light pick system (50) and Discharge meter (60)；The broken impurity removed system (20) includes graded crushing device, and the grading oscillating screen in the graded crushing device is by material Separate and deliver to double-roll crusher, the front end of the graded crushing device is provided with Winnowing impurity-removing device, the graded crushing dress The rear end put is provided with vortex and removes non-ferrous metal device；The coarse fodder sorting light, which picks system (30), includes more cullet optics separators, and the coarse fodder sorting light picks system (30) Material after removal of impurities is classified by variable grain specification, and sorted material is delivered to clout and sorts light again and pick respectively and is System (40) or fines sorting light pick system (50), and the coarse fodder sorting light picks system (30) and clout sorts light and picks system (40) again Between set remove price labeling (1600).
- 2. cullet Automated Sorting System as claimed in claim 1, it is characterised in that the pan feeding metering device (10) includes Oscillating feeder (1120,1140), the oscillating feeder are located at below hopper (1000), the oscillating feeder The lower section of (1120,1140) is provided with belt conveyor (1150), and the lower section of the belt conveyor (1150) is provided with electronic belt Scale (1155), the top of the belt conveyor (1150) after metering are provided with permanent-magnetic iron expeller (1160), the belt conveyor (1150) lower section face permanent-magnetic iron expeller (1160) place is provided with scrap iron retracting device.
- 3. cullet Automated Sorting System as claimed in claim 1, it is characterised in that the Winnowing impurity-removing device includes selection by winnowing Machine (1210), the feeding mouth of the winnowing machine (1210) pass through the first grading oscillating screen (1180) and the first L-type oscillating feeder (1170) it is connected, the discharging opening of the winnowing machine (1210) is provided with storage device and light material baling press (1211), described The discharging opening of first grading oscillating screen (1180) is provided with two conveyer picker conveyers (1220,1300) and separates big part debris, institute The lower section for stating conveyer picker conveyer is provided with discard transfer apparatus；The graded crushing device includes the first cullet double-roll crusher (1230) and the second cullet double-roll crusher (1260), the two pairs of rollers spacing of the first cullet double-roll crusher (1230) is 50mm, the second cullet roller pair breaking The two pairs of rollers spacing of machine (1260) is 15mm, and the discharging opening of the first cullet double-roll crusher (1230) passes through bucket elevator (1240) feeding mouth with the second cullet double-roll crusher (1260) is connected, the second cullet double-roll crusher (1260) Front and back end be provided with the second grading oscillating screen (1250,1270)；The vortex includes eddy current separator (1387,1397), the eddy current separator (1387) except non-ferrous metal device It is preceding to be provided with inertial vibrating feeder (1383), L-type oscillating feeder (1380) and the first tension and relaxation vibratory sieve (1320), described first The fines outlet of tension and relaxation vibratory sieve (1320) is fed directly to fines sorting light and picks system.
- 4. cullet Automated Sorting System as claimed in claim 1, it is characterised in that the coarse fodder sorting light, which picks system, to be included Three groups are set up in parallel cullet optics separator, and the feeding mouth of three groups of cullet optics separator shakes with the second tension and relaxation respectively Three discharging openings of dynamic sieve (1440) are connected, the feeding mouth and the second L-type vibrating feed of the second tension and relaxation vibratory sieve (1440) The discharging opening of machine (1435) is connected, the outlet of the fines of the second tension and relaxation vibratory sieve (1440) be fed directly to fines sorting light and pick be System.
- 5. cullet Automated Sorting System as claimed in claim 1, it is characterised in that the fines sorting light, which picks system, to be included Two-way sorts passage；First via 3-8mm materials pass through the 3rd grading oscillating screen (3059) and first group of cullet optics separator (3088,3089,3098,3099), set between the 3rd grading oscillating screen (3059) and first group of cullet optics separator There are the Z-shaped sieve (3053) of the first cullet and the first cyclone separator (3055), the optics separator to be circulated provided with the first wind Device (3057)；Eddy current separator (3047) and dryer (3000), institute are provided with before 3rd grading oscillating screen (3059) The outlet for stating the 3rd grading oscillating screen (3059) is connected with sorting metals packing apparatus；Second road 0-3mm fineves pass through the 4th point Level vibratory sieve (3100) and second group of cullet optics separator (3119,3120,3129,3130) are sorted, and the described 4th Between grading oscillating screen (3100) and second group of cullet optics separator be provided with the second cullet complications screening machine (3110) and Second cyclone separator (3115), second group of cullet optics separator are provided with the second wind EGR (3117).
- 6. cullet Automated Sorting System as claimed in claim 1, it is characterised in that the clout sorts light and picks system bag again The cullet optics separator that three-level is sequentially connected is included, the 3rd is provided with before first order cullet optics separator (3400,3420) Tension and relaxation vibratory sieve (1610), the 3rd tension and relaxation vibratory sieve (1610) with go price labeling (1600) to be connected, second level cullet light A discharging opening for learning separator (3410,3430) is mass-tone glass, and another discharging opening is ceramic stone impurity；The broken glass of the third level One discharging opening of glass optics sorting (3440) is coloured glass, and another discharging opening is ceramic stone impurity.
- 7. a kind of control method of cullet Automated Sorting System as claimed in claim 1, it is characterised in that including following step Suddenly：S1：Pan feeding measures：It is fed using oscillating feeder, the material by batcher is uniformly sent on belt conveyer scale, Whole bottle material and cullet are sent to and intersected on material distributing machine and rod screening machine, the blanking of feed bin is can adjust by belt conveyer scale The delivery rate of speed and vibration material distributor；S2：Screening removal of impurities：Intersect material distributing machine to be uniformly sent to material on bar screen, bar screen there are three discharging openings, will be whole Material is separated with sheet stock, and lightweight organic matter from cullet is blown out and siphoned away by Winnowing impurity-removing device；S3：Graded crushing：Separated material all in one piece is crushed using two-stage, first with First oppositely rolling roller crusher attrition crushing glass Bottom of bottle, unbroken material all in one piece are sent to second oppositely rolling roller crusher and impacted；S4：Coarse fodder light picks：Non-ferrous metal is removed using eddy current separator, three fractions are completed by 1-3mm, 3-8mm and 8-50mm Sieve, and granular size is delivered into fines sorting light for 0~8mm materials and picks system, leftover materials pick system using coarse fodder sorting light After being divided into the class of 8~14mm, 14~22mm and 22~50mm tri-, by making to produce between material to rub except the roller rotation in price labeling After wiping label, deliver to clout and sort light again and pick system；S5：Fines light picks：5~8mm material is transported to cullet optics separator by conveyer belt after fines drying screening One passage, 3~5mm material are transported to another passage of identical cullet optics separator by conveyer belt；Two granularities The communicated band of material that scope is not blown out is delivered to 0~8mm product storehouses, and the material of blowout sorts into next stage cullet optics Machine carries out impurity and variegated separation；0~3mm materials are delivered to sieve unit by conveyer belt, and 0~1mm materials enter directly into fines storehouse after screening, 1~ Cullet optics separator is delivered to through material distributing machine after 3mm materials rejecting organic matter, the stone ceramics of blowout will be conveyed directly To stone ceramics storage area, the cullet product not being blown is delivered to 0~8mm cullet product material area by conveyer belt；S6：Clout sorts light and picked again：Sub-sieve is continued to 8-50mm using three-level cullet optics separator and carries out impurity and variegated Separation, obtain 8-16,16-22,22-50mm material；S7：Discharging metering：Discharging is measured respectively to miscellaneous of mass-tone glass, coloured glass after separation and stone ceramics.
- 8. the control method of cullet Automated Sorting System as claimed in claim 7, it is characterised in that the step S1 is also wrapped Include and use magnetic deironing device to remove the iron block above conveyer belt on belt conveyer scale.
- 9. the control method of cullet Automated Sorting System as claimed in claim 7, it is characterised in that the step S2 will be small Step S4 progress coarse fodder light is fed directly to after 60mm material is filtered using classification vibration to pick, leftover materials are delivered to step S3 and entered Row graded crushing.
- 10. the control method of cullet Automated Sorting System as claimed in claim 7, it is characterised in that the step S3 is adopted Glass bottle and jar material all in one piece is guided First oppositely rolling roller crusher two pairs of rollers spacing 50mm, to be used for oppositely rolling roller crusher with alternately slideway Attrition crushing bottle bottom；Material after broken is transported to lifting device by material distributing machine, then will be a little bit smaller whole through bar screen Material screens out from flaked glass to be come, and fragment material is delivered on conveyer belt；Unbroken material all in one piece is sent to second after bar screen Platform oppositely rolling roller crusher is impacted, and two pairs of rollers spacing is 15mm, by bottle head partial crushing, allows bottle cap to come off；Recycle bar screen Bottle cap and stopper are screened out from cullet to come, cullet are then transported on conveyer belt by material distributing machine.
- 11. the control method of cullet Automated Sorting System as claimed in claim 7, it is characterised in that the material distributing machine is L Type material distributing machine, uniform distribution is carried out from horizontal and vertical directions.
- 12. the control method of cullet Automated Sorting System as claimed in claim 7, it is characterised in that the step S5 and Impurity and variegated separation process are as follows in step S6：Cullet is evenly dispersed on high-speed conveyer belt under the conditions of feeding machine dither, under conditions of strong illumination, High-speed camera shoots the picture of each cullet and the face of each material is identified by industrial computer software processing Color attribute and material properties, if being defined as impurity or variegated, the material that the air cannon alignment of high speed and high pressure is sudden is blown, will Two kinds of feed separations are opened, and have respectively entered different discharging openings.
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| CN108480358A (en) * | 2018-03-08 | 2018-09-04 | 中山大学 | A kind of scrap glass cracking and sorting recycling system and method |
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| CN112676166A (en) * | 2021-01-13 | 2021-04-20 | 中建材蚌埠玻璃工业设计研究院有限公司 | Fine separation treatment system for waste glass after dry automatic separation and drying |
| CN112657662A (en) * | 2021-01-13 | 2021-04-16 | 中建材蚌埠玻璃工业设计研究院有限公司 | Roughing treatment system before dry automatic separation and drying of waste glass |
| CN112658018A (en) * | 2021-01-13 | 2021-04-16 | 中建材蚌埠玻璃工业设计研究院有限公司 | Automatic dry-method sorting system for waste glass |
| CN112657662B (en) * | 2021-01-13 | 2022-06-24 | 中建材玻璃新材料研究院集团有限公司 | Roughing treatment system before dry automatic separation and drying of waste glass |
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| CN112774777B (en) * | 2021-02-08 | 2022-04-19 | 上海建工四建集团有限公司 | Building glass recovery unit |
| CN113787077A (en) * | 2021-07-22 | 2021-12-14 | 合肥学院 | Identification method for solid waste |
| CN114289449A (en) * | 2021-12-24 | 2022-04-08 | 甄智(苏州)智能科技有限公司 | Glass sorting and recycling system |
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