CN107932924A - A kind of packaging technology of gas filter tube - Google Patents
A kind of packaging technology of gas filter tube Download PDFInfo
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- CN107932924A CN107932924A CN201710917051.4A CN201710917051A CN107932924A CN 107932924 A CN107932924 A CN 107932924A CN 201710917051 A CN201710917051 A CN 201710917051A CN 107932924 A CN107932924 A CN 107932924A
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- Prior art keywords
- pipe
- modeling
- tube
- gas filter
- modeling pipe
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/0002—Casings; Housings; Frame constructions
- B01D46/0005—Mounting of filtering elements within casings, housings or frames
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D46/00—Filters or filtering processes specially modified for separating dispersed particles from gases or vapours
- B01D46/30—Particle separators, e.g. dust precipitators, using loose filtering material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/80—Rotatable transfer means for loading or unloading purposes, i.e. turret transfer means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/82—Testing the joint
- B29C65/8207—Testing the joint by mechanical methods
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Sampling And Sample Adjustment (AREA)
- Filtering Materials (AREA)
Abstract
The present invention provides a kind of packaging technology of gas filter tube, belongs to medical instrument production ancillary equipment technology.Including following process：A, pipe feeding is moulded；B, filter cotton feeding assembles；C, leak hunting；D, survey logical；E, vision-based detection；F, finished product discharges.Operation is modeling pipe feeding → filter cotton feeding assembling → detection → finished product blanking, assembling is automatically performed on corresponding production line, realizes production automation, improves the production efficiency of gas filter tube, screened at the same time by items detection, improve the quality product rate of finished product.Using the continuous softness of filtering, elasticity in the present invention, the size of size corresponding with moulding interface tube can be compressed into, is directly plugged into modeling pipe, without modeling pipe is designed to two-part, the continuous assembling process with moulding pipe of filtering is ingenious in design, simple and practical.
Description
Technical field
The invention belongs to medical instrument to produce ancillary equipment technology, more particularly to a kind of assembling work of gas filter tube
Skill.
Background technology
Hospital need to carry out oxygen filtering disinfection when being cured by oxygen therapy to patient, and gas filter tube is installed among oxygen transfering sebific duct,
So as to by the contaminant filter in oxygen.Gas filter tube of the prior art, the plastic tube outside it are generally two-part, incited somebody to action
After the continuous loading of filter, clamping is fit.But such gas filter tube is after assembling due to for two-part structure, easily leaking air a little,
Production yield rate is not high, and assembling process is more complicated, is mostly manual assembly, easily produces pollution, packaging efficiency is poor.Existing one
The modeling pipe of kind integral type, built-in filtering is continuous, is assembled into a kind of gas filter tube of simple and efficient.The gas filter tube assembling,
Gas will not leak among tube body during use, and the fit process of clamping, application value are higher when also eliminating assembling.
There are many packaging technologies for being directed to medical instrument in the prior art, for example, Application No. 200910312871.6
Chinese patent, infusion unit titrimeter assembly Joining Technology, the feeding for realizing accessory by each equipment mechanism assemble.Although the patent exists
Solve the automatic assembling of dropper component to a certain extent, but be not particularly suited for above-mentioned gas screen pipe, filtering silk floss fits into
The method technique of pipe is moulded, there is no public technology.
The content of the invention
In order to solve the problems in the prior art, the purpose of the present invention is to, spy proposes a kind of packaging technology of gas filter tube,
Quickly gas filter tube is assembled by automatic assembling, and possesses preferable assembling quality and production efficiency, so that
Improve the yields of finished product.
The purpose of the present invention can be realized by following technical proposal.
A kind of packaging technology of gas filter tube, this gas filter tube, which includes modeling pipe and filter cotton, this packaging technology, to be included
Following process：
A, pipe feeding is moulded：Pipe is moulded from modeling tube vibration disk adjustment discharging, and is put into by modeling pipe displacement feed mechanism gripping modeling pipe
In turntable gauge on rotating disc；
B, filter cotton feeding assembles：Filter cotton is adjusted from filter cotton vibrating disk and discharged, and will be filtered by filter cotton compression mechanism
The volume compression of cotton, filter cotton push assembling mechanism and compressed filter cotton are pressed into the modeling pipe in turntable gauge, form gas
Body screen pipe；
C, leak hunting：By gas filter tube ventilation leak-checking apparatus, gas filter tube one end in turntable gauge is blocked, one
End ventilation, ventilation air pressure change is detected using sensory package, sensing gas filter tube whether gas leakage, if not up to air pressure of leaking hunting is set
Definite value is then gas leakage, belongs to substandard products, remembers substandard products；
D, survey logical：Ventilated by gas filter tube and survey exchange device, ventilated to gas filter tube one end in turntable gauge, separately
Open at one end, using sensory package detect ventilation air pressure change, sensing gas filter tube whether normal ventilation, if the gas sensed
Pressure value is more than normal value, then is substandard products, remembers substandard products；
E, vision-based detection：Gone out by the clamping that feeding clip mechanism is detected in gas filtration tube vision inspection device in turntable gauge
Gas filter tube, gas filter tube is rotated by 360 °, at the same by testing agency to gas filter tube carry out vision-based detection, clap
According to assembling situation of the filter cotton in pipe is moulded of display current detection, and comparison result is recorded in vision inspection apparatus；
F, finished product discharges：Product is taken out from turntable gauge by the product gripping body of finished product blanking device, and according to
The testing result of early period, finished product and substandard products are put into the finished product box and substandard products case that hold hopper respectively.
Gas filter tube in the present invention includes modeling pipe and filter cotton disposed within, and modeling pipe includes pipe tripe and upper and lower connects
Mouthful.The packaging technology of gas filter tube provided by the present invention, operation are modeling pipe feeding → filter cotton feeding assembling → inspection
Survey → finished product blanking, assembling is automatically performed on corresponding production line, realizes production automation, improves the production of gas filter tube
Efficiency, while screened by items detection, improve the quality product rate of finished product.
Further, step G is carried out after process C, D：Substandard products discharge, and then carry out step E again, to ventilation detection
As a result ventilation is rejected in advance and detects underproof product, substandard products is layered, separately processing.The result of ventilation detection is rejected in advance
Ventilation detects underproof product, and substandard products are layered, separately processing, is conducive to the reason for analysis produces substandard products, beneficial to production pipe
Reason.
Further, step H is carried out between process A, B：Pipe detection is moulded, turntable gauge is detected by Su Guan testing agencies
Interior modeling pipe quantity and modeling interface tube direction, artificial or machine automatization is adjusted to normal, with the assembling suitable for next step.
Further, the order interchangeable of process C and D.It is not limited to first survey logical in the present invention or first leaks hunting.
Further, process A includes following process：
A1, modeling pipe discharging：Pipe neat arrangement discharging in order under the vibration of modeling tube vibration disk is moulded, then proceedes to vibration to modeling
Material stock is buffered in pipe horizontal conveying mechanism, modeling pipe interval blowing of the backgauge component to modeling pipe horizontal conveying mechanism port is sent by flat；
A2, splicing detection：Modeling pipe in modeling pipe horizontal conveying mechanism, which directly transports to enter in modeling pipe material receiving mechanism, carries out splicing,
By the two groups of splicing inductors set on splicing sense base be respectively induced modeling pipe in place and interface is towards situation；
A3, uniformly direction：The modeling pipe moulded in pipe material receiving mechanism is taken out by moulding pipe adjusted device, according to the inspection of process a2
Survey and rotate 180 ° as a result, will mould and manage the modeling pipe of upper interface backwards so that the direction of the upper interface of modeling pipe is unified facing forward, then puts to modeling
In pipe registration mechanism；
A4, alignment feeding：By moulding pipe registration mechanism to moulding pipe pusher front, pipe uniform alignment will be moulded, then managed by modeling
Feed mechanism takes out the modeling pipe that interface aligns and rotary vertically is inserted into the turntable gauge on rotating disc, is shifted, assembled.
Since modeling pipe is essentially symmetrical structure, it is not easy to be adjusted to unified direction in modeling tube vibration disk, therefore mould in the present invention
Pipe is first gathered materials by modeling pipe material receiving mechanism, then will separately be alignd again after the unified direction of modeling pipe, and the design that so can both simplify vibrating disk is difficult
Degree, and can reliably realize that the direction of modeling pipe is consistent, it is reasonable easy to follow-up unified clamping, assembling, global design.
Further, process B includes following process：
B1, filter cotton discharging：Filter cotton neat arrangement discharging in order under the vibration of filter cotton vibrating disk, then proceedes to shake
Move and material stock is buffered in filter cotton horizontal conveying mechanism, and filtering silk floss is transported on the continuous material receiving mechanism of filtering；
B2, dislocation splicing：By filtering continuous material receiving mechanism splicing, and misplace and vacate feeding space, while to following filter
Filtering silk floss backgauge in cotton horizontal conveying mechanism, filter cotton transfer device are transferred to silk floss is filtered in filter cotton compression mechanism；
B3, filter cotton compression：To filter silk floss by the continuous compression mechanism of filtering, its volume is compressed in direction all around, and making can
Assembling with moulding pipe, is specifically, and push away component by side is compressed into bulk by filter membrane in the lateral direction, then will by being pushed forward component
Sent before block filter membrane to pressing mold, filter continuous be first depressed into from the front to the back along the feeding-passage of pressing mold and offset with pressing mold, formed
Vertical bar shape, size are adapted with moulding the upper interface internal diameter of pipe；
B4, push assembling：The upper interface of turntable gauge internal plastic tube is clamped by moulding tube grip component；Push the pressure of component
Bar is through pressing mold and modeling tube grip pneumatic clamper and stretches into the upper interface of modeling pipe, by the continuous pipe for being urged to modeling pipe completely of filtering in pressing mold
In tripe, filtering is continuous to be expanded naturally in modeling pipe, until the pipe tripe full of modeling pipe, forms gas filter tube.
Softness, elasticity in the present invention using filtering silk floss, can be compressed into the size of size corresponding with moulding interface tube, directly
Fill in modeling pipe, without modeling pipe is designed to two-part, assembling process is ingenious in design, simple and practical.
Further, rotate dish gap rotate and often rotate turntable gauge once thereon can respectively with above-mentioned operation A, B,
C, the device in D, E, F and G or H faces.Turntable gauge is arranged on rotating disc with its intermittent rotary, reaches each hilllock successively
Position carries out assembling action.
Compared with prior art, the packaging technology of this gas filter tube has the following advantages.
1st, the assembling of gas filter tube and detection ordering arrange reasonable, and process step design is easy, can Automated assembly, relative to
Manual feeding, assembling, improve work efficiency, and reduce the chance of pollution；Multistation feeding, assembling are automated at the same time, are reduced
Cost of labor, improves production efficiency.
2nd, the softness in the present invention using filtering silk floss, elasticity, can be compressed into the size of size corresponding with moulding interface tube, directly
Connect and fill in modeling pipe, without modeling pipe is designed to two-part, the continuous assembling process with moulding pipe of filtering is ingenious in design, simple real
With.
3rd, the present invention is by 3 detections, the yield rate of successive optimization product, while utilizes under substandard products blanking device, finished product
Expect device, will survey lead to, leak hunting, the substandard products detected by vision-based detection are rejected by different level, reduce the discharging of substandard products, improve finished product
Yields.Be conducive to the reason for analysis produces substandard products at the same time, management easy to produce, part substandard products can also be reused, and save life
Produce resource.
4th, this gas filter tube kludge is applicable to the modeling pipe of different length models, has a wide range of application.
Brief description of the drawings
Fig. 1 is the gas filter tube process flow for assembling figure that the embodiment of the present invention is provided.
Fig. 2 is the general illustration that the embodiment of the present invention provides gas filter tube kludge.
Fig. 3 is the structure diagram of rotating disc in inventive embodiments.
Fig. 4 is the structure diagram that pipe feeding device is moulded in the embodiment of the present invention.
Fig. 5 is the structure diagram that pipe material receiving mechanism is moulded in the embodiment of the present invention.
Fig. 6 is the top view that pipe material receiving mechanism is moulded in the embodiment of the present invention.
Fig. 7 is the schematic diagram for moulding pipe material receiving mechanism in the embodiment of the present invention after the decline of splicing elevating mechanism.
Fig. 8 is the enlarged diagram of part A, B in Fig. 7.
Fig. 9 is the structure diagram of splicing elevating mechanism in the embodiment of the present invention.
Figure 10 is the structure diagram that pipe registration mechanism is moulded in the embodiment of the present invention.
Figure 11 is another angle schematic diagram that pipe registration mechanism is moulded in the embodiment of the present invention.
Figure 12 is the structure diagram that pipe displacement feed mechanism is moulded in the embodiment of the present invention.
Figure 13 is to mould pipe displacement feed mechanism in the embodiment of the present invention to look up Local map.
Figure 14 is the structure diagram of filter cotton feeding assembling device in the embodiment of the present invention.
Figure 15 is the structure diagram of filter cotton material receiving mechanism in the embodiment of the present invention.
Figure 16 is the structure diagram of filter cotton compression mechanism in the embodiment of the present invention.
Figure 17 is another angle schematic diagram of mechanism in Figure 16.
Figure 18 is the structure diagram of pressing mold in the embodiment of the present invention.
Figure 19 is the structure diagram that tube grip pneumatic clamper is moulded in the embodiment of the present invention.
Figure 20 is the structure diagram that filter cotton pushes assembling mechanism in the embodiment of the present invention.
Figure 21 is the structure diagram of ventilation Ce Tong mechanisms in the embodiment of the present invention.
Figure 22 is the structure diagram of ventilation leak checking mechanism in the embodiment of the present invention.
Figure 23 is the general structure schematic diagram of the embodiment of the present invention.
Figure 24 is the structure diagram of rotation material component and material folding component in the embodiment of the present invention.
Figure 25 is the structure diagram of finished product blanking device in the embodiment of the present invention.
Embodiment
Elaborate below in conjunction with the accompanying drawings to the embodiment of the present invention.
As shown in Figure 1, be the process flow chart of the embodiment of the present invention, corresponding diagram 2 is to realize gas that this technique is provided
The structure chart of body screen pipe kludge.Fig. 3-25 is the extension set composition on kludge.
As shown in Figure 2,3, a kind of gas filter tube kludge, including rack 1 and the rotating-table apparatus that is arranged in rack
2, rotating-table apparatus 2 includes rotating disc 21 and is arranged on the turntable driving machine that rotating disc 1 can be driven to make intermittent rotary in rack 1
Structure 22, rotating disc 22 is equipped with the turntable gauge 23 for being used for accepting modeling pipe, circumferential successively in its outer ring centered on rotating disc 21
Modeling pipe feeding device 3, filter cotton feeding assembling device 4, gas filter tube ventilation detection device 5, gas filter tube vision are set
Detection device 6 and finished product blanking device 71.It is double-station (but not limited to) in the present embodiment, i.e., has 2 modeling pipes, filterings at the same time
Cotton discharges, corresponding while have the discharging of 2 gas filter tubes.
The gas filter tube of the present embodiment meaning include modeling pipe and filter cotton, wherein modeling Guan Chengzhong fonts, including with compared with
The pipe tripe of big girth, pipe tripe upper and lower ends are protruding with the upper interface and lower interface being connected with outer tube, the internal diameter of upper and lower interface respectively
It is roughly the same.The excircle of wherein upper interface contains screw thread, can be spirally connected with other accessories, easy to load and unload；The cylindrical period-luminosity of lower interface
It is sliding, it can directly be glued with other pipelines and fix；Therefore the complement outside diameter of upper interface is more than the outside diameter of lower interface.It is cylinder to filter silk floss
Shape, is contained in the pipe tripe of modeling pipe.The kludge that the present embodiment is provided is applicable to the modeling pipe and correspondence of different length models
Filtering is continuous.
As shown in Fig. 4-13, a kind of modeling pipe feeding device 3 of gas filter tube, including modeling pipe feed frame 31, thereon by
Modeling tube vibration disk 32, modeling pipe horizontal conveying mechanism 33, modeling pipe material receiving mechanism 34, modeling pipe registration mechanism 35 and modeling are equipped with before backward successively
Pipe shifts feed mechanism 36, wherein modeling pipe displacement feed mechanism 36 includes being used for the modeling tube grip tune that will be moulded in pipe material receiving mechanism 34
It is made into unified direction and transfers to the modeling pipe adjusted device 361 of modeling pipe registration mechanism 35, for that will mould in pipe registration mechanism 35
The modeling tube grip of alignment is transferred to the modeling pipe feed mechanism 362 in splicing gauge.It is front and rear defeated with modeling pipe described in the present embodiment
Send direction consistent, that is, it is facing forward to mould the direction of pipe conveying, otherwise is rear.It is inconsistent that the outside diameter of upper and lower interface is managed due to modeling, is needed
The direction of unified interface is wanted, easy to subsequently mould the clamping of pipe assembling, improves efficiency of assembling.
Moulding pipe horizontal conveying mechanism 33 includes some modeling pipe transfer passages arranged side by side, it can be achieved that multistation feeding, improves production effect
Rate is splicing in follow up device, the quantity of the hopper set by feeding and pneumatic clamper quantity etc. and modeling pipe transfer passage is corresponding.Modeling pipe
Be additionally provided with horizontal conveying mechanism 33 it is flat send backgauge component, including bar and bar can be driven to move up and down and then kept off, the backgauge of blowing
Actuator, backgauge actuator are fixed on the backgauge stent at modeling pipe transfer passage both ends, so that installed in modeling pipe horizontal conveying mechanism 33
Front end above.It is flat to send backgauge component temporarily to block posterior modeling pipe, avoid colliding preceding in modeling pipe receiver
34 internal plastic tube of structure, prevents to rise in preceding modeling tube top, influences detection, the precision of material grasping.
As shown in figures 5-9, the splicing supporting rack 341 that pipe material receiving mechanism 34 includes being located on modeling pipe feed frame 31 is moulded, is connect
Splicing positioning seat 342, splicing sense base 343 and splicing limiting plate 344 are fixed with successively from the front to the back on material supporting rack 341, are connect
It is arranged at intervals between material positioning seat 342 and splicing sense base 343, centre has the tuning for moulding 361 feeding of pipe adjusted device in vain
Feeding groove 345, splicing limiting plate 344 are fixed on the front end of splicing sense base 343；Splicing positioning seat 342 and splicing sense base 343
On be equipped with the bearing material groove of accommodating modeling pipe, splicing inductor on splicing sense base 343, wherein splicing inductor includes being used to feel
The fibre optical sensor 3461 of pipe in place and the correlation type photoelectric sensor 3462 for sensing modeling pipe direction should be moulded.
The splicing of tuning feeding groove 345 can be clogged/show by being additionally provided between splicing positioning seat 342 and splicing sense base 343
Elevating mechanism 347, its splicing lifting actuator 3472 for including lifter plate 3471 and driving lifter plate to move up and down；Lifter plate
3471 lift the fixation of actuator 3472 equipped with accommodating modeling pipe with the corresponding lifter plate groove 3473 of bearing material groove, splicing
End is installed on splicing supporting rack 341, its movable end is connected with lifter plate 3471.Lifter plate 3471 be used for clog/show tuning
Feeding groove 345, tuning feeding groove 345 can be clogged when lifter plate 3471 rises, modeling pipe can be stably along bearing material groove and lifting
Plate groove 3473 moves ahead, and without there is the situation of getting stuck because of room, thus improves the stability of mechanism operation, improves production effect
Rate；Tuning feeding groove 345 can be showed when lifter plate 3471 declines, easy to follow-up feeding.
Splicing limiting plate 344 plays backgauge, when the modeling pipe in modeling pipe horizontal conveying mechanism 33 is along splicing positioning seat 342 and splicing
Bearing material groove on sense base 343 move ahead until offset with splicing limiting plate 344 it is spacing, by splicing inductor sense modeling pipe in place
And the situation of modeling pipe direction.Be arranged at intervals between splicing positioning seat 342 and splicing sense base 343, can natural feature taken into tuning
Hopper 345, it is not necessary to groove is dug on plate, simplifies accessories manufacturing difficulty.Tuning feeding groove 345 is located proximate to splicing sense
Seat 343 is answered, the pipe tripe that modeling pipe adjusted device 361 captures modeling pipe is drawn off, and feeding position is fixed, and different length are adapted to this
Modeling Guan Junneng is crawled；Modeling pipe adjusted device 361 should not capture modeling pipe towards front port, avoid excessively crowded, sense for splicing
The installation sensing of device provides space.
Wherein fibre optical sensor 3461 is used to sense whether arrive material, set highly moulded using that can sense the lower interface of pipe as
Standard, so can equally sense the upper interface of modeling pipe, i.e., no matter mould the interface of pipe towards why, modeling pipe can be sensed to material.
As shown in figure 8, correlation type photoelectric sensor 3462 is used for the interface direction for sensing modeling pipe, transmitting terminal is arranged on modeling pipe with receiving terminal
Interface both sides, it meets when installing：As shown in B enlarged drawings in Fig. 8, modeling pipe lower interface periphery can be crossed and realized into light；In Fig. 8
Shown in A enlarged drawings, the outer round thread that can not cross the upper interface of modeling pipe realizes shading.Sensor enter light, shading indicates respectively
The modeling pipe of position is that lower interface, upper interface are facing forward, and the feeding tuning for follow-up modeling pipe adjusted device provides control signal, realizes to mould and manages
Self-emptying, tuning.
As shown in Figure 10,11, modeling pipe registration mechanism 35 includes the alignment support frame 351 being located on modeling pipe feed frame 31,
Alignment splicing seat 352 is fixed with alignment support frame 35, the anteroposterior direction of alignment splicing seat 352 is equipped with the appearance material of accommodating modeling pipe
Straight slot 3521, the alignment blowing groove for moulding 361 blowing of pipe adjusted device is additionally provided with the vertical direction of alignment splicing seat 352
3522；The splicing seat 352 that aligns is equipped with alignment pusher 353 below, before be additionally provided with the stock stop 354 that aligns.Due to modeling
Front and rear interface position after pipe tuning will be inconsistent, therefore the modeling interface tube that need to separately align.
The pusher 353 that aligns includes alignment push rod 3531, and the rear end of alignment push rod 3531 connects with the connecting plate 3532 that aligns
Connecing, alignment connecting plate 3532 drives its back-and-forth motion by the alignment pusher actuator 3533 being fixed on alignment support frame 351,
Alignment push rod 3531 is driven to be moved back and forth in appearance material straight slot 3521；Push rod support base is installed with alignment connecting plate 3532
3534, it can be replaced with linear bearing, alignment push rod 3531 is slidably connected by push rod support base 3534 with the connecting plate 3532 that aligns；
The front end of alignment push rod 3531 is equipped with rod end link stopper 3535, and the rear end of alignment push rod 3531 passes through push rod support base 3534 and pusher
Rear carrier plate 3536 is connected；Spring 3537 is socketed between rod end link stopper 3535 and the connecting plate 3532 that aligns.In this way, alignment push rod
3531 can elastic automatic retracted, do not bump against with modeling pipe hardness, the damage to moulding pipe can be reduced, avoid causing the wave of raw material accessory
Take.
Alignment stock stop 354 includes the alignment backgauge that alignment baffle 3541 and driving alignment baffle 3541 move up and down and drives
Moving part 3542, the fixing end of alignment backgauge actuator 3542 are fixed on modeling pipe feed frame 31 by connecting plate, its movable end
Baffle 3541 is connected with aliging；It is arranged at intervals, is had in vain for moulding pipe feeder between alignment baffle 3541 and the splicing seat 352 that aligns
The alignment feeding room 355 of 362 feeding of structure.Align push rod 3531 and 3541 interoperation of baffle that aligns, and one, which pushes away one, supports, you can real
Now mould the alignment effect of pipe.Alignment baffle 3541 and the splicing seat 352 that aligns between be arranged at intervals, can natural feature into alignment feeding
Room, it is easy and effective.
As shown in Figure 12,13, mould pipe displacement feed mechanism 36 and further include two modeling pipe shifting brackets 363, it is installed on modeling
On pipe feed frame 31 and 35 front both sides of modeling pipe registration mechanism are arranged on, two are moulded in 363 upper end closing lids one of pipe shifting bracket
Between the empty modeling pipe displacement fixed plate 364 of thread, 364 top of modeling pipe displacement fixed plate is equipped with displacement slide plate 365, shifts fixed plate 364
Two slides arranged side by side are equipped with, displacement slide plate 365 can slide back and forth in modeling pipe displacement fixed plate 364 along slide, and displacement is fixed
The slide plate actuator 366 that driving displacement slide plate 365 moves back and forth, and limitation displacement 365 anteroposterior position of slide plate are additionally provided with plate 364
The buffer limit part of shifting amount；Shift 365 lower face front and rear part of slide plate fixed modeling pipe feed mechanism 362 and modeling pipe adjusted device respectively
361, the driving of slide plate actuator 366 drives modeling pipe feed mechanism 362 and fixed modeling pipe adjusted device 61, and anteroposterior direction moves together.
Mould pipe adjusted device 361 includes tuning lifting actuator 3611, tuning connecting plate 3612, rotary cylinder from top to bottom
3613rd, tuning feeding cylinder 3614, fixing end and the displacement slide plate 365 of tuning lifting actuator 3611 are connected, its movable end connects
3612 upper surface of tuning connecting plate is connect, the lower face of tuning connecting plate 3612 is fixedly connected with the cylinder body of rotary cylinder 3613, rotation
The rotating seat 36131 of rotaring cylinder 3613 downward, by contiguous block fixed by rotating seat 36131 and the cylinder body of tuning feeding cylinder 3614
Connect, the tuning feeding pneumatic clamper 3615 of crawl modeling pipe is also associated with below the cylinder body of tuning feeding cylinder 3614.
Modeling pipe feed mechanism 362 moves up and down upper including feeding feeding cylinder 3621 and drive feeding feeding cylinder 3623
Material lifting actuator 3621, fixing end and the displacement slide plate 365 of feeding lifting actuator 3621 are connected, its movable end takes with feeding
The cylinder body of material cylinder 3623 is attached by feeding link 3622, is also associated with below the cylinder body of feeding feeding cylinder 3623
The feeding feeding pneumatic clamper 3624 of crawl modeling pipe.It is additionally provided with feeding link 3622 and drives the upper of the upset of feeding feeding cylinder 3623
Material upset actuator 3625；Feeding link 3622 includes the upset fixed plate being connected with feeding lifting 3621 movable end of actuator
36221,36221 lower face both sides of upset fixed plate set upset support plate 36222, pass through bearing between two upset support plates 36222
A returning face plate 36223 is worn, the cylinder body of feeding feeding cylinder 3623 is fixedly connected with returning face plate 36223；Feeding overturns component
3625 include being fixed on the upset actuator 36251 overturn in fixed plate 36221 with support plate, overturn the activity of actuator 36251
End is hinged with the external swing rod 36224 of returning face plate 36223, and limitation pendulum is additionally provided with the upset support plate 36222 of swing rod 36224
The buffer limit part of 36224 swing angle of bar.36224 swing of movable end telescopic band driven fork of actuator 36251 is overturn,
So as to drive returning face plate 36223 to overturn, as shown by the arrows in figure 12, driving drives the modeling pipe in feeding feeding pneumatic clamper 3624 to occur
Upset, by flip horizontal into vertical.Buffer limit part reaches speed during setting position to slow down during accessory movement, improve
Security and stability when accessory moves.
Mould pipe feed mechanism 362 and modeling pipe adjusted device 361 is installed on one piece of displacement slide plate 365, driven by a slide plate
Moving part 366 controls its back-and-forth motion, modeling pipe feed mechanism 362 and modeling pipe adjusted device 361 is picked and placeed material back and forth, so sets
Meter, reduces the setting quantity of actuator, the transfer effect of more efficient completion modeling pipe, saves resource.Tuning feeding pneumatic clamper
After 3615 crawl modeling pipes, drive it to rotate by rotary cylinder 3613, and then adjust modeling pipe direction, be so designed that, cleverly
Vertical direction spatial is make use of, compact face of arranging between each components mechanism is spaced from each other again, and space efficiency utilization is high.Each rotary cylinder
3613 be independent operation, accurately can independently realize the tuning effect of modeling pipe, until each modeling pipe unifies direction.Turned over using feeding
Turn the rollover effect that component 3625 realizes feeding feeding cylinder 3623, overturn modeling pipe, by adapt to traverse or it is perpendicular plug in terms of
Splicing gauge.In the present embodiment, to be erected after upset in insertion turntable gauge 23.
As shown in Figure 14-20, a kind of filter cotton feeding assembling device 4 of gas filter tube, including rack 41, in rack
It is equipped with filter cotton vibrating disk 42, filter cotton horizontal conveying mechanism 43, filter cotton material receiving mechanism 44, filter cotton compressor successively from the front to the back
Structure 45, filter cotton push assembling mechanism 46, are additionally provided with and are used for filter cotton material receiving mechanism 44 above filter cotton compression mechanism 45
Interior filter cotton is transferred to the filter cotton transfer device 47 in filter cotton compression mechanism 45.
Filter cotton horizontal conveying mechanism 43 includes some filter cotton transfer passages arranged side by side, it can be achieved that multistation feeding, improves life
Produce efficiency, be splicing in follow up device, the hopper set by feeding and pneumatic clamper quantity etc. it is opposite with the quantity of filtering silk floss transfer passage
Should.
Filter cotton material receiving mechanism 44 includes the filter cotton splicing supporting rack 441 being installed in rack 1, is provided with filtering
Cotton splicing block 443, sets driving filter cotton splicing block 443 wrong between filter cotton splicing block 443 and filter cotton splicing supporting rack 441
The splicing actuator 442 of position sidesway, is preferably slider cylinder；Filter cotton splicing block 443 is equipped with the filter cotton of accommodating filter cotton
Splicing groove 444,443 side of filter cotton splicing block are additionally provided with inductor 445 in place of sensing filter cotton situation in place, corresponding mistake
The sensing through hole 4451 passed through for the ray of inductor 445 in place is offered on filter pulp splicing block 443.Filter cotton splicing groove 444
Including the feed well 4441 being open towards filter cotton horizontal conveying mechanism 43, the cross sectional shape of feed well 4441 is corresponding with filter cotton, into
The front part of hopper 4441 offers feeding groove 4442 outwardly, and the width of feeding groove 4442 is less than the maximum width of feed well 4441
Degree.
The continuous dislocation of material receiving mechanism 44 splicing of filtering, the material connected can both be removed, and obtain room, beneficial to feeding, rose at the same time
Acted on to the continuous backgauge of filtering below, make the splicing shifting shots position of filtering silk floss clear and definite, do not interfere with each other, ingenious in design, structure
It is compact.
Filter cotton compression mechanism 45 includes compression fixed plate 451, and compression fixed plate 451 is by both sides branch grillage in rack 41
Top；Compression fixed plate 451 on be provided with from the front to the back for compress in the longitudinal direction filter cotton be pushed forward component 454, use
Component 453 and pressing mold 452 for the accommodating filter cotton compressed are pushed away in the side for compressing filter cotton in the lateral direction.Wherein,
The preceding briquetting 4541 that component 454 includes to move back and forth in compression fixed plate 451 is pushed forward, compresses to set in fixed plate 451 and slides
Rail, preceding briquetting 4541 are slid back and forth by sliding block on slide, are pushed forward briquetting 4541 before component 454 further includes driving and are moved back and forth
Preceding pressure actuator 4542.Side, which pushes away component 453, includes side pressure fixed block 4531, side pressure movable block 4532 and driving side pressure movable block
The 4532 side pressure actuators 4533 drawn close to side pressure fixed block 4531；Side pressure fixed block 4531 is L-shaped, including vertical side pressure gear
The side pressure bottom plate of plate and level, preceding briquetting 4541 push away the filter cotton of compression through side pressure baffle and side pressure movable block 4532
To pressing mold 452.Pressing mold 452 is in bulk, its middle part is rearwardly towards outer setting feeding-passage 4521, the anterior bottom of feeding-passage 4521
End extends downwardly the binder passage 4522 for setting and being used for modeling pipe assembling towards exterior open cell.As shown in figure 18, wherein the pressing mold of upper figure
Stereogram, figure below be pressing mold sectional view.
To filter silk floss using the continuous compression mechanism 45 of filtering, its volume is compressed in direction all around, easy to the dress with moulding pipe
Match somebody with somebody.Component 453 is pushed away by side filter membrane is compressed into bulk in the lateral direction, the side pressure baffle of side pressure fixed block 4531 is consolidated
It is fixed, moved from side pressure movable block 4532 to it, the driving force of side compression, only unilateral side pressure can be reduced.Treat on left and right directions
After compression, it will be sent to pressing mold 452, filtered continuous first from the front to the back along feeding-passage before block filter membrane by being pushed forward component 454
4521 are depressed into and offset with pressing mold 452, form vertical bar shape, then extrude from top to bottom from binder passage 4522 into moulding in pipe.Set
Pressing mold 452 can limit the continuous volume size of the filtering compressed, and make the compression quantification of filtering silk floss, easy to filter the automation of silk floss
Assembling, raises labour productivity.
Filter cotton push assembling mechanism 46 include be separately positioned on 452 upper and lower of pressing mold filter cotton push component 461 and
Tube grip component 462 is moulded, the front of modeling tube grip component 462 is additionally provided with the turntable gauge 23 of accommodating modeling pipe.Modeling pipe is in turntable
In gauge 23, gripped by modeling tube grip component 462, push component 461 by filter pulp is depressed into modeling by the filtering silk floss of compression forming
In pipe.
Filter cotton, which pushes component 461, to be included binder bottom plate 4612 and is used for installed in 4612 lower face of binder bottom plate through pressure
Filter cotton is pressed into the compression bar 4614 in modeling pipe by mould, and filter cotton pushes component 461 and further includes pushing supporting rack 4611, sets thereon
There is the pushing actuator 4613 that driving binder bottom plate 4612 moves up and down；Push the movable end and binder bottom plate of actuator 4613
4612 upper surface is fixed, binder bottom plate 4612 and push supporting rack 4611 between set guide post 4615,4615 one end of guide post with
Binder bottom plate 4612 is fixed, and the other end is through pushing supporting rack 4611 and stretching out upwards, and guide post 4615 is with pushing supporting rack 4611
Between be additionally provided with guide pillar support seat 4616.Guide post 4615 and supporting guide pillar support seat 4616 are set, are to strengthen compression bar 4614
The stability of pushing process, makes positioning of the compression bar 4614 during up and down more accurate, improves the success rate of compression bar binder.
Moulding tube grip component 462 includes modeling tube grip cylinder 4621 and corresponding modeling tube grip pneumatic clamper 4622, moulds tube grip
Component 462 is further included pushes away modeling installed in 451 lower section of compression fixed plate for what promotion modeling tube grip cylinder 4621 moved back and forth
Pipe actuator 4623；Moulding tube grip pneumatic clamper 4622 includes left pneumatic clamper and right pneumatic clamper, both formed after closing up upward into cotton hole
46221 and modeling tube grip groove 46222 directed downwardly, wherein the shape size of modeling tube grip groove 46222 is with modeling pipe, above interface is corresponding, into
The internal diameter in cotton hole 46221 is less than the internal diameter of the upper interface of modeling pipe, and the internal diameter of the binder passage 4522 not less than pressing mold 452.Filtering
Silk floss enters heavy caliber by small-bore, will not get stuck in the process, ensures the reliability of plug material process.
Filter cotton transfer device 47 includes the take-off assembly that can be moved back and forth, and take-off assembly includes being used to grip filtering silk floss
Feeding pneumatic clamper.
As shown in figure 3, detection turntable gauge is additionally provided between modeling pipe feeding device 3 and filter cotton feeding assembling device 4
The Su Guan testing agencies 8 of modeling pipe inserting situation on 23, it includes detecting supporting rod 81 and is arranged on detection supporting rod 81
Inductor one, 2 82,83.The installation site of inductor 1 and inductor 2 83 is in upper and lower relation, and inductor 1 is used to feel
Interface tube direction should be moulded, inductor 2 83 is used to sense the modeling pipe quantity on turntable gauge 23.When rotating disc 21 rotates, turntable
Modeling pipe on gauge 23 passes through the induction range of inductor 2 83 successively, under normal circumstances, will receive 2 signals, illustrates turntable
There are 2 modeling pipes in gauge 23, if conversely, 2 signals are not received, for abnormality.Since upper and lower interface configurations are managed in modeling
Difference, the outside diameter difference of upper and lower interface, when modeling manages upper interface upward, the splicing chamber of the fully-inserted turntable gauge 23 of modeling pipe energy
It is interior, and if mould the upper interface of pipe downward, modeling pipe by cannot fully-inserted turntable gauge 23 splicing intracavitary, its tip height will be obvious
Situation when modeling manages upper interface upward, in this way, inductor 1 will sense the interface of modeling pipe towards abnormal.For
Above-mentioned abnormality that may be present, artificial or machine automatization is adjusted to normal, with the assembling suitable for next step.
As shown in Figure 21,22, for ventilation Ce Tong mechanisms 51 and ventilation leak checking mechanism 52, wherein ventilation Ce Tong mechanisms 51 are equipped with
Vent rod 53, ventilation leak checking mechanism 52 include vent rod 53 and gas shutoff bar 54 opposite and set, vent rod 53 and supply gas component and
Connected to detect the sensory package 55 of ventilation air pressure change, the hollow chamber for ventilation is set in vent rod 53, can be with moulding pipe one
End interface seals grafting, and gas shutoff bar 54 can be with moulding pipe other end sealing joint grafting.
Sensory package 55 includes the pressure gauge to measuring air pressure, shows the pressure display unit of pressure.
Wherein, the Ce Tong mechanisms 51 that ventilate include surveying logical stent 511 and drive the ventilation of 53 grafting of vent rod modeling interface tube to drive
Source 531 is moved, the fixing end of ventilation driving source 531 is fixed on the logical stent 511 of survey, and movable end is by connecting plate 532 of ventilating with leading to
Gas bar 53 is connected.Vent rod 53 thereon is vertically installed on ventilation connecting plate 532, and the outlet mouth down of vent rod 53, leads to
Gas driving source 531 drives it to move up and down grafting modeling interface tube.The lower section of the vent rod 53 of ventilation Ce Tong mechanisms 51 is additionally provided with use
In the collection box 56 for collecting the filter cotton being blown.
Ventilation leak checking mechanism 52 includes the ventilation driving source of leak hunting stent 521 and driving vent rod 53 grafting modeling interface tube
531, the fixing end of ventilation driving source 531, which is fixed on, leaks hunting on stent 521, and movable end passes through connecting plate 532 and the vent rod of ventilating
53 are connected；Ventilation leak checking mechanism 52 further includes the gas shutoff driving source 541 that 54 relative orientation vent rod 53 of driving gas shutoff bar moves, and blocks up
Gas bar 54 is connected by gas shutoff connecting plate 542 with the movable end of gas shutoff driving source 541.The vent rod 53 of ventilation leak checking mechanism 52 is perpendicular
Straight to be installed on ventilation connecting plate 532, the outlet mouth down of vent rod 53, ventilation driving source 531 drives it to move up and down grafting
Mould interface tube；Gas shutoff bar 54 is corresponded to and is vertically installed on gas shutoff connecting plate 542, and head-up, gas shutoff drives the gas shutoff of gas shutoff bar 54
Source 541 drives it to move up and down grafting modeling and manages another interface.
The front end of vent rod 53-ventilation connection-peg 533 is tapered, and 533 bottom of ventilation connection-peg is equipped with close for what is sealed
Seal 57.The front end of gas shutoff bar 54-gas shutoff connection-peg 543 is tapered, is solid core, and 543 bottom of gas shutoff connection-peg is equipped with for close
The sealing ring 57 of envelope.Due to being detected using venting method, air pressure change is larger, to ensure that vent rod 53 and gas shutoff bar 54 are effective
Interface tube is moulded in grafting, its front end geometry is undergauge cavity, tapered, can be oriented to grafting, improve the validity of detection.The present invention is set
It is even closer during pipe that the vent rod 53 to match with modeling interface tube and gas shutoff bar 54 of meter cause grafting to mould, and it is accurate to improve detection
Rate.
Ventilation, which is surveyed, leads to underproof product, it may be possible to which the filter cotton or screen pipe quality of gas filter tube are problematic, penetrating
Property it is bad, cause ventilation it is not smooth.Ventilation is leaked hunting underproof product, it may be possible to which the modeling pipe quality of gas filter tube is problematic, has
Crack, causes gas leakage.
As shown in Figure 23,24, a kind of vision inspection apparatus 6 of gas filter tube, including detection support 61 and it is arranged on it
On detection feeding clip mechanism 62, testing agency 63, wherein detection feeding clip mechanism 62 include material folding stent 621, material folding component 622 and
The rotating rotation material component 623 of 360 degree of material folding component is driven, rotation material component 623, material folding component 622 are separately mounted to material folding stent
621 upper and lowers；Testing agency 3 includes being separately positioned on the camera 631 and light source 632 of 622 front and back of material folding component, camera 631
The front of material folding component 622 is supported on by camera support 33.Rotating disc 21 and turntable gauge 23 pass through from the lower section of camera support 33.
The vision inspection apparatus further includes drive component 64 up and down that driving detection feeding clip mechanism 62 moves up and down, it includes
Fixing end is arranged on driving source 641 up and down in 61 fixed plate 611 of detection support, and the movable end of upper and lower driving source 641 is through admittedly
Fixed board 611 is connected with material folding stent 621；Some guide posts 642, lower end and the material folding branch of guide post 642 are also equipped with fixed plate 611
Frame 621 is fixed, and the upper end of adjacent two guide post sets rebound 643, and rebound is equipped with buffer 644.
Rotation material component 623 includes active motor 6231, and the output terminal of active motor 6231 is linked with driving wheel 6232；Material folding
Component 622 includes material folding cylinder 6221 and the corresponding material folding pneumatic clamper 6222 for being used for clamping gas filter tube.In material folding cylinder 6221
Top connection connecting shaft (not shown), the upper end of connecting shaft is through material folding stent bottom plate 6211 and is connected with driven wheel
6233, belt 6234 is set between driving wheel 6232 and driven wheel 6233, and belt 6234 is by driving wheel 6232 and driven wheel 6233
It is together in series, the centre of belt 6234 is additionally provided with the expansion tightening wheel 6235 for keeping belt to compact.Bearing, bearing are additionally provided with connecting shaft
Bearing support block 6223 is arranged between material folding stent bottom plate 6211.It is additionally provided with and is used between material folding cylinder 6221 and connecting shaft
Connect the Rotary Connection block 6224 of buffering.Motor active rotation can drive multiple 622 driven rotations of material folding component, realize multistation
Detect at the same time, as shown in this embodiment, be two stations, production efficiency can be improved.
By setting the accessories such as guide post 642, bearing, bearing support block 6223, Rotary Connection block 6224, make material folding component
622 stablize lifting, so as to accurately grip gas filter tube, motor active rotation can drive multiple driven rotations of material folding component, real
Existing multistation detects at the same time, improves production efficiency.Design gas filter tube is driven by motor 631 and rotated in place, and so only needs to pacify
One camera of row can complete 360 degree of detections of gas filter tube, simplify apparatus structure, save resource.
As shown in figure 25, finished product blanking device 71 includes the product gripping body for taking out product from turntable gauge 23
711 and hold hopper 712, hold hopper 712 opening be located at gripping body 711 in gripping manipulator 7111 lower section, hold hopper 712
It is interior that turnover cutting plate 7121 is set, will hold hopper 712 separate two parts and respectively with finished product box 7122 and substandard products case 7123
Connection, holds the material splitting cylinder 713 that the sidepiece of hopper 712 sets driving cutting plate 7121 to overturn, appearance hopper 712 is only exposed finished product
Case 7122 or substandard products case 7123.Substandard products blanking device 72 is identical with the structure of finished product blanking device 71, and difference lies in holding hopper
712 communicate is two substandard products casees, is respectively used to tipping and surveys lead to underproof product and the underproof product that leaks hunting.And finished product
Blanking device 71 is used to be hinged with finished product and the underproof product of vision-based detection.Substandard products have 3 levels, and subsequent processes will not yet
Together.Survey is led to, the underproof product that leaks hunting may be discarded directly, and the underproof product of vision-based detection can also be put back into.
Process flow chart shown in corresponding diagram 1, the assembling process of gas filter tube are as follows.
First, pipe feeding is moulded
1st, pipe discharging is moulded：Pipe neat arrangement discharging in order under the vibration of modeling tube vibration disk 32 is moulded, vibration is then proceeded to and arrives
Material stock is buffered in modeling pipe horizontal conveying mechanism 33, send backgauge component 331 to put the modeling pipe interval of 33 port of modeling pipe horizontal conveying mechanism by flat
Material；
2nd, splicing detects：Modeling pipe in modeling pipe horizontal conveying mechanism 33 is directly transported to enter in modeling pipe material receiving mechanism 34 and connect
Material, by the two groups of splicing inductors set on splicing sense base 343 be respectively induced modeling pipe in place and interface is towards situation；
3rd, unified direction：The modeling pipe moulded in pipe material receiving mechanism 34 is taken out by moulding pipe adjusted device 361, according to process a2
Testing result, will mould and manage the modeling pipe of upper interface backwards and rotate 180 ° so that unified facing forward, the Ran Houfang of direction of the upper interface of modeling pipe
To modeling pipe registration mechanism 35；
4th, align feeding：By moulding pipe registration mechanism 35 to moulding pipe pusher front, pipe uniform alignment will be moulded, then managed by modeling
Feed mechanism 62 takes out the modeling pipe that interface aligns and rotary vertically is inserted into the turntable gauge 23 on rotating disc 21, is turned
Move, assembling.
2nd, pipe detection is moulded
23 internal plastic tube of turntable gauge, which is transferred to, moulds pipe detection station, and during turn disc, inductor 1 is used to feel
Interface tube direction should be moulded, inductor 2 83 is used to sense the modeling pipe quantity on turntable gauge 23.When inductor 2 83 receives 2 times
Signal, inductor 1 do not receive signal, then to be normal.It is abnormality if not producing foregoing sensing situation at the same time, if
Standby to alarm, kludge break-off, the artificial modeling pipe adjusted on turntable gauge 23 is to normal, with the dress suitable for next step
Match somebody with somebody.Rotating disc 21 is again started up, and transfer modeling pipe enters subsequent processing.
3rd, filter cotton feeding assembles
1st, filter cotton discharges：Filter cotton neat arrangement discharging in order under the vibration of filter cotton vibrating disk 42, then proceedes to
Vibrate and material stock is buffered in filter cotton horizontal conveying mechanism 43, and filtering silk floss is transported on the continuous material receiving mechanism 44 of filtering；
2nd, misplace splicing：By filtering 44 splicing of continuous material receiving mechanism, and misplace and vacate feeding space, while to following filter
Filtering silk floss backgauge in cotton horizontal conveying mechanism 43, filter cotton transfer device 47 are transferred to silk floss is filtered in filter cotton compression mechanism 45；
3rd, filter cotton compresses：To filter silk floss by the continuous compression mechanism 45 of filtering, its volume is compressed in direction all around, is made
It can be specifically, component 453 is pushed away by side filter membrane is compressed into bulk in the lateral direction with the assembling of modeling pipe, then by being pushed forward
Sent before the filter membrane that component 454 will be block to pressing mold 452, filter silk floss and be first depressed into from the front to the back along the feeding-passage 4521 of pressing mold
Offset with pressing mold 452, form vertical bar shape, size is adapted with moulding the upper interface internal diameter of pipe；
4th, assembling is pushed：The upper interface of 23 internal plastic tube of turntable gauge is clamped by moulding tube grip component 462；Push component
461 compression bar 4614 is through pressing mold 452 and modeling tube grip pneumatic clamper 4622 and stretches into the upper interface of modeling pipe, by the mistake in pressing mold 452
Filter silk floss is urged in the pipe tripe of modeling pipe completely, and filtering is continuous to be expanded naturally in modeling pipe, until the pipe tripe full of modeling pipe, forms gas
Screen pipe.
4th, ventilation is surveyed logical
Gas filter tube surveys logical region by 23 mobilization of turntable gauge to ventilating, and is placed in the ventilation of ventilation Ce Tong mechanisms 51
The lower section of bar 53, ventilation driving source 531 drive vent rod 53 to decline with sealing joint grafting on gas filter tube, and component of supplying gas opens
It is dynamic to start to ventilate to gas filter tube, the detection ventilation air pressure change of sensory package 55, sensing gas filter tube whether normal ventilation,
If the atmospheric pressure value sensed is more than normal value, for substandard products, substandard products are remembered.
5th, ventilation is leaked hunting
Gas filter tube is leaked hunting region by 23 mobilization of turntable gauge to ventilation, is placed in the ventilation of ventilation leak checking mechanism 52
Between bar 53 and gas shutoff bar 54, ventilation driving source 531 drives the decline of vent rod 53 and sealing joint grafting on gas filter tube, blocks up
Gas driving source 541 drives gas shutoff bar 54 to rise with the sealing grafting of gas filter tube lower interface, and component of supplying gas starts and starts to gas
Screen pipe is ventilated, the detection ventilation air pressure change of sensory package 55, sensing gas filter tube whether gas leakage, if not up to leaking hunting air pressure
Setting value is then gas leakage, belongs to substandard products, remembers substandard products.
6th, substandard products discharge
Substandard products blanking device 72 takes out the substandard products sensed after ventilation detects, according to testing result, by different originals
The substandard products of cause point are placed in different substandard products casees.Qualified products continue by 21 mobilization of rotating disc to subsequent processing.
7th, vision-based detection
Gas filter tube is driven under material folding component 22 by gauge mobilization to vision-based detection region, upper and lower driving source 41
Drop, material folding pneumatic clamper 222 are clamped the upper interface of the modeling pipe of gas filter tube by 221 folding of material folding cylinder, afterwards upper and lower driving source 41
Driving material folding component 22 rises, and gas filter tube is entirely extracted.Active motor 231 drives driving wheel 232 to rotate, successively
Driven wheel 233, material folding component 22 is driven to rotate, so as to drive gas filter tube to be rotated by 360 °, rotation while passes through phase
31 camera lens of machine shoot gas filter tube picture, especially for filter cotton modeling pipe pipe tripe state status, then with standard
Picture is contrasted, contrast the content that judges as be whether have in modeling pipe filter cotton, filter cotton fill rigging position whether correctly,
Modeling pipe pipe tripe etc. whether is filled up completely, judges whether this gas filter tube is qualified according to comparing result, and remember substandard products.Gas mistake
After the completion of chimney filter rotation in one week, detect driving source 41 up and down and drive material folding component 22 to decline, gas filter tube is placed back in and is controlled
Transfer in tool, carries out subsequent processing.
8th, finished product blanking
Finished product blanking device 71 all takes out the gas filter tube in turntable gauge 23, is sensed after vision-based detection
Substandard products launch and launched into substandard products case, qualified products into finished product box.Empty turntable gauge 23 is by 21 mobilization first of rotating disc
Process, again splicing assemble.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or use the present invention.
A variety of modifications to these embodiments will be apparent for those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention；Therefore, it is of the invention
The embodiments shown herein is not intended to be limited to, and is to fit to and the principles and novel features disclosed herein phase one
The most wide scope caused.
Claims (7)
1. a kind of packaging technology of gas filter tube, this gas filter tube includes modeling pipe and filter cotton, this packaging technology is included such as
Lower process：
A, pipe feeding is moulded：Pipe is moulded from modeling tube vibration disk (32) adjustment discharging, and by modeling pipe displacement feed mechanism (36) gripping modeling pipe
It is put into the turntable gauge (23) on rotating disc (21) Nei；
B, filter cotton feeding assembles：Filter cotton is adjusted from filter cotton vibrating disk (42) and discharged, will by filter cotton compression mechanism (45)
The volume compression of filter cotton, filter cotton push assembling mechanism (46) by the modeling in compressed filter cotton press-in turntable gauge (23)
Guan Li, forms gas filter tube；
C, leak hunting：By gas filter tube ventilation leak-checking apparatus (52), gas filter tube one end in turntable gauge (23) is blocked up
Firmly, one end ventilate, using sensory package (55) detect ventilation air pressure change, sensing gas filter tube whether gas leakage, if not up to
Air pressure setting value of leaking hunting is then gas leakage, belongs to substandard products, remembers substandard products；
D, survey logical：Ventilated by gas filter tube and survey exchange device (51), gas filter tube one end in turntable gauge (23) is led to
Gas, the other end are open, and ventilation air pressure change is detected using sensory package (55), sensing gas filter tube whether normal ventilation, if
The atmospheric pressure value sensed is more than normal value, then is substandard products, remembers substandard products；
E, vision-based detection：Go out turntable by the clamping of detection feeding clip mechanism (62) in gas filtration tube vision inspection device (6) to control
Have the gas filter tube in (23), gas filter tube is rotated by 360 °, while gas filter tube is carried out by testing agency (63)
Vision-based detection, assembling situation of the filter cotton for showing current detection in pipe is moulded of taking pictures, and comparison result is recorded in vision inspection
Survey in device；
F, finished product discharges：Product is taken from turntable gauge (23) by the product gripping body (711) of finished product blanking device (71)
Go out, and according to the testing result of early period, finished product and substandard products are put into the finished product box (7122) and substandard products case for holding hopper (712) respectively
(7123) in.
2. the packaging technology of gas filter tube as claimed in claim 1, it is characterised in that step is carried out after process C, D
G：Substandard products discharge, and then carry out step E again, and the underproof product of ventilation detection is rejected in advance to the result for detection of ventilating, will be secondary
Product are layered, separately processing.
3. the packaging technology of gas filter tube as claimed in claim 1, it is characterised in that step is carried out between process A, B
H：Pipe detection is moulded, modeling pipe quantity and modeling interface tube direction in turntable gauge (23) are detected by Su Guan testing agencies (8), artificially
Or machine automatization is adjusted to normal, with the assembling suitable for next step.
4. the packaging technology of gas filter tube as claimed in claim 1, it is characterised in that the order interchangeable of process C and D.
5. the packaging technology of gas filter tube as claimed in claim 1, it is characterised in that process A includes following process：
A1, modeling pipe discharging：Pipe neat arrangement discharging in order under the vibration of modeling tube vibration disk (32) is moulded, then proceedes to vibration to modeling
Pipe horizontal conveying mechanism buffers material stock on (33), and backgauge component (331) is sent moulding the modeling pipe of pipe horizontal conveying mechanism (33) port by flat
Every blowing；
A2, splicing detection：Modeling pipe in modeling pipe horizontal conveying mechanism (33) is directly transported to enter in modeling pipe material receiving mechanism (34) and carried out
Splicing, by the two groups of splicing inductors set on splicing sense base (343) be respectively induced modeling pipe in place and interface direction
Situation；
A3, uniformly direction：The modeling pipe moulded in pipe material receiving mechanism (34) is taken out by moulding pipe adjusted device (361), according to process
The testing result of a2, will mould and manage 180 ° of the modeling pipe rotation of upper interface backwards so that the direction of the upper interface of modeling pipe is unified facing forward, then
Put to modeling pipe registration mechanism (35)；
A4, alignment feeding：By moulding pipe registration mechanism (35) to moulding pipe pusher front, pipe uniform alignment will be moulded, then managed by modeling
Feed mechanism (62) takes out the modeling pipe that interface aligns and rotary vertically is inserted into the turntable gauge (23) on rotating disc (21) Nei, into
Row transfer, assembling.
6. the packaging technology of gas filter tube as claimed in claim 1, it is characterised in that process B includes following process：
B1, filter cotton discharging：Filter cotton neat arrangement discharging in order under the vibration of filter cotton vibrating disk (42), then proceedes to shake
Move and material stock is buffered in filter cotton horizontal conveying mechanism (43), and filtering silk floss is transported on the continuous material receiving mechanism (44) of filtering；
B2, dislocation splicing：By filtering continuous material receiving mechanism (44) splicing, and misplace and vacate feeding space, while to following filter
Filtering silk floss backgauge in cotton horizontal conveying mechanism (43), filter cotton transfer device (47) are transferred to filter cotton compression mechanism by silk floss is filtered
(45) on；
B3, filter cotton compression：To filter silk floss by the continuous compression mechanism (45) of filtering, its volume is compressed in direction all around, and making can
Assembling with moulding pipe, is specifically, pushes away component (453) by side and filter membrane is compressed into bulk in the lateral direction, then by being pushed forward
Component (454) will be sent to pressing mold (452) before block filter membrane, is filtered continuous first from the front to the back along the feeding-passage of pressing mold
(4521) it is depressed into and offsets with pressing mold (452), form vertical bar shape, size is adapted with moulding the upper interface internal diameter of pipe；
B4, push assembling：The upper interface of turntable gauge (23) internal plastic tube is clamped by moulding tube grip component (462)；Pushing group
The compression bar (4614) of part (461) is through pressing mold (452) and modeling tube grip pneumatic clamper (4622) and stretches into the upper interface of modeling pipe, by pressing mold
(452) the filtering silk floss in is urged in the pipe tripe of modeling pipe completely, and filtering is continuous to be expanded naturally in modeling pipe, until the pipe full of modeling pipe
Tripe, forms gas filter tube.
7. the packaging technology of gas filter tube as claimed in claim 2 or claim 3, it is characterised in that rotating disc (21) gap rotates
And often rotate turntable gauge (23) once thereon can respectively with the device in above-mentioned operation A, B, C, D, E, F and G or H mutually just
It is right.
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| KR20210052578A (en) * | 2018-09-28 | 2021-05-10 | 신퓨얼 아메리카스 코포레이션 | Production system for forming filtration tube comprising subsystem and method of use thereof |
| KR102635801B1 (en) * | 2018-09-28 | 2024-02-08 | 신퓨얼 아메리카스 코포레이션 | Production system and method of use thereof for forming filtration tubes comprising subsystems |
| CN110406116A (en) * | 2019-06-28 | 2019-11-05 | 东莞永胜医疗制品有限公司 | A kind of filtering plastic pipe union assembly detection device |
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