CN107914421A - 一种用于童车的内饰板 - Google Patents
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Abstract
本发明涉及一种用于童车的内饰板，包括内饰板本体；内饰板本体由内而外包括面板、衬板和底板；所述面板包括为上布料层、填充布料层和下布料层，所述下布料层和上布料层分别连接在所述填充布料层的上下两面；所述上布料层上设有凸起部，该凸起部与上布料层一体成型；所述衬板包括面层和底层；面层为铝件层，底层为泡沫层；所述底板包括塑料层；与现有技术相比，通过设置面板、衬板和底板，并且面板包括有呈椭圆形的凸起部，增加了儿童接触的舒适性和具有良好的缓冲性，底板采用塑料材料制成，具有良好的力学性能，同时具有良好的减震效果，表面平滑，易于造型，防火性能良好。
Description
技术领域
本发明属于汽车配件技术领域，具体涉及一种用于童车的内饰板。
背景技术
儿童电动车作为一种儿童用品，由于其优良的性能，深受儿童的喜欢。
随着社会的发展，生活水平的提高，慢慢的人们逐渐从基本的物质生活转变成追求更多的精神生活。目前的儿童车也是越来越多样化。
儿童电动车不但追求车辆本身的性能以及安全性，而且对于车身内外的美观性和车身内外的装饰组件也越来越更看重，如现有的童车装饰板为了使其表面更加美观和显得高档，通常会采用进行多层复合，但是现有的童车装饰板由于其结构排布以及处理不合理，容易出现开裂、生锈等缺点，同时，由于童车空间狭小，童车的装饰板很容易碰到使用者的身体，对于儿童的使用带来安全隐患，因此有必要对现有技术进行改进。
针对上述技术问题，故需要进行改进。
发明内容
本发明是为了克服上述现有技术中的缺陷，提供一种结构简单牢固、使用方便、具有良好的力学性能、质量轻、耐磨、缓冲性好的一种用于童车的内饰板。
为了达到以上目的，本发明所采用的技术方案是：一种用于童车的内饰板，包括内饰板本体；内饰板本体由内而外包括面板、衬板和底板；所述面板包括为上布料层、填充布料层和下布料层，所述下布料层和上布料层分别连接在所述填充布料层的上下两面；所述上布料层上设有凸起部，该凸起部与上布料层一体成型；所述衬板包括面层和底层；面层为铝件层，底层为泡沫层；所述底板包括塑料层。
作为本发明的一种优选方案，所述凸起部呈椭圆形，并交错布设于上布料层上。
作为本发明的一种优选方案，所述凸起部的高度为填充布料层高度的3倍。
作为本发明的一种优选方案，所述填充布料层内为棉絮纤维织物。
作为本发明的一种优选方案，所述上布料层的厚度为0.15mm，填充布料层的厚度为0.3mm，下布料层的厚度为0.2mm，铝件层的厚度为0.5mm，底层为泡沫层的厚度为0.3mm；塑料层的厚度为0.5mm。
作为本发明的一种优选方案，所述塑料层按照其组成原料的重量份为：PP树脂100-400份、POE树脂50-100份、碳酸钙60-100份、增粘剂10-30份、增塑剂30-50份、促进剂5-20份；
作为本发明的一种优选方案，所述塑料层按照其组成原料的重量份为：PP树脂400份、POE树脂100份、碳酸钙100份、增粘剂20份、增塑剂40份、促进剂10份；
作为本发明的一种优选方案，所述增粘剂为二甲苯树脂RX-80，增塑剂为环氧四氢邻苯二甲酸二辛脂、促进剂为二丁基二硫代氨基甲酸锌。
本发明的有益效果是：与现有技术相比，通过设置面板、衬板和底板，并且面板包括有呈椭圆形的凸起部，增加了儿童接触的舒适性和具有良好的缓冲性，底板采用塑料材料制成，具有良好的力学性能，同时具有良好的减震效果，表面平滑，易于造型，防火性能良好。
附图说明
图1是本发明实施例俯视图；
图2是本发明实施例A-A剖视图；
图中附图标记：上布料层1，填充布料层2，下布料层3，凸起部4，铝件层5，泡沫层6，塑料层7。
具体实施方式
下面结合附图对本发明实施例作详细说明。
实施例1：
如图1-2所示，一种用于童车的内饰板，包括内饰板本体；内饰板本体由内而外包括面板、衬板和底板；所述面板包括为上布料层1、填充布料层2和下布料层3，所述下布料层3和上布料层1分别连接在所述填充布料层2的上下两面；所述上布料层1上设有凸起部4，该凸起部4与上布料层1一体成型；所述衬板包括面层和底层；面层为铝件层5，底层为泡沫层6；所述底板包括塑料层7。
上布料层1和下布料层3为编织布；具有良好的保暖性、柔软性和透气性，凸起块4呈菱形状或三角形，凸起块4均匀分布上布料层1上，进一步起到了极好的耐磨性和美观度，同时，增加了儿童接触的舒适性和具有良好的缓冲性，中间保暖层2为棉絮纤维织物；具有良好的保暖性、柔软性和透气性。
上布料层1、填充布料层2和下布料层3混纺织成，该多层面料绗缝缝接，凸起块4凸起块4均匀分布上布料层1上，凸起部4的高度为填充布料层2高度的3倍，为了在使用过程中，增加该凸起部4与上布料层1的高度落差，并且从舒适和美观的角度考虑，凸起部4的高度为填充布料层2高度的3倍为比较合理方案。
上布料层1的厚度为0.15mm，填充布料层2的厚度为0.3mm，下布料层3的厚度为0.2mm，铝件层5的厚度为0.5mm，底层为泡沫层6的厚度为0.3mm；塑料层7的厚度为0.5mm。
底板包括塑料层7，塑料层7我们可以采用工业用塑料的制成，工业用塑料是强度、耐冲击性、耐热性、硬度及抗老化性均优的塑料，塑料层7按照其组成原料的重量份为：PP树脂100-400份、POE树脂50-100份、碳酸钙60-100份、增粘剂10-30份、增塑剂30-50份、促进剂5-20份。
塑料层7按照其组成原料的重量份为：PP树脂400份、POE树脂100份、碳酸钙100份、增粘剂20份、增塑剂40份、促进剂10份；增粘剂为二甲苯树脂RX-80，增塑剂为环氧四氢邻苯二甲酸二辛脂、促进剂为二丁基二硫代氨基甲酸锌。
实施例2：
本实施例内容与实施例1内容基本相同，相同部分内容不在重复，与实施例1不同的是：本实施例中塑料层7按照其组成原料的重量份为：PP树脂400份、POE树脂100份、碳酸钙100份、二甲苯树脂RX-80,30份、环氧四氢邻苯二甲酸二辛脂50份、二丁基二硫代氨基甲酸锌20份。
实施例3：
本实施例内容与实施例1内容基本相同，相同部分内容不在重复，与实施例1不同的是：本实施例中塑料层7按照其组成原料的重量份为：PP树脂200份、POE树脂50份、碳酸钙70份、二甲苯树脂RX-80,15份、环氧四氢邻苯二甲酸二辛脂44份、二丁基二硫代氨基甲酸锌10份。
实施例4：
本实施例内容与实施例1内容基本相同，相同部分内容不在重复，与实施例1不同的是：本实施例中塑料层7按照其组成原料的重量份为：PP树脂150份、POE树脂60份、碳酸钙80份、二甲苯树脂RX-80,13份、环氧四氢邻苯二甲酸二辛脂33份、二丁基二硫代氨基甲酸锌8份。
实施例5：
本实施例内容与实施例1内容基本相同，相同部分内容不在重复，与实施例1不同的是：本实施例中塑料层7按照其组成原料的重量份为：PP树脂120份、POE树脂77份、碳酸钙68份、二甲苯树脂RX-80,23份、环氧四氢邻苯二甲酸二辛脂35份、二丁基二硫代氨基甲酸锌12份；
实施例6：
本实施例内容与实施例5内容基本相同，相同部分内容不在重复，本实施例中塑料层7按照其组成原料的重量份为：PP树脂120份、POE树脂77份、碳酸钙68份、二甲苯树脂RX-80,23份、环氧四氢邻苯二甲酸二辛脂35份、二丁基二硫代氨基甲酸锌12份。
与实施例5不同的是：本方案中将二甲苯树脂RX-80的重量份由23份调整至25份，碳酸钙的重量份由68份调整至77份，申请人发现，调整上述两种组分以后，可以提高塑料层7的整体强度，使得塑料层7具有良好的热稳定性能，拉升强度增大，提高了童车内饰板结构稳定性。
实施例7：
本实施例内容与实施例4内容基本相同，相同部分内容不在重复，本实施例中塑料层7按照其组成原料的重量份为：PP树脂150份、POE树脂60份、碳酸钙80份、二甲苯树脂RX-80,13份、环氧四氢邻苯二甲酸二辛脂33份、二丁基二硫代氨基甲酸锌8份。
与实施例4不同的是：本方案中将POE树脂的重量份由60份调整至75份，二丁基二硫代氨基甲酸锌的重量份由8份调整至17份，申请人发现，调整上述两种组分以后，可以提高和改善塑料层7的塑性和粘胶度，获得一种强度高、塑性好的童车的内饰板。
对所公开的实施例的上述说明，使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的，本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下，在其它实施例中实现；因此，本发明将不会被限制于本文所示的这些实施例，而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。
尽管本文较多地使用了图中附图标记：上布料层1，填充布料层2，下布料层3，凸起部4，铝件层5，泡沫层6，塑料层7等术语，但并不排除使用其它术语的可能性。使用这些术语仅仅是为了更方便地描述和解释本发明的本质；把它们解释成任何一种附加的限制都是与本发明精神相违背的。
Claims (8)
1.一种用于童车的内饰板，其特征在于：包括内饰板本体；内饰板本体由内而外包括面板、衬板和底板；所述面板包括为上布料层(1)、填充布料层(2)和下布料层(3)，所述下布料层(3)和上布料层(1)分别连接在所述填充布料层(2)的上下两面；所述上布料层(1)上设有凸起部(4)，该凸起部(4)与上布料层(1)一体成型；所述衬板包括面层和底层；面层为铝件层(5)，底层为泡沫层(6)；所述底板包括塑料层(7)。
2.根据权利要求1所述的一种用于童车的内饰板，其特征在于：所述凸起部(4)呈椭圆形，并交错布设于上布料层(1)上。
3.根据权利要求2所述的一种用于童车的内饰板，其特征在于：所述凸起部(4)的高度为填充布料层(2)高度的3倍。
4.根据权利要求3所述的一种用于童车的内饰板，其特征在于：所述填充布料层(2)内为棉絮纤维织物。
5.根据权利要求1所述的一种用于童车的内饰板，其特征在于：所述上布料层(1)的厚度为0.15mm，填充布料层(2)的厚度为0.3mm，下布料层(3)的厚度为0.2mm，铝件层(5)的厚度为0.5mm，底层为泡沫层(6)的厚度为0.3mm；塑料层(7)的厚度为0.5mm。
6.根据权利要求1所述的一种用于童车的内饰板，其特征在于：所述塑料层(7)按照其组成原料的重量份为：PP树脂100-400份、POE树脂50-100份、碳酸钙60-100份、增粘剂10-30份、增塑剂30-50份、促进剂5-20份。
7.根据权利要求6所述的一种用于童车的内饰板，其特征在于：所述塑料层(7)按照其组成原料的重量份为：PP树脂400份、POE树脂100份、碳酸钙100份、增粘剂20份、增塑剂40份、促进剂10份。
8.根据权利要求7所述的一种用于童车的内饰板，其特征在于：所述增粘剂为二甲苯树脂RX-80，增塑剂为环氧四氢邻苯二甲酸二辛脂、促进剂为二丁基二硫代氨基甲酸锌。
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