CN107900122A - 稀土锌钢绞线拉丝同步收线装置 - Google Patents

稀土锌钢绞线拉丝同步收线装置 Download PDF

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Publication number
CN107900122A
CN107900122A CN201711403750.3A CN201711403750A CN107900122A CN 107900122 A CN107900122 A CN 107900122A CN 201711403750 A CN201711403750 A CN 201711403750A CN 107900122 A CN107900122 A CN 107900122A
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CN
China
Prior art keywords
frequency
button
take
motor
control cabinet
Prior art date
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Pending
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CN201711403750.3A
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English (en)
Inventor
储文伟
温克主
汤光华
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Wuxi Ke Mao Metal Material Co Ltd
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Wuxi Ke Mao Metal Material Co Ltd
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Priority to CN201711403750.3A priority Critical patent/CN107900122A/zh
Publication of CN107900122A publication Critical patent/CN107900122A/zh
Pending legal-status Critical Current

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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
    • B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
    • B21C1/14—Drums, e.g. capstans; Connection of grippers thereto; Grippers specially adapted for drawing machines or apparatus of the drum type; Couplings specially adapted for these drums
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/003—Regulation of tension or speed; Braking
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
    • B21C47/00—Winding-up, coiling or winding-off metal wire, metal band or other flexible metal material characterised by features relevant to metal processing only
    • B21C47/02—Winding-up or coiling
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Control Of Ac Motors In General (AREA)

Abstract

本发明提供了一种稀土锌钢绞线拉丝同步收线装置，包括连接在稀土锌钢绞线两端的主机电机变频控制柜和收线机组变频控制柜，主机电机变频控制柜包括主机电动机、主机变频器、电机开按钮、电机关按钮、变频调速按钮、电源空气开关、漏点保护开关和中间继电器；收线机组变频控制柜包括变频调速三相异步电动机、收线变频器、电机开按钮、电机关按钮、变频调速按钮、电源空气开关、急停开关和24V电源开关。

Description

稀土锌钢绞线拉丝同步收线装置
技术领域
本发明涉及钢绞线收线装置领域，具体是一种稀土锌钢绞线拉丝同步收线装置。
背景技术
钢绞线拉丝同步收线工艺为：线材上架→穿拉丝模→引入拉丝机箱体→将各道次模具缠绕至对应宝塔轮及模架→成品模出线钢丝通过至立式收线卷筒收线后，牵引至工字轮上盘收线。
现有拉丝同步收线装置存在的问题和缺点：
提供给电力导线用镀锌钢丝、镀锌钢绞线，均有定尺长度要求，其中严禁有焊接点。现有收线组合是先启动主机，再启动工字轮收线机组，由于启动时运转不同步，造成收线机组在启动瞬间有顿挫现象。在生产∅2.20规格以下钢丝时，易导致钢丝顿断，定尺长度不足，造成短尺钢丝产生，影响后续工序生产需求，也造成大量副次品库存，增加企业经营资金流转负担。
发明内容
本发明为了解决现有技术的问题，提供了一种稀土锌钢绞线拉丝同步收线装置，无论是主机先启动还是收线机先启动，两台变频电机均实现同步启动运转，运行平稳，避免了现有收线组合由于启动时运转不同步，产成品合格率大幅提升。
本发明包括连接在稀土锌钢绞线两端的主机电机变频控制柜和收线机组变频控制柜，主机电机变频控制柜包括主机电动机、主机变频器、电机开按钮、电机关按钮、变频调速按钮、电源空气开关、漏点保护开关和中间继电器；收线机组变频控制柜包括变频调速三相异步电动机、收线变频器、电机开按钮、电机关按钮、变频调速按钮、电源空气开关、急停开关和24V电源开关。
本发明有益效果在于：
无论是主机先启动还是收线机先启动，两台变频电机均实现同步启动运转，运行平稳，避免了现有收线组合由于启动时运转不同步，收线机组在启动瞬间产生顿挫所导致的∅2.20规格以下钢丝的顿断现象，保证了钢丝定尺长度需要，后续工序生产需求，产成品合格率大幅提升。
附图说明
图1为本发明结构示意图。
具体实施方式
下面结合附图和具体实施方式对本发明做进一步说明。
本发明结构如图1所示，包括连接在稀土锌钢绞线两端的主机电机变频控制柜和收线机组变频控制柜，主机电机变频控制柜包括主机电动机、主机变频器、电机开按钮、电机关按钮、变频调速按钮、电源空气开关、漏点保护开关和中间继电器；收线机组变频控制柜包括变频调速三相异步电动机、收线变频器、电机开按钮、电机关按钮、变频调速按钮、电源空气开关、急停开关和24V电源开关。
本发明具体应用途径很多，以上所述仅是本发明的优选实施方式，应当指出，对于本技术领域的普通技术人员来说，在不脱离本发明原理的前提下，还可以作出若干改进，这些改进也应视为本发明的保护范围。

Claims (1)

1.一种稀土锌钢绞线拉丝同步收线装置，其特征在于：包括连接在稀土锌钢绞线两端的主机电机变频控制柜和收线机组变频控制柜，主机电机变频控制柜包括主机电动机、主机变频器、电机开按钮、电机关按钮、变频调速按钮、电源空气开关、漏点保护开关和中间继电器；收线机组变频控制柜包括变频调速三相异步电动机、收线变频器、电机开按钮、电机关按钮、变频调速按钮、电源空气开关、急停开关和24V电源开关。
CN201711403750.3A 2017-12-22 2017-12-22 稀土锌钢绞线拉丝同步收线装置 Pending CN107900122A (zh)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5247823A (en) * 1991-06-07 1993-09-28 Redaelli Tecna Meccanica S.P.A. Self-adjusting multistage wiredrawing machine
EP1844868A2 (de) * 2006-04-12 2007-10-17 Ernst Koch GmbH & Co. KG Drahtziehvorrichtung
CN201294384Y (zh) * 2008-09-09 2009-08-19 江苏佳成机械有限公司 拉丝机的电气控制柜中的抗干扰结构
CN201524707U (zh) * 2009-07-13 2010-07-14 深圳市正弦电气有限公司 一种用于拉丝机的变频控制装置
CN201994910U (zh) * 2011-04-07 2011-09-28 山东恒润邦和机械制造有限公司 塑料薄膜卷取用异步电机变频控制柜
CN202199608U (zh) * 2011-08-12 2012-04-25 贵州钢绳股份有限公司 跟速联动自适应钢丝生产设备
CN202771229U (zh) * 2012-07-17 2013-03-06 安徽华泰电缆科技有限公司 一种铝镁丝高速拉丝机变频器集中控制装置

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5247823A (en) * 1991-06-07 1993-09-28 Redaelli Tecna Meccanica S.P.A. Self-adjusting multistage wiredrawing machine
EP1844868A2 (de) * 2006-04-12 2007-10-17 Ernst Koch GmbH & Co. KG Drahtziehvorrichtung
CN201294384Y (zh) * 2008-09-09 2009-08-19 江苏佳成机械有限公司 拉丝机的电气控制柜中的抗干扰结构
CN201524707U (zh) * 2009-07-13 2010-07-14 深圳市正弦电气有限公司 一种用于拉丝机的变频控制装置
CN201994910U (zh) * 2011-04-07 2011-09-28 山东恒润邦和机械制造有限公司 塑料薄膜卷取用异步电机变频控制柜
CN202199608U (zh) * 2011-08-12 2012-04-25 贵州钢绳股份有限公司 跟速联动自适应钢丝生产设备
CN202771229U (zh) * 2012-07-17 2013-03-06 安徽华泰电缆科技有限公司 一种铝镁丝高速拉丝机变频器集中控制装置

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