CN107889316A - Automobile signal light LED Electronic Control modules - Google Patents
Automobile signal light LED Electronic Control modules Download PDFInfo
- Publication number
- CN107889316A CN107889316A CN201711316578.8A CN201711316578A CN107889316A CN 107889316 A CN107889316 A CN 107889316A CN 201711316578 A CN201711316578 A CN 201711316578A CN 107889316 A CN107889316 A CN 107889316A
- Authority
- CN
- China
- Prior art keywords
- led
- module
- electronic control
- control modules
- drive circuit
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B45/00—Circuit arrangements for operating light-emitting diodes [LED]
- H05B45/30—Driver circuits
- H05B45/37—Converter circuits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V23/00—Arrangement of electric circuit elements in or on lighting devices
- F21V23/003—Arrangement of electric circuit elements in or on lighting devices the elements being electronics drivers or controllers for operating the light source, e.g. for a LED array
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21V—FUNCTIONAL FEATURES OR DETAILS OF LIGHTING DEVICES OR SYSTEMS THEREOF; STRUCTURAL COMBINATIONS OF LIGHTING DEVICES WITH OTHER ARTICLES, NOT OTHERWISE PROVIDED FOR
- F21V29/00—Protecting lighting devices from thermal damage; Cooling or heating arrangements specially adapted for lighting devices or systems
- F21V29/50—Cooling arrangements
- F21V29/502—Cooling arrangements characterised by the adaptation for cooling of specific components
- F21V29/508—Cooling arrangements characterised by the adaptation for cooling of specific components of electrical circuits
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The present invention relates to a kind of automobile signal light LED Electronic Control modules, including LED, LED drive circuit and the same wiring board that the LED and LED drive circuit are set, the wiring board is fixed on above the base of radiator by glue-line adhesion of radiating, sheet or column radiator structure and the connector introducing port of connecting wire or PIN needle are provided with below the base, connecting wire or the welding of PIN needle upper end are in the circuit board, electric polarity is drawn through the wiring board and the connector introducing port lower end, insulated inside the connector introducing port by insulating cement, the LED drive circuit uses DCDC formula drive circuit BUCK topological structures.The present invention makes the LED Electronic Control modules of this LED light source and LED driving integration reach miniaturization and standardisation requirements, a LED module is applied to all signal lamp lamp body structures in the case where meeting optical system light decay requirement.
Description
Technical field
The present invention relates to a kind of LED electronic control systems, the automobile signal light using LED light source is primarily adapted for use in.
Background technology
LED has the remarkable advantages such as fast response time, low-power consumption, energy-conservation, long lifespan.Due to LED rapid response speed,
Application especially suitable for light fixture before and after automobile.With the raising of semi-conducting material and packaging technology, the luminous flux of LED light source and
Light extraction efficiency gradually steps up, and LED light source has been widely used in automotive lighting field.LED actuation techniques are also with LED application skills
The development of art and be progressively developed.
LED is as Auto Rear Fog Lamp light source, because regulation is required upper lower limit value of the optical system in luminous flux, to LED
Light decay in 1 minute to 30 minutes proposes very high requirement:Being provided with LED PCB mini systems needs to meet to arrive at 1 minute
Luminous flux attenuation in 30 minutes is less than 3-4%.Luminous LED itself has heat to produce, while the LED for driving LED to light
Drive circuit can also produce heat, when the heat of LED self-heatings amount and LED drive circuit is accumulated in together, be difficult to control
LED light decay.
LED drivings have multiple control modes, mainly there is following three big modes:1. resistance-type, efficiency is minimum, drives caloric value
Greatly, cost is minimum;2. linear constant current formula, less efficient, driving caloric value is big, moderate cost;3.DCDC formulas, efficiency highest, drive
Dynamic caloric value is small, and cost is higher.For wanting for the efficiency of above-mentioned several LED drivings, caloric value and Rear Fog Lamp optical system light decay
Ask, currently used Rear Fog Lamp LED electronic control system design methods have:By the PCB for being mounted with LED light source and it is mounted with LED
The pcb board of driving is physically separated, is electrically connected LED light source and LED drivings only with wire harness, LED light source is made in principle
This thermal source is driven to ensure that LED reaches less light decay away from LED.The LED drivings of this design method can use
Resistance-type, linear constant current formula or DCDC formulas, because light decay is no longer closely related with the form of LED drivings, but this system is set
Meter needs larger space to be respectively arranged LED light due to LED light source and LED driving physical separations in the whole modulated structure of light fixture
Source wiring board and LED drive control plates, there is certain demand to the space inside lamp chamber.In face of the more doing the more thin, more do it is smaller after
Lamp shape-designing, the system design scheme of this Rear Fog Lamp has been increasingly difficult to meet lamp body shape-designing, while also is difficult to accomplish
Standardization, a Rear Fog Lamp electronic control system is set to be applied to the lamp body structure of all vehicle back lights.
Conventional Rear Fog Lamp LED electronic control system design methods also have:LED light source and LED drivings are together placed on
On same pcb board, LED drivings use simple resistance-type or linear constant current mode, due to resistance only several or linear constant current
Chip only one, the circuit of LED drive parts will not take excessive space, thus this scheme still can substantially meet it is small-sized
Change design, but due to the influence to LED of efficiency and caused heat of its LED drivings, prevent the light decay of optical system from reaching
To Expected Results.
The content of the invention
The present invention is intended to provide a kind of automobile signal light LED Electronic Control modules, are meeting the light decay requirement of optical system
While, reach miniaturization and standardization demand.
The main technical schemes of the present invention have:
A kind of automobile signal light LED Electronic Control modules, including LED, LED drive circuit and the setting LED and LED
The same wiring board of drive circuit, the wiring board are fixed on above the base of radiator by glue-line adhesion of radiating, institute
State and sheet or column radiator structure and the connector introducing port of connecting wire or PIN needle, the connection are provided with below base
Wire or PIN needle upper end are welded on the wiring board, and lower end will be electric through the wiring board and the connector introducing port
Polarity is drawn, and is insulated inside the connector introducing port by insulating cement.
The LED drive circuit preferably uses DCDC formula drive circuits.
Some intensive apertures are preferably offered on the wiring board around the LED.
The LED has 1-2.
The base, radiator structure and connector introducing port are integral type molding structure, and form the master of the radiator
Body.
The material of the radiator can be fine aluminium, almag, fine copper or copper alloy.
The outer periphery of the radiator can be socketed a circle or multi-turn O-ring seal.
The DCDC formulas drive circuit can use BUCK topological structures.
The LED drive circuit is preferably provided with input filter module, counnter attack module, sampling resistor, afterflow module, energy storage mould
Block, energy storage discharge module, output filter module and drive control chip, the input of the input filter module are defeated as power supply
Enter end, the output end of the input filter module connects the positive pole of the counnter attack module, the negative pole of the counnter attack module with it is described
The negative pole of afterflow module, one end of the sampling resistor connect with the Vin pins of the drive control chip, the afterflow module
Positive pole be connected with the SW pins of the drive control chip and one end of the energy-storage module, the other end of the energy-storage module
It is connected with one end of the energy storage discharge module and the input of the output filter module, the output of the output filter module
The negative pole end for the branch road that single LED of end connection negative pole or the more LED strips connection form, single LED positive pole
Or more LED strips connection form the positive terminal of branch road, the other end of the energy storage discharge module, the sampling resistor it is another
One end and the SET pin four point attachments of the drive control chip.
Two electric power polarities of earth terminal of the power input and the LED drive circuit by wiring board upward wiring extremely
The position of the connecting wire or PIN needle, when the wiring board uses FR4 substrates, electric polarity is drawn using PIN needle mode
Go out to module;When the wiring board uses aluminium base, electric polarity is led to outside module using wire way.
The beneficial effects of the invention are as follows:
1st, because LED drive circuit uses DCDC modes, drive efficiency is compared to conventional resistance-type or linear constant current formula
It is high, caused power consumption and heat during driving can be substantially reduced so that with drive circuit with one piece of pcb board
The light decay of LED light source reduce as far as possible, so as to meet optical regulation light distribution requirements.
2nd, using the LED light source layout designs integrated with LED drivings, the connecting line construction of internal system is made to obtain very great Cheng
The simplification of degree, the volume of whole LED Electronic Controls module become minimum, therefore can be installed on any position in whole modulated structure
Put, also therefore may be defined as a standard sources electronic control module, can be applied not only to various Rear Fog Lamps, it might even be possible to
Applied to all signal lamps.It can be seen that the simplification of this structure not only realizes miniaturization, standardization is also achieved.
3rd, by simplifying DCDC circuits, electronic device number is reduced, makes electronic control circuit microminaturization, makes Rear Fog Lamp system
System meets the design requirement of standardization;Compared to common DCDC drive circuits, device number, which is reduced, can reduce device cost,
Laid the first stone simultaneously to simplify structure;The LED light source design integrated with driving, LED and the electrical connection design of driving are existed
In the LAYOUT cablings of pcb board, the short-circuit risks that electric physical arrangement connection may be brought are avoided, improve reliability.Together
When reduce LED and the connector of drive connection, reduce device cost.
4th, by integrated design, manufacturing process is simplified, compared to original LED light source wiring board and driving plate physics
The mode of separation, eliminating may in the matching connection procedure and the installation connection procedure of LED and drive circuit in production process
The damage risk brought.
Brief description of the drawings
Fig. 1 is the dimensional structure diagram of one embodiment of the present of invention;
Fig. 2 is Fig. 1 plane figure;
Fig. 3 is the theory diagram of one embodiment of the LED drive circuit of the present invention.
Reference:1.LED;2. wiring board;3. radiate glue-line;4. base;5. radiator structure;6. connecting wire or PIN
Pin;7. connector introducing port;8. aperture;9. O-ring seal;10. electronic component;M1. input filter module;M2. output filtering
Module;M3. drive control chip;M4. afterflow module;M5. energy-storage module;M6. energy storage discharge module;M7. counnter attack module;Sampling
Resistance R2.
Embodiment
As shown in Figure 1, 2, the invention discloses a kind of automobile signal light LED Electronic Control modules, including LED1, LED to drive
Dynamic circuit (containing multiple electronic components, being illustrated in Fig. 1 with one of electronic component 10) and set the LED with
The same wiring board 2 of LED drive circuit, each electronic component of LED drive circuit and the LED all arrange assist side
Front (or above).The wiring board is fixed on above the base 4 of radiator by the adhesion of glue-line 3 of radiating, the base
Below be provided with sheet or column radiator structure 5 and the connector introducing port 7 of connecting wire or PIN needle 6.The connecting wire
Or PIN needle upper end is welded on the wiring board, lower end passes through the wiring board and the connector introducing port by electric polarity
Draw, insulated inside the connector introducing port by insulating cement.
LED light source is placed on " integrated " design on same wiring board by the present invention with its drive circuit, realizes institute
The miniaturization of automobile signal light LED Electronic Control modules is stated, and then contributes to its standardization.It is simultaneously LED and LED with radiator
Drive circuit power device provides radiating, compared to each the setting with radiator of traditional LED light source and LED drive circuit
Meter, the overall size of radiator is significantly reduced, is tied equivalent to by radiator control in the range of minimum volume, and using radiating
Structure in a disguised form increases the area of dissipation summation of radiator, hence it is evident that the accumulation of heat is reduced, so as to help to control light decay relatively low
In the range of.
The LED drive circuit preferably uses DCDC formula drive circuits.Heat is to influence the primary factor that LED light declines, and is led to
DCDC high operating efficiency is crossed to reduce the power consumption of drive circuit, the total amount of heat of integral LED Electronic Control module is reduced, enters one
Step makes light decay be reduced significantly to 3%-4%, to meet laws and regulations requirement.
Some intensive apertures 8 are preferably offered on the wiring board around every LED, such as can be around phase
Answer that LED is rectangular, the arrangement of annular or C-shaped, and a circle or multi-turn can be set.The aperture is also referred to as heat emission hole, for strengthening LED
Heat dispersion, further reduce heat accumulation.
Due to that can have the increase in cost compared to linear or resistance circuit using the drive circuit of DCDC modes, such as to being
Cost control of uniting is more strict, it may be considered that is increased by reducing LED numbers to reduce the cost of LED light source with making up drive circuit
The cost added, such as preferably using 1~2 LEDs as light source.
The radiator is formed in one structure, such as integrated injection molding, in order to by automobile signal light LED electricity
Son control module is directly installed on lamp body.The base, radiator structure and connector introducing port form the master of the radiator
Body.The radiator structure can be radiating fin, radiating post or vent rib form.
The material of the radiator can be the thermal conductivity high metals or gold such as fine aluminium, almag, fine copper or copper alloy
Belong to alloy.
The lateral surface of the radiator can be provided with seal groove for one week, and a circle or multi-turn O-ring seal 9 are embedded in groove, is such as schemed
Shown concaveconvex structure.When such radiator is arranged on lamp body, cooperation is needed to open up radiator mounting hole on lamp body, should
Radiator is directly installed on the lamp body structure, and the O-ring seal is used to realize the sealing between radiator and lamp body, anti-leak-stopping
Water.Under this mounting means, a radiator part (the mainly radiator structure) can be exposed to lamp body external cooling, existing
Help radiating circulation, while facilitate the connection of connecting wire or PIN needle directly with vehicle body connector in connector introducing port again.
The DCDC formulas drive circuit preferably uses BUCK topological structures.BUCK circuits can meet vehicle body 9-16V electricity
Under buckling, flow through that LED electric current is invariable, so as to ensure the stability of luminous flux;BUCK circuits can be operated in simultaneously
The power consumption and heat of control circuit are reduced in 70%-85% efficiency.After existing resistance-type or linear constant current formula
Fog lamp module, the jumbo reduction of heat power consumption caused by control circuit, greatly reduce light decays of the LED on the structural system.
Fig. 3 show a preferred embodiment of the LED drive circuit, and LED has 1 in the embodiment.The LED
Drive circuit is put provided with input filter module M1, counnter attack module M7, sampling resistor R2, afterflow module M4, energy-storage module M5, energy storage
Electric module M6, output filter module M2 and drive control chip M3.The input of the input filter module is as power input
End, input voltage VCC is connected, be electrically connected with the connecting wire or PIN needle, the output end connection of the input filter module
The negative pole of the positive pole of the counnter attack module, the negative pole of the counnter attack module and the afterflow module (such as fly-wheel diode), institute
One end of sampling resistor and Vin pins (input supply terminal) connection of the drive control chip are stated, the afterflow module is just
Pole connects with the SW pins (output switch end) of the drive control chip and one end of the energy-storage module (such as energy storage inductor)
Connect, the other end of the energy-storage module connects with one end of the energy storage discharge module and the input of the output filter module
Connect, the output end of the output filter module connects the branch road that single LED negative pole or the more LED strips connection form
Positive terminal, the energy storage discharge module for the branch road that negative pole end, single LED positive pole or the more LED strips connection form
The other end, the other end of the sampling resistor and 4 points of SET pins (current settings end) company of the drive control chip
Connect.Module M4, M3, M5, M6 and M2 interconnection and relative placement position form the distinctive BUCK topological structures of the present invention.
Drive control chip MOSFET preferably built in driving chip, it thus can reduce the electronics of drive circuit
Component counts, simplify DCDC circuit designs, make electronic control circuit microminaturization, the design of standardization is met for corresponding module
Demand provides basic condition, while the reduction of device number also reduces the totle drilling cost of module to a certain extent.
The BUCK topological structures can realize that high side current samples, therefore can coordinate the N- of drive control built-in chip type
MOSFET, the P-MOSFET that must be matched compared to low side current sample, price and resistance to antistatic property and pressure-resistant performance are all more excellent.
The LED, sampling resistor R2 and module M1-M7 are arranged in the front of the wiring board.
Two electric power polarities of earth terminal GND of the power input VCC and the LED drive circuit pass through on wiring board
Cabling is to the position of the connecting wire or PIN needle., will be electric using PIN needle mode when the wiring board uses FR4 substrates
Polarity is led to outside module;When the wiring board uses aluminium base, because wire has insulation surrounding layer can be to prevent in itself
Only aluminium base is by positive-negative polarity short circuit, therefore can be led to electric polarity outside module using wire way.
Claims (10)
- A kind of 1. automobile signal light LED Electronic Control modules, it is characterised in that:Including LED, LED drive circuit and institute is set The same wiring board of LED and LED drive circuit is stated, the wiring board is fixed on the base of radiator by glue-line adhesion of radiating Above, sheet or column radiator structure and the connector introducing port of connecting wire or PIN needle are provided with below the base, Connecting wire or the PIN needle upper end is welded on the wiring board, and lower end imports through the wiring board and the connector Mouth draws electric polarity, is insulated inside the connector introducing port by insulating cement.
- 2. automobile signal light LED Electronic Control modules as claimed in claim 1, it is characterised in that:The LED drive circuit is adopted With DCDC formula drive circuits.
- 3. automobile signal light LED Electronic Control modules as claimed in claim 1, it is characterised in that:It is described on the wiring board Some intensive apertures are offered around LED.
- 4. automobile signal light LED Electronic Control modules as claimed in claim 1, it is characterised in that:The LED has 1-2.
- 5. automobile signal light LED Electronic Control modules as claimed in claim 1, it is characterised in that:The base, radiator structure It is integral type molding structure with connector introducing port, and forms the main body of the radiator.
- 6. automobile signal light LED Electronic Control modules as claimed in claim 1, it is characterised in that:The material of the radiator For fine aluminium, almag, fine copper or copper alloy.
- 7. automobile signal light LED Electronic Control modules as claimed in claim 1, it is characterised in that:The outside of the radiator The circle of periphery socket one or multi-turn O-ring seal.
- 8. the automobile signal light LED Electronic Control modules as described in any one claim in claim 1-7, its feature exist In:The DCDC formulas drive circuit uses BUCK topological structures.
- 9. automobile signal light LED Electronic Control modules as claimed in claim 8, it is characterised in that:The LED drive circuit is set There are input filter module, counnter attack module, sampling resistor, afterflow module, energy-storage module, energy storage discharge module, output filter module With drive control chip, the input of the input filter module is as power input, the output of the input filter module End connects the positive pole of the counnter attack module, the negative pole of the counnter attack module and negative pole, the sampling resistor of the afterflow module One end connected with the Vin pins of the drive control chip, the positive pole of the afterflow module and the drive control chip SW pins connect with one end of the energy-storage module, one end of the other end of the energy-storage module and the energy storage discharge module and The input connection of the output filter module, the output end of the output filter module connect single LED negative pole or The negative pole end for the branch road that more LED strips connection form, the branch that single LED positive pole or the more LED strips connection form The positive terminal on road, the other end of the energy storage discharge module, the other end of the sampling resistor and the drive control chip SET pin four point attachments.
- 10. automobile signal light LED Electronic Control modules as claimed in claim 9, it is characterised in that:The power input and Two electric power polarities of earth terminal of the LED drive circuit pass through wiring board upward wiring to the position of the connecting wire or PIN needle Put, when the wiring board uses FR4 substrates, led to electric polarity outside module using PIN needle mode;When the circuit When plate uses aluminium base, electric polarity is led to outside module using wire way.
Priority Applications (1)
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CN201711316578.8A CN107889316A (en) | 2017-12-12 | 2017-12-12 | Automobile signal light LED Electronic Control modules |
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CN201711316578.8A CN107889316A (en) | 2017-12-12 | 2017-12-12 | Automobile signal light LED Electronic Control modules |
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109296995A (en) * | 2018-11-02 | 2019-02-01 | 华域视觉科技(上海)有限公司 | LED lamp mould group and LED light source driving circuit |
CN109413799A (en) * | 2018-11-02 | 2019-03-01 | 华域视觉科技(上海)有限公司 | A kind of pcb board layout system suitable for LED lamp for vehicles |
CN109600982A (en) * | 2019-01-24 | 2019-04-09 | 华域视觉科技(上海)有限公司 | Shadow shield method and PCB layout structure suitable for DC-DC driving |
US11865968B2 (en) | 2020-09-16 | 2024-01-09 | Koito Manufacturing Co., Ltd. | Vehicle lamp and lamp control module |
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Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN109296995A (en) * | 2018-11-02 | 2019-02-01 | 华域视觉科技(上海)有限公司 | LED lamp mould group and LED light source driving circuit |
CN109413799A (en) * | 2018-11-02 | 2019-03-01 | 华域视觉科技(上海)有限公司 | A kind of pcb board layout system suitable for LED lamp for vehicles |
CN109296995B (en) * | 2018-11-02 | 2024-02-06 | 华域视觉科技(上海)有限公司 | LED lamp module and LED light source driving circuit |
CN109413799B (en) * | 2018-11-02 | 2024-04-02 | 华域视觉科技(上海)有限公司 | PCB layout system suitable for automobile LED lamps and lanterns |
CN109600982A (en) * | 2019-01-24 | 2019-04-09 | 华域视觉科技(上海)有限公司 | Shadow shield method and PCB layout structure suitable for DC-DC driving |
CN109600982B (en) * | 2019-01-24 | 2024-02-13 | 华域视觉科技(上海)有限公司 | Local shielding method suitable for DC-DC driving and PCB layout structure |
US11865968B2 (en) | 2020-09-16 | 2024-01-09 | Koito Manufacturing Co., Ltd. | Vehicle lamp and lamp control module |
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Address after: 201821 Yecheng Road, Jiading District, Jiading District, Shanghai Applicant after: Hua Yu vision technology (Shanghai) Co., Ltd. Address before: 201821 Yecheng Road, Jiading District, Jiading District, Jiading District, Shanghai Applicant before: Xiaoxi Car Lights Co., Ltd., Shanghai |
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Application publication date: 20180406 |