CN107874404A - 一种扇子扇面制作工艺 - Google Patents
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Abstract
本发明一种扇子扇面制作工艺，包括如下步骤：S1：制得乳胶粘合剂；S2：取布材，放入防霉药剂中浸泡S3：将步骤S2中制得的布材烘干；S4：将步骤S3得到的布材原料裁切为扇形，得到扇面里面；S5：取纸材，将纸材裁切为扇形，得到扇面表面，取一扇面里面，在其两面上刷上乳胶粘合剂，覆盖上扇面表面，得到复合扇面；S6：在复合扇面上等距离放置若干硅胶薄片，刷上乳胶粘合剂，再覆盖上第二层扇面表面；S7：在第二层扇面表面上依次涂覆底油和防潮涂料形成底油层和防潮层，晾干，本发明的扇子扇面可使扇面强度更高，韧性更强，不仅适用于团扇，经过折叠工序后更可以适用于折扇或其他种类的扇子，同时充分保障扇面的韧性和强度。
Description
技术领域
本发明涉及扇子制作技术领域，具体的说，涉及一种扇子扇面制作工艺。
背景技术
扇子的种类包括羽毛扇、蒲扇、雉扇、团扇、折扇、绢宫扇、泥金扇、黑纸扇、檀香扇等等。列入国家级非物质文化遗产名录的制扇技艺有江苏苏州檀香扇、浙江杭州王星记扇子、重庆荣昌折扇、四川自贡龚扇、广东新会葵扇、湖州羽毛扇。折扇又名“纸扇”、“掐扇”，最早出现于我国公元五世纪的南北朝时期，是一种可以自由折叠和展开的扇子，用时需要展开，现在对扇面的处理工艺一般还是沿袭古法，这种工艺方法不仅费时费力，而且往往制得扇子的过程中失败率非常高，现在扇子市场上迫切需要一种新的扇子扇面的制作工艺。
发明内容
本发明提出一种扇子扇面制作工艺，以解决现有技术中现有的折扇还是沿袭古法，这种工艺方法不仅费时费力，而且往往制得扇子的过程中失败率非常高的不足。
本发明的技术方案是这样实现的：
一种扇子扇面制作工艺，包括如下步骤：
S1：取乳胶和清水，按1:2均匀混合，加热至75-85℃，持续1-2小时，得到乳胶粘合剂；
S2：取布材，放入防霉药剂中浸泡，浸泡24-48h后，搅动药剂中的面料继续浸泡24-48h；
S3：将步骤S2中制得的布材烘干，烘干温度为30°-35°；
S4：将步骤S3得到的布材原料裁切为扇形，得到扇面里面；
S5：取纸材，将纸材裁切为扇形，得到扇面表面，取一扇面里面，在其两面上刷上步骤S1中得到的乳胶粘合剂，覆盖上扇面表面，得到复合扇面；
S6：在复合扇面上等距离放置若干硅胶薄片，刷上乳胶粘合剂，再覆盖上第二层扇面表面；
S7：在第二层扇面表面上依次涂覆底油和防潮涂料形成底油层和防潮层，晾干。
进一步的，所述底油包括如下质量份的组分：棕榈油30-40份、菜籽油20-30份、聚氨酯5-15份、丙烯酸5-12份和丁香3-4份。
进一步的，所述底油包括如下质量份的组分：棕榈油40份、菜籽油30份、聚氨酯15份、丙烯酸12份和丁香33份。
进一步的，所述防潮涂料包括如下质量份的组分：甘油30-40份、聚氨酯预聚体10-20份、柠檬酸2-10份、乙醇2-10份、松香2-3份、表面活性剂2-13份、香樟木粉5-8份、负离子粉5-8份和木质素12-14份。
进一步的，所述防潮涂料包括如下质量份的组分：甘油30份、聚氨酯预聚体13份、柠檬酸8份、乙醇8份、松香3份、表面活性剂13份、香樟木粉8份、负离子粉5份和木质素12份。
进一步的，所述防霉药剂包括如下质量份的组分：醋酸锌4-10份、硫代硫酸钠5-8份、醋酸5-9份、羟基氯化铝5-14份、蛇床3-7份、半夏2-5份、百叶3-7份、百部4-8份、蒲公英5-9份、夏枯草2-4份和余量水。
进一步的，所述防霉药剂包括如下质量份的组分：醋酸锌5份、硫代硫酸钠6份、醋酸6份、羟基氯化铝7份、蛇床4份、半夏3份、百叶4份、百部5份、蒲公英6份、夏枯草3份和余量水。
本发明的有意效果在于：本发明的扇子扇面的制作工艺，可以使扇面强度更高，韧性更强，通过本发明制作工艺制作的扇面，不仅适用于团扇，经过折叠工序后更可以适用于折扇或其他种类的扇子，本发明的扇面应用范围非常广，同时充分保障扇面的韧性和强度。
具体实施方式
下面对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例仅仅是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例：
一种扇子扇面制作工艺，包括如下步骤：
S1：取乳胶和清水，按1:2均匀混合，加热至75-85℃，持续1-2小时，得到乳胶粘合剂；
S2：取布材，放入防霉药剂中浸泡，浸泡24-48h后，搅动药剂中的面料继续浸泡24-48h；
其中，所述防霉药剂包括如下质量份的组分：醋酸锌5份、硫代硫酸钠6份、醋酸6份、羟基氯化铝7份、蛇床4份、半夏3份、百叶4份、百部5份、蒲公英6份、夏枯草3份和余量水。
S3：将步骤S2中制得的布材烘干，烘干温度为30°-35°；
S4：将步骤S3得到的布材原料裁切为扇形，得到扇面里面；
S5：取纸材，将纸材裁切为扇形，得到扇面表面，取一扇面里面，在其两面上刷上步骤S1中得到的乳胶粘合剂，覆盖上扇面表面，得到复合扇面；
S6：在复合扇面上等距离放置若干硅胶薄片，刷上乳胶粘合剂，再覆盖上第二层扇面表面；
S7：在第二层扇面表面上依次涂覆底油和防潮涂料形成底油层和防潮层，晾干。
底油包括如下质量份的组分：棕榈油40份、菜籽油30份、聚氨酯15份、丙烯酸12份和丁香33份。
防潮涂料包括如下质量份的组分：甘油30份、聚氨酯预聚体13份、柠檬酸8份、乙醇8份、松香3份、表面活性剂13份、香樟木粉8份、负离子粉5份和木质素12份。
本发明的扇子扇面的制作工艺，可以使扇面强度更高，韧性更强，通过本发明制作工艺制作的扇面，不仅适用于团扇，经过折叠工序后更可以适用于折扇或其他种类的扇子，本发明的扇面应用范围非常广，同时充分保障扇面的韧性和强度。
以上所述仅为本发明的较佳实施例而已，并不用以限制本发明，凡在本发明的精神和原则之内，所作的任何修改、等同替换、改进等，均应包含在本发明的保护范围之内。
Claims (7)
1.一种扇子扇面制作工艺，其特征在于：包括如下步骤：
S1：取乳胶和清水，按1:2均匀混合，加热至75-85℃，持续1-2小时，得到乳胶粘合剂；
S2：取布材，放入防霉药剂中浸泡，浸泡24-48h后，搅动药剂中的面料继续浸泡24-48h；
S3：将步骤S2中制得的布材烘干，烘干温度为30°-35°；
S4：将步骤S3得到的布材原料裁切为扇形，得到扇面里面；
S5：取纸材，将纸材裁切为扇形，得到扇面表面，取一扇面里面，在其两面上刷上步骤S1中得到的乳胶粘合剂，覆盖上扇面表面，得到复合扇面；
S6：在复合扇面上等距离放置若干硅胶薄片，刷上乳胶粘合剂，再覆盖上第二层扇面表面；
S7：在第二层扇面表面上依次涂覆底油和防潮涂料形成底油层和防潮层，晾干。
2.根据权利要求1所述的一种扇子扇面制作工艺，其特征在于：所述底油包括如下质量份的组分：棕榈油30-40份、菜籽油20-30份、聚氨酯5-15份、丙烯酸5-12份和丁香3-4份。
3.根据权利要求2所述的一种扇子扇面制作工艺，其特征在于：所述底油包括如下质量份的组分：棕榈油40份、菜籽油30份、聚氨酯15份、丙烯酸12份和丁香33份。
4.根据权利要求1所述的一种扇子扇面制作工艺，其特征在于：所述防潮涂料包括如下质量份的组分：甘油30-40份、聚氨酯预聚体10-20份、柠檬酸2-10份、乙醇2-10份、松香2-3份、表面活性剂2-13份、香樟木粉5-8份、负离子粉5-8份和木质素12-14份。
5.根据权利要求4所述的一种扇子扇面制作工艺，其特征在于：所述防潮涂料包括如下质量份的组分：甘油30份、聚氨酯预聚体13份、柠檬酸8份、乙醇8份、松香3份、表面活性剂13份、香樟木粉8份、负离子粉5份和木质素12份。
6.根据权利要求1所述的一种扇子扇面制作工艺，其特征在于：所述防霉药剂包括如下质量份的组分：醋酸锌4-10份、硫代硫酸钠5-8份、醋酸5-9份、羟基氯化铝5-14份、蛇床3-7份、半夏2-5份、百叶3-7份、百部4-8份、蒲公英5-9份、夏枯草2-4份和余量水。
7.根据权利要求6所述的一种扇子扇面制作工艺，其特征在于：所述防霉药剂包括如下质量份的组分：醋酸锌5份、硫代硫酸钠6份、醋酸6份、羟基氯化铝7份、蛇床4份、半夏3份、百叶4份、百部5份、蒲公英6份、夏枯草3份和余量水。
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| CN105266312A (zh) * | 2015-10-21 | 2016-01-27 | 安徽高峰日用工艺品有限公司 | 一种扇子扇面的制作工艺 |
| CN106381720A (zh) * | 2016-08-31 | 2017-02-08 | 苏州市凌云工艺扇厂 | 一种扇面用防水面料 |
| CN106378850A (zh) * | 2016-08-31 | 2017-02-08 | 苏州市凌云工艺扇厂 | 一种扇子的加工工艺 |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN105266312A (zh) * | 2015-10-21 | 2016-01-27 | 安徽高峰日用工艺品有限公司 | 一种扇子扇面的制作工艺 |
| CN106381720A (zh) * | 2016-08-31 | 2017-02-08 | 苏州市凌云工艺扇厂 | 一种扇面用防水面料 |
| CN106378850A (zh) * | 2016-08-31 | 2017-02-08 | 苏州市凌云工艺扇厂 | 一种扇子的加工工艺 |
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