CN107873874A - A kind of low pressure golden flower Fu-brick teas formation system and method - Google Patents

A kind of low pressure golden flower Fu-brick teas formation system and method Download PDF

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Publication number
CN107873874A
CN107873874A CN201711303282.2A CN201711303282A CN107873874A CN 107873874 A CN107873874 A CN 107873874A CN 201711303282 A CN201711303282 A CN 201711303282A CN 107873874 A CN107873874 A CN 107873874A
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China
Prior art keywords
framed
golden flower
tea
brick
bulldozed
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CN201711303282.2A
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Chinese (zh)
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CN107873874B (en
Inventor
昌智才
林睦华
丁深根
林武
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HUNAN HAOMING TEA FOOD Co Ltd
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HUNAN HAOMING TEA FOOD Co Ltd
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Priority to CN201711303282.2A priority Critical patent/CN107873874B/en
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23FCOFFEE; TEA; THEIR SUBSTITUTES; MANUFACTURE, PREPARATION, OR INFUSION THEREOF
    • A23F3/00Tea; Tea substitutes; Preparations thereof
    • A23F3/06Treating tea before extraction; Preparations produced thereby
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/10Moulding
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23PSHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
    • A23P30/00Shaping or working of foodstuffs characterised by the process or apparatus
    • A23P30/20Extruding

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  • Engineering & Computer Science (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Manufacturing & Machinery (AREA)
  • Tea And Coffee (AREA)
  • Apparatus Associated With Microorganisms And Enzymes (AREA)

Abstract

The invention discloses a kind of golden flower Fu-brick teas preparation method, including suspension to prepare, prepared by the steps such as prepared by brick tea, the suspension, comprises the following steps tea juice and prepares, educates the steps such as bacterium, mixing screening, liquid processed;It is prepared by the brick tea, including Feedstock treating, pressed sizing, addition suspension, dry grow dim, test package.Grow dim efficiency high, and golden flower is big and fleshy luxuriant, is easy to collect.Meanwhile the invention also discloses a kind of preparation system of golden flower Fu-brick teas, including it is framed;Framed rear end is provided with back seat, and framed front end is provided with dies holder;Framed top is provided with pressing plate, and pressing plate upper end is connected with elevating mechanism, and lower end is provided with electromagnet;It is framed to be provided with liftable riser between back seat with having, it is provided with back seat and is bulldozed mechanism, multiple template is provided with dies holder, dies holder rear is provided with delivery device.The system is used to prepare golden flower Fu-brick teas, and brick tea structure is unique, and non-consolidation is compressing, and cavity structure is formed in brick tea, is easy to grow dim and stores.

Description

A kind of low pressure golden flower Fu-brick teas formation system and method
Technical field
The invention belongs to Tea Production technical field, specially a kind of low pressure golden flower Fu-brick teas formation system and preparation system System.
Background technology
Golden flower, as its name suggests, color and luster are golden, and shape is as spending.Some referred specifically in Fu-brick tea are sheet of Golden finely ground particle substance.So these materials are any actually it is believed that this is a kind of golden spore coat of fungi Aggregation.It is more in the market that this bacterium is named with " coronoid process dissipate capsule bacterium ".Growth of the coronoid process dissipate capsule bacterium in tealeaves is more It is luxuriant, particularly Fu-brick tea, because the acid pH condition of tea juice is exactly just the optimum condition of golden flower growth and breedings, especially Blue or green tea, black tea and black tea are the quality materials to grow dim.
Golden flower, it is the ferment class bacterium beneficial to people." golden flower " energy secreting amylase and oxidizing ferment, the egg that can be catalyzed in tealeaves White matter, Starch Conversion are monose, catalysis polyphenol compound oxidation, change into the material beneficial to human body, make the mouthfeel of tealeaves Improve and optimize etc. characteristic.The black tea Fu-brick tea in Hunan Anhua is such as originated in, deliberately " coronoid process dissipates capsule for cultivation in manufacturing process Bacterium " group, this needs extremely unique processing technology to be just made.Even, begin one's study addition in healthcare industry some products Coronoid process dissipate capsule bacterium to improve its health-care effect, therefore to how the coronoid process dissipate capsule bacterium collected in tealeaves be also industrial trend and Demand, using medium culture coronoid process dissipate capsule bacterium, possible health-care effect effect is close, but the unique perfume for having lacked tealeaves does not have The formation of significant ability to see things in their true light " coronoid process dissipate capsule bacterium " bacterium colony is by temperature, humidity, gas, the degree of packing, the time, pH, the influence of tea juice, Its effect and efficiency are all not quite similar.
In the prior art, black tea is grown dim mainly and has loose tea to grow dim to be grown dim with brick tea.The brick tea for pressing shape is made, in fact earliest Black tea due to transporting to the Northwest, had inconvenient traffic at that time, transport difficult, it is necessary to reduce volume, steam pressure is easy into agglomerate Carry, preserve;Meanwhile the time that brick tea can be kept with fragrance is longer.Black tea is pursued and " from the point of view of the characteristics of more Chen Yuexiang ", received The advantageous ageing in quality of black tea is hidden, ideal effect can be reached in the short period of time.But brick tea is in early stage During tea making, the cycle grown dim is grown, and effect is difficult to ensure that, during cultivating golden flower, can not grow dim situation from internal, easily cause Burn core and go mouldy;During preservation, after by compression;Tea volume density is larger, it is difficult to meets the oxygen needed for coronoid process dissipate capsule bacterium growth The conditions such as gas, humidity, temperature;Later stage takes tea difficult with the tea time, or even needs special instrument to carry out taking tea.And loose tea grows dim, laugh Head is more than practical significance, is not only unfavorable for storage transport, and does not extrude, and coronoid process dissipate capsule bacterium is catalyzed effect to the overall effect of tealeaves Fruit is poor, and its fragrance does not have brick tea strong pure, does not also reach " the characteristics of more Chen Yuexiang ";And loose tea, which grows dim, is also unfavorable for golden flower Collection.
Based on above mentioned problem, applicant have developed a kind of golden flower Fu-brick teas preparation method, is compacted using low pressure, be made non-tight The brick tea of full mold, efficiency high of growing dim, and golden flower is big and fleshy luxuriant, is easy to collect.
The content of the invention
The purpose of the present invention is to be directed to problem above, there is provided a kind of low pressure golden flower Fu-brick tea formation systems, using low pressure pressure It is real, the brick tea of non-compact real form, efficiency high of growing dim is made, and golden flower is big and fleshy luxuriant, is easy to collect.
A kind of low pressure golden flower Fu-brick tea formation systems, including framed, hopper;The framed rear end is provided with back seat, and It is detachably connected with back seat;Framed top is provided with pressing plate, and the pressing plate upper end is connected with elevating mechanism, and lower end both sides are set There is electromagnet;It is framed to be provided with liftable riser between back seat with having, it is provided with the back seat and pushes away framed interior material Flat is bulldozed mechanism, and the pressing plate includes upper plate, lower plate, and is the hollow rectangular slab for coordinating template outline to set;Institute State and be tightly connected between upper plate, lower plate by flexible layer, form cavity;The intake valve connected with cavity is provided with the upper plate And overflow valve.
Further, the plate that is bulldozed for being bulldozed mechanism and including being arranged in back seat, it is described to be bulldozed plate and the gas outside back seat Cylinder connects;The back seat front inner wall is provided with that connection is framed to be bulldozed board slot, and same match somebody with somebody is equipped with the riser Close groove.
Further, the elevating mechanism includes, the screw mandrel being connected with pressing plate, and the screw mandrel is connected by worm gear and rotating shaft Connect, the rotating shaft is connected by double-shaft output reducer with motor.
Further, Worm gear feed screw lift is provided with above the riser, realizes lifting.
Further, the framed lower section is provided with material pocket.
Further, swivel plate, the swivel plate Cheng " Shang are provided with hopper lower ending opening " font, and pass through hopper electricity Machine drives.
By the forming method of above-mentioned formation system processing low pressure golden flower Fu-brick teas, gas is steamed to the tealeaves after pile fermentation and is added to material In bucket, from hopper uniformly to framed interior charging, after reaching set amount, mechanism action is bulldozed, material is bulldozed, in pressing plate lower end The electromagnet of both sides loads onto template, and the gas of 0.3-0.4MPa pressure is passed through in the cavity of pressing plate;General who has surrendered under elevating mechanism Template compresses tealeaves layer;After compression, elevating mechanism rises, and intake valve supplements the cavity pressure of pressing plate;Repetitive operation, until last One layer of tealeaves layer is compacted;Then riser is lifted, and adds tealeaves to riser lower section intracavitary, riser is lower again to compress tealeaves, Ran Houmo The jet chimney of intralamellar part is passed through steam, makes the tea that tealeaves is suppressed in low pressure after the further dissolution of tealeaves tea juice by steam Bonded in brick, realize that low pressure is compressing;Then pressure release, the template between tealeaves layer is pulled out, during pull-out, inside template Tea liquid pipe forward end spray prefabricated tea liquid, promote the startup and progress grown dim;Brick tea embryogenesis strip and interior after pull-out Portion forms dead level, the thickness 5-8mm of the dead level, tea thickness degree 18-22mm, gross thickness 90-130mm.
Beneficial effects of the present invention:
1st, it is compacted using low pressure, the brick tea of non-compact real form, efficiency high of growing dim is made, and golden flower is big and fleshy luxuriant, is easy to collect;
2nd, form cavity structure in brick tea, its section in E fonts orType, it is easy to grow dim and stores, is also easy to take;
3rd, pressing plate is arranged to airbag structure, each layer of tealeaves lay after thickness not for the moment, also ensure that the pressure of screw rod transmission It is uniform and constant, avoid to brick tea compacting excessively consolidation;
4th, swivel plate is in " Shang " font, and tealeaves can be made uniformly to trickle down framed interior, avoid accumulating.
Brief description of the drawings
Fig. 1 is brick tea structure schematic diagram of the present invention.
Fig. 2 is preparation system schematic front view of the present invention.
Fig. 3 is preparation system explosive view schematic diagram of the present invention.
Fig. 4 is that the present invention is bulldozed mechanism structure schematic diagram.
Fig. 5 is pressure plate structure schematic diagram of the present invention.
Fig. 6 is formwork structure schematic diagram of the present invention.
Fig. 7 is feed bin structure schematic diagram of the present invention.
Label character is expressed as described in figure:1st, it is framed;2nd, hopper;3rd, back seat;5th, pressing plate;6th, electromagnet;9th, brick tea embryo; 90th, dead level;91st, tea layer;11st, riser;12nd, pocket is expected;13rd, baffle plate;111st, Worm gear feed screw lift;112nd, mating groove;21st, rotate Plate;22nd, hopper motor;31st, it is bulldozed plate;32nd, cylinder;33rd, it is bulldozed board slot;302nd, tap;401st, template;402nd, steam pipe Road;403rd, tea liquid pipe;404th, minitype nozzle;41st, delivery device;51st, double-shaft output reducer;52nd, rotating shaft;53rd, worm gear;54、 Screw mandrel;501st, upper plate;503rd, lower plate;502nd, flexible layer;504th, overflow valve;505th, intake valve;
Embodiment
In order that those skilled in the art more fully understand technical scheme, the present invention is entered below in conjunction with the accompanying drawings Row is described in detail, and the description of this part is only exemplary and explanatory, should not there is any limitation to protection scope of the present invention Effect.
A kind of low pressure golden flower Fu-brick tea formation systems of the present invention, to coordinate the design of the process of applicant, this is specific Process is:
Prepared by a kind of golden flower Fu-brick teas preparation method, including suspension, prepared by the steps such as prepared by brick tea, the suspension, including following Step:
A, prepared by tea juice, is 1 by tealeaves and tea stalk, the proportioning of tea seed episperm:10-15:8-12 infusions remix 20% sugarcane into tea juice Sugar juice, tea juice and sucrose solution ratio 80-100:1, obtain tea liquid;
B, educate bacterium, tealeaves is carried out according to a conventional method steam macerate heap, pressed sizing, dry grow dim after, take golden flower(Coronoid process dissipates capsule Bacterium)As sample bacterium;
C, mixing screening, the sample bacterium in step b is added in the tea liquid prepared in step a and mixed;
D, liquid processed, after the mixed liquor dilution after step c processing, spore suspension is made;
Prepared by the brick tea, comprise the following steps:
1., Feedstock treating, according to demand by raw tea material it is assorted uniformly, then enter promoting the circulation of qi steam after pile fermentation;Coronoid process dissipate capsule bacterium in suspension Concentration is 106-107Individual/mL;
2., pressed sizing, the tealeaves 1. step is handled after shaped;Strip is pressed into, and there is cavity interlayer inside;
3., addition suspension, suspension, ratio 5 are added into cavity interlayer:20;
4., drying grow dim;Brick tea is entered into drying room, uniform intervals, heating indirectly, temperature protection is at 28 DEG C -30 DEG C or so, humidity It is maintained at 75%~85%, 4 days;Then with daily 5-7 DEG C heating, to 70 DEG C, water content in brick tea is made to be reduced to 12%.
5., test package.
Preferably, 100 DEG C -102 DEG C are heated to after being mixed in step c, keeps 1-2min, after naturally cool to 28-32 DEG C, keep at least 24h;Repeat said process once, complete screening.
Wherein, step 2. pressed sizing when, tealeaves is added into following formation systems progress low pressure compression:
A kind of low pressure golden flower Fu-brick tea formation systems, including it is framed(1), hopper(2);It is described framed(1)Rear end be provided with after Seat(3), and and back seat(3)It is detachably connected;It is framed(1)Top be provided with pressing plate(5), the pressing plate(5)Upper end and lifting Mechanism connects, and lower end both sides are provided with electromagnet(6);It is framed(1)With there is back seat(3)Between be provided with liftable riser (11), the back seat(3)Inside being provided with will be framed(1)What interior material was bulldozed is bulldozed mechanism, the pressing plate(5)Including upper plate (501), lower plate(503), and be cooperation template(401)The hollow rectangular slab that outline is set;The upper plate(501), under Plate(503)Between pass through flexible layer(502)It is tightly connected, forms cavity;The upper plate(501)On be provided with what is connected with cavity Intake valve(505)And overflow valve(504).
Preferably, it is described be bulldozed mechanism and include being arranged in back seat 3 be bulldozed plate 31, it is described be bulldozed plate 31 with outside back seat 3 Cylinder 32 connect;The back seat front inner wall is provided with connection framed 1 and is bulldozed board slot 33, is equipped with the riser 11 There is same mating groove 112;The mechanism that is bulldozed is arranged to multilayer according to brick tea structure.
Preferably, the elevating mechanism includes, the screw mandrel 54 being connected with pressing plate 5, and the screw mandrel 54 is by worm gear 53 with turning Axle 52 is connected, and the rotating shaft 52 is connected by double-shaft output reducer 51 with motor.
Preferably, the system also includes pressing plate 5, and the pressing plate 5 passes through electromagnet(6)It is adsorbed in pressing plate(5)Lower end;It is described Pressing plate 5 includes upper plate 501, lower plate 503, and is the hollow rectangular slab for coordinating template 401 to set;The upper plate 501, lower plate It is tightly connected between 503 by flexible layer 502, such as rubber layer, forms cavity;It is provided with the upper plate 501 and is connected with cavity Intake valve 505 and overflow valve 504.
Preferably, template 401 is internally provided with the jet chimney 402 to both sides and front end output steam, and forward The tea liquid pipe 403 of end output tea liquid;The front end of tea liquid pipe 403 is provided with minitype nozzle 404.
Preferably, the top of riser 11 is provided with Worm gear feed screw lift 111, realizes lifting.
Preferably, framed 1 lower section is provided with material pocket 12.
Preferably, swivel plate 21, the Cheng " Shang of swivel plate 21 are provided with the lower ending opening of hopper 2 " font, and pass through material Bucket motor 22 drives.
When specifically used, pressing process is, gas is steamed to the tealeaves after pile fermentation and is added in hopper 2, from hopper 2 uniformly to Fed in framed 1, after reaching set amount, be bulldozed mechanism action, material is bulldozed, make height of materials substantially concordant, unnecessary thing The lower section that material drops to framed 1 is provided with material pocket 12;Delivery device 41 is under the driving of cylinder or oil cylinder, by template 401 Framed 1 top is pushed to, the lower end both sides of pressing plate 5 are provided with electromagnet 6 and electric must held template 401, and then delivery device 41 moves back Return, general who has surrendered's template 401 compresses tealeaves layer under elevating mechanism, and it compresses the pressure of tealeaves layer and so set, in pressing plate about 5 The gas of certain pressure, such as 0.4MPa are passed through in the cavity of plate;Overflow valve 504 sets oil pressure relief 0.4MPa, then lift Structure is all constant 0.4MPa to the pressure of every layer of tealeaves, and too high pressure is gone out from 504 overflows;After compression, electromagnet power-off, Template 401, pressing plate 5 separate, and elevating mechanism rises with pressing plate 5, and elevating mechanism rises, and intake valve 505 supplements pressure;Repeat dynamic Make, until last layer of tealeaves layer is compacted;Then riser 11 is lifted in the presence of Worm gear feed screw lift 111, to riser 11 lower section intracavitary add tealeaves, then tealeaves is compressed in the presence of Worm gear feed screw lift 111, the then steaming inside template 401 Steam pipe road 402 is passed through steam, 100-103 DEG C of temperature, 2-5min is suppressed, after making the further dissolution of tealeaves tea juice by steam Tealeaves bonds in the brick tea that low pressure is suppressed, and realizes that low pressure is compressing;The gap between larger tealeaves is advantageously formed simultaneously, Be advantageous to grow dim;Then pressure release, the template 401 between tealeaves layer is pulled out, during pull-out, the tea liquid pipe inside template 401 403 forward ends spray the suspension prepared in step d, promote the startup and progress grown dim;After pull-out brick tea embryo 9 formed strip and Dead level 90 is internally formed, the thickness 5-8mm of the dead level is advisable, and the thickness 18-22mm of tea layer 91 is advisable, general thickness 100mm or so; Dead level 90 is advantageous to golden flower and formed, and is advantageously collected in golden flower.
It should be noted that herein, term " comprising ", "comprising" or its any other variant are intended to non-row His property includes, so that process, method, article or equipment including a series of elements not only include those key elements, and And also include the other element being not expressly set out, or also include for this process, method, article or equipment institute inherently Key element.
Specific case used herein is set forth to the principle and embodiment of the present invention, the explanation of above example It is only intended to help the method and its core concept for understanding the present invention.Described above is only the preferred embodiment of the present invention, should When pointing out due to the finiteness of literal expression, and unlimited concrete structure objectively be present, for the common skill of the art For art personnel, under the premise without departing from the principles of the invention, some improvement, retouching or change can also be made, can also incited somebody to action Above-mentioned technical characteristic is combined by rights;These improve retouching, change or combination, or the not improved structure by invention Think and technical scheme directly applies to other occasions, be regarded as protection scope of the present invention.

Claims (7)

1. a kind of low pressure golden flower Fu-brick tea formation systems, it is characterised in that including framed(1), hopper(2);It is described framed(1)'s Rear end is provided with back seat(3), and and back seat(3)It is detachably connected;It is framed(1)Top be provided with pressing plate(5), the pressing plate (5)Upper end is connected with elevating mechanism, and lower end both sides are provided with electromagnet(6);It is framed(1)With there is back seat(3)Between be provided with can The riser of lifting(11), the back seat(3)Inside being provided with will be framed(1)What interior material was bulldozed is bulldozed mechanism, the pressing plate(5) Including upper plate(501), lower plate(503), and be cooperation template(401)The hollow rectangular slab that outline is set;The upper plate (501), lower plate(503)Between pass through flexible layer(502)It is tightly connected, forms cavity;The upper plate(501)On be provided with it is empty The intake valve of chamber connection(505)And overflow valve(504).
2. a kind of low pressure golden flower Fu-brick tea formation systems according to claim 1, it is characterised in that described to be bulldozed mechanism bag Include and be arranged at back seat(3)Interior is bulldozed plate(31), it is described to be bulldozed plate(31)With back seat(3)Outer cylinder(32)Connection;After described It is framed that seat front inner wall is provided with connection(1)Be bulldozed board slot(33), the riser(11)Inside it is equipped with same cooperation Groove(112).
A kind of 3. low pressure golden flower Fu-brick tea formation systems according to claim 1, it is characterised in that the elevating mechanism bag Include, with pressing plate(5)The screw mandrel of connection(54), the screw mandrel(54)Pass through worm gear(53)With rotating shaft(52)Connection, the rotating shaft (52)Pass through double-shaft output reducer(51)It is connected with motor.
A kind of 4. low pressure golden flower Fu-brick tea formation systems according to claim 1, it is characterised in that the riser(11)On Side is provided with Worm gear feed screw lift(111), realize lifting.
5. a kind of low pressure golden flower Fu-brick tea formation systems according to claim 1, it is characterised in that described framed(1)'s Lower section is provided with material pocket(12).
A kind of 6. low pressure golden flower Fu-brick tea formation systems according to claim 1, it is characterised in that hopper(2)Open lower end Swivel plate is provided with mouthful(21), the swivel plate(21)Cheng " Shang " fonts, and pass through hopper motor(22)Driving.
7. the method that the claims 1-6 is molded with low pressure golden flower Fu-brick teas, it is characterised in that gas is steamed to the tea after pile fermentation Leaf is added to hopper(2)It is interior, by hopper(2)Uniformly to framed(1)Interior charging, after reaching set amount, mechanism action is bulldozed, will Material is bulldozed, in pressing plate(5)The electromagnet of lower end both sides(6)Load onto template(401), and in pressing plate(5)Cavity in be passed through The gas of 0.3-0.4MPa pressure;General who has surrendered's template under elevating mechanism(401)Compress tealeaves layer;After compression, electromagnet(6)Power-off, Elevating mechanism rises, intake valve(505)Supplement pressing plate(5)Cavity pressure;Repetitive operation, until last layer of tealeaves layer quilt Compress;Then riser(11)Lifting, to riser(11)Lower section intracavitary adds tealeaves, riser(11)It is lower again to compress tealeaves, then let out Pressure, by the template between tealeaves layer(401)Pull out;Brick tea embryo after pull-out(9)Form strip and be internally formed dead level(90), should The thickness 5-8mm of dead level, tea layer(91)Thickness 18-22mm, gross thickness 90-130mm.
CN201711303282.2A 2017-12-11 2017-12-11 Low-pressure golden flower Fuzhuan tea forming system and method Active CN107873874B (en)

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