CN107843598A - A kind of automated detection method and system of the concentrator arrowband power line carrier module based on Turnover Box - Google Patents
A kind of automated detection method and system of the concentrator arrowband power line carrier module based on Turnover Box Download PDFInfo
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- CN107843598A CN107843598A CN201710974230.1A CN201710974230A CN107843598A CN 107843598 A CN107843598 A CN 107843598A CN 201710974230 A CN201710974230 A CN 201710974230A CN 107843598 A CN107843598 A CN 107843598A
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- concentrator
- turnover box
- power line
- module
- carrier module
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Classifications
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8806—Specially adapted optical and illumination features
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/01—Subjecting similar articles in turn to test, e.g. "go/no-go" tests in mass production; Testing objects at points as they pass through a testing station
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N2021/845—Objects on a conveyor
Abstract
The present invention relates to a kind of concentrator arrowband power line carrier module automated detection method based on Turnover Box, order performs following steps：(1) whole pile is equipped with the Turnover Box pile group feeding of concentrator arrowband power line carrier module, pile assembling and dismantling are divided into single Turnover Box by unstacker, and be sequentially sent to detect the detection station in module, array is fixed with concentrator arrowband power line carrier module in Turnover Box；(2) all concentrator arrowbands power line carrier module in module sequence detection Turnover Box is detected, Turnover Box is motionless in detection process, and its position is demarcated if undesirable aggregation device arrowband power line carrier module occurs in detection.The carrier replacing construction that the present invention can be saved between each operation, the time caused by equipment thread-changing is avoided to waste, significantly save detection device cost, improve space availability ratio, avoid module outlet, cartonning process, artificial participation is reduced, single-phase electric energy meter broadband power carrier module detection efficiency can be greatly improved.
Description
Technical field
The invention belongs in electrical measurement, Electric Energy Metering Technology field, especially a kind of concentrator arrowband electricity based on Turnover Box
The automated detection method and system of power carrier module.
Background technology
At present, power line carrier module is still based on the feeding detection mode of single concentrator arrowband power line carrier module,
Part concentrator arrowband power line carrier module even still needs to rely on frock artificial detection, less efficient.Guo Wang companies are proposed to carrying
Ripple module realizes that full inspection is surveyed as a kind of metering device of independent assets, how to realize module continuous-flow type Intelligent Measurement, greatly
Width improves module detection efficiency, and can realize centralized warehousing, automatic material flow.This turns into the problem of urgent need to resolve, and this is automatic
The clear area of metaplasia production.
The content of the invention
It is an object of the invention in place of overcome the deficiencies in the prior art, there is provided a kind of concentrator arrowband based on Turnover Box
The automated detection method and system of power line carrier module, realize module whole pile feeding simultaneously, de-stacking, FCL detection, bad mould
Block is automatically separated, and the storage of good module automatic piling and module go out the automatic intelligent streamline of storage automatically, greatly improve
Carrier module detection efficiency.
The present invention solves its technical problem and takes following technical scheme to realize：
A kind of concentrator arrowband power line carrier module automated detection method based on Turnover Box, it is characterised in that：Sequentially
Perform following steps：
(1) whole pile is equipped with the Turnover Box pile group feeding of concentrator arrowband power line carrier module, is divided pile assembling and dismantling by unstacker
Into single Turnover Box, and it is sequentially sent to detect the detection station in module, array is fixed with concentrator arrowband electricity in Turnover Box
Power carrier module；
(2) all concentrator arrowbands power line carrier module in module sequence detection Turnover Box is detected, is had enough to meet the need in detection process
Case is motionless, and its position is demarcated if undesirable aggregation device arrowband power line carrier module occurs in detection；
1. in module is detected, the advanced row horizontal direction of electrifying device is moved to concentrator arrowband electric power to be detected
Above carrier module, then electrifying device moves down the concentrator arrowband power line carrier module being connected in Turnover Box and carried out
Electricity；
2. CCD detection means is moved horizontally to the lower section for having already powered on concentrator arrowband power line carrier module, through turnover
Detection hole below case, concentrator arrowband power line carrier module is detected, demarcation record defective products position；
3. pushing electrical component is moved to next group of carrier module to be detected, repeat the above steps until FCL carrier wave mould
Block detection is completed.
Moreover, in step (2), electrifying device is carried out to four three-phase phase electric energy meter broadband power carrier modules simultaneously
Electricity.
Moreover, the concrete structure of concentrator arrowband power line carrier module is：Module bodies are rectangular cubic structure,
The front upper of module bodies is provided with two LED warning lights, two LEDs are respectively to receive lamp and transmission lamp；
One pin type pin is installed in the upper rear portion of module bodies；
Stopper slot laterally is formed with the middle part of an incline in the positive Middle face of module bodies, the positive bottom of module bodies is formed with horizontal stroke
To the spacing fin of insertion.
A kind of concentrator arrowband power line carrier module automated detection system based on Turnover Box, it is characterised in that：Including
Feeding streamline, unstacker, detection module, pipeline, not piler, trunkful caching pipeline, six axis robot and bad
Product pipeline, feeding streamline, unstacker, detection module, pipeline and piler are linked in sequence successively, in the footpath of pipeline
Side is provided with a six axis robot, be provided with the radial direction side of pipeline and piler link position one not trunkful cache
Pipeline, the opposite side of six axis robot is provided with a defective products pipeline；Turnover Box passes sequentially through feeding streamline, de-stacking
Machine, detection module, pipeline and piler, it is characterised in that：The rectangular box structure that box main body is an open upper end is had enough to meet the need,
The bottom transverse and longitudinal array of turnover box main body is uniformly formed with multiple concentrator arrowband power line carrier module instrument connections, each concentrator
The putting position of the corresponding concentrator arrowband power line carrier module of arrowband power line carrier module instrument connection；Each concentrator arrowband
The upper end of power line carrier module instrument connection is formed with abducent guide frame, and Turnover Box possesses Anti-error structure.
Moreover, the interior bottom of turnover box main body corresponding on the outside of the corner of each concentrator arrowband power line carrier module instrument connection
Face is formed with the anchor point of a sector structure.
Moreover, the anchor point is " ten " font projection, "convex" shaped projection or " L " shape projection.
Moreover, Anti-error structure includes：The Turnover Box master of each concentrator arrowband power line carrier module instrument connection both lateral sides
One, which is symmetrically formed with, on internal ground puts Anti-error structure.
Moreover, Anti-error structure includes：It is recessed that one side wall top middle portion of turnover box main body is formed with an asymmetric Anti-dislocation
Groove；Arrow logo is formed with the sidewall upper face of turnover box main body.
Moreover, the concrete structure of the detection module includes preventing pushing electrical component, CCD detection modules and conveyer
Structure；
The transport mechanism for being available for carrier module Turnover Box to pass through is installed in the electromagnetic shielding box of anti-electromagnetic interference, carried
Horizontal cross track is installed above the transmission track both sides of ripple module Turnover Box, on the horizontal cross track drive installation have water
It is flat to vertically move beam, on the beam that horizontally vertically moves drive installation have two columns that can be moved up and down, the lower end peace of column
Equipped with electrical component on concentrator carrier wave；
Detection lateral adjustments track, the both sides are symmetrically installed with the down either side of the transport mechanism of carrier module Turnover Box
Detection lateral adjustments track on drive installation have detection longitudinally adjust track, the detection longitudinally adjust rail in transport mechanism side
CCD detection probes are installed on road.
The advantages and positive effects of the present invention are：
The carrier replacing construction that the present invention can be saved between each operation, the time caused by equipment thread-changing is avoided to waste, greatly
Amplitude saves detection device cost, improves space availability ratio, avoids module outlet, cartonning process, reduces artificial participation, Neng Gou great
Width improves concentrator arrowband power line carrier module detection efficiency.
Brief description of the drawings
Fig. 1 is the inventive method flow chart；
Fig. 2 is detecting system overall structure diagram；
Fig. 3 is the structural representation of detection module；
Fig. 4 is Turnover Box structural representation；
Fig. 5 is the structural representation of concentrator arrowband power line carrier module；
Fig. 6 is Fig. 5 left view；
Fig. 7 is Fig. 5 rearview.
Embodiment
Below in conjunction with the accompanying drawings and the invention will be further described by specific embodiment, and following examples are descriptive
, it is not limited, it is impossible to which protection scope of the present invention is limited with this.
A kind of concentrator arrowband power line carrier module automated detection method based on Turnover Box, order perform following walk
Suddenly：
1) whole pile is equipped with the Turnover Box pile group feeding of concentrator arrowband power line carrier module, is divided into pile assembling and dismantling by unstacker
Single Turnover Box, and be sequentially sent to detect the detection station in module, array is fixed with concentrator arrowband electric power in Turnover Box
Carrier module；
2) all concentrator arrowbands power line carrier module in module sequence detection Turnover Box is detected, Turnover Box in detection process
It is motionless, demarcate its position if undesirable aggregation device arrowband power line carrier module occurs in detection；
In module is detected, the concentrator arrowband electric power to be detected that is moved to of the advanced row horizontal direction of electrifying device carries
Above ripple module, then electrifying device moves down the concentrator arrowband power line carrier module being connected in Turnover Box and carried out
Electricity；
Upper electricity is carried out to four concentrator arrowband power line carrier modules simultaneously every time；
CCD detection means is moved horizontally to the lower section for having already powered on concentrator arrowband power line carrier module, through Turnover Box
The detection hole of lower section, concentrator arrowband power line carrier module is detected, demarcation record defective products position；
Push electrical component and be moved to next group of carrier module to be detected, repeat the above steps until FCL carrier module
Detection is completed；
The core detection project content of power carrier includes：Quiescent dissipation test, dynamic power consumption test, key pin level
With state verification, short message test, LED reiving/transmitting state test etc.；
Three-phase module tests four concentrator arrowband power line carrier modules simultaneously；
3) blanking pipeline is flowed into after the completion of the detection of FCL module,
If defective products then captures the defective products of demarcation to defective products pipeline by six axis robot, and concentrator is narrow
The Turnover Box being discontented with power line carrier module is pushed into not trunkful caching pipeline；If filling concentrator arrowband power carrier
The Turnover Box of module flows directly into piler；
4) the manipulator crawl defective products after the arrival of next case, and full qualified concentrator arrowband power carrier is supplemented thereto
Module, the Turnover Box for filling concentrator arrowband power line carrier module afterwards flow to piler；
5) after piler stacking reaches certain amount, storage blanking system can store modular transportation in storehouse.
Referring to the whole detection system shown in accompanying drawing 2, including feeding streamline 1, unstacker 2, detection module 3, pipeline
4th, piler 5, not trunkful caching pipeline 6, six axis robot 7 and defective products pipeline 8, feeding streamline, unstacker, inspection
Survey module, pipeline and piler to be linked in sequence successively, the radial direction side of pipeline is provided with a six axis robot, defeated
The radial direction side of line sending and piler link position is provided with a not trunkful caching pipeline, is set in the opposite side of six axis robot
It is equipped with a defective products pipeline；Turnover Box passes sequentially through feeding streamline, unstacker, detection module, pipeline and piler.
The pipeline, trunkful caching pipeline, defective products pipeline are not arranged at the operation of six axis robot periphery
In the range of.
Detect module to be arranged in the electromagnetic shielding box (non-label in figure) of anti-electromagnetic interference, the electromagnetic shielding box is removable
Unload；Include preventing pushing electrical component 9, CCD detection modules 10 and transmission referring to the concrete structure for shown in accompanying drawing 3, detecting module
Mechanism；
The transport mechanism for being available for carrier module Turnover Box B to pass through is installed in the electromagnetic shielding box of anti-electromagnetic interference,
Horizontal cross track 9-4 (Y-direction) is installed above carrier module Turnover Box B transmission track both sides, the horizontal cross track
Upper drive installation horizontally vertically moves beam 9-2 (X-direction), on the beam that horizontally vertically moves drive installation have two can be upper and lower
Mobile column 9-2 (Z-direction), the lower end of column are provided with electrical component 9-1 on concentrator carrier wave.During work, collection can be driven
Electrical component carries out X on middle device carrier wave, and tri- directions of Y, Z move freely；
Detection lateral adjustments track 10-3 (Y are symmetrically installed with the down either side of carrier module Turnover Box B transport mechanism
Direction), on the detection lateral adjustments track of the both sides drive installation have detection longitudinally adjust track 10-2 (X-direction), transmitting
CCD detection probe 10-1 are installed on the detection longitudinally adjust track of mechanism side, the CCD detection probes can carry out X, Y two
Individual direction moves freely.
The structure of Turnover Box is referring to shown in accompanying drawing 4, and turnover box main body is the rectangular box structure of an open upper end, Turnover Box
The bottom transverse and longitudinal array of main body is uniformly formed with multiple concentrator arrowband power line carrier module instrument connections 14, each concentrator arrowband
The putting position of the corresponding concentrator arrowband power line carrier module 11 of power line carrier module instrument connection；Each concentrator arrowband electricity
The upper end of power carrier module instrument connection is formed with abducent guide frame, be easy to by concentrator arrowband power line carrier module from
Place accurate putting position in top.
The inner bottom surface of turnover box main body is equal corresponding on the outside of the corner of each concentrator arrowband power line carrier module instrument connection
It is formed with the anchor point 13 of a sector structure, the anchor point between four concentrator arrowband power line carrier module instrument connections is " ten "
Font projection, the anchor point for closing on madial wall is "convex" shaped projection, and the anchor point for closing on interior drift angle is " L " shape projection.
Turnover Box possesses Anti-error structure design, specifically includes：Each concentrator arrowband power line carrier module instrument connection is horizontal
One is symmetrically formed with ground in the turnover box main body of both sides and puts Anti-error structure 15, prevent from producing the error of piece putting position；Week
One side wall top middle portion of turnning box main body is formed with an asymmetric Anti-dislocation groove 16, for identifying Turnover Box direction, and
Positioned when can also be used for stacking Turnover Box；Arrow logo 12 is formed with the sidewall upper face of turnover box main body, is easy to quickly identify
Turnover Box direction.
Referring to shown in accompanying drawing 5 to 7, the structure of concentrator arrowband power line carrier module, module bodies 111 are rectangular cubic
Structure, the front upper of module bodies is provided with two LED warning lights 112, two LEDs are respectively to receive lamp and transmission
Lamp, wherein, lamp is received as green, sends lamp as red；
One pin type pin 115 is installed in the upper rear portion of module bodies；
Laterally stopper slot 114, the positive bottom system of module bodies are formed with the positive Middle face of module bodies in the middle part of an incline
There is the spacing fin 113 of lateral direction penetrating, for structure positioning.
With reference to the mechanism of detecting system, the specific works step of detecting system is as follows：
1) the whole pile module outbound that is made up of more case carrier modules is simultaneously plugged into feeding streamline 1, by streamline
Unstacker 2, more case carrier modules are split into single case, continue to transmit；
2) FCL carrier module is sent to detection module 3, pushes electrical component 9 afterwards in place and pushes to electricity on carrier module,
The state so that detected carrier module works on power；
Pushing electrical component has X, tri- direction one-movement-freedom-degrees of Y, Z, and CCD detection modules have X, two level sides of Y
To one-movement-freedom-degree；
CCD detection modules 12 are moved to the lower section for pushing electrical component correspondence position after upper electricity, start to detect, and demarcate note
Record defective products position；
After the completion of CCD detections, push electrical component 9 and move up, also, CCD detection modules 10 and push electrical component 9 and distinguish
Move in the horizontal direction reset, push electrical component and be moved to next group of carrier module to be detected, repeat the above steps until
The detection of FCL carrier module is completed；
3) pipeline 4 is flowed into after the completion of the detection of FCL module,
Stop when being then moved to sort positions C if defective products, the defective products of the crawl demarcation of six axis robot 7 is extremely sent into
Defective products pipeline 8, the module at sort positions C is now in less than a FCL, trunkful does not cache pipeline 6 to flow direction, as
Not trunkful non-defective unit case A to be sent；
Piler 5 is flowed directly into if no defective products；
4) when the carrier module Turnover Box B of next group of completion detection is reached at sort positions C, six axis robot, which is rejected, to be carried
After defective products in ripple module Turnover Box B, the non-defective unit in not trunkful non-defective unit case A to be sent is supplemented in carrier module Turnover Box B,
As the qualified concentrator arrowband power line carrier module of FCL, piler 5 is then flowed to；
Piler is flowed directly into if B casees are without defective products；
5) after the stacking quantity of piler 5 reaches predetermined number, concentrator arrowband power line carrier module is moved into storehouse and stored.
Although disclosing embodiments of the invention and accompanying drawing for the purpose of illustration, those skilled in the art can manage
Solution：Do not departing from the present invention and spirit and scope of the appended claims in, it is various replace, change and modifications all be it is possible,
Therefore, the scope of the present invention is not limited to embodiment and accompanying drawing disclosure of that.
Claims (9)
- A kind of 1. concentrator arrowband power line carrier module automated detection method based on Turnover Box, it is characterised in that：Order is held Row following steps：(1) whole pile is equipped with the Turnover Box pile group feeding of concentrator arrowband power line carrier module, and pile assembling and dismantling are divided into list by unstacker Individual Turnover Box, and be sequentially sent to detect the detection station in module, array is fixed with concentrator arrowband electric power load in Turnover Box Ripple module；(2) all concentrator arrowbands power line carrier module in module sequence detection Turnover Box is detected, Turnover Box is not in detection process It is dynamic, demarcate its position if undesirable aggregation device arrowband power line carrier module occurs in detection；1. in module is detected, the advanced row horizontal direction of electrifying device is moved to concentrator arrowband power carrier to be detected Above module, then electrifying device moves down the concentrator arrowband power line carrier module being connected in Turnover Box and carries out electricity；2. CCD detection means is moved horizontally to the lower section for having already powered on concentrator arrowband power line carrier module, through under Turnover Box The detection hole of side, is detected to concentrator arrowband power line carrier module, demarcation record defective products position；3. pushing electrical component is moved to next group of carrier module to be detected, repeat the above steps until FCL carrier module is examined Survey and complete.
- 2. the concentrator arrowband power line carrier module automated detection method according to claim 1 based on Turnover Box, its It is characterised by：In step (2), electrifying device carries out upper electricity to four concentrator arrowband power line carrier modules simultaneously.
- 3. the concentrator arrowband power line carrier module automated detection method according to claim 1 based on Turnover Box, its It is characterised by：The concrete structure of concentrator arrowband power line carrier module is：Module bodies are rectangular cubic structure, in mould The front upper of block main body is provided with two LED warning lights, and two LEDs are respectively to receive lamp and transmission lamp；One pin type pin is installed in the upper rear portion of module bodies；Stopper slot is laterally formed with the middle part of an incline in the positive Middle face of module bodies, the positive bottom of module bodies, which is formed with, laterally to be passed through Logical spacing fin.
- A kind of 4. concentrator arrowband power line carrier module automated detection system based on Turnover Box, it is characterised in that：Including upper Stream waterline, unstacker, detection module, pipeline, not piler, trunkful caching pipeline, six axis robot and defective products Pipeline, feeding streamline, unstacker, detection module, pipeline and piler are linked in sequence successively, in the radial direction of pipeline Side is provided with a six axis robot, be provided with the radial direction side of pipeline and piler link position one not trunkful caching it is defeated Line sending, the opposite side of six axis robot is provided with a defective products pipeline；Turnover Box passes sequentially through feeding streamline, de-stacking Machine, detection module, pipeline and piler, it is characterised in that：The rectangular box structure that box main body is an open upper end is had enough to meet the need, The bottom transverse and longitudinal array of turnover box main body is uniformly formed with multiple concentrator arrowband power line carrier module instrument connections, each concentrator The putting position of the corresponding concentrator arrowband power line carrier module of arrowband power line carrier module instrument connection；Each concentrator arrowband The upper end of power line carrier module instrument connection is formed with abducent guide frame, and Turnover Box possesses Anti-error structure.
- 5. the concentrator arrowband power line carrier module automated detection system according to claim 4 based on Turnover Box, its It is characterised by：The inner bottom surface of turnover box main body is equal corresponding on the outside of the corner of each concentrator arrowband power line carrier module instrument connection It is formed with the anchor point of a sector structure.
- 6. the concentrator arrowband power line carrier module automated detection system according to claim 5 based on Turnover Box, its It is characterised by：The anchor point is " ten " font projection, "convex" shaped projection or " L " shape projection.
- 7. the concentrator arrowband power line carrier module automated detection system according to claim 4 based on Turnover Box, its It is characterised by：Anti-error structure includes：In the turnover box main body of each concentrator arrowband power line carrier module instrument connection both lateral sides One, which is symmetrically formed with, on ground puts Anti-error structure；One side wall top middle portion of turnover box main body is formed with an asymmetry and prevented Misplace groove.
- 8. the concentrator arrowband power line carrier module automated detection system according to claim 4 based on Turnover Box, its It is characterised by：Anti-error structure includes：Arrow logo is formed with the sidewall upper face of turnover box main body.
- 9. the three-phase electric energy meter broadband power carrier module automatic detection system according to claim 4 based on Turnover Box System, it is characterised in that：The concrete structure of the detection module includes preventing pushing electrical component, CCD detection modules and conveyer Structure；The transport mechanism for being available for carrier module Turnover Box to pass through is installed in the electromagnetic shielding box of anti-electromagnetic interference, in carrier wave mould Horizontal cross track is installed above the transmission track both sides of block Turnover Box, on the horizontal cross track drive installation have horizontal vertical To trave lling girder, on the beam that horizontally vertically moves drive installation have two columns that can be moved up and down, the lower end of column is provided with Electrical component on concentrator carrier wave；Detection lateral adjustments track, the inspection of the both sides are symmetrically installed with the down either side of the transport mechanism of carrier module Turnover Box Surveying drive installation on lateral adjustments track has detection longitudinally adjust track, on the detection longitudinally adjust track of transport mechanism side CCD detection probes are installed.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710974230.1A CN107843598A (en) | 2017-10-19 | 2017-10-19 | A kind of automated detection method and system of the concentrator arrowband power line carrier module based on Turnover Box |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710974230.1A CN107843598A (en) | 2017-10-19 | 2017-10-19 | A kind of automated detection method and system of the concentrator arrowband power line carrier module based on Turnover Box |
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| CN107843598A true CN107843598A (en) | 2018-03-27 |
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Cited By (1)
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| CN108957384A (en) * | 2018-08-15 | 2018-12-07 | 广东电网有限责任公司 | A kind of turnover box and electric energy measuring equipment discriminating direction method and apparatus |
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