CN107824480A - A kind of automated detection method for single-phase electric energy meter arrowband power line carrier module - Google Patents
A kind of automated detection method for single-phase electric energy meter arrowband power line carrier module Download PDFInfo
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- CN107824480A CN107824480A CN201710974330.4A CN201710974330A CN107824480A CN 107824480 A CN107824480 A CN 107824480A CN 201710974330 A CN201710974330 A CN 201710974330A CN 107824480 A CN107824480 A CN 107824480A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/344—Sorting according to other particular properties according to electric or electromagnetic properties
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/34—Sorting according to other particular properties
- B07C5/342—Sorting according to other particular properties according to optical properties, e.g. colour
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- H—ELECTRICITY
- H04—ELECTRIC COMMUNICATION TECHNIQUE
- H04B—TRANSMISSION
- H04B3/00—Line transmission systems
- H04B3/54—Systems for transmission via power distribution lines
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- Computer Networks & Wireless Communication (AREA)
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Abstract
The present invention relates to a kind of automated detection method for single-phase electric energy meter arrowband power line carrier module, order performs following steps:1) feeding;2) all products in module sequence detection Turnover Box are detected, its position is demarcated if bad products occurs in detection;3) blanking pipeline is flowed into after the completion of the detection of FCL module;4) the manipulator crawl defective products after the arrival of next case, and full qualified products are supplemented thereto, the Turnover Box for filling product afterwards flows to piler;5) after piler stacking reaches setting quantity, storage blanking system can store modular transportation in storehouse.This method has filled up the blank of state's net carrier module metering automation production warehouse logisticses and test, the carrier replacing construction that can be saved between each operation, the time caused by equipment thread-changing is avoided to waste, significantly save detection device cost, space availability ratio is improved, avoids module outlet, cartonning process, artificial participation is reduced, product detection efficiency can be greatly improved.
Description
Technical field
The invention belongs to carried in electrical measurement, Electric Energy Metering Technology field, especially a kind of single-phase electric energy meter arrowband electric power that is used for
The automated detection method of ripple module.
Background technology
At present, whole state's net system has strict vertification regulation and corresponding installations and facilities for electric energy meter, but to communication
The detection of module is then in relative space state, and communication module failure probability in actual motion is high.Therefore, one is needed badly
Cover production capacity height, take up an area less, the independent detecting system of full-automatic power line carrier module of cost-saving.
Although although each broadband and narrowband carrier module life producer are provided with respective module matter in module production process
Amount detection systems, but be all based on the feeding detection mode with single product, detection overall process still needs to rely on manual operation, efficiency
Relatively low, cost is relatively high, is not suitable with measurement centre's module batch detection demand and full-automatic requirement, and its reason is as follows:First,
A part of the module detecting system of module manufacturer as module production corollary system, its detection speed are produced by module and saved
Limitation is clapped, it is less efficient;Second, it is necessary to carry out artificial thread replacing work with module production line during production different product, the time into
This is higher;A third, part of its detecting system as whole module production system, it is impossible to which good goes out Input System with module
For compatibility, it is necessary to manually be intervened, human cost is higher;Fourth, module produces, detection process needs repeatedly to change carrier, when
Between the cycle improve;Fifth, detecting bad module is accumulated in buffer area, it is necessary to which manual intervention is collected.
The it is proposed of Guo Wang companies realizes that full inspection is surveyed to carrier module as a kind of metering device of independent assets, through counting, only
Just there are 5,600,000 family resident's meter demands Efficiency in Buildings in Tianjin Area, therefore, how to realize high-volume, modularization, the continuous-flow type of automation
Detection, greatly improves module detection efficiency, and can realize centralized warehousing, automatic material flow, and this turns into the problem of urgent need to resolve.
The content of the invention
It is an object of the invention in place of overcome the deficiencies in the prior art, there is provided one kind is used for single-phase electric energy meter arrowband electric power
The automated detection method of carrier module.
The present invention solves its technical problem and takes following technical scheme to realize:
A kind of automated detection method for single-phase electric energy meter arrowband power line carrier module, it is characterised in that:Order is held
Row following steps:
1) the single-phase electric energy meter arrowband power line carrier module feeding of whole pile, the single-phase electric energy meter of single case is split into by unstacker
Arrowband power line carrier module flows into detection module;
2) all single-phase electric energy meter arrowbands power line carrier module in module sequence detection Turnover Box is detected, if detection occurs
Bad products then demarcate its position;
In module is detected, Turnover Box is fixed, and electrifying device captures single-phase electric energy meter arrowband electric power to be detected and carried
Ripple module, it is moved to CCD detection zones;The movement of CCD detection means is carried out one by one to single-phase electric energy meter arrowband power line carrier module
Detection;
3) blanking pipeline is flowed into after the completion of the single-phase electric energy meter arrowband power line carrier module detection of FCL, if bad
Product then capture the defective products demarcated to defective products pipeline by six axis robot, and discontented Turnover Box is pushed into not trunkful and delayed
Deposit pipeline;If the Turnover Box for filling single-phase electric energy meter arrowband power line carrier module flows directly into piler;
4) the manipulator crawl defective products after the arrival of next case, and full qualified products are supplemented thereto, fill afterwards single-phase
The Turnover Box of electric energy meter arrowband power line carrier module flows to piler;
5) after piler stacking reaches setting quantity, blanking system is put in storage by the single-phase electric energy meter arrowband power carrier of whole pile
Modular transportation can store in storehouse.
Moreover, the detection module tests 6 single-phase electric energy meter arrowband power line carrier modules simultaneously.
Moreover, the detection project content of the detection module includes:Quiescent dissipation test, dynamic power consumption test, key are drawn
Pin level and state verification, short message test, the test of LED reiving/transmitting state.
Moreover, using automated detection system, including feeding streamline, unstacker, detection module, pipeline, piler,
Not trunkful caching pipeline, six axis robot and defective products pipeline, feeding streamline, unstacker, detection module, pipeline
And piler is linked in sequence successively, the radial direction side of pipeline is provided with a six axis robot, in pipeline and piler
The radial direction side of link position be provided with one not trunkful caching pipeline, the opposite side of six axis robot is provided with a defective products
Pipeline;The pipeline, trunkful caching pipeline, defective products pipeline are not arranged at the operation model of six axis robot periphery
In enclosing.
Moreover, the detection module includes electromagnetic shielding box, pushes electrical component, CCD detection modules and transport mechanism,
The transport mechanism for being available for carrier module Turnover Box to pass through is installed in the electromagnetic shielding box of anti-electromagnetic interference, on the transfer mechanism
Side, which is provided with, pushes electrical component, and CCD detection modules are provided with the side of transport mechanism.
Moreover, the electrical component that pushes is specifically divided on single-phase carrier electrical component on electrical component and Three Phase Carrier Based.
Moreover, the specific mounting structure of detection module is:Horizontal cross rail is symmetrically installed with above transport mechanism both sides
Road, on the horizontal cross track drive installation horizontally vertically move beam, on the beam that horizontally vertically moves drive installation have two
The column that can be moved up and down, the lower ends of two columns are separately installed with single-phase carrier electric group on electrical component and Three Phase Carrier Based
Part;
Detection lateral adjustments track, the both sides are symmetrically installed with the down either side of the transport mechanism of carrier module Turnover Box
Detection lateral adjustments track on drive installation have detection longitudinally adjust track, the detection longitudinally adjust rail in transmission track side
CCD detection probes are installed on road.
The advantages and positive effects of the present invention are:
1st, carrier module system of the present invention and stereo garage transmission, docking system, can realize that whole pile module (electric energy meter) goes out
Storehouse is split automatically, and qualified products automatic piling is simultaneously plugged into Input System, reduces the human resources input that module tears stacking procedure open,
Labor intensity is reduced, is adapted to the detection of batch module, is provided safeguard to improve whole module detecting system efficiency.
2nd, the present invention can be simultaneously to single-phase, and three-phase module is detected, and avoids the time caused by equipment thread-changing from wasting, section
About detection device cost, space availability ratio is improved, avoids module outlet, cartonning process, and system joint is put in storage with going out, reduce people
To participate in, so as to reduce the time cost that artificial thread-changing is brought, product detection efficiency can be greatly improved.
3rd, the present invention realizes module whole pile feeding simultaneously, de-stacking, and FCL is detected, and bad module is automatically separated, and will be qualified
Product supplements trunkful, and good module automatic piling storage and module go out the automatic intelligent streamline of storage, significantly carried automatically
High carrier module detection efficiency.
4th, the system Campatible Turnover Box, to single-phase, three-phase wide band narrow band module energization detection, transport and storage work(
Can, whole detecting system is as a modular test cell body, to cover the test fixture system specially designed more,
Coordinate corresponding intelligent machine device, there is very high integrated level and flexibility.
5th, the system design carrier module performance detecting system, it can realize that Wideband module tests detection of interconnecting, it is simultaneous
Hold the Wideband module detection of different manufacturers different size
6th, the present invention is compatible the function such as dispenses to single-phase, three-phase module automatic detection, intelligent logistics, storageization,
The blank of state's net carrier module metering automation production warehouse logisticses and test, the load that can be saved between each operation are filled up
Have replacing construction, avoid the time caused by equipment thread-changing from wasting, significantly save detection device cost, improve space availability ratio,
Module outlet is avoided, cartonning process, artificial participation is reduced, product detection efficiency can be greatly improved.
Brief description of the drawings
Fig. 1 is the inventive method flow chart;
Fig. 2 is the system structure diagram of the present invention;
Fig. 3 is the close-up schematic view of detection module;
Fig. 4 is the sectional perspective structural representation of detection module;
Fig. 5 is the structural representation of single-phase electric energy meter arrowband power line carrier module;
Fig. 6 is Fig. 5 rearview.
Embodiment
Below in conjunction with the accompanying drawings and the invention will be further described by specific embodiment, and following examples are descriptive
, it is not limited, it is impossible to which protection scope of the present invention is limited with this.
A kind of automated detection method for single-phase electric energy meter arrowband power line carrier module, order perform following steps:
1) whole pile carrier module while feeding, single case is split into by unstacker and flows into detection module;
2) all products in module sequence detection Turnover Box are detected, its position is demarcated if bad products occurs in detection;
Detect module compatible can have electromagnetic screen to single-phase module, the test job of three-phase module, detection module periphery
Case is covered, prevents electromagnetic interference, there is detachability;
In module is detected, Turnover Box is fixed, and electrifying device has X, tri- direction one-movement-freedom-degrees of Y, Z, CCD inspections
Surveying device has X, Y both direction one-movement-freedom-degrees, can test 6 products simultaneously for single-phase module, three-phase module is simultaneously
Test 4 products;
The core detection project content of power carrier includes:Quiescent dissipation test, dynamic power consumption test, key pin level
With state verification, short message test, LED reiving/transmitting state test etc.;
A outward appearances are tested, test mode:Whether meet specification with CCD high-definition camera photographic analysis module outward appearances.
B testing protocol consistencies, test mode:Control module issues DL/T645 messages, and replys DL/T645 to module
Message.
C quiescent dissipations are tested, test mode:By to strong (when not actuated carrier wave is sent) under tested module quiescent operation
Light current voltage and current carries out real-time sampling, and in summary sampling converses the quiescent dissipation of module.
D dynamic power consumptions are tested, test mode:By to the power under tested module dynamic duty (in carrier wave transmission process)
Piezoelectric voltage and electric current carry out real-time sampling, and in summary sampling converses the quiescent dissipation of module.
E key pins and level state test, test mode:By the sampling functions of pin state detection unit and defeated
Enter the high low state of level of output control function detection module key pin and weld situation with the company of pin around.
F short messages are tested, test mode:Pass through the vendor code of copy controller read module.Returning result and test system
Interior is unanimously qualified;Otherwise to be unqualified.
G long messages are tested, test mode:Message of the data field length for 200 bytes is sent to module by copy controller.Just
It is qualified really to return to test result;Otherwise to be unqualified.
F LEDs reiving/transmitting state is tested, test mode:During module receives and dispatches long message, with CCD high-definition cameras
Catch the flicker state of indicator lamp.Lamp is received as green, it is red to send lamp, and the left and right order for receiving and dispatching lamp is correctly conjunction
Lattice;Otherwise to be unqualified.
3) blanking pipeline is flowed into after the completion of the detection of FCL module,
The defective products for then capturing demarcation by six axis robot if defective products is discontented with to defective products pipeline, and by product
Turnover Box be pushed into not trunkful caching pipeline;If the Turnover Box for filling product flows directly into piler;
4) the manipulator crawl defective products after the arrival of next case, and full qualified products are supplemented thereto, product is filled afterwards
Turnover Box flow to piler;
5) after piler stacking reaches certain amount, storage blanking system can store modular transportation in storehouse.
A kind of automated detection system for single-phase electric energy meter arrowband power line carrier module, below in conjunction with the accompanying drawings, to electricity
The specific work process and principle of power carrier module automated detection method and system further describe.
Including feeding streamline 1, unstacker 2, detection module 3, pipeline 4, piler 5, not trunkful caching pipeline 6,
Six axis robot 7 and defective products pipeline 8, feeding streamline, unstacker, detection module, pipeline and piler are successively
It is linked in sequence, the radial direction side of pipeline is provided with a six axis robot, in the radial direction of pipeline and piler link position
Side be provided with one not trunkful caching pipeline, the opposite side of six axis robot is provided with a defective products pipeline;
The pipeline, trunkful caching pipeline, defective products pipeline are not arranged at the operation of six axis robot periphery
In the range of.
Detection module 3 is provided with the electromagnetic shielding box (non-label in figure) of anti-electromagnetic interference, and the electromagnetic shielding box is detachable;
Referring to shown in accompanying drawing 3 to accompanying drawing 4, detection module includes the electromagnetic shielding box of anti-electromagnetic interference, pushes electrical component
9th, CCD detection modules 12 and transport mechanism, push electrical component 9 and be specifically divided into electrical component 9-1 and three-phase load on single-phase carrier
Electrical component 9-2 on ripple;
The transport mechanism for being available for carrier module Turnover Box B to pass through is installed in the electromagnetic shielding box of anti-electromagnetic interference,
Horizontal cross track 9-6 (Y-direction) is installed above carrier module Turnover Box B transmission track both sides, the horizontal cross track
Upper drive installation horizontally vertically moves beam 9-5 (X-direction), on the beam that horizontally vertically moves drive installation have two can be upper and lower
Mobile column 9-4 (Z-direction), the lower end of two columns are separately installed with single-phase carrier on electrical component 9-1 and Three Phase Carrier Based
Electrical component 9-2.During work, it can drive on single-phase carrier that electrical component carries out X, tri- directions of Y, Z on electrical component and Three Phase Carrier Based
Move freely;
Detection lateral adjustments track 12-3 (Y are symmetrically installed with the down either side of carrier module Turnover Box B transport mechanism
Direction), on the detection lateral adjustments track of the both sides drive installation have detection longitudinally adjust track 12-2 (X-direction), transmitting
CCD detection probe 12-1 are installed on the detection longitudinally adjust track of mechanism side, the CCD detection probes can carry out X, Y two
Individual direction moves freely.
The structure of single-phase electric energy meter arrowband power line carrier module referring to shown in accompanying drawing 5 to 6, including carrier module main body 111,
Big pin 112, small pin 113, LED warning lights 114 and stopper slot 115, carrier module main body is rectangular cubic structure,
The front misaligned interval of module bodies is provided with one big pin and a small pin;Set in the middle part of the back side of module bodies
There are two LED warning lights, two LEDs are respectively to receive lamp and transmission lamp, wherein, lamp is received as green, and it is red to send lamp
Color;
Stopper slot 115 is formed respectively with the middle part of the back side both lateral sides rib of module bodies, for structure positioning.
With reference to the mechanism of detecting system, the specific works step of detecting system is as follows:
1) the whole pile module outbound that is made up of more case carrier modules is simultaneously plugged into feeding streamline 1, by streamline
Unstacker 2, more case carrier modules are split into single case, continue to transmit;
2) FCL carrier module is sent to detection module 3, pushes electrical component 9 afterwards in place and pushes to electricity on carrier module,
The state so that detected carrier module works on power;
Pushing electrical component has X, tri- direction one-movement-freedom-degrees of Y, Z, and CCD detection modules have X, two level sides of Y
To one-movement-freedom-degree;
CCD detection modules 12 are moved to the lower section for pushing electrical component correspondence position after upper electricity, start to detect, and demarcate note
Record defective products position;
After the completion of CCD detections, push electrical component 9 and move up, also, CCD detection modules 12 and push electrical component 9 and divide
Reset is not moved in the horizontal direction, electrical component is pushed and is moved to next group of carrier module to be detected, is repeated the above steps straight
Detect and complete to FCL carrier module;
3) pipeline 4 is flowed into after the completion of the detection of FCL module,
Stop when being then moved to sort positions C if defective products, the defective products of the crawl demarcation of six axis robot 7 is extremely sent into
Defective products pipeline 8, the module at sort positions C is now in less than a FCL, trunkful does not cache pipeline 6 to flow direction, as
Not trunkful non-defective unit case A to be sent;
Piler 5 is flowed directly into if no defective products;
4) when the carrier module Turnover Box B of next group of completion detection is reached at sort positions C, six axis robot, which is rejected, to be carried
After defective products in ripple module Turnover Box B, the non-defective unit in not trunkful non-defective unit case A to be sent is supplemented to carrier module Turnover Box B
In, turn into FCL qualified products, then flow to piler 5;
Piler 5 is flowed directly into if B casees are without defective products;
5) after the stacking quantity of piler 5 reaches predetermined number, product is moved into storehouse and stored.
Although disclosing embodiments of the invention and accompanying drawing for the purpose of illustration, those skilled in the art can manage
Solution:Do not departing from the present invention and spirit and scope of the appended claims in, it is various replace, change and modifications all be it is possible,
Therefore, the scope of the present invention is not limited to embodiment and accompanying drawing disclosure of that.
Claims (8)
- A kind of 1. automated detection method for single-phase electric energy meter arrowband power line carrier module, it is characterised in that:Order performs Following steps:1) the single-phase electric energy meter arrowband power line carrier module feeding of whole pile, the single-phase electric energy meter arrowband of single case is split into by unstacker Power line carrier module flows into detection module;2) all single-phase electric energy meter arrowbands power line carrier module in module sequence detection Turnover Box is detected, if detection appearance is bad Product then demarcates its position;In module is detected, Turnover Box is fixed, and electrifying device captures single-phase electric energy meter arrowband power carrier mould to be detected Block, it is moved to CCD detection zones;The movement of CCD detection means is detected one by one to single-phase electric energy meter arrowband power line carrier module;3) blanking pipeline is flowed into after the completion of the single-phase electric energy meter arrowband power line carrier module detection of FCL, if defective products then By the defective products of six axis robot crawl demarcation to defective products pipeline, and it is defeated that discontented Turnover Box is pushed into not trunkful caching Line sending;If the Turnover Box for filling single-phase electric energy meter arrowband power line carrier module flows directly into piler;4) the manipulator crawl defective products after the arrival of next case, and full qualified products are supplemented thereto, single-phase electric energy is filled afterwards The Turnover Box of table arrowband power line carrier module flows to piler;5) after piler stacking reaches setting quantity, blanking system is put in storage by the single-phase electric energy meter arrowband power line carrier module of whole pile Transport can store in storehouse.
- 2. the automated detection method according to claim 1 for single-phase electric energy meter arrowband power line carrier module, it is special Sign is:The detection module tests 6 single-phase electric energy meter arrowband power line carrier modules simultaneously.
- 3. the automated detection method according to claim 1 for single-phase electric energy meter arrowband power line carrier module, it is special Sign is:The detection project content of the detection module includes:Quiescent dissipation test, dynamic power consumption test, key pin level With state verification, short message test, the test of LED reiving/transmitting state.
- 4. the automated detection method according to claim 1 for single-phase electric energy meter arrowband power line carrier module, it is special Sign is:Using automated detection system, including feeding streamline, unstacker, detection module, pipeline, not piler, trunkful Cache pipeline, six axis robot and defective products pipeline, feeding streamline, unstacker, detection module, pipeline and heap Stack machine is linked in sequence successively, the radial direction side of pipeline is provided with a six axis robot, in pipeline and piler connection position The radial direction side put be provided with one not trunkful caching pipeline, the opposite side of six axis robot be provided with a defective products conveying Line;The pipeline, trunkful caching pipeline, defective products pipeline are not arranged at the job area of six axis robot periphery It is interior.
- 5. the automated detection method according to claim 4 for single-phase electric energy meter arrowband power line carrier module, it is special Sign is:The detection module includes electromagnetic shielding box, pushes electrical component, CCD detection modules and transport mechanism, anti-electric The transport mechanism for being available for carrier module Turnover Box to pass through is installed, on the transfer mechanism side's installation in the electromagnetic shielding box of magnetic disturbance Electrical component is pushed, CCD detection modules are installed in the side of transport mechanism.
- 6. the automated detection method according to claim 5 for single-phase electric energy meter arrowband power line carrier module, it is special Sign is:The electrical component that pushes is specifically divided on single-phase carrier electrical component on electrical component and Three Phase Carrier Based.
- 7. the automated detection method according to claim 6 being used for for single-phase electric energy meter arrowband power line carrier module, It is characterized in that:Detection module specific mounting structure be:Horizontal cross track is symmetrically installed with above transport mechanism both sides, Drive installation horizontally vertically moves beam on the horizontal cross track, on the beam that horizontally vertically moves drive installation have two can The column moved up and down, the lower ends of two columns are separately installed with single-phase carrier electrical component on electrical component and Three Phase Carrier Based;Detection lateral adjustments track, the inspection of the both sides are symmetrically installed with the down either side of the transport mechanism of carrier module Turnover Box Surveying drive installation on lateral adjustments track has detection longitudinally adjust track, on the detection longitudinally adjust track of transmission track side CCD detection probes are installed.
- 8. the automated detection method according to claim 1 being used for for single-phase electric energy meter arrowband power line carrier module, It is characterized in that:The structure of single-phase electric energy meter arrowband power line carrier module includes carrier module main body, big pin, small pin, LED Warning light and stopper slot, carrier module main body are rectangular cubic structure, are provided with the front misaligned interval of module bodies One big pin and a small pin;Two LED warning lights are provided with the middle part of the back side of module bodies, in module bodies Stopper slot is formed respectively with the middle part of the both lateral sides rib of the back side.
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