CN107826789B - Intelligent material distribution and boxing line production method and system - Google Patents
Intelligent material distribution and boxing line production method and system Download PDFInfo
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- CN107826789B CN107826789B CN201711189314.0A CN201711189314A CN107826789B CN 107826789 B CN107826789 B CN 107826789B CN 201711189314 A CN201711189314 A CN 201711189314A CN 107826789 B CN107826789 B CN 107826789B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G63/00—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations
- B65G63/002—Transferring or trans-shipping at storage areas, railway yards or harbours or in opening mining cuts; Marshalling yard installations for articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B65/00—Details peculiar to packaging machines and not otherwise provided for; Arrangements of such details
- B65B65/003—Packaging lines, e.g. general layout
Abstract
An intelligent material allocation and boxing line production method and a system device thereof are disclosed, bulk materials are classified and loaded in storage containers according to the attributes and the volume of the articles, and meanwhile, delivery frames are respectively delivered to an intelligent line production line according to the classification of the sizes and are stacked; when the goods are matched and boxed, the intelligent assembly line selects and delivers goods frames according to logistics information, divides the frames, and then places the divided goods frames on the assembly line conveying device for multi-station movement; when the goods required by the goods delivery frame are moved to a station, the goods required by the goods delivery frame are taken out from the storage container and placed into the appointed goods delivery frame on the production line, after all the goods of the goods delivery frame are loaded, the goods delivery frame is orderly stacked by the manipulator according to the goods delivery information, then the goods are loaded by the loading device, the whole goods distribution, box loading and loading operations are completed, and then the goods delivery personnel respectively deliver the delivered materials required by the customer to different user appointed places according to the delivery information of the material delivery.
Description
Technical Field
The invention relates to a material distribution line production device and a material distribution line production method, in particular to a bulk material cargo allocation and boxing line production device and a bulk material cargo allocation and boxing line production method, which are mainly used for carrying out intelligent cargo allocation and boxing operation on a plurality of materials with different specifications, different varieties and different sizes, such as sorting, cargo allocation and loading operation of different vegetable materials in a vegetable yard and a cargo allocation operation line thereof, and belong to the technical field of material conveying and transferring.
Background
Currently, with the continuous development of social economy and the arrival of internet technology, people have changed fundamentally on the demand mode of various substances, and most of the people trade through the internet and distribute through logistics companies. For example, the prior restaurant food buying is realized by purchasing through a purchaser in a food market, and many food buying is realized by directly ordering through a network or a video and then delivering the food to the home through a delivery person; the former ordering and taking out are all ordering food only by telephone, but more at present, ordering food on the internet and then delivering the food to the home; because such online ordering has many advantages, such as being fast and convenient, not going out, and being able to directly perform video viewing through the internet, more and more people have started to perform transactions and shopping in such an online ordering manner. However, a lot of workload is added to the sorting operation and the logistics link of the delivery, so that the delivery is more and more live and more complicated, the sorting operation is often wrong, and in addition, the delivered articles are often piled together and are often disordered, so that the quality of the goods is damaged; the distribution of the article sorting operation excessively depends on human resources, the automatic management is lacked, and the utilization efficiency of the transportation space of the article is low, so that the distribution becomes a great bottleneck in the current development of network service industry, and the distribution is urgently solved.
In order to solve the problem, a lot of people have a fun to solve the problems, so that a certain new material distribution method and a device are provided, but from the current sorting operation or distribution method, for the distribution of various bulk materials with various types, specifications and quantities, the manual sorting operation is still required until now, and a better method is not found, so that the sorting operation is frequently mistaken, the distributed and delivered articles are cluttered together, and the situation that the bulk materials are embarrassed frequently occurs; therefore, the article sorting operation relies on manpower resource excessively, the automation management is lacked, and the problems of low utilization efficiency of the transportation space of the articles still exist, so that the improvement is needed.
Patent documents in which the same technology as that of the present invention is not found through patent search are reported, and the following patents which have a certain relationship with the present invention are mainly included:
1. patent No. CN201310323138.0 entitled "a material distribution transfer device", which discloses a material distribution transfer device, comprising: the storage and transportation trolley with the wheels is provided with a cushion pad, the cushion pad is provided with a plurality of distribution containers which correspond to materials required to be prepared on stations for producing or overhauling products one by one, the distribution containers are counter bores which are arranged on the upper surface of the cushion pad and are matched with the shapes of the corresponding materials, first labels matched with the types of the corresponding materials are pasted on the inner wall of each counter bore or the cushion pad close to each counter bore, the first labels can be managed by color codes and can be provided with various colors, and the first labels represent various models of the products respectively.
2. The patent number is CN201610490821.7, the name is "full automatization material delivery system", this patent discloses a full automatization material delivery system, the power distribution box comprises a box body, be provided with on the box body and with last mould complex lower mould, be provided with the recess in the middle of the lower mould, feed inlet and discharge gate have been seted up to the both sides of box, feed inlet department is provided with the locating plate of control flitch position, discharge gate department is provided with automatic receiving agencies, the recess both sides are provided with a plurality of running rollers, the even interval of running roller sets up on the gear belt, be provided with a plurality of conveying gear in the gear belt, conveying gear's below is provided with the crossbearer.
3. Patent No. CN201410586972.3 entitled "material dispensing method", which discloses a material dispensing method, comprising the steps of: setting distribution nodes, distribution paths, distribution modes and packaging rules to realize distribution modeling; obtaining information of a BOM structure and a material supplier to form basic conditions required by material decomposition; decomposing the materials according to the delivery modeling information and a preset packaging rule; and matching the decomposed material demands to obtain a distribution list inside or outside the plant, and distributing the distribution list through a warehouse or a material supplier.
Therefore, although the above patents relate to material distribution methods and provide some specific improved technical solutions, there is no problem how to change the distribution of bulk materials of various types, specifications and quantities, so that the sorting operation described above often makes mistakes, the distributed and delivered articles are piled up together, a messy situation often occurs, the assembly of the articles depends on manpower resources too much, the automated management is lacked, and the utilization efficiency of the transportation space of the articles is low.
Disclosure of Invention
The invention aims to provide a novel method and a device for the goods distribution and boxing assembly line operation of bulk materials, aiming at a series of problems that goods distribution and boxing operation are frequently wrong, goods delivered and delivered are piled together in a crowded manner, the goods assembly is excessively dependent on human resources, the automation management is lacked, the utilization efficiency of the transportation space of the goods is low and the like in the existing multi-variety, multi-quantity and multi-specification bulk materials.
In order to achieve the purpose, the invention provides an intelligent material allocation and boxing line production method, which is characterized in that bulk materials are classified according to the attributes and the volume of the materials and are loaded in storage containers, and meanwhile, delivery frames are respectively delivered to an intelligent line according to the classification of the sizes and are stacked; when the goods are matched and boxed, the intelligent assembly line selects and delivers goods frames according to logistics information, divides the frames, and then places the divided goods frames on the assembly line conveying device for multi-station movement; when the goods are moved to a station, the staff or the mechanical arm takes the goods required by the goods delivery frame out of the storage container, the goods are placed in the appointed goods delivery frame on the production line according to the set sequence, after the goods of the goods delivery frame are completely loaded, the mechanical arm orderly stacks the goods delivery frame according to the goods delivery information, then the goods are loaded through the loading device, the whole goods distribution, box loading and car loading operations are completed, and then the goods deliverer respectively delivers the delivered materials required by the customer to different user appointed places according to the delivery information of the material delivery.
Furthermore, the bulk materials are classified and stored in the storage container of the material storage system according to the property and the volume of the articles, a material storage system is arranged beside the intelligent production line, and various bulk materials are respectively stored in the storage container of the material storage system according to the classification and the position determined by the calculation of a computer program; when distributing and packing, the computer control system takes the storage containers out of the appointed storage containers respectively according to the requirements of the goods of each goods delivery frame, and the robots or the workers put the goods into the appointed goods delivery frames on the production line.
Furthermore, the step of respectively conveying the goods conveying frames to the intelligent assembly line according to size classification and stacking is that after the goods conveying frames are transported back to a goods distribution and loading site along with the goods conveying vehicle, the goods conveying frames and the cover stacking frames are collectively unloaded to the assembly line and stacked respectively, lifted by the goods conveying frames and the cover stacking frames and conveyed to the assembly line goods conveying frames and the cover storage frames, and then sent to the goods conveying frames and the cover distribution mechanisms in sequence, and the goods conveying frames and the cover distribution mechanisms are framed according to requirements.
Furthermore, the frame dividing is to select the goods-delivering frames according to the logistics information by the intelligent assembly line after the needed goods-delivering frames are determined by the computer, then the goods-delivering frames and the covers are separated from the stacked goods-delivering frames and the stacked covers by the goods-delivering frame and cover distribution mechanisms, the separated goods-delivering frames are placed on the intelligent assembly line conveying device and loaded by each station, after the goods loading is finished, the corresponding box covers are separated by the goods-delivering frames and the cover distribution mechanisms to cover the goods-delivering frames, and the goods-delivering frames are orderly stacked and placed on the tray by the mechanical arm in a goods-delivering stacking system transferred to the intelligent assembly line according to the goods-delivering information.
Furthermore, the loading through the loading device is that an automatic loading system is arranged at the delivery end of the intelligent production line, and the automatic loading system automatically loads the delivery frames stacked in the delivery stacking system into the delivery vehicles; and the loading sequence is that the loading is carried out in order according to the delivery information, so that the ordered unloading in the delivery process is ensured.
An intelligent material distribution and boxing line production system comprises a delivery frame cover receiving, storing and distributing system, a material storage system, a delivery frame stacking and loading system and a delivery frame distribution and conveying system; the delivery frame distribution and transmission system is an intelligent production line, and the material storage systems are distributed on each operation station on the side of the intelligent production line; the delivery frame cover receiving, storing and distributing system comprises a receiving and storing system device and a frame dividing system device, wherein the receiving and storing system device is positioned above the intelligent production line, and the frame dividing system device is positioned at the head of the initial position of the intelligent production line; the tail part of the intelligent production line is provided with a delivery frame stacking and loading system, so that goods are loaded from one side of the head part of the intelligent production line, the goods are loaded to the other side of the tail part of the intelligent production line, and the intelligent production line system is loaded by the delivery frame stacking and loading system.
Furthermore, the storage system device comprises a goods delivery frame, a cover collecting and stacking system and a storage system; the collecting and stacking system is arranged at one end of the intelligent assembly line, and the collected goods delivery frame and the cover are stacked on the collecting and stacking system, lifted to the goods delivery frame and the cover storage rack on the intelligent assembly line and delivered to the storage system on the goods storage frame and the cover storage rack above the intelligent assembly line for storage; the frame separating system device is vertically arranged at the head of the initial position of the intelligent production line, the goods delivering frames and the covers stored in the storage system are delivered to the frame separating system device through the conveying device, and the frame separating system device vertically and orderly separates the goods delivering frames and the covers to the intelligent production line one by one.
Further, the material storage system comprises a storage shelf and storage containers, the storage containers are placed on the storage shelf according to a specified sequence, and the storage containers determine the variety and the specification of the stored goods according to a computer; when the goods delivery frames move to the appointed stations according to the requirements determined by each goods delivery frame during goods distribution, the goods are taken out of the storage container by a manipulator or manually and are placed into the storage container.
Furthermore, the intelligent assembly line comprises an assembly line conveying assembly line which is arranged in an annular shape or a straight shape, and the initial operation position and the operation ending position of the assembly line conveying assembly line are respectively arranged at two different positions of the assembly line conveying assembly line; the assembly line is provided with a supporting plate for placing the goods delivering frames, and the supporting plate is driven by a conveying belt to move according to the sequence of the stations.
The goods delivery frame stacking and loading system comprises a goods delivery frame stacking system and a goods delivery frame loading system, wherein the goods delivery frame stacking system moves the goods to be loaded and the goods delivery frames with covers from the production line to the stacking tray and stacks the goods from bottom to top; and the goods delivery frame loading system delivers the stacked goods delivery frames and the pallet into the boxcar.
The invention has the advantages that:
the invention sets the storage position of the goods by adopting an intelligent pipeline operation method and a computer control program, selects the size of the goods delivery frames, the loading content and the loading sequence of each goods delivery frame according to the requirements of customers during the goods distribution, realizes the full-automatic bulk material flow automatic operation of the goods distribution, the frame loading and the stacking through the whole computer-controlled operation flow, completely realizes the operation mode of intelligent manufacturing and has the following advantages:
1. the intelligent assembly line operation is adopted, materials of different customers can be respectively loaded into the modularized bulk material delivery frames with different specifications according to the material attributes required to be delivered by each customer, and the loading and stacking modes are determined according to the optimal path of delivery, so that the current disordered logistics mode of goods can be completely avoided, the error of bulk material delivery is effectively reduced, and the delivered materials can be greatly prevented from being damaged due to disorder.
2. The intelligent assembly line operation is adopted to completely realize computer control, the client information collected by the control center is effectively matched and classified, delivery materials required by clients can be quickly delivered to different user designated places by delivery personnel according to a modular operation mode, the quick wholesale and distribution of goods are realized, the time is saved, and the goods arrival speed is increased.
3. Through intelligent storage and distribution, especially adopt storage and distribution integration operation, will send the goods frame to store in the top of assembly line, can high-efficiently utilize limited transportation space, reduce the operation cost, improve the quality of delivery.
Drawings
FIG. 1 is a schematic overall perspective view of an embodiment of the present invention;
FIG. 2 is a schematic front view of the structure of one embodiment of the present invention;
fig. 3 is a schematic top view of fig. 2.
Detailed Description
The invention is further illustrated with reference to the following figures and specific examples.
Example one
The attached drawings show an embodiment of the invention, and as can be seen from the attached drawings, the invention relates to an intelligent material distribution and boxing line production system, which comprises a delivery frame cover receiving, storing and distributing system 1, a material storing system 2, a delivery frame stacking and loading system 3 and a delivery frame distribution conveying system 4; the delivery frame cargo allocation conveying system 4 is a U-shaped intelligent production line 5, the material storage systems 2 are distributed on each working station outside the U-shaped intelligent production line 5, the storage system devices 6 of the delivery frame cover storage and distribution system 1 are positioned above the U-shaped intelligent production line 5, the frame separation system devices 7 of the delivery frame cover storage and distribution system 1 are positioned on one side of the head of the U-shaped intelligent production line 5, the other side of the head of the U-shaped intelligent production line 5 is a delivery frame stacking and loading system 3, and the intelligent production line for loading cargos is formed by starting from one side of the head of the U-shaped intelligent production line 5, completing cargo allocation to the other side of the head of the U-shaped intelligent production line 5 and loading through the delivery frame stacking and loading system 3.
Further, the storage system device 6 comprises a goods delivery frame and cover collecting and stacking system 8 and a storage system 9; the collecting and stacking system 8 is arranged at one end of the U-shaped intelligent assembly line 5, the collected goods delivery frame and the cover are stacked on the collecting and stacking system 8, lifted to the goods delivery frame and cover storage rack 10 on the U-shaped intelligent assembly line 5, and delivered to the storage system 9 on the goods delivery frame and cover storage rack 10 above the U-shaped intelligent assembly line 5 for storage; the frame system device 7 is vertically arranged at the head of the initial position of the intelligent assembly line, the goods delivery frames and covers 19 stored in the storage system 9 are delivered to the frame system device 7 through the conveying device 11, and the goods delivery frames and the covers are vertically distributed on the U-shaped intelligent assembly line 5 one by one through the frame system device 7.
Further, the material storage system 2 comprises storage shelves 12 and storage containers 13, the storage containers 13 are arranged on the storage shelves 12 according to a designated sequence, and the storage containers 13 determine the types and specifications of the stored goods according to a computer; the goods are taken out of the storage container by a robot or manually and placed into the delivery frames 14 when the delivery frames are moved to the designated stations according to the requirements determined for each delivery frame at the time of distribution.
Furthermore, the U-shaped intelligent assembly line 5 comprises an assembly line which is arranged in an annular shape, and the initial operation position and the operation ending position of the assembly line are respectively arranged at two different positions of the assembly line; the assembly line is provided with a pallet 15 for placing the goods-conveying frame 14, and the pallet 15 is driven by a conveyor belt 16 to move according to the sequence of the stations.
Further, the delivery frame stacking and loading system 3 comprises a delivery frame stacking system 17 and a delivery frame loading system 18, wherein the delivery frame stacking system 17 moves the delivery frames which are loaded with goods and covered with covers to a stacking tray from a production line, and the delivery frames are stacked from bottom to top; and the goods delivery frame loading system delivers the stacked goods delivery frames and the pallet into the boxcar.
During operation, the assembly line is started firstly, the delivery truck places the collected delivery frames and covers on a platform in a delivery frame cover storage and distribution system respectively, the delivery frames and the covers are sent to a storage system device respectively through the delivery frame cover storage and distribution system to be stored, and the frame separation system device performs frame separation or cover separation according to system instructions; when the frame separating system device distributes the goods delivery frames to the assembly line of the assembly line, the goods distribution is started, each material storage system of each station beside the assembly line distributes the goods delivery frames on the assembly line according to system instructions, and after the goods distribution is finished, the cover devices of the goods delivery frame cover receiving, storing and distributing systems are used for sealing; then the goods are loaded by the goods delivering frame stacking and loading system according to the system instruction, and the drivers and the goods delivering personnel deliver the goods in the determined sequence after the goods are loaded.
Example two
The second embodiment has the same basic principle as the first embodiment, only the structural form of the flow production system combination is different, and the second embodiment is a material intelligent cargo allocation and boxing flow production system which comprises a delivery frame cover receiving, storing and distributing system, a material storing system, a delivery frame stacking and loading system and a delivery frame cargo allocation conveying system; the delivery frame goods distribution and conveying system is an I-shaped intelligent flow line, the material storage system is distributed on each work station of the I-shaped intelligent flow line, the storage system device of the delivery frame cover storage and distribution system is positioned above the I-shaped intelligent flow line, the frame distribution system device of the delivery frame cover storage and distribution system is positioned on one side of the I-shaped intelligent flow line, the other end of the I-shaped intelligent flow line is provided with a delivery frame stacking and loading system, goods distribution is carried out from one side of the head of the I-shaped intelligent flow line, goods distribution is finished to the other end of the head of the I-shaped intelligent flow line, and the delivery frame stacking and loading system is used for loading the intelligent flow line.
Furthermore, the storage system device comprises a goods delivery frame, a cover collecting and stacking system and a storage system; the collecting and stacking system is arranged at one end of the intelligent assembly line, and the collected goods delivery frame and the cover are stacked on the collecting and stacking system, lifted to the goods delivery frame and the cover storage rack on the intelligent assembly line and delivered to the storage system on the goods storage frame and the cover storage rack above the intelligent assembly line for storage; the frame separating system device is vertically arranged at the head of the initial position of the intelligent production line, the goods delivering frames and the covers stored in the storage system are delivered to the frame separating system device through the conveying device, and the frame separating system device vertically and orderly separates the goods delivering frames and the covers to the intelligent production line one by one.
Further, the material storage system comprises a storage shelf and storage containers, the storage containers are placed on the storage shelf according to a specified sequence, and the storage containers determine the variety and the specification of the stored goods according to a computer; when the goods delivery frames move to the appointed stations according to the requirements determined by each goods delivery frame during goods distribution, the goods are taken out of the storage container by a manipulator or manually and are placed into the storage container.
Furthermore, the intelligent assembly line comprises an assembly line conveying assembly line which is arranged in a straight line shape, and the initial operation position and the operation ending position of the assembly line conveying assembly line are respectively arranged at two different positions of the assembly line conveying assembly line; the assembly line is provided with a supporting plate for placing the goods delivering frames, and the supporting plate is driven by a conveying belt to move according to the sequence of the stations.
The goods delivery frame stacking and loading system comprises a goods delivery frame stacking system and a goods delivery frame loading system, wherein the goods delivery frame stacking system moves the goods to be loaded and the goods delivery frames with covers from the production line to the stacking tray and stacks the goods from bottom to top; and the goods delivery frame loading system delivers the stacked goods delivery frames and the pallet into the boxcar.
During operation, the assembly line is started firstly, the delivery truck places the collected delivery frames and covers on a platform in a delivery frame cover storage and distribution system respectively, the delivery frames and the covers are sent to a storage system device respectively through the delivery frame cover storage and distribution system to be stored, and the frame separation system device performs frame separation or cover separation according to system instructions; when the frame separating system device distributes the goods delivery frames to the assembly line of the assembly line, the goods distribution is started, each material storage system of each station beside the assembly line distributes the goods delivery frames on the assembly line according to system instructions, and after the goods distribution is finished, the cover devices of the goods delivery frame cover receiving, storing and distributing systems are used for sealing; then the goods are loaded by the goods delivering frame stacking and loading system according to the system instruction, and the drivers and the goods delivering personnel deliver the goods in the determined sequence after the goods are loaded.
Obviously, the above embodiments are only for clear and complete description of the technical solution of the present invention with reference to the accompanying drawings; the described embodiments are only some embodiments of the invention, not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The description of the embodiment can clearly show that the invention can also be summarized as an intelligent material allocation and boxing line production method, bulk materials are classified and arranged in the storage container according to the property and the volume of the materials, and meanwhile, the delivery frames are respectively delivered to the intelligent line production line according to the classification of the size and are stacked; when the goods are matched and boxed, the intelligent assembly line selects and delivers goods frames according to logistics information, divides the frames, and then places the divided goods frames on the assembly line conveying device for multi-station movement; when the goods are moved to a station, the staff or the mechanical arm takes out the goods required by the goods delivery frame from the storage container, the goods are placed in the appointed goods delivery frame on the production line according to the set sequence, after the goods of the goods delivery frame are completely loaded, the mechanical arm orderly stacks the goods delivery frame according to the goods delivery information and places the goods delivery frame on the tray, then the goods are loaded through the loading device, the whole goods distribution, box loading and loading operation are completed, and then the goods delivery staff respectively send the distribution materials required by the customers to different user appointed places according to the distribution information of the material distribution.
Furthermore, the bulk materials are classified and stored in the storage container of the material storage system according to the property and the volume of the articles, a material storage system is arranged beside the intelligent production line, and various bulk materials are respectively stored in the storage container of the material storage system according to the classification and the position determined by the calculation of a computer program; when distributing and packing, the computer control system takes the goods out of the appointed storage container and puts the goods into the appointed goods delivery frame on the production line according to the needs of the goods of each goods delivery frame.
Furthermore, the step of respectively conveying the goods conveying frames to the intelligent assembly line according to size classification and stacking is that after the goods conveying frames are conveyed back to a goods distribution and loading site along with the goods conveying vehicle, the goods conveying frames and the cover stacking frames are collectively unloaded to the assembly line and are respectively stacked, lifted by the goods conveying frames and the cover stacking frames and conveyed to the assembly line goods conveying frames and the cover storage frames, and then are sequentially conveyed to the goods conveying frames and the cover distribution mechanisms, and the goods conveying frames and the cover distribution mechanisms are separated according to needs.
Furthermore, the frame dividing is to select the goods-delivering frames according to the logistics information by the intelligent assembly line after the needed goods-delivering frames are determined by the computer, then the goods-delivering frames and the covers are separated from the stacked goods-delivering frames and the stacked covers by the goods-delivering frame and cover distribution mechanisms, the separated goods-delivering frames are placed on the intelligent assembly line conveying device and loaded by each station, after the goods loading is finished, the corresponding box covers are separated by the goods-delivering frames and the cover distribution mechanisms to cover the goods-delivering frames, and the goods-delivering frames are orderly stacked and placed on the tray by the mechanical arm in a goods-delivering stacking system transferred to the intelligent assembly line according to the goods-delivering information.
Furthermore, the loading through the loading device is that an automatic loading system is arranged at the delivery end of the intelligent production line, and the automatic loading system automatically loads the delivery frames stacked in the delivery stacking system into the delivery vehicles; and the loading sequence is that the loading is carried out in order according to the delivery information, so that the ordered unloading in the delivery process is ensured.
The invention has the advantages that:
the invention sets the storage position of the goods by adopting an intelligent pipeline operation method and a computer control program, selects the size of the goods delivery frames, the loading content and the loading sequence of each goods delivery frame according to the requirements of customers during the goods distribution, realizes the full-automatic bulk material flow automatic operation of the goods distribution, the frame loading and the stacking through the whole computer-controlled operation flow, completely realizes the operation mode of intelligent manufacturing and has the following advantages:
1. the intelligent assembly line operation is adopted, materials of different customers can be respectively loaded into the modularized bulk material delivery frames with different specifications according to the material attributes required to be delivered by each customer, and the loading and stacking modes are determined according to the optimal path of delivery, so that the current disordered logistics mode of goods can be completely avoided, the error of bulk material delivery is effectively reduced, and the delivered materials can be greatly prevented from being damaged due to disorder.
2. The intelligent assembly line operation is adopted to completely realize computer control, the client information collected by the control center is effectively matched and classified, delivery materials required by clients can be quickly delivered to different user designated places by delivery personnel according to a modular operation mode, the quick wholesale and distribution of goods are realized, the time is saved, and the goods arrival speed is increased.
3. Through intelligent storage and distribution, especially adopt storage and distribution integration operation, will send the goods frame to store in the top of assembly line, can high-efficiently utilize limited transportation space, reduce the operation cost, improve the quality of delivery.
Claims (7)
1. An intelligent material distribution and boxing line production method is characterized in that: the bulk materials are classified according to the property and the volume of the articles and are arranged in a storage container, and meanwhile, the delivery frames are respectively delivered to the production line according to the classification of the size and are stacked; when distributing goods and packing the boxes, firstly selecting goods delivery frames by the assembly line according to logistics information, dividing the frames, then placing the divided goods delivery frames on a conveying device of the assembly line, and carrying out multi-station movement; when the goods are moved to a station, the staff or the mechanical arm takes the goods needed by the goods delivery frame out of the storage container and puts the goods into the appointed goods delivery frame on the production line according to the set sequence, after the goods of the goods delivery frame are completely loaded, the mechanical arm orderly stacks the goods delivery frame according to the goods delivery information, then the loading device loads the goods to complete the whole goods distribution, box loading and loading operation, and then the delivery staff respectively sends the delivered materials needed by the customers to different user appointed places according to the delivery information of the material delivery; the bulk materials are classified and arranged in the storage container according to the property and the volume of the articles, a material storage system is arranged beside a pipelining line, and various bulk materials are respectively stored in the storage container of the material storage system according to the classification and the position determined by the calculation of a computer program; when distributing and packing, the computer control system respectively takes the goods out of the appointed storage container according to the needs of the goods of each goods delivery frame, and the robot or the manual work puts the goods into the appointed goods delivery frame on the production line; the goods conveying frames are respectively conveyed to the assembly line according to size classification and are stacked together, the goods conveying frames are conveyed back to a goods distribution and loading site along with a delivery truck and are collectively unloaded to the goods conveying frames and the cover stacking frames of the assembly line and are respectively stacked together, the goods conveying frames and the cover stacking frames are lifted and conveyed to the goods conveying frames and the cover storage frames of the assembly line and then are sequentially sent to the goods conveying frames and the cover distribution mechanism, and the goods conveying frames and the cover distribution mechanism are separated according to needs.
2. The material intelligent distribution and boxing line production method as claimed in claim 1, wherein: after the required goods delivery frames are determined by the computer, the production line selects the goods delivery frames according to logistics information, one goods delivery frame and one cover are separated from the stacked goods delivery frames and covers through the goods delivery frame and cover distribution mechanisms, the separated goods delivery frames are placed on the production line conveying device, goods are loaded at each station, after the goods are loaded, the corresponding box covers are separated out through the goods delivery frames and the cover distribution mechanisms to cover the goods delivery frames, and the goods delivery frames are orderly stacked and placed on a tray by a manipulator in a goods delivery stacking system transferred to the production line.
3. The material intelligent distribution and boxing line production method as claimed in claim 1, wherein: the loading through the loading device is that an automatic loading system is arranged at the delivery end of the assembly line, and the automatic loading system automatically loads the delivery frames stacked in the delivery stacking system into the delivery vehicles; and the loading sequence is that the loading is carried out in order according to the delivery information, so that the ordered unloading in the delivery process is ensured.
4. The utility model provides a material intelligence is joined in marriage goods and vanning water line operating system which characterized in that: the system comprises a delivery frame cover receiving and distributing system, a material storage system, a delivery frame stacking and loading system and a delivery frame distribution and conveying system; the goods delivery frame distribution and transmission system is a production line, and the material storage systems are distributed on each operation station on the side of the production line; the delivery frame cover storage and distribution system comprises a storage system device and a frame separation system device, wherein the storage system device is positioned above the production line, and the frame separation system device is positioned at the head of the initial position of the production line; the tail part of the production line is provided with a delivery frame stacking and loading system, so that the production line system is formed, wherein the delivery frame stacking and loading system starts to distribute goods from one side of the head part of the production line, finishes distributing the goods to the other side of the tail part of the production line, and loads the goods through the delivery frame stacking and loading system; the storage system device comprises a storage system and a collection and stacking system of the goods delivery frame and the cover; the collecting and stacking system is arranged at one end of the production line, the collected goods delivery frame and the cover are stacked on the collecting and stacking system, lifted to the goods delivery frame and the cover storage rack on the production line and delivered to the storage system on the goods storage frame and the cover storage rack above the production line for storage; the frame system device is vertically arranged at the head of the initial position of the assembly line, the goods delivering frames and the covers stored in the storage system are delivered to the frame system device through the delivery device, and the frame system device vertically and orderly divides the goods delivering frames and the covers one by one onto the assembly line.
5. The intelligent material distribution and encasement pipelining system of claim 4, wherein: the material storage system comprises a storage shelf and storage containers, the storage containers are placed on the storage shelf according to a specified sequence, and the storage containers determine the variety and the specification of stored goods according to a computer; when the goods delivery frames are moved to the appointed stations according to the requirements determined by each goods delivery frame during goods distribution, the goods are taken out from the storage container by a manipulator or manually and are placed into the goods delivery frames.
6. The intelligent material distribution and encasement pipelining system of claim 4, wherein: the assembly line comprises an assembly line conveying line which is arranged in an annular shape or a straight shape, and the initial operation position and the operation ending position of the assembly line conveying line are respectively arranged at two different positions of the assembly line conveying line; the assembly line is provided with a supporting plate for placing the goods delivering frames, and the supporting plate is driven by the conveying belt to move according to the sequence of the stations.
7. The intelligent material distribution and encasement pipelining system of claim 4, wherein: the delivery frame stacking and loading system comprises a delivery frame stacking system and a delivery frame loading system, wherein the delivery frame stacking system is used for moving the loaded delivery frames with covers to a stacking tray from a production line conveying line and stacking the delivery frames from bottom to top; and the goods delivery frame loading system delivers the stacked goods delivery frames and the pallet into the boxcar.
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| JP2001294310A (en) * | 2000-04-12 | 2001-10-23 | Nkk Corp | Picking system |
| CN2576665Y (en) * | 2002-10-26 | 2003-10-01 | 云南昆船设计研究院 | Automatic storing and sorting machine |
| CN101612997A (en) * | 2008-06-27 | 2009-12-30 | 瑞仕格(上海)商贸有限公司 | Manipulator stacking system |
| CN111453112B (en) * | 2016-03-22 | 2022-02-18 | 安徽省一一通信息科技有限公司 | Intelligent sorting and distribution method for disassembled goods and small commodities |
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