CN107803999B - Infusion apparatus assembly machine - Google Patents
Infusion apparatus assembly machine Download PDFInfo
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- CN107803999B CN107803999B CN201711220634.8A CN201711220634A CN107803999B CN 107803999 B CN107803999 B CN 107803999B CN 201711220634 A CN201711220634 A CN 201711220634A CN 107803999 B CN107803999 B CN 107803999B
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- 238000001802 infusion Methods 0.000 title claims abstract description 65
- 238000009434 installation Methods 0.000 claims abstract description 109
- 230000001681 protective effect Effects 0.000 claims abstract description 59
- 238000004804 winding Methods 0.000 claims abstract description 54
- 238000005520 cutting process Methods 0.000 claims abstract description 15
- 230000007246 mechanism Effects 0.000 claims description 62
- 238000012546 transfer Methods 0.000 claims description 35
- 239000003814 drug Substances 0.000 claims description 24
- 239000011248 coating agent Substances 0.000 claims description 12
- 238000000576 coating method Methods 0.000 claims description 12
- 229910000831 Steel Inorganic materials 0.000 claims description 9
- 239000010959 steel Substances 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- 238000001514 detection method Methods 0.000 claims description 6
- 230000000903 blocking effect Effects 0.000 claims description 4
- 238000000034 method Methods 0.000 claims description 4
- 230000000694 effects Effects 0.000 abstract description 3
- 230000001105 regulatory effect Effects 0.000 description 26
- 238000004519 manufacturing process Methods 0.000 description 8
- 238000000605 extraction Methods 0.000 description 7
- 238000004806 packaging method and process Methods 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 238000013459 approach Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000003028 elevating effect Effects 0.000 description 2
- 210000003462 vein Anatomy 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 208000003322 Coinfection Diseases 0.000 description 1
- 241001268407 Loweria Species 0.000 description 1
- 241000700605 Viruses Species 0.000 description 1
- 239000008280 blood Substances 0.000 description 1
- 210000004369 blood Anatomy 0.000 description 1
- 230000001276 controlling effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000002249 digestive system Anatomy 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 208000015181 infectious disease Diseases 0.000 description 1
- 238000001990 intravenous administration Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/72—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by combined operations or combined techniques, e.g. welding and stitching
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/74—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by welding and severing, or by joining and severing, the severing being performed in the area to be joined, next to the area to be joined, in the joint area or next to the joint area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7858—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus characterised by the feeding movement of the parts to be joined
- B29C65/7861—In-line machines, i.e. feeding, joining and discharging are in one production line
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/84—Specific machine types or machines suitable for specific applications
- B29C66/843—Machines for making separate joints at the same time in different planes; Machines for making separate joints at the same time mounted in parallel or in series
- B29C66/8432—Machines for making separate joints at the same time mounted in parallel or in series
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/753—Medical equipment; Accessories therefor
- B29L2031/7544—Injection needles, syringes
Abstract
The invention discloses an infusion apparatus assembling machine, which comprises a frame operation module, wherein the frame operation module comprises a frame table; the device comprises a frame running module, a pipe winding station, a dropping funnel installation station, a screw installation station, a protective cap installation station, a product placing station and a finished product taking and placing station which are sequentially arranged around the frame running module; a plurality of sets of transferring clamps are arranged around the periphery of the frame table, and a transverse horizontal driving cylinder and a longitudinal horizontal driving cylinder are arranged on the bottom surface of the frame table to drive the transferring clamps; the pipe winding station is provided with an adjuster assembly module, an adjusting wheel assembly module, a catheter winding module and a catheter cutting module; the drip chamber installation station is provided with a drip chamber assembly installation module; the screw installation station is provided with a screw assembly installation module; the protective cap installation station is provided with a protective cap installation module; the product placing station is provided with a product placing module; the finished product taking and placing station is provided with a finished product taking and placing module. The technical effects are as follows: the floor area is small, and the automation degree is high.
Description
Technical Field
The invention relates to an infusion apparatus assembling machine in the field of medical instrument manufacturing.
Background
The infusion apparatus is a disposable medical consumable material mainly used for intravenous infusion. The transfusion system is composed of vein needle, transfusion tube, regulator, drip chamber, protective cap group, etc. Because the infusion set directly sends the medicine into human blood through veins, the digestive system is bypassed, and higher requirements are put on the safety of the infusion set while the medicine effect is improved.
In the field of infusion set production, conventional processing is to manufacture each component of the infusion set separately and then assemble the separately manufactured infusion set fittings by hand. The production efficiency of manual assembly is low, and bacteria and viruses carried in workshop environment and on workers possibly pollute products, influence the efficacy of medicines, and even cause secondary infection of patients. The manual assembly of the infusion set must be done by a strictly sterilized operator in a sterile assembly shop to ensure the safety of the product.
To solve the drawbacks and limitations of manual production, a series of automatic production devices for manufacturing infusion sets have been developed by those skilled in the art, solving the problems of manual assembly of infusion sets, improving the efficiency of assembly and the safety of the product, but the drawbacks are also obvious: firstly, the automation degree in the production process is not high, and workers are required to operate; second, the accuracy of movement during machining of the mechanical structure of the existing assembly machine is difficult to maintain. Third, the footprint is too large.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provides an infusion apparatus assembling machine which is small in occupied area and high in automation degree.
The technical scheme for achieving the purpose is as follows: an infusion apparatus assembling machine comprises a frame operation module, wherein the frame operation module comprises a frame table;
the frame operation module is provided with: the device comprises a pipe winding station, a dropping funnel installation station, a screw installation station, a protective cap installation station, a product placing station and a finished product taking and placing station;
a plurality of sets of transferring clamps are arranged around the periphery of the machine frame, and a transverse horizontal driving cylinder and a longitudinal horizontal driving cylinder for driving the transferring clamps to sequentially pass through the pipe winding station, the drip chamber mounting station, the screw mounting station, the protective cap mounting station, the product placing station and the finished product taking and placing station are arranged on the bottom surface of the machine frame;
the pipe winding station is provided with an adjuster assembly module, an adjusting wheel assembly module, a catheter winding module and a catheter cutting module;
the dropping funnel installation station is provided with a dropping funnel assembly installation module;
the screw installation station is provided with a screw assembly installation module;
the protective cap installation station is provided with a protective cap installation module;
the product placing station is provided with a product placing module;
the finished product taking and placing station is provided with a finished product taking and placing module.
Further, the regulator assembly module comprises a regulator vibration disc, a regulator linear feeder connected with the regulator vibration disc and a regulator positioning clamp for positioning the regulator; the regulator linear feeder is provided with a regulator positioning groove; the regulator is equipped with the regulator and snatchs the cylinder above the regulator constant head tank, the regulator snatchs the cylinder and is the revolving cylinder, the regulator snatch the cylinder with be equipped with the regulator conveying cylinder between the regulator positioning fixture.
Still further, regulating wheel assembly module include regulating wheel vibration dish, with regulating wheel straight line feeder that the regulating wheel vibration dish is connected, the top of regulating wheel straight line feeder is equipped with the regulating wheel and snatchs the cylinder, the regulating wheel straight line feeder dorsad one side of regulating wheel vibration dish is equipped with a regulating wheel conveying guide rail, be equipped with on the regulating wheel conveying guide rail and follow under the drive of regulating wheel conveying guide rail gliding fender material cylinder.
Still further, the pipe winding module comprises a pipe winding module supporting plate, a steel wire rope bracket and a first lifting cylinder are arranged on the top surface of the pipe winding module supporting plate, a counterweight is arranged on one side of the steel wire rope bracket opposite to the first lifting cylinder, a first lifting motor connected with the first lifting cylinder is arranged on the bottom surface of the pipe winding module supporting plate, a rotating motor bracket is connected to the bottom of the first lifting motor, a pipe winding rotating motor is arranged on the top surface of the rotating motor bracket, and a pipe winding core connected with the pipe winding rotating motor is arranged on the bottom of the rotating motor bracket; the rotating motor support is connected with the steel wire rope support through a steel wire rope.
Still further, the pipe cutting module comprises a bottom guide rail, a horizontal guide mechanism is arranged on the top surface of the bottom guide rail, the horizontal guide mechanism comprises a guide bottom plate, a guide cross beam, two guide posts and a lifting guide cylinder, wherein the two guide posts and the lifting guide cylinder are positioned between the guide bottom plate and the guide cross beam, and the guide bottom plate is connected with a horizontal guide cylinder which is parallel to the bottom guide rail and drives the horizontal guide mechanism to slide along the bottom guide rail; the top surface of the guide cross beam is provided with a cutting-off cylinder, the bottom surface of the guide cross beam is provided with a corresponding positioning cylinder, and one surface of the guide cross beam, which is close to the horizontal guide cylinder, is provided with a detection sensor parallel to the horizontal guide cylinder.
Further, the drip chamber assembly mounting module includes: the automatic feeding device comprises two dropping funnel vibration plates, a dropping funnel positioning frame and a dropping funnel installation lifting mechanism, wherein a dropping funnel feeding channel is arranged between the two dropping funnel vibration plates and the dropping funnel positioning frame, and a dropping funnel positioning groove is arranged on the dropping funnel positioning frame;
the dropping funnel installation lifting mechanism is positioned above the dropping funnel positioning frame, a dropping funnel installation finger cylinder corresponding to the dropping funnel positioning groove is arranged on the bottom surface of the dropping funnel installation lifting mechanism, and the dropping funnel installation finger cylinder is connected with a dropping funnel installation rotary cylinder;
the dropping funnel positioning frame is provided with a dropping funnel medicine applying mechanism on one side opposite to the dropping funnel vibration disc, and the dropping funnel medicine applying mechanism is provided with a dropping funnel medicine applying finger corresponding to the dropping funnel installation finger cylinder.
Further, the screw assembly mounting module includes: the screw feeding device comprises two screw vibrating plates, a screw positioning frame and a screw mounting lifting mechanism, wherein screw feeding channels are arranged between the two screw vibrating plates and the screw positioning frame, and screw positioning grooves are formed in the screw positioning frame;
the screw installation lifting mechanism is positioned above the screw positioning frame, a screw installation finger cylinder corresponding to the screw positioning groove is arranged on the bottom surface of the screw installation lifting mechanism, and the screw installation finger cylinder is connected with a screw installation rotary cylinder;
the screw positioning frame is provided with a screw coating mechanism on one side opposite to the screw vibration disc, and a screw coating finger corresponding to the screw mounting finger cylinder is arranged on the screw coating mechanism.
Further, the helmet mounting module includes: the protective cap vibration device comprises two protective cap vibration plates, a protective cap positioning frame and a protective cap installation lifting mechanism, wherein a protective cap feeding channel is arranged between the two protective cap vibration plates and the protective cap positioning frame, and a protective cap positioning groove is arranged on the protective cap positioning frame;
the protective cap installation lifting mechanism is positioned above the protective cap positioning frame, a protective cap installation finger cylinder corresponding to the protective cap positioning groove is arranged on the bottom surface of the protective cap installation lifting mechanism, and the protective cap installation finger cylinder is connected with a protective cap installation rotating cylinder;
the top surface of the protective cap positioning frame is provided with a finger manometer.
Further, the product placing module comprises a lower support and an upper support, wherein the lower support is placed and connected with the upper support through a vertical placing guide mechanism, a vertical lifting cylinder penetrating through the upper support upwards is arranged on the top surface of the lower support, a dripper grabbing cylinder and a screw grabbing cylinder which are arranged in pairs are arranged on the bottom surface of the lower support, and a dripper rotating cylinder corresponding to the dripper grabbing cylinder and a screw rotating cylinder corresponding to the screw grabbing cylinder are arranged on the top surface of the lower support.
Further, the finished product is got and is put the module and is got and put the support and get and put the deflector including the finished product, the finished product get and put the deflector with the finished product is got and is put and be connected through vertical finished product between the support, the finished product is got and is put the top surface of deflector and is equipped with and set up upwards runs through the finished product of support is got and is put the guide cylinder is got to the finished product, the finished product is got and is put and is equipped with the finished product on the deflector and get and put the guide rail, the finished product is got and is put and be equipped with the finished product in the guide rail and draw the cylinder seat, be equipped with the finished product on the finished product and draw the cylinder seat and draw the revolving cylinder, the finished product is drawn the bottom of revolving cylinder and is connected the finished product and draw the finger cylinder, the finished product is got and is put the bottom surface of deflector still be equipped with the transfer cylinder that the finger cylinder is drawed to the finished product corresponds.
The infusion apparatus assembling machine comprises a frame operation module, wherein the frame operation module comprises a frame table; the frame operation module is provided with: the device comprises a pipe winding station, a dropping funnel installation station, a screw installation station, a protective cap installation station, a product placing station and a finished product taking and placing station; a plurality of sets of transferring clamps are arranged around the periphery of the machine frame, and a transverse horizontal driving cylinder and a longitudinal horizontal driving cylinder for driving the transferring clamps to sequentially pass through the pipe winding station, the drip chamber mounting station, the screw mounting station, the protective cap mounting station, the product placing station and the finished product taking and placing station are arranged on the bottom surface of the machine frame; the pipe winding station is provided with an adjuster assembly module, an adjusting wheel assembly module, a catheter winding module and a catheter cutting module; the dropping funnel installation station is provided with a dropping funnel assembly installation module; the screw installation station is provided with a screw assembly installation module; the protective cap installation station is provided with a protective cap installation module; the product placing station is provided with a product placing module; the finished product taking and placing station is provided with a finished product taking and placing module. The technical effects are as follows: the floor area is small, and the automation degree is high.
Drawings
Fig. 1 is a schematic perspective view of a frame operation module of an infusion apparatus assembling machine according to the present invention.
Fig. 2 is an enlarged schematic view of a portion a of fig. 1.
Fig. 3 is a top view of a frame operating module of an infusion set assembling machine according to the present invention.
Fig. 4 is a schematic view of a regulator assembly module of an infusion set assembly machine according to the present invention.
Fig. 5 is a schematic view of an adjusting wheel assembly module of an infusion apparatus assembly machine according to the present invention.
Fig. 6 is a schematic view of a catheter tube module of an infusion set assembling machine according to the present invention.
Fig. 7 is a schematic view of a catheter cutting module of an infusion set assembling machine according to the present invention.
Fig. 8 is a schematic view of a drip chamber assembly mounting module of an infusion set assembly machine according to the present invention.
Fig. 9 is an enlarged view of a portion B of fig. 8.
Fig. 10 is a schematic view of a screw assembly mounting module of an infusion set assembling machine according to the present invention.
Fig. 11 is a schematic view of a cap mounting module of an infusion apparatus assembling machine according to the present invention.
Fig. 12 is a schematic view of a product placement module of an infusion set assembling machine according to the present invention.
Fig. 13 is a schematic view of a finished product picking and placing module of an infusion apparatus assembling machine according to the present invention.
Detailed Description
Referring to fig. 1 to 13, in order to better understand the technical solutions of the present invention, the following detailed description is given by specific embodiments with reference to the accompanying drawings:
the infusion apparatus assembling machine comprises a frame operation module 10, wherein the frame operation module 10 comprises a frame table 101, twelve stations are arranged around the periphery of the frame table 101, twelve sets of transfer clamps 102 are correspondingly arranged, and each set of transfer clamps 102 consists of four sub-clamps. Twelve sets of transfer clamps 102 are driven by a transverse horizontal driving cylinder 103 and a longitudinal horizontal driving cylinder 104 which are positioned on the bottom surface of the machine frame 101, and carry out annular transmission along the periphery of the machine frame 101, and sequentially pass through twelve stations. The annular transmission mode is adopted, and the assembly of the infusion apparatus is realized by well utilizing the space. Each set of transfer jigs 102 comprises four sub-transfer jigs, which can improve the assembly efficiency of the infusion apparatus. Twelve stations are 1# to 12# stations, and the 6# station and the 12# station are total rotation stations and are used for switching the trend of the transfer clamp 102 on the corresponding stations; the station # 2, the station # 3, the station # 5 and the station # 8 are empty stations, the station # 1 is a pipe winding station, the station # 4 is a dropping funnel installation station, the station # 7 is a screw installation station, the station # 9 is a protective cap installation station, the station # 10 is a product placing station, and the station # 11 is a finished product taking and placing station.
The transfer fixture 102 sequentially passes through a pipe winding station, a drip chamber mounting station, a screw mounting station, a protective cap mounting station, a product placing station and a finished product taking and placing station under the driving of the transverse horizontal driving cylinder 103 and the longitudinal horizontal driving cylinder 104, so that the assembly of the infusion apparatus is completed.
The horizontal driving cylinder 103 and the vertical horizontal driving cylinder 104 are rodless cylinders, so that the transfer clamp 102 is driven to move to the corresponding station along the rack table 101 for locking, the space is saved, the efficiency is improved, and the operation is more stable.
The pipe winding station is provided with an adjuster assembly module 3, an adjusting wheel assembly module 4, a catheter winding module 1 and a catheter cutting module 2.
The regulator assembly module 3 includes a regulator vibration tray 31, and a regulator linear feeder 32 connected to the regulator vibration tray 31. Four regulator positioning grooves 321 are provided in the regulator linear feeder 32. The regulator vibration plate 31 feeds the regulator into the regulator positioning groove 321. Four regulator gripping cylinders 33 are correspondingly arranged above the four regulator positioning grooves 321, the regulator gripping cylinders 33 are all rotary cylinders, and the four regulator gripping cylinders 33 are simultaneously connected with the regulator conveying cylinder 34. The end of the regulator delivery cylinder 34 is provided with a regulator positioning jig 35. After four regulator grabbing cylinders 33 grab the regulator from corresponding regulator positioning grooves 321, the four regulator grabbing cylinders 33 are driven by the regulator conveying cylinders 34 to reach positions corresponding to the regulator positioning clamps 35, the regulator is installed into the regulator positioning clamps 35, the regulator positioning clamps 35 adjust the positions of the regulator, and the infusion catheter in the sub-clamp corresponding to the transfer clamp 102 passes through the regulator to complete the installation of the regulator.
The regulating wheel assembling module 4 includes a regulating wheel vibration plate 41, and a regulating wheel linear feeder 42 connected to the regulating wheel vibration plate 41. Four adjusting wheel gripping cylinders 43 are provided at the upper part of the adjusting wheel linear feeder 42 for gripping the adjusting wheels. The regulating wheel gripping cylinder 43 is a rodless cylinder. The adjusting wheel linear feeder 42 is provided with an adjusting wheel conveying guide 44 on the side facing away from the adjusting wheel vibration plate 41. Four material blocking cylinders 46 which can slide along the adjusting wheel conveying guide rail 44 under the driving of the adjusting wheel conveying cylinder 45 are arranged on the adjusting wheel conveying guide rail 44. The material blocking cylinder 46 grabs the regulator of the transfusion catheter penetrating the sub-clamp corresponding to the transferring clamp 102, slides to the position corresponding to the regulating wheel grabbing cylinder 43, and the regulating wheel grabbing cylinder 43 is arranged on the regulator in the corresponding material blocking cylinder 46 to complete the installation of the regulating wheel.
The regulator assembly module 3 and the regulating wheel assembly module 4 are tested for material selection and assembly of the regulator and the regulating wheel, the regulator grabbing cylinder 33 and the regulating wheel grabbing cylinder 43 are rotary cylinders, the transferring steps are greatly simplified, and the conveying mechanisms of the regulator assembly module 3 and the regulating wheel assembly module 4, namely the regulator conveying cylinder 34 and the regulating wheel conveying cylinder 45 are rodless cylinders, so that space is saved, and the structure is simplified.
The pipe winding module 1 comprises a pipe winding module supporting plate 11, and a steel wire rope bracket 12 and a first lifting cylinder 19 are arranged on the top surface of the pipe winding module supporting plate 11. The wire rope support 12 is equipped with counter weight 13 on the side of facing away from first lift cylinder 19, and the pipe is equipped with the first lift motor 14 of connection first lift cylinder 19 around the bottom of pipe module backup pad 11. The bottom of the first elevating motor 14 is connected to a rotary motor support 15. The top surface of the rotating motor bracket 15 is provided with a tube-winding rotating motor 16, and the bottom of the rotating motor bracket 15 is provided with four tube-winding cores 17 which are connected with the tube-winding rotating motor 16 and correspond to the four sub-clamps of the transferring clamp 102 and are used for winding the infusion catheter in the corresponding sub-clamp of the transferring clamp 102. The rotating motor bracket 15 is connected with the wire rope bracket 12 through a wire rope 18. The wire rope support 12 is provided with a first roller 121 which is the same as the counterweight 13 in height and is used for forming a fixed pulley with the wire rope 18, the bottom of the wire rope support 12 is provided with a second roller (not shown in the figure) which forms the fixed pulley with the wire rope 18, the wire rope 18 sequentially bypasses the first roller 121 and the second roller and is connected with the counterweight 13, and therefore the mechanical balance of the catheter winding module 1 is guaranteed. The catheter winding module 1 realizes the winding process of the infusion catheter. The first lifting motor 14 and the tube-winding rotating motor 16 are servo motors, so that the tube-winding core 17 realizes spiral movement of the infusion catheter, and the infusion catheter is not overlapped in the process of winding on the tube-winding core 17. After the infusion catheter is installed with the regulator and the regulating wheel, the catheter winding module 1 completes the winding of the infusion catheter when the transfer clamp 102 runs below the catheter winding module. The infusion catheter with the regulator and wheel mounted is then transferred from the discharge on the winding core 17 into the catheter cut-off module 2.
The catheter cutting module 2 is used for cutting the infusion catheter which is completely wound around the tube in the transferring clamp 102. The pipe cutting module 2 includes a bottom rail 21, a horizontal guide mechanism 22 is provided on the top surface of the bottom rail 21, and the horizontal guide mechanism 22 includes a guide bottom plate 221, a guide beam 222, and two guide posts 223 and a lifting guide cylinder 23 between the guide bottom plate 221 and the guide beam 222. The guiding bottom plate 221 is connected with a horizontal guiding cylinder 24 parallel to the bottom rail 21 and driving the horizontal guiding mechanism 22 to slide along the bottom rail 21. Four cutting cylinders 25 are arranged on the top surface of the guide cross beam 222, and four positioning cylinders 26 are correspondingly arranged on the bottom surface of the guide cross beam 22. The four positioning cylinders 26 are in one-to-one correspondence with the four sub-clamps of the transfer clamp 102. The cut-off cylinder 25 and the corresponding positioning cylinder 26 constitute a double stroke cylinder. The guide beam 222 is provided with detection sensors 27 corresponding to the positions of the four cutting cylinders 25 one by one on the side close to the horizontal guide cylinder 24, and the detection sensors 27 are laser sensors parallel to the horizontal guide cylinder 24.
After the detection sensor 27 detects that the transfer clamp 102 provided with the infusion catheter enters, the horizontal guide cylinder 24 pushes the horizontal guide mechanism 22 to a specified position along the bottom rail 21, then the positioning cylinder 26 faces downwards, positioning of four sub-clamps of the transfer clamp 102 is completed, then the cylinder 25 is cut off, cutting is completed through a conical blade corresponding to the bottom of the positioning cylinder 26, and the conical blade is high in cutting efficiency and convenient to replace. If no infusion catheter exists in any sub-clamp of the transfer clamp 102, the corresponding detection sensor 27 gives an alarm.
The drip chamber assembly mounting module 5 includes: two drip chamber vibration discs 51, a drip chamber locating rack 52 and a drip chamber installation lifting mechanism 53, wherein a drip chamber feeding channel 54 is arranged between the two drip chamber vibration discs 51 and the drip chamber locating rack 52. The hoppers in the hopper vibratory pan 51 are conveyed in an upright position along the hopper feed channels 54 into corresponding hopper positioning slots in the hopper positioning frame 52. The number of the drip chamber locating grooves in the drip chamber locating rack 52 is four. The drip chamber mounting lifting mechanism 53 is located above the drip chamber positioning frame 52, four drip chamber mounting finger cylinders 55 corresponding to the drip chamber positioning grooves one by one are arranged on the bottom surface of the drip chamber mounting lifting mechanism 53, the drip chamber mounting finger cylinders 55 are simultaneously connected with the drip chamber mounting rotary cylinders 56, and after the drip chamber mounting finger cylinders 55 grab the drip chamber from the drip chamber positioning grooves, the drip chamber mounting rotary cylinders 56 control the drip chamber mounting finger cylinders 55 to rotate so that the drip chamber is converted into the horizontal state from the vertical state. Meanwhile, one side of the drip chamber positioning frame 52, which is opposite to the drip chamber vibration plate 51, is provided with a drip chamber medicine applying mechanism (not shown in the figure), four drip chamber medicine applying fingers which are in one-to-one correspondence with the four drip chamber mounting finger air cylinders 55 are arranged on the drip chamber medicine applying mechanism, the drip chamber medicine applying fingers apply medicine to the drip chamber, and after the drip chamber medicine applying fingers finish applying medicine to the drip chamber, the drip chamber mounting lifting mechanism 53 controls the drip chamber mounting finger air cylinders 55 to mount the drip chamber in the first end part of the transfusion catheter in the sub-clamp corresponding to the transfer clamp 102.
The screw assembly mounting module 6 includes: two screw vibration discs 61, screw locating rack 62 and a screw installation elevating system 63, all be equipped with screw material loading passageway 64 between two screw vibration discs 61 and the screw locating rack 62. The screw in the screw vibration plate 61 is transferred in an upright state along the screw feeding passage 64 into the corresponding screw positioning groove in the screw positioning frame 62. The number of screw positioning grooves in the screw positioning frame 62 is four. The screw installation lifting mechanism 63 is located above the screw locating rack 62, four screw installation finger cylinders 65 corresponding to the screw locating grooves one by one are arranged on the bottom surface of the screw installation lifting mechanism 63, the screw installation finger cylinders 65 are simultaneously connected with screw installation rotary cylinders 66, and after the screw installation finger cylinders 65 grab the screw from the screw locating grooves, the screw installation rotary cylinders 66 control the screw installation finger cylinders 65 to rotate so that the screw is vertically turned into horizontal. Meanwhile, one side of the screw positioning frame 62, which is opposite to the screw vibration plate 61, is provided with a screw medicine applying mechanism (not shown in the figure), four screw medicine applying fingers corresponding to the four screw installation finger air cylinders 65 are arranged on the screw medicine applying mechanism, the screw medicine applying fingers apply medicine to the screw, and after the screw medicine applying fingers finish applying medicine to the screw, the screw installation lifting mechanism 63 controls the screw installation finger air cylinders 65 to install the screw at the second end part of the transfusion catheter in the sub-clamp corresponding to the transfer clamp 102.
The helmet mounting module 7 includes: the two helmet vibration plates 71, the helmet positioning frame 72 and the helmet mounting lifting mechanism 73 are respectively provided with a helmet feeding channel 74 between the two helmet vibration plates 71 and the helmet positioning frame 72. The caps in the cap vibration plate 71 are transferred in an upright state along the cap feed passage 74 into the corresponding cap positioning grooves in the cap positioning frame 72. The number of the helmet positioning grooves in the helmet positioning frame 72 is four. The cap installation lifting mechanism 73 is located above the cap positioning frame 72, four cap installation finger air cylinders 75 corresponding to the cap positioning grooves one by one are arranged on the bottom surface of the cap installation lifting mechanism 73, the cap installation finger air cylinders 75 are simultaneously connected with cap installation rotating air cylinders (not shown in the figure), and after the cap installation finger air cylinders 75 grab caps from the cap positioning grooves, the cap installation rotating air cylinders control the cap installation finger air cylinders 75 to rotate, so that the caps are converted into horizontal from vertical. Meanwhile, one side of the helmet positioning frame 72, which is opposite to the helmet vibration plate 71, is provided with a helmet coating mechanism (not shown in the figure), four helmet coating fingers corresponding to the four helmet mounting finger air cylinders 75 are arranged on the helmet coating mechanism, the helmet coating fingers are used for coating the helmet, after the helmet coating is completed on the helmet, the helmet mounting lifting mechanism 73 is used for controlling the helmet mounting finger air cylinders 75, and the helmet is sleeved on a screw opening positioned in a sub-clamp corresponding to the transferring clamp 102, so that the transfusion system is obtained. The top surface of the cap installation lifting mechanism 73 is provided with finger pressure gauges 76 corresponding to the four cap installation finger air cylinders 75 for detecting leakage of the corresponding infusion apparatus.
The drip chamber component mounting module 5, the screw chamber component mounting module 6 and the protective cap mounting module 7 all adopt layered structure, wherein the upper layer part of the drip chamber component mounting module 5, the screw chamber component mounting module 6 and the protective cap mounting module 7 is a medicine applying mechanism, and the lower layers of the drip chamber component mounting module 5, the screw chamber component mounting module 6 and the protective cap mounting module 7 are correspondingly the product feeding of the drip chamber, the screw chamber and the protective cap, thereby realizing the purpose of one outlet and two outlets.
The product placing module 8 comprises a lower placing bracket 85 and an upper placing bracket 89, and the lower placing bracket 85 is connected with the upper placing bracket 89 through a vertical placing guide mechanism 87. A placing lifting cylinder 88 vertically penetrating upwards through the placing upper bracket 89 is arranged on the top surface of the placing lower bracket 85. The bottom surface of the lower bracket 85 is provided with four groups of drip head grabbing cylinders 81 and screw grabbing cylinders 82 which are arranged in pairs. Each set of the dripper gripping cylinder 81 and the screw gripping cylinder 82 corresponds to one sub-jig of the transfer jig 102. The top surface of the placement lower bracket 85 is provided with a dripper rotating cylinder 83 corresponding to the dripper grabbing cylinder 81, and a screw rotating cylinder 84 corresponding to the screw grabbing cylinder 82. The placing lifting cylinder 88 controls the placing lower bracket 85 to vertically downwards approach the transferring clamp 102 under the guidance of the placing guide mechanism 87. The dripper rotating cylinder 83 controls the dripper gripping cylinder 81 to move drippers of the transfusion apparatus in the corresponding sub-jig into the sub-jig. The screw rotating cylinder 84 controls the screw grabbing cylinder 82 to move the screw of the infusion set in the corresponding sub-clamp into the sub-clamp.
The product placement module 8 transfers two ends of the infusion apparatus, namely the dropping funnel and the screw, to the inside of the corresponding sub-clamp of the transferring clamp 102, thereby providing convenience for taking and placing the subsequent products.
The finished product taking and placing module 9 comprises a finished product taking and placing bracket 91 and a finished product taking and placing guide plate 92. The finished product taking and placing guide plate 92 is connected with the finished product taking and placing bracket 91 through a vertical finished product taking and placing guide mechanism 93. The top surface of the product taking and placing guide plate 92 is provided with a product taking and placing guide cylinder 94 which is arranged to penetrate upwards through the product taking and placing bracket 91. The finished product taking and placing guide plate 92 is provided with a finished product taking and placing guide rail 921. The finished product taking and placing guide rail 921 is provided with a finished product extracting cylinder seat 95, and four finished product extracting rotary cylinders 96 are arranged on the finished product extracting cylinder seat 95. The bottom end of each product extraction rotary cylinder 96 is connected to a product extraction finger cylinder 97. Each product extraction finger cylinder 97 corresponds to a sub-clamp of the transfer clamp 102. The finished product taking and placing guide cylinder 94 controls the finished product taking and placing guide plate 92 to vertically downwards under the guide of the finished product taking and placing guide mechanism 93, so that the finished product extracting finger cylinder 97 approaches and grabs the infusion apparatus in the corresponding sub-clamp, and then the infusion apparatus is turned under the drive of the finished product extracting rotary cylinder 96. The bottom surface of the product pick-and-place guide plate 92 is provided with four first transfer cylinders 981 and four second transfer cylinders 982. The finished extraction cylinder block 95 is electrically connected to the finger manometer 76 of the helmet-mounted module 7. When the finger manometer 76 detects that the infusion set in any one of the sub-clamps of the corresponding transfer clamp fails to be detected as leaking, a signal is sent to the finished product extraction cylinder block 95. When the transfer jig 102 is driven to the product picking and placing work position, after the product picking finger cylinder 97 picks up the infusion sets, the product picking cylinder block 95 moves to a position corresponding to the second transfer cylinder 982, and transfers the four infusion sets to the second transfer cylinder 982, and the second transfer cylinder 982 transfers the infusion sets into the waste bin. On the contrary, after the finished product extracting finger cylinder 97 grabs the infusion set, the finished product extracting cylinder seat 95 moves to a position corresponding to the first transfer cylinder 981, the four infusion sets are transferred to the first transfer cylinder 981, and the infusion sets are transferred into the packaging system by the first transfer cylinder 981 for packaging.
The finished product extraction module 9 is used for realizing separate grabbing of waste products and finished products, and meanwhile, the finished product extraction cylinder seat 95 is driven by a large-stroke rodless cylinder, so that the space is greatly saved, and the assembly process is simplified. After grabbing the finished product, transferring the finished product into a following transfer cylinder to prepare for the subsequent packaging and bagging.
Therefore, the transfusion system assembling machine provided by the invention has the advantages that the transverse horizontal driving cylinder 103 and the longitudinal horizontal driving cylinder 104 are driven, so that the transfer clamp 102 sequentially passes through the pipe winding station, the drip funnel installation station, the screw opening installation station, the protective cap installation station, the product placing station and the finished product taking and placing station, the automatic installation of the regulator and the regulating wheel is completed at the pipe winding station, the pipe winding and cutting-off of the transfusion catheter are automatically performed, the automatic installation of the drip funnel is completed at the drip funnel installation station, the automatic installation of the screw opening is completed at the screw opening installation station, the automatic sleeving connection of the protective cap and the screw opening is completed at the protective cap installation station, the automatic placing of the product is completed at the product placing station, and the finished product is automatically transferred to the packaging system or the waste bin at the finished product taking and placing station, so that the transfusion system assembling machine has the remarkable advantages of small occupied area and high automation degree.
It will be appreciated by persons skilled in the art that the above embodiments are provided for illustration only and not for limitation of the invention, and that variations and modifications of the above described embodiments are intended to fall within the scope of the claims of the invention as long as they fall within the true spirit of the invention.
Claims (10)
1. An infusion apparatus assembling machine comprises a frame operation module, wherein the frame operation module comprises a frame table; the method is characterized in that:
the frame operation module is provided with: the device comprises a pipe winding station, a dropping funnel installation station, a screw installation station, a protective cap installation station, a product placing station and a finished product taking and placing station;
a plurality of sets of transferring clamps are arranged around the periphery of the machine frame, and a transverse horizontal driving cylinder and a longitudinal horizontal driving cylinder for driving the transferring clamps to sequentially pass through the pipe winding station, the drip chamber mounting station, the screw mounting station, the protective cap mounting station, the product placing station and the finished product taking and placing station are arranged on the bottom surface of the machine frame;
the pipe winding station is provided with an adjuster assembly module, an adjusting wheel assembly module, a catheter winding module and a catheter cutting module;
the regulator assembly module comprises a regulator vibration disc, a regulator linear feeder connected with the regulator vibration disc and a regulator positioning clamp used for positioning the regulator;
the adjusting wheel assembly module comprises an adjusting wheel vibration disc and an adjusting wheel linear feeder connected with the adjusting wheel vibration disc;
the conduit winding module comprises a conduit winding module supporting plate;
the guide pipe cutting module comprises a bottom guide rail, and a horizontal guide mechanism is arranged on the top surface of the bottom guide rail;
the dropping funnel installation station is provided with a dropping funnel assembly installation module;
the screw installation station is provided with a screw assembly installation module;
the protective cap installation station is provided with a protective cap installation module;
the product placing station is provided with a product placing module;
the finished product taking and placing station is provided with a finished product taking and placing module.
2. An infusion set assembling machine according to claim 1, wherein: the regulator linear feeder is provided with a regulator positioning groove; the regulator is equipped with the regulator and snatchs the cylinder above the regulator constant head tank, the regulator snatchs the cylinder and is the revolving cylinder, the regulator snatch the cylinder with be equipped with the regulator conveying cylinder between the regulator positioning fixture.
3. An infusion set assembling machine according to claim 2, wherein: the automatic feeding device is characterized in that an adjusting wheel grabbing cylinder is arranged above the adjusting wheel linear feeder, an adjusting wheel conveying guide rail is arranged on one side, opposite to the adjusting wheel vibrating disc, of the adjusting wheel linear feeder, and a material blocking cylinder capable of sliding along the adjusting wheel conveying guide rail under the driving of the adjusting wheel conveying cylinder is arranged on the adjusting wheel conveying guide rail.
4. An infusion set assembling machine according to claim 3, wherein: the top surface of the guide pipe winding module supporting plate is provided with a steel wire rope bracket and a first lifting cylinder, one side of the steel wire rope bracket, which is opposite to the first lifting cylinder, is provided with a counterweight, the bottom surface of the guide pipe winding module supporting plate is provided with a first lifting motor connected with the first lifting cylinder, the bottom of the first lifting motor is connected with a rotating motor bracket, the top surface of the rotating motor bracket is provided with a winding rotating motor, and the bottom of the rotating motor bracket is provided with a winding core connected with the winding rotating motor; the rotating motor support is connected with the steel wire rope support through a steel wire rope.
5. An infusion set assembling machine according to claim 4, wherein: the horizontal guide mechanism comprises a guide bottom plate, a guide cross beam, two guide posts and a lifting guide cylinder, wherein the two guide posts and the lifting guide cylinder are positioned between the guide bottom plate and the guide cross beam; the top surface of the guide cross beam is provided with a cutting-off cylinder, the bottom surface of the guide cross beam is provided with a corresponding positioning cylinder, and one surface of the guide cross beam, which is close to the horizontal guide cylinder, is provided with a detection sensor parallel to the horizontal guide cylinder.
6. An infusion set assembling machine according to claim 1, wherein: the drip chamber assembly mounting module includes: the automatic feeding device comprises two dropping funnel vibration plates, a dropping funnel positioning frame and a dropping funnel installation lifting mechanism, wherein a dropping funnel feeding channel is arranged between the two dropping funnel vibration plates and the dropping funnel positioning frame, and a dropping funnel positioning groove is arranged on the dropping funnel positioning frame;
the dropping funnel installation lifting mechanism is positioned above the dropping funnel positioning frame, a dropping funnel installation finger cylinder corresponding to the dropping funnel positioning groove is arranged on the bottom surface of the dropping funnel installation lifting mechanism, and the dropping funnel installation finger cylinder is connected with a dropping funnel installation rotary cylinder;
the dropping funnel positioning frame is provided with a dropping funnel medicine applying mechanism on one side opposite to the dropping funnel vibration disc, and the dropping funnel medicine applying mechanism is provided with a dropping funnel medicine applying finger corresponding to the dropping funnel installation finger cylinder.
7. An infusion set assembling machine according to claim 1, wherein: the screw assembly mounting module includes: the screw feeding device comprises two screw vibrating plates, a screw positioning frame and a screw mounting lifting mechanism, wherein screw feeding channels are arranged between the two screw vibrating plates and the screw positioning frame, and screw positioning grooves are formed in the screw positioning frame;
the screw installation lifting mechanism is positioned above the screw positioning frame, a screw installation finger cylinder corresponding to the screw positioning groove is arranged on the bottom surface of the screw installation lifting mechanism, and the screw installation finger cylinder is connected with a screw installation rotary cylinder;
the screw positioning frame is provided with a screw coating mechanism on one side opposite to the screw vibration disc, and a screw coating finger corresponding to the screw mounting finger cylinder is arranged on the screw coating mechanism.
8. An infusion set assembling machine according to claim 1, wherein: the helmet mounting module includes: the protective cap vibration device comprises two protective cap vibration plates, a protective cap positioning frame and a protective cap installation lifting mechanism, wherein a protective cap feeding channel is arranged between the two protective cap vibration plates and the protective cap positioning frame, and a protective cap positioning groove is arranged on the protective cap positioning frame;
the protective cap installation lifting mechanism is positioned above the protective cap positioning frame, a protective cap installation finger cylinder corresponding to the protective cap positioning groove is arranged on the bottom surface of the protective cap installation lifting mechanism, and the protective cap installation finger cylinder is connected with a protective cap installation rotating cylinder;
the top surface of the protective cap positioning frame is provided with a finger manometer.
9. An infusion set assembling machine according to claim 1, wherein: the product is put the module and is including putting the lower carriage and putting the upper bracket, put the lower carriage with put and connect through vertical guide mechanism that puts between the upper bracket, be equipped with on the top surface of putting the lower carriage and vertically upwards run through put the lifting cylinder that puts of upper bracket, the bottom surface of putting the lower carriage is equipped with the dripper that sets up in pairs and snatchs the cylinder with the screw socket and snatchs the cylinder, the top surface of putting the lower carriage be equipped with the dripper snatchs the cylinder and corresponds the screw socket revolving cylinder, and with the screw socket snatchs the cylinder and correspond the screw socket revolving cylinder.
10. An infusion set assembling machine according to claim 1, wherein: the finished product taking and placing module comprises a finished product taking and placing support and a finished product taking and placing guide plate, the finished product taking and placing guide plate is connected with the finished product taking and placing support through a vertical finished product taking and placing guide mechanism, the top surface of the finished product taking and placing guide plate is provided with a finished product taking and placing guide cylinder which vertically penetrates through the finished product taking and placing support, the finished product taking and placing guide plate is provided with a finished product taking and placing guide rail, the finished product taking and placing guide rail is provided with a finished product extracting cylinder seat, the finished product extracting cylinder seat is provided with a finished product extracting rotary cylinder, the bottom end of the finished product extracting rotary cylinder is connected with a finished product extracting finger cylinder, and the bottom surface of the finished product taking and placing guide plate is also provided with a transfer cylinder corresponding to the finished product extracting finger cylinder.
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| CN201711220634.8A CN107803999B (en) | 2017-11-29 | 2017-11-29 | Infusion apparatus assembly machine |
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| CN107803999B true CN107803999B (en) | 2024-02-09 |
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| CN109571965A (en) * | 2018-11-21 | 2019-04-05 | 昆山斯帕克机电设备有限公司 | A kind of collodion process equipment |
| CN110154406A (en) * | 2019-05-24 | 2019-08-23 | 江天云 | One kind is siphunculus kludge |
| CN110789138B (en) * | 2019-11-19 | 2022-04-29 | 深圳市海润智能机械有限公司 | Assembling method of water stopping clamp |
| CN111545388B (en) * | 2020-05-11 | 2021-10-26 | 湖南汇元板业有限公司 | Bamboo article apparatus for producing |
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| US6997921B2 (en) * | 2001-09-07 | 2006-02-14 | Medtronic Minimed, Inc. | Infusion device and driving mechanism for same |
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| CN102126129A (en) * | 2011-03-17 | 2011-07-20 | 台州尚瑾自动化设备制造有限公司 | Automatic assembly machine for infusion apparatus |
| CN105083986A (en) * | 2015-09-11 | 2015-11-25 | 江西科伦医疗器械制造有限公司 | Full-automatic assembling and packaging line for disposable infusion devices |
| CN105251103A (en) * | 2015-11-13 | 2016-01-20 | 长沙市中一制药机械有限公司 | Disposable infusion apparatus assembling and winding-bundling all-in-one machine |
| CN107052787A (en) * | 2017-02-25 | 2017-08-18 | 郑素球 | A kind of dropping bottle of transfusion device Full-automatic assembling machine |
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Address after: Zone A and B, 1st Floor, Building 2, No. 925 Jinyuan 1st Road, Jiading District, Shanghai, March 2018 Patentee after: Shanghai Yingtai Medical Device Automation Co.,Ltd. Country or region after: China Address before: Building 2, No. 925 Jinyuan 1st Road, Jiading District, Shanghai, March 2018 Patentee before: SHANGHAI KANGDELAI MEDICAL DEVICE AUTOMATION RESEARCH INSTITUTE CO.,LTD. Country or region before: China |
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