CN107775781A - A kind of assembly concrete beam mould - Google Patents
A kind of assembly concrete beam mould Download PDFInfo
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- CN107775781A CN107775781A CN201711024410.XA CN201711024410A CN107775781A CN 107775781 A CN107775781 A CN 107775781A CN 201711024410 A CN201711024410 A CN 201711024410A CN 107775781 A CN107775781 A CN 107775781A
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- 230000003014 reinforcing effect Effects 0.000 claims description 5
- 229910000831 Steel Inorganic materials 0.000 claims description 4
- 239000010959 steel Substances 0.000 claims description 4
- 238000005034 decoration Methods 0.000 abstract description 5
- 238000010276 construction Methods 0.000 description 9
- 238000009434 installation Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000004873 anchoring Methods 0.000 description 2
- 238000004378 air conditioning Methods 0.000 description 1
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- 238000013461 design Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/22—Moulds for making units for prefabricated buildings, i.e. units each comprising an important section of at least two limiting planes of a room or space, e.g. cells; Moulds for making prefabricated stair units
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- Mechanical Engineering (AREA)
- Forms Removed On Construction Sites Or Auxiliary Members Thereof (AREA)
Abstract
本发明公开了一种装配式混凝土梁模具,其包括水平底板、左侧板、右侧板、前端板、后端板、上端加强件和若干个圆管,左侧板垂直固定于水平底板的上表面的左侧,右侧板相对左侧板可左右调节的垂直固定于水平底板的上表面的右侧,由水平底板、左侧板和右侧板组成浇注槽,前端板和后端板分别封住浇注槽的前端和后端,若干个圆管垂直固定于浇注槽的左右两侧边和底面上,若干个圆管横向竖向规整排列,上端加强件的下端相对于左侧板和右侧板分别设有左侧卡槽和可左右调节的右侧卡槽,左侧卡槽和右侧卡槽分别卡住左侧板和右侧板的上端。该模具可浇筑出多种规格大小的混凝土梁,且其浇筑出的混凝土梁的两侧面和底面均成形有用于后期装修使用的圆孔。
The invention discloses an assembled concrete beam mold, which comprises a horizontal bottom plate, a left side plate, a right side plate, a front end plate, a rear end plate, an upper end reinforcement and several round pipes, and the left side plate is vertically fixed on the horizontal bottom plate The left and right sides of the upper surface are adjustable vertically to the right side of the upper surface of the horizontal bottom plate relative to the left side plate. The pouring groove is composed of the horizontal bottom plate, the left side plate and the right side plate, and the front end plate and the rear end plate Seal the front end and rear end of the pouring trough respectively, several circular tubes are vertically fixed on the left and right sides and the bottom surface of the pouring trough, several circular tubes are arranged horizontally and vertically, and the lower end of the upper reinforcement is relative to the left side plate and The right board is respectively provided with a left card slot and a right card slot which can be adjusted left and right, and the left card slot and the right card slot hold the upper ends of the left board and the right board respectively. The mold can cast concrete beams of various specifications and sizes, and the two sides and the bottom surface of the concrete beams cast by the mold are formed with round holes for later decoration.
Description
技术领域technical field
本发明涉及一种装配式混凝土梁模具。The invention relates to an assembled concrete beam mold.
背景技术Background technique
装配式建筑是采用预制的构件在工地装配而成的建筑。这种建筑的优点是建造速度快,受气候条件制约小,节约劳动力并可提高建筑质量。在预制装配式框架结构中,梁、柱等承重部件对结构的整体稳定性起着关键性的作用,梁、柱设计是否合理和施工质量是否得到保证决定了整个装配式建筑框架的强度与整体性。特别在地震多发地带,装配式框架结构梁、柱的生产及连接质量对整个房屋的抗震性能影响极大。预制装配式框架结构体系的主要承重构件——梁、柱可以实现工业化的生产,而且工厂制造加工使其质量可以得到有效保障。近些年来,国内外对装配式框架结构形式进行了广泛的研究,并不断在原有基础上改进创新,不断提高承重结构性能和连接有效性。Prefabricated buildings are buildings assembled on site using prefabricated components. The advantage of this kind of building is that the construction speed is fast, it is less restricted by climatic conditions, it saves labor and can improve the construction quality. In the prefabricated frame structure, load-bearing components such as beams and columns play a key role in the overall stability of the structure. Whether the design of beams and columns is reasonable and whether the construction quality is guaranteed determines the strength and overall stability of the entire prefabricated building frame. sex. Especially in earthquake-prone areas, the production and connection quality of prefabricated frame structure beams and columns have a great impact on the seismic performance of the entire building. The main load-bearing components of the prefabricated frame structure system—beams and columns can be industrialized, and the quality can be effectively guaranteed by factory manufacturing and processing. In recent years, extensive research has been carried out on the form of prefabricated frame structures at home and abroad, and continuous improvements and innovations have been made on the original basis to continuously improve the performance of load-bearing structures and the effectiveness of connections.
目前,普通装配式混凝土建筑仅限于外墙板、内墙板、楼梯、楼板、阳台板、空调板等的预制,而梁、柱甚至剪力墙等仍需要现浇生产,这样一方面降低了施工效率、提高了施工成本,另一方面往往会影响施工质量,特别是后期水电管线的安装,往往需要开槽、锚固等工作,将破坏梁结构的整体性和美观性,稍有施工不慎,将产生严重的安全隐患。At present, ordinary prefabricated concrete buildings are limited to the prefabrication of exterior wall panels, interior wall panels, stairs, floor slabs, balcony panels, air-conditioning panels, etc., while beams, columns and even shear walls still need to be cast-in-place. Construction efficiency increases construction cost. On the other hand, it often affects construction quality. Especially in the later installation of hydropower pipelines, slotting, anchoring and other work are often required, which will destroy the integrity and aesthetics of the beam structure, and slightly inadvertent construction , will cause serious security risks.
发明内容Contents of the invention
本发明所要解决的技术问题,就是提供一种装配式混凝土梁模具,通过该模具可浇筑出多种规格大小的混凝土梁,且其浇筑出的混凝土梁的两侧面和底面均成形有用于后期装修使用的圆孔。The technical problem to be solved by the present invention is to provide a prefabricated concrete beam mould, through which concrete beams of various specifications and sizes can be poured, and the two sides and the bottom surface of the concrete beams poured by the mold are formed to be used for later decoration. The circular hole used.
解决上述技术问题,本发明采用的技术方案如下:To solve the problems of the technologies described above, the technical scheme adopted in the present invention is as follows:
一种装配式混凝土梁模具,包括水平底板、左侧板、右侧板、前端板、后端板、上端加强件和若干个圆管,左侧板垂直固定于水平底板的上表面的左侧,右侧板相对左侧板可左右调节的垂直固定于水平底板的上表面的右侧,由水平底板、左侧板和右侧板组成浇注槽,前端板和后端板分别封住浇注槽的前端和后端,若干个圆管垂直固定于浇注槽的左右两侧边和底面上,若干个圆管横向竖向规整排列,上端加强件的下端相对于左侧板和右侧板分别设有左侧卡槽和可左右调节的右侧卡槽,左侧卡槽和右侧卡槽分别卡住左侧板和右侧板的上端。A prefabricated concrete beam mold, including a horizontal bottom plate, a left side plate, a right side plate, a front end plate, a rear end plate, an upper end reinforcement and several circular tubes, and the left side plate is vertically fixed on the left side of the upper surface of the horizontal bottom plate , the right side plate can be adjusted left and right relative to the left side plate and is vertically fixed on the right side of the upper surface of the horizontal bottom plate. The pouring groove is composed of the horizontal bottom plate, the left side plate and the right side plate. Several circular tubes are vertically fixed on the left and right sides and the bottom surface of the pouring trough, and several circular tubes are regularly arranged horizontally and vertically. There are a left card slot and a right card slot that can be adjusted left and right, and the left card slot and the right card slot respectively clamp the upper ends of the left side plate and the right side plate.
进一步的,还包括左侧L型固定件和右侧L型固定件,左侧L型固定件的两条边分别通过螺栓固定于左侧板的左侧面上和水平底板的上表面上,在水平底板的右侧开有横向的第一调节孔,第一调节孔为腰孔,右侧L型固定件的一条边通过螺栓固定于右侧板的右侧面上,另一条边通过螺栓可拆卸的固定于第一调节孔中。Further, it also includes a left L-shaped fixing piece and a right L-shaped fixing piece, the two sides of the left L-shaped fixing piece are respectively fixed on the left side of the left side plate and the upper surface of the horizontal bottom plate by bolts, There is a horizontal first adjustment hole on the right side of the horizontal bottom plate. The first adjustment hole is a waist hole. One side of the right L-shaped fixing piece is fixed on the right side of the right side plate through bolts, and the other side is fixed on the right side of the right side plate through bolts. It is detachably fixed in the first adjustment hole.
进一步的,还包括上侧L型固定件,上端加强件的右侧开有第二调节孔,第二调节孔为腰孔,第二调节孔与第一调节孔对应,上侧L型固定件的一边通过螺栓固定于第二调节孔中,另一边与上端加强件下表面的一条向下的凸板组成右侧卡槽。Further, it also includes an upper L-shaped fixing piece, a second adjustment hole is opened on the right side of the upper reinforcement, the second adjustment hole is a waist hole, the second adjustment hole corresponds to the first adjustment hole, and the upper L-shaped fixing piece One side is fixed in the second adjustment hole by bolts, and the other side and a downward convex plate on the lower surface of the upper-end reinforcement form a right-side card slot.
进一步的,圆管为钢管或塑料管。Further, the round pipe is a steel pipe or a plastic pipe.
进一步的,左侧L型固定件、右侧L型固定件和上侧L型固定件的两边之间均设有加强筋。Further, reinforcing ribs are provided between the two sides of the left L-shaped fixing piece, the right L-shaped fixing piece and the upper side L-shaped fixing piece.
进一步的,浇注槽的最小宽度为200mm。Further, the minimum width of the pouring trough is 200mm.
进一步的,调节孔的长度为30~100mm。Further, the length of the adjustment hole is 30-100mm.
与现有技术相比,本发明具有以下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1、本发明的浇注槽在宽度方向上可通过调节右侧板,在长度方向上可根据需求设计前、后端板的位置,在浇筑时,根据需求控制浇注入浇注槽中的混凝土的厚度,从而到达了可浇筑出多种规格大小的混凝土梁的目的,使得无需再根据每个梁的大小对应制作模具,满足各种装配式建筑工程的需要,有效降低生产制模的成本。1. The pouring trough of the present invention can be adjusted in the width direction by adjusting the right side plate, and the positions of the front and rear end plates can be designed according to the requirements in the length direction. When pouring, the thickness of the concrete poured into the pouring trough can be controlled according to the requirements , so as to achieve the purpose of pouring concrete beams of various specifications and sizes, so that it is no longer necessary to make molds according to the size of each beam, meet the needs of various prefabricated construction projects, and effectively reduce the cost of production mold making.
2、本发明在浇注槽的左右两侧边和底面上均垂直固定有圆管,在浇筑完成并脱模后,最终成型的混凝土梁的两侧面和底面将成形有圆孔,在装配式建筑主体完工进行装修时,该圆孔可直接用于在建筑内部装修时的水电管线及各种装饰件的定点安装,使得在装修时无需再设置钢龙骨、钻孔、开槽预埋固定件等工序,也避免了在梁上进行开槽、锚固等会破坏梁的整体性和强度的工作,保证了建筑的施工质量。2. In the present invention, round pipes are vertically fixed on the left and right sides and bottom of the pouring trough. After the pouring is completed and the mold is demoulded, round holes will be formed on the two sides and the bottom of the finally formed concrete beam. In the prefabricated building When the main body is finished and decorated, the round hole can be directly used for fixed-point installation of water and electricity pipelines and various decorative parts during the interior decoration of the building, so that there is no need to install steel keels, drill holes, slotted pre-embedded fixings, etc. during the decoration. It also avoids slotting and anchoring on the beams, which will damage the integrity and strength of the beams, and ensures the construction quality of the building.
附图说明Description of drawings
图1是本发明的剖视示意图;Fig. 1 is a schematic sectional view of the present invention;
图2是本发明的俯视示意图。Fig. 2 is a schematic top view of the present invention.
具体实施方式Detailed ways
如图1和图2所示的一种装配式混凝土梁模具,其包括水平底板5、左侧板7、右侧板3、前端板11、后端板、上端加强件1、若干个圆管12、左侧L型固定件6、右侧L型固定件4和上侧L型固定件2,后端板在图中未示意出。An assembled concrete beam mold as shown in Figure 1 and Figure 2, which includes a horizontal bottom plate 5, a left side plate 7, a right side plate 3, a front end plate 11, a rear end plate, an upper end reinforcement 1, and several circular tubes 12. The left L-shaped fixture 6, the right L-shaped fixture 4 and the upper L-shaped fixture 2, the rear end plate is not shown in the figure.
左侧板7和右侧板3左右对应垂直位于水平底板5的左右两侧,左侧L型固定件6的两条边分别通过螺栓固定于左侧板7的左侧面上和水平底板5的上表面上,从而将左侧板7固定于水平底板5的左侧。在水平底板5的右侧开有横向的第一调节孔9,第一调节孔9为腰孔,调节孔9、10的长度为30~100mm,右侧L型固定件4的一条边通过螺栓固定于右侧板3的右侧面上,另一条边通过螺栓可拆卸的固定于第一调节孔9中,通过螺栓在第一调节孔9中左右调节,从而实现右侧板3的左右调节。由水平底板5、左侧板7和右侧板3组成一个浇注槽8,浇注槽8的最小宽度为200mm,前端板11和后端板分别封住浇注槽8的前端和后端,若干个圆管12垂直固定于浇注槽8的左右两侧边和底面上,若干个圆管12横向竖向规整排列,圆管12为钢管或塑料管。The left side plate 7 and the right side plate 3 are respectively vertically located on the left and right sides of the horizontal base plate 5, and the two sides of the left L-shaped fixing member 6 are respectively fixed on the left side of the left side plate 7 and the horizontal base plate 5 by bolts. On the upper surface, thereby the left side plate 7 is fixed on the left side of the horizontal bottom plate 5. On the right side of the horizontal bottom plate 5, there is a horizontal first adjustment hole 9, the first adjustment hole 9 is a waist hole, the length of the adjustment holes 9, 10 is 30-100 mm, and one side of the right L-shaped fixing part 4 passes through the bolt. It is fixed on the right side of the right side plate 3, and the other side is detachably fixed in the first adjustment hole 9 by bolts, and the left and right adjustment of the right side plate 3 is realized through the bolts in the first adjustment hole 9 . A pouring trough 8 is composed of a horizontal bottom plate 5, a left side plate 7 and a right side plate 3. The minimum width of the pouring trough 8 is 200 mm. The front end plate 11 and the rear end plate seal the front end and the rear end of the pouring trough 8 respectively. The round pipes 12 are vertically fixed on the left and right sides and the bottom surface of the pouring trough 8, and several round pipes 12 are regularly arranged horizontally and vertically, and the round pipes 12 are steel pipes or plastic pipes.
在浇注槽8的前后两端分别设有一个上端加强件1,上端加强件1的下端相对于左侧板7和右侧板3分别设有左侧卡槽101和右侧卡槽102,左侧卡槽101由两条突出的长条板组成。右侧卡槽102的结构为:在上端加强件1的下端的右侧设有一条向下的凸板,上端加强件的右侧开有第二调节孔10,第二调节孔10为腰孔,第二调节孔10与第一调节孔9对应,上侧L型固定件2的一边通过螺栓固定于第二调节孔10中,另一边与向下的凸板组成右侧卡槽102,通过左右调节上侧L型固定件2即可左右调节右侧卡槽102。左侧卡槽101和右侧卡槽102分别对应卡于左侧板7和右侧板3的上端,在卡好后,左侧卡槽101还通过螺栓与左侧板7的上端连接固定。左侧L型固定件6、右侧L型固定件4和上侧L型固定件2的两边之间均设有加强筋13。An upper reinforcing member 1 is respectively arranged at the front and rear ends of the pouring groove 8, and the lower end of the upper reinforcing member 1 is provided with a left side card groove 101 and a right side card groove 102 respectively with respect to the left side plate 7 and the right side plate 3. The side card slot 101 is composed of two protruding long strips. The structure of the right card slot 102 is as follows: a downward convex plate is provided on the right side of the lower end of the upper reinforcement 1, and a second adjustment hole 10 is opened on the right side of the upper reinforcement 1, and the second adjustment hole 10 is a waist hole. , the second adjustment hole 10 corresponds to the first adjustment hole 9, one side of the upper L-shaped fixing member 2 is fixed in the second adjustment hole 10 by bolts, and the other side and the downward convex plate form the right side card slot 102, through By adjusting the upper L-shaped fixing part 2 left and right, the right card slot 102 can be adjusted left and right. The left side card slot 101 and the right side card slot 102 are correspondingly stuck on the upper ends of the left side plate 7 and the right side plate 3 respectively. Reinforcing ribs 13 are provided between the left side L-shaped fixing part 6 , the right L-shaped fixing part 4 and the upper side L-shaped fixing part 2 .
在生产混凝土梁时,先按上述结构组装好本发明,在浇注槽8中放置好钢筋笼,往浇注槽中浇注混凝土,然后震捣、刮平、编号、养护、拆模,拆模后由于圆管的原因,将在混凝土梁的两侧面和底面上形成有圆孔,最后将混凝土梁置于堆场养护至28天即可出厂。生产出的混凝土梁可适用于工业或民用装配式建筑主体梁结构,并配合装配式建筑一体化装修需要的各种机电管线及装饰件的定点安装。When producing concrete beams, first assemble the present invention according to the above-mentioned structure, place a reinforcement cage in the pouring trough 8, pour concrete in the pouring trough, then vibrate, scrape, number, maintain, and remove the formwork. Because of the round tube, round holes will be formed on the two sides and the bottom of the concrete beam, and finally the concrete beam will be placed in the storage yard for curing for 28 days before leaving the factory. The produced concrete beams can be applied to the main beam structure of industrial or civil prefabricated buildings, and coordinate with the fixed-point installation of various electromechanical pipelines and decorative parts required for the integrated decoration of prefabricated buildings.
本发明的上述实施例并不是对本发明保护范围的限定,本发明的实施方式不限于此,凡此种种根据本发明的上述内容,按照本领域的普通技术知识和惯用手段,在不脱离本发明上述基本技术思想前提下,对本发明上述结构做出的其它多种形式的修改、替换或变更,均应落在本发明的保护范围之内。The above-mentioned embodiments of the present invention do not limit the protection scope of the present invention. Under the premise of the above-mentioned basic technical ideas, other modifications, replacements or changes made to the above-mentioned structure of the present invention in various forms shall fall within the protection scope of the present invention.
Claims (7)
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CN201711024410.XA Pending CN107775781A (en) | 2017-10-27 | 2017-10-27 | A kind of assembly concrete beam mould |
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Cited By (2)
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CN108839209A (en) * | 2018-05-29 | 2018-11-20 | 安徽工业大学 | A kind of general Combined formwork for casting concrete beam test specimen |
CN109632441A (en) * | 2018-12-11 | 2019-04-16 | 扬州大学 | Adjustable thickness test material preparation mold and its method of installation, production plate |
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CN206510178U (en) * | 2017-02-28 | 2017-09-22 | 四川建筑职业技术学院 | One kind is adjustable to cross beam mould |
CN207509451U (en) * | 2017-10-27 | 2018-06-19 | 广东省建筑科学研究院集团股份有限公司 | A kind of assembly concrete beam mould |
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CN201649632U (en) * | 2010-04-17 | 2010-11-24 | 中铁十二局集团建筑安装工程有限公司 | Adjusting and positing frame of variable-section square column template |
CN104908149A (en) * | 2015-06-30 | 2015-09-16 | 中铁二十三局集团有限公司 | Template system of magnetic-levitation linear track beam and application method |
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CN206510178U (en) * | 2017-02-28 | 2017-09-22 | 四川建筑职业技术学院 | One kind is adjustable to cross beam mould |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
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CN108839209A (en) * | 2018-05-29 | 2018-11-20 | 安徽工业大学 | A kind of general Combined formwork for casting concrete beam test specimen |
CN109632441A (en) * | 2018-12-11 | 2019-04-16 | 扬州大学 | Adjustable thickness test material preparation mold and its method of installation, production plate |
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