CN107759877A - 硅烷交联聚乙烯电缆料 - Google Patents
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Abstract
硅烷交联聚乙烯电缆料属于电缆料技术领域,尤其涉及一种硅烷交联聚乙烯电缆料。本发明提供一种耐老化,阻燃性能好硅烷交联聚乙烯电缆料。本发明由下列重量份的组分原料制备:聚乙烯复合树脂900份、硅烷偶联剂1.5~4份、抗氧剂0.1~0.2份、纳米二氧化钛0.1~0.4份、二月桂酸二正辛基锡0.2~0.3份、低密度聚乙烯2~3份、过氧化二异丙苯4~7份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯6~8份、聚异丁烯1~2份、聚四氟乙烯1~2份、抗铜剂0.5~2份和润滑剂1~3份。
Description
技术领域
本发明属于电缆料技术领域,尤其涉及一种硅烷交联聚乙烯电缆料。
背景技术
现有硅烷交联聚乙烯电缆料在电缆成缆后需要在90℃水浴或蒸汽房中进行交联,交联时间根据绝缘厚度不同一般从几小时至十几小时。由于交联时间过长,很容易导致铜导体因受热受潮而氧化发黑、绝缘层绝缘性能下降等现象,给电缆的长期使用带来一定的安全隐患。另外,市场上的电缆料存在着不耐高温,不耐老化,老化试验后材料出现发黄变脆现象。电线化而引发的火灾也越来越多。
发明内容
本发明就是针对上述问题,提供一种耐老化,阻燃性能好硅烷交联聚乙烯电缆料。
为实现上述目的,本发明采用如下技术方案,本发明由下列重量份的组分原料制备:聚乙烯复合树脂900份、硅烷偶联剂1.5~4份、抗氧剂0.1~0.2份、纳米二氧化钛0.1~0.4份、二月桂酸二正辛基锡0.2~0.3份、低密度聚乙烯2~3份、过氧化二异丙苯4~7份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯6~8份、聚异丁烯1~2份、聚四氟乙烯1~2份、抗铜剂0.5~2份和润滑剂1~3份。
作为一种优选方案,本发明所述硅烷偶联剂为乙烯基三甲氧基硅烷或乙烯基三乙氧基硅烷。
作为另一种优选方案,本发明所述润滑剂为PPA流变剂或油酸酰胺。
作为另一种优选方案,本发明所述聚乙烯复合树脂900份、硅烷偶联剂1.5份、抗氧剂0.1份、纳米二氧化钛0.1份、二月桂酸二正辛基锡0.2份、低密度聚乙烯2份、过氧化二异丙苯4份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯6份、聚异丁烯1份、聚四氟乙烯1份、抗铜剂0.5份和润滑剂1份。
其次,本发明所述聚乙烯复合树脂900份、硅烷偶联剂4份、抗氧剂0.2份、纳米二氧化钛0.4份、二月桂酸二正辛基锡0.3份、低密度聚乙烯3份、过氧化二异丙苯7份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯8份、聚异丁烯2份、聚四氟乙烯2份、抗铜剂2份和润滑剂3份。
另外,本发明所述聚乙烯复合树脂900份、硅烷偶联剂3份、抗氧剂0.15份、纳米二氧化钛0.3份、二月桂酸二正辛基锡0.25份、低密度聚乙烯2.5份、过氧化二异丙苯46份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯7份、聚异丁烯1.5份、聚四氟乙烯1.5份、抗铜剂1份和润滑剂2份。
本发明有益效果。
本发明采用聚乙烯复合树脂、高效抗氧体系,使得电缆料的硅烷接枝含量更高、自然条件下交联速度更快、抗老化性能更加优异;且能够实现快速交联,提高生产效率,降低成本。
具体实施方式
本发明由下列重量份的组分原料制备:聚乙烯复合树脂900份、硅烷偶联剂1.5~4份、抗氧剂0.1~0.2份、纳米二氧化钛0.1~0.4份、二月桂酸二正辛基锡0.2~0.3份、低密度聚乙烯2~3份、过氧化二异丙苯4~7份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯6~8份、聚异丁烯1~2份、聚四氟乙烯1~2份、抗铜剂0.5~2份和润滑剂1~3份。
所述硅烷偶联剂为乙烯基三甲氧基硅烷或乙烯基三乙氧基硅烷。
所述润滑剂为PPA流变剂或油酸酰胺。
所述聚乙烯复合树脂900份、硅烷偶联剂1.5份、抗氧剂0.1份、纳米二氧化钛0.1份、二月桂酸二正辛基锡0.2份、低密度聚乙烯2份、过氧化二异丙苯4份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯6份、聚异丁烯1份、聚四氟乙烯1份、抗铜剂0.5份和润滑剂1份。
所述聚乙烯复合树脂900份、硅烷偶联剂4份、抗氧剂0.2份、纳米二氧化钛0.4份、二月桂酸二正辛基锡0.3份、低密度聚乙烯3份、过氧化二异丙苯7份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯8份、聚异丁烯2份、聚四氟乙烯2份、抗铜剂2份和润滑剂3份。
所述聚乙烯复合树脂900份、硅烷偶联剂3份、抗氧剂0.15份、纳米二氧化钛0.3份、二月桂酸二正辛基锡0.25份、低密度聚乙烯2.5份、过氧化二异丙苯46份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯7份、聚异丁烯1.5份、聚四氟乙烯1.5份、抗铜剂1份和润滑剂2份。
实施例1。
由下列重量份的组分原料制备:聚乙烯复合树脂900份、硅烷偶联剂1.5份、抗氧剂0.1份、纳米二氧化钛0.1份、二月桂酸二正辛基锡0.2份、低密度聚乙烯2份、过氧化二异丙苯4份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯6份、聚异丁烯1份、聚四氟乙烯1份、抗铜剂0.5份和润滑剂1份。
试验验证:拉伸强度13.2 MPa,断裂伸长率460%,介电强度26KV/m,拉伸强度变化率-4。
实施例2。
由下列重量份的组分原料制备:聚乙烯复合树脂900份、硅烷偶联剂4份、抗氧剂0.2份、纳米二氧化钛0.4份、二月桂酸二正辛基锡0.3份、低密度聚乙烯3份、过氧化二异丙苯7份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯8份、聚异丁烯2份、聚四氟乙烯2份、抗铜剂2份和润滑剂3份。
试验验证:拉伸强度14MPa,断裂伸长率450%,介电强度29KV/m,拉伸强度变化率-3。
实施例3。
由下列重量份的组分原料制备:聚乙烯复合树脂900份、硅烷偶联剂3份、抗氧剂0.15份、纳米二氧化钛0.3份、二月桂酸二正辛基锡0.25份、低密度聚乙烯2.5份、过氧化二异丙苯46份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯7份、聚异丁烯1.5份、聚四氟乙烯1.5份、抗铜剂1份和润滑剂2份。
试验验证:拉伸强度14 MPa,断裂伸长率450%,介电强度28KV/m,拉伸强度变化率-3。
可以理解的是,以上关于本发明的具体描述,仅用于说明本发明而并非受限于本发明实施例所描述的技术方案,本领域的普通技术人员应当理解,仍然可以对本发明进行修改或等同替换,以达到相同的技术效果;只要满足使用需要,都在本发明的保护范围之内。
Claims (6)
1.硅烷交联聚乙烯电缆料,其特征在于由下列重量份的组分原料制备:聚乙烯复合树脂900份、硅烷偶联剂1.5~4份、抗氧剂0.1~0.2份、纳米二氧化钛0.1~0.4份、二月桂酸二正辛基锡0.2~0.3份、低密度聚乙烯2~3份、过氧化二异丙苯4~7份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯6~8份、聚异丁烯1~2份、聚四氟乙烯1~2份、抗铜剂0.5~2份和润滑剂1~3份。
2.根据权利要求1所述硅烷交联聚乙烯电缆料,其特征在于所述硅烷偶联剂为乙烯基三甲氧基硅烷或乙烯基三乙氧基硅烷。
3.根据权利要求2所述硅烷交联聚乙烯电缆料,其特征在于所述润滑剂为PPA流变剂或油酸酰胺。
4.根据权利要求3所述硅烷交联聚乙烯电缆料,其特征在于所述聚乙烯复合树脂900份、硅烷偶联剂1.5份、抗氧剂0.1份、纳米二氧化钛0.1份、二月桂酸二正辛基锡0.2份、低密度聚乙烯2份、过氧化二异丙苯4份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯6份、聚异丁烯1份、聚四氟乙烯1份、抗铜剂0.5份和润滑剂1份。
5.根据权利要求4所述硅烷交联聚乙烯电缆料,其特征在于所述聚乙烯复合树脂900份、硅烷偶联剂4份、抗氧剂0.2份、纳米二氧化钛0.4份、二月桂酸二正辛基锡0.3份、低密度聚乙烯3份、过氧化二异丙苯7份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯8份、聚异丁烯2份、聚四氟乙烯2份、抗铜剂2份和润滑剂3份。
6.根据权利要求5所述硅烷交联聚乙烯电缆料,其特征在于所述聚乙烯复合树脂900份、硅烷偶联剂3份、抗氧剂0.15份、纳米二氧化钛0.3份、二月桂酸二正辛基锡0.25份、低密度聚乙烯2.5份、过氧化二异丙苯46份、四[β~(3,5~二叔丁基4~羟基苯基)丙酸]季戊四醇酯7份、聚异丁烯1.5份、聚四氟乙烯1.5份、抗铜剂1份和润滑剂2份。
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CN115073837A (zh) * | 2022-07-22 | 2022-09-20 | 扬州辰冠新材料有限公司 | 一种便于电缆仓储堆放时安全性高的电缆料 |
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