A kind of special slab chain code stack machine of stalk board
Technical field
The present invention relates to stalk board production field, more particularly to a kind of special slab chain code stack machine of stalk board.
Background technology
At present stalk board assembly line on, the code plate mostly in the form of pneumatically linking up with, the principle of this code plate is to move
Pneumatic hook is fixed with below dynamic dolly, the power that driving dolly moves forward and backward has both of which, and one kind is crank connecting link machine
Structure, one kind are chain drive mechanisms, and both mechanisms are similar, simply larger in dolly stroke without what too big difference
Shi Caihui uses chain drive mechanism.Had the following disadvantages using this stacking form:
(1) stacking efficiency is low, and stacking dolly needs to move back and forth, and in reciprocatory movement, only a stroke is to have done
Hard, that is, the action of code plate is realized;
(2) complexity is acted in stacking, " decline → holding → rising → advance → decline → release → rising → retrogressing →
The action of such eight manipulators of initial position ", and each act and be required for the regular hour to complete, production practices prove code
The shortest time that pile work time-code one opens plate will not also be less than 15s;
(3) pneumatic system execution typically is used in lifting process, so action wants steadily install compression sky
Gas throttling arrangement therefore causes production efficiency lower, else if unilateral chase after come the time for extending lifting and holding tightly and unclamping
Efficiency is sought, palletization times, which are shortened, can cause the unstable of lifting, influence the quality of product, plate face crack is occurred, seriously
When occur slab on backing plate skid phenomena such as and influence to produce;
(4) the lifting platform of quick large-tonnage lift capability must be equipped with, and the producer that this lifting platform can be designed and manufactured is not
More, price is also higher;
(5) it is not easily accomplished and is accurately positioned during stacking, while can be higher with straight sheet pile more code, the deviation that spreading machine is mated formation is tired out
Accumulate and cause the deflection of straight sheet pile, and the precision of mating formation of spreading machine is extremely difficult to require in this respect, so must be artificial when serious
Intervene, even cannot be introduced into Mould locking machine sometimes and carry out locked mode;
(6) because mechanical-pneumatic hook is not easily accomplished and is accurately positioned, no matter before picking up or after picking up, the position of plank
Certain deviation can be all present by putting;
(7) due to the effect of inertia of walking machine, the position that each sport car is stopped is not quite similar, and influences the position essence of stacking
Degree.
The content of the invention
It is an object of the invention to provide a kind of special slab chain code stack machine of stalk board, can effectively solve in the prior art
Various problems, the production capacity of production line can be effectively improved, reduce production cost, pile up precision height, mechanism operation is flat
Surely.
The purpose of the present invention is achieved through the following technical solutions:
A kind of special slab chain code stack machine of stalk board, including frame, chain bar code plate system, card base are put plate system, are oriented to
Alignment system, drive system, hydraulic system, control sensor-based system, the inner side connection of the frame set chain bar code plate system;Institute
State the multiple card bases of connection installation in chain bar code plate system and put plate system;The guided positioning system connection is installed in the interior of frame
Side, guided positioning system are arranged on the inner side of chain bar code plate system;The drive system connection is in the top of frame
Between, the both sides on the top of the both ends difference connects chain bar code plate system of drive system;The hydraulic system connection is arranged on frame
Inner side lower end, hydraulic system connection guided positioning system;The control sensor-based system connection is installed in the upper end of frame;Institute
State control sensor-based system connection control drive system and hydraulic system.
The frame is made up of the rectangular tubes of 400 × 200 × δ 14.
The chain bar code plate system include eight drive sprockets, two driving shafts, eight by movable sprocket, eight driven axles and
Eight chains;By four drive sprockets of key connection on the driving shaft, the both ends of driving shaft are connected by bearing respectively installs
Upper end on the inside of frame, two driving shafts are symmetricly set on the both ends of the inner side of frame;Pass through key on the every driven axle
Connection one is arranged on the lower end on the inside of frame, eight driven axles by bearing connection respectively by movable sprocket, the both ends of driven axle
It is symmetricly set on the both ends of the inner side of frame;Two driving shafts are oppositely arranged up and down with eight driven axles, eight drive chains
Wheel and eight are oppositely arranged up and down by movable sprocket, the drive sprocket that is oppositely arranged and are connected between movable sprocket by chain.
The card base, which puts plate system, to be included swinging card base, bearing pin, shaft-use elastic gear ring, guide bearing, small axle, positioning screw
With card base guide rail;The middle-end of the inner side for swinging card base connects card base guide rail by bearing pin, and the both ends of bearing pin are connected to swing
The inner side of card base, bearing pin set shaft-use elastic gear ring with swinging the junction of card base;The left end for swinging card base is support end,
The right-hand member for swinging card base is support hanging plate base end, and the inner side for swinging the support end of card base sets groove, and the middle-end of small axle, which is connected to, to be led
To the inner side of bearing, the both ends of small axle are connected to the inner side of groove;The support end for swinging card base is provided with multiple positioning spiral shells
Nail.
The guided positioning system is provided with ten groups, and the both ends on the inside of frame respectively set five groups;The guided positioning system
Including synchronizing shaft, joining beam, bearing, alignment system frame, lower roller, upper roller, guide roller and plate supporting frame;The synchronizing shaft passes through
One bearing is connected in frame;The joining beam includes straight-bar and curved bar, straight-bar connection synchronizing shaft, curved bar connection hydraulic system;
The alignment system frame connects synchronizing shaft by another bearing;The upper end of the alignment system frame is connected with upper roller
Son, the lower end of alignment system frame are connected with lower roller;The top of the alignment system frame is connected with guide roller;
The left side connection on the top of the alignment system frame sets plate supporting frame.
The drive system includes worm gear screw speed reducer, two steering boxs and shaft coupling;The worm gear screw speed reducer
The centre on frame top is fixedly connected on, the output end of the both sides of worm gear screw speed reducer respectively connects a steering by shaft coupling
Case, the outer end of two steering boxs connect the driving shaft of the inside of a chain bar code plate system by shaft coupling respectively.
It is described control sensor-based system include PLC, chain position-detection sensor, slab position-detection sensor with
Orientation detection sensors;The PLC connection control chain position-detection sensor, slab position-detection sensor are with determining
Level detection sensor.
Beneficial effects of the present invention:A kind of special slab chain code stack machine of stalk board of the present invention, can effectively solve existing
There are the various problems in technology, the production capacity of production line can be effectively improved, reduce production cost, pile up precision height, machine
Structure operates steadily.
The present invention is that a kind of special slab chain code stack machine of stalk board has advantages below:
1. without the reciprocating motion of mechanism, the only one downward code plate of action, many disadvantages for moving back and forth and bringing are overcome
End, reciprocating motion cause efficiency low, and only half way is useful work, and remaining half way is the empty return of dolly;Reciprocating
To install many mechanisms for routing motion part on dolly additional, such as removal cable, compressed air pipe, be dragged so must increase
Chain apparatus is so as to routing motion part.
2. using the elevator chain 224A of standard, pitch be 76.2 ㎜, and every 10 save and fix one group of lifting hexagram hook, between every group
Away from easily being purchased for 762 ㎜, component standard, cost is low;
3. pile up 6000 ㎜ of height, 2 times of the height of the highest stacking before being;
4. big due to piling up height, so the board equipment with the platform lifted for stacking machine need not use, the past this
For kind hoistable platform because lifting weight is big, rate request is fast, so processing cost is higher, not only need not using such a stacking machine
Lifting, the investment cost of underground engineering can also be greatly reduced;
5. because the length of production line is reduced, thus every plate reaches the time shortening of stacking, reduces the transport of slab
Distance;
6. the design improves stacking efficiency, because the appearance of the design can lift the production capacity of primary producing line, make annual production 50000
Cubic meter stalk board assembly line brings up to the cubic meter of annual production 7.5 ten thousand, makes the production capacity of a production line equivalent to original one and half
The production capacity of production line, greatly reduces production cost;
7. piling up precision height, mechanism operates steadily, due to there is locating guide device, so will not be produced when piling up slab
The problems such as deflection.
Brief description of the drawings
Fig. 1 is a kind of main structure diagram of the special slab chain code stack machine of stalk board of the present invention;
Fig. 2 is a kind of left view structural representation of the special slab chain code stack machine of stalk board of the present invention;
Fig. 3 is a kind of overlooking the structure diagram of the special slab chain code stack machine of stalk board of the present invention;
Fig. 4 is the front view that card base inside the present invention puts plate system;
Fig. 5 is the top view that card base inside the present invention puts plate system;
Fig. 6 is the front view of the guided positioning system inside the present invention.
Fig. 7 is the partial enlargement structural representation one of the guided positioning system inside the present invention;
Fig. 8 is the partial enlargement structural representation two of the guided positioning system inside the present invention;
In figure:Frame 1;Chain bar code plate system 2;Card base puts plate system 3;Swing card base 3-1;Bearing pin 3-2;The elastic shelves of axle
Enclose 3-3;Guide bearing 3-4;Small axle 3-5;Positioning screw 3-6;Card base guide rail 3-7;Guided positioning system 4;Synchronizing shaft 4-1;Connection
Bar 4-2;Bearing 4-3;Alignment system frame 4-4;Lower roller 4-5;Upper roller 4-6;Guide roller 4-7;Plate supporting frame 4-8;Drivetrain
System 5;Hydraulic system 6;Control sensor-based system 7.
Embodiment
1,2,3,4,5,6,7,8 couple of present invention is described in further detail below in conjunction with the accompanying drawings.
Embodiment one:
As shown in figures 1-8, the special slab chain code stack machine of a kind of stalk board, including frame 1, chain bar code plate system 2, card base
Put plate system 3, guided positioning system 4, drive system 5, hydraulic system 6, control sensor-based system 7, the inner side connection of the frame 1
Chain bar code plate system 2 is set;The multiple card bases of connection installation put plate system 3 in the chain bar code plate system 2;The guide-localization system
The connection of system 4 is arranged on the inner side of chain bar code plate system 2 installed in the inner side of frame 1, guided positioning system 4;The drive system 5
Connection is installed in the centre on the top of frame 1, the both sides on the top of the both ends difference connects chain bar code plate system 2 of drive system 5;
The connection of hydraulic system 6 connects guided positioning system 4 installed in the lower end of the inner side of frame 1, hydraulic system 6;The control
The connection of sensor-based system 7 is installed in the upper end of frame 1;The control sensor-based system 7 connection control drive system 5 and hydraulic system 6.
The frame 1 is made up of the rectangular tubes of 400 × 200 × δ 14.
The chain bar code plate system 2 is including eight drive sprockets, two driving shafts, eight by movable sprocket, eight driven axles
With eight chains;By four drive sprockets of key connection on the driving shaft, the both ends of driving shaft are connected by bearing respectively pacifies
Mounted in the upper end of the inner side of frame 1, two driving shafts are symmetricly set on the both ends of the inner side of frame 1;Lead on the every driven axle
Key connection one is crossed by movable sprocket, the both ends of driven axle are arranged on the lower end of the inner side of frame 1, eight quilts by bearing connection respectively
Moving axis is symmetricly set on the both ends of the inner side of frame 1;Two driving shafts are oppositely arranged up and down with eight driven axles, eight masters
Movable sprocket and eight are oppositely arranged up and down by movable sprocket, the drive sprocket that is oppositely arranged and are connected between movable sprocket by chain
Connect.
The card base put plate system 3 include swinging card base 3-1, bearing pin 3-2, shaft-use elastic gear ring 3-3, guide bearing 3-4,
Small axle 3-5, positioning screw 3-6 and card base guide rail 3-7;The middle-end of the inner side for swinging card base 3-1 passes through bearing pin 3-2 connection cards
Pin guide rail 3-7, bearing pin 3-2 both ends are connected to the inner side for swinging card base 3-1, and bearing pin 3-2 is set with swinging card base 3-1 junction
Put shaft-use elastic gear ring 3-3;The left end for swinging card base 3-1 is support end, and the right-hand member for swinging card base 3-1 is support hanging plate base
End, the inner side for swinging card base 3-1 support end set groove, and small axle 3-5 middle-end is connected to guide bearing 3-4 inner side, small
Axle 3-5 both ends are connected to the inner side of groove;The support end for swinging card base 3-1 is provided with multiple positioning screw 3-6.
The guided positioning system 4 is provided with ten groups, and the both ends of the inner side of frame 1 respectively set five groups;The guide-localization system
System 4 includes synchronizing shaft 4-1, joining beam 4-2, bearing 4-3, alignment system frame 4-4, lower roller 4-5, upper roller 4-6, guide roller 4-
7 and plate supporting frame 4-8;The synchronizing shaft 4-1 is connected in frame 1 by a bearing 4-3;The joining beam 4-2 include straight-bar and
Curved bar, straight-bar connection synchronizing shaft 4-1, curved bar connection hydraulic system 6;The alignment system frame 4-4 passes through another bearing 4-3
Connect synchronizing shaft 4-1;The upper end of the alignment system frame 4-4 is connected with upper roller 4-6, alignment system frame 4-4's
Lower end is connected with lower roller 4-5;The top of the alignment system frame 4-4 is connected with guide roller 4-7;The positioning
The left side connection on system chassis 4-4 top sets plate supporting frame 4-8.
The drive system 5 includes worm gear screw speed reducer, two steering boxs and shaft coupling;The worm gear screw speed reducer
The centre on the top of frame 1 is fixedly connected on, the output end of the both sides of worm gear screw speed reducer respectively connects one by shaft coupling and turned
To case, the outer end of two steering boxs connects the driving shaft of the inside of a chain bar code plate system 2 by shaft coupling respectively.
The control sensor-based system 7 includes PLC, chain position-detection sensor, slab position-detection sensor
With orientation detection sensors;PLC connection control chain position-detection sensor, slab position-detection sensor with
Orientation detection sensors.
Embodiment two:
As shown in figures 1-8, the technical problems to be solved by the invention are efficient stackings, to improve the production of the entire production line
Energy.Its structure puts plate system 3, guided positioning system 4, drive system 5, hydraulic system by frame 1, chain bar code plate system 2, card base
6th, the part of sensor-based system 7 seven composition is controlled;The inner side connection of the frame 1 sets chain bar code plate system 2;The chain bar code plate system
The multiple card bases of connection installation put plate system 3 on system 2;Installed in the inner side of frame 1, it is fixed to be oriented to for the connection of guided positioning system 4
Position system 4 is arranged on the inner side of chain bar code plate system 2;The connection of drive system 5 is driven installed in the centre on the top of frame 1
The both sides on the top of the both ends difference connects chain bar code plate system 2 of dynamic system 5;The connection of hydraulic system 6 is installed in frame 1
The lower end of inner side, hydraulic system 6 connect guided positioning system 4;Control sensor-based system 7 connection is installed in the upper end of frame 1;
The control sensor-based system 7 connection control drive system 5 and hydraulic system 6.
The frame 1 is made by 400 × 200 × δ of rectangular tube 14, this part-structure mainly include column, beam and
Chain frame, four root posts are mainly used in supporting the weight of the machine and lift the weight of slab, are main load-carrying members, beam it is main
Effect be used to supporting and couple chain, the component such as sprocket wheel, power transmission shaft, chain frame is used to fix chain, and it is with outside 12 ㎜ steel plates
Face is welded 25 × 14 dive keys and is oriented to for chain, and overall structure is coupled using flange bolt, easy access and maintenance, frame
Rear portion there are four linking arms to be connected with Mould locking machine, it is ensured that mechanism is steadily without rocking.
The chain bar code plate system includes 34 tooth drive sprockets of 224A 8,2 driving shafts, the teeth of 224A 34 by movable sprocket 8
Individual, eight driven axles, 8 224A chains, 4 drive sprockets are coupled by key with 1 driving shaft, it is desirable to 8 drive sprockets
Position degree and symmetry want tight tolerance to process, and setup error otherwise occur can not correct, eight driving shafts on the top of frame 1,
Divide left-right situs, every driving shaft is coupled with two mouthfuls of UCP320 bearings with beam, and 8 passive with 8 respectively by key by movable sprocket
Axle couples, and every driven axle both ends are connected on chain frame with UCK212 bearings, and chain is carried out by adjusting regulating bolt
Tensioning operation, 8 224A chain rings hang over every group of drive sprocket and by movable sprockets, and every chain 210 saves, chain pitch 76.2
㎜, every chain total length are 16002 ㎜, have a two-sided bent plate of outer link band to be used to connect card base system at interval of 10 sections;
The card base puts plate system 3, and this members is the critical component for completing smooth stacking, this members and chain
The chain of code plate system is connected, and the card base, which puts plate system 3, to be included swinging card base 3-1, bearing pin 3-2, shaft-use elastic gear ring 3-
3rd, guide bearing 3-4, small axle 3-5, positioning screw 3-6 and card base guide rail 3-7, it is machined piece to swing card base 3-1, this part
It is key component, the design principle of this part is:The weight on inoperative side centered on rotating shaft>Working edge weight, using its own two
Side weight difference realizes that what the diverse location under working condition and off working state swung to realize slab naturally piles up action.
It is support edge to swing the card base 3-1 left sides, and the right is support hanging plate base end, when swinging card base 3-1 shown positions, it is necessary to meet two bars
Part, first, right side has slab to be placed on top, another condition is that card base runs to loading board area, otherwise under gravity, the left side
In low level, can so make to rise to peak in no support hanging plate base or disengaging loading board area on the right side of card base, so not
Passing through for chain is influenceed, at loading board area because in the presence of special guide rail, card base can remain loading board billet state,
And when slab is placed in template or after on straight sheet pile, card base can be withdrawn upwards under gravity again not to be influenceed to pile up next plate
And the normal operation of equipment.
The guided positioning system 4, as shown in Fig. 2 the component smoothly can accurately pile up slab in template
Key, the system share 10 groups, point or so configuration, realize synchronous positioning and be oriented to, the system is by synchronizing shaft 4-1, joining beam 4-
2nd, bearing 4-3, alignment system frame 4-4, lower roller 4-5, upper roller 4-6, guide roller 4-7 and plate supporting frame 4-8 etc. are formed:It is synchronous
Axle 4-1 is coupled by bearing with beam, and synchronizing shaft 4-1 is coupled by key with joining beam 4-2, realizes the synchronous hunting per five groups of side;Connection
Bar 4-2 has two kinds of forms, and a kind of straight-bar for being served only for realizing synchronous hunting, a kind of is the curved bar for oil cylinder pushing;Bearing 4-3
There are two positions, one group is had in connection synchronizing shaft, and one group is to be used to couple alignment system frame 4-4;Alignment system frame 4-4
Coupled by bearing 4-3 with synchronizing shaft, it is made with 25C channel-section steels, and roller and plate supporting frame are fixed in frame;Lower roller
4-5, the ㎜ of length 3500, is to use Seamless Steel Structural Tubes133 × 20 are process intensity height, can bear larger lateral pressure
Power;Upper roller 4-6, the ㎜ of length 3260, is to use Seamless Steel Structural Tubes133 × 20 are process intensity height, can bear larger
Lateral pressure;Guide roller 4-7, the ㎜ of length 234, is to use Seamless Steel Structural Tubes133 × 20 are process intensity height, can hold
By larger lateral pressure, its effect is that guiding and positioning action are played when chain pusher is pushing slab;Plate supporting frame
4-8 is mainly used for holding slab temporarily during push pedal;The course of work of this partial component is:When preparing into slab,
Guided positioning system rises to a high position under the promotion of oil cylinder, and after slab pushes in place, sensor sends instruction oil cylinder and retracted,
Slab is slowly placed on card base and put on the card base of plate system, now starts chain Plate stacking machine chain and runs completion code plate downwards;
The drive system 5 is made up of a worm gear screw speed reducer, two steering boxs, shaft coupling and coupling assembly,
Worm gear screw speed reducer is connected by bolts in frame, and the great advantage of worm gear screw speed reducer is self-locking performance, after a stop
Because of other external force effects such as weight the slab of lifting will not be made to glide, there is the irreplaceable advantage of other reductors, if
Anti-slip and locking device must be installed additional by being substituted with other reductors, and two steering boxs are separately fixed at machine in the both sides of reductor
On frame, two steering boxs are to export opposite steering to complete both sides, equivalent to the engagement effect of gear, could so be completed
Double-side Synchronous is lifted;Shaft coupling and coupling assembly couple steering box with main shaft, pass to the torque that motor reducer exports
Main shaft;
The hydraulic system 6, the system are mainly the powered rotation of guided positioning system 4, and this hydraulic system is
There is a locking loop after rising, to prevent pipeline poorly sealed or valve leak causes position not after peak is risen to
Accurate produce piles up that plank is inaccurate, and other principles are the operating principle of a simple principle two-way cylinder;
The control sensor-based system 7 includes PLC, chain position-detection sensor, slab position-detection sensor
With orientation detection sensors;PLC connection control chain position-detection sensor, slab position-detection sensor with
Orientation detection sensors.The system realizes that slab declines the accurate detection and positioning with position by system PLC, makes chain drop
The strict program operation by setting;
It is width x length × thickness that a kind of special slab chain code stack machine of stalk board of the present invention, which is applied to cold pressing stalk board specification,
=1220 × 2440 × 3~30 production line, if production specification, which changes, only requires design for change size, then redesign knot
Structure intensity, redesigns configuration reductor and steering box can is completed, and present invention is only intended for cold pressing stalk board assembly line to set
Meter, it is similarly adapted to the other cold pressing production lines for having backing plate to produce, such as cement-bonded wood chipboard production, cold pressing fire-proof plate, cold pressing
The production industries such as glass magnesium board.
Certainly, described above is not limitation of the present invention, and the present invention is also not limited to the example above, the art
The variations, modifications, additions or substitutions that those of ordinary skill is made in the essential scope of the present invention, fall within the guarantor of the present invention
Protect scope.