CN107738041B - Automatic welding test platform - Google Patents
Automatic welding test platform Download PDFInfo
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- CN107738041B CN107738041B CN201710908191.5A CN201710908191A CN107738041B CN 107738041 B CN107738041 B CN 107738041B CN 201710908191 A CN201710908191 A CN 201710908191A CN 107738041 B CN107738041 B CN 107738041B
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- steel plate
- plate
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- track
- automatic welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0461—Welding tables
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Resistance Welding (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention belongs to technical field of welding equipment, and in particular to a kind of automatic welding test platform.In order to solve directly to carry out the welding of new plate in the production line at present, there are occupancy production lines, influence the problem of production line runs well, the invention discloses a kind of automatic welding test platforms.The automatic welding test platform, including lateral steel plate, stand to steel plate, test plate (panel) and set up frame and track adsorptive racks;Wherein, one end of lateral steel plate is set there are two supporting leg, and the other end is connect with standing to steel plate, and equipped with a perforative welding hole on lateral steel plate;It stands to steel plate and track adsorptive racks and is arranged in parallel, and be in the same plane;Test plate (panel) set up frame be located at stand between steel plate and track adsorptive racks.Using automatic welding test platform of the invention, when carrying out soldering test to new plate, can not only complete to obtain accurately welding parameter, and can be to avoid the normal operation to production line to new plate soldering test.
Description
Technical field
The invention belongs to technical field of welding equipment, and in particular to a kind of automatic welding test platform.
Background technique
Before welding is grouped to new plate, the difference of the material and thickness according to new plate is needed, to welding process
Parameter carry out selection determination, such as components of welding electrode, welding current, speed of welding, group join gap and bevel shape etc.
Number is adjusted, and optimal welding parameter is obtained, to obtain preferable welding quality.
Currently, new plate is mainly placed rule of thumb butt welding in the production line when welding is grouped to new plate
It connects parameter to carry out after choosing determination, welding is directly grouped.In this way, the case where not can guarantee welding parameter accurate stable
Under, the welding of new plate is directly carried out in the production line, there is only welding effects not can guarantee, it may appear that poor weldering
Quality is connect, and Rewelding debugging is carried out to new plate if occupying production line, the normal operation of production line is will affect, reduces
Construction speed.
Summary of the invention
It influences to give birth to there are occupancy production line to solve directly to carry out the welding of new plate in the production line at present
Producing line normal operation problem, the invention proposes a kind of automatic welding test platforms.The automatic welding test platform, including transverse direction
Steel plate stands to steel plate, test plate (panel) and sets up frame and track adsorptive racks;Wherein, one end of the lateral steel plate sets that there are two supporting legs, separately
One end is connect with described stand to steel plate, and is equipped with a perforative welding hole on the lateral steel plate;It is described to stand to steel plate
It is arranged in parallel, and is in the same plane with the track adsorptive racks;The test plate (panel) set up frame be located at it is described stand to steel plate with
Between the track adsorptive racks.
Preferably, the lateral steel plate, described stand to steel plate and the track adsorptive racks are all made of carbon steel material.
Preferably, the welding hole is rectangle structure.
Preferably, the lateral steel plate is horizontally disposed, and is fixedly connected with described stand to steel plate is vertical.
Preferably, the supporting leg is telescopic structure, and is connected between the supporting leg and the lateral steel plate using rotation
It connects, the transverse direction steel plate and described stands between steel plate using being hinged.
It is further preferred that the transverse direction steel plate and described stand are connected by hinge between steel plate.
Preferably, the track adsorptive racks are telescopic structure, and the test plate (panel) set up frame and it is described stand to steel plate and
Using rotation connection between the track adsorptive racks.
It is further preferred that the test plate (panel) sets up frame and described stand is connected between steel plate by pin shaft.
Preferably, the lateral steel plate is equipped with ellbeam of preapring for an unfavorable turn of events, and the ellbeam of preapring for an unfavorable turn of events is along the length side of the lateral steel plate
To arrangement.
It is further preferred that the ellbeam of preapring for an unfavorable turn of events is solid with the lateral steel plate using channel steel, and by welding
Fixed connection.
It is had the advantages that when carrying out test welding to new plate using automatic welding test platform of the invention
1, in the present invention, by the way that lateral steel plate is arranged, stands to steel plate, test plate (panel) and sets up frame and track adsorptive racks, and
A perforative welding hole is offered on lateral steel plate.At this point, by lateral steel plate downhand welding weldering can be carried out to test weld plate
Connect and weld in the overhead position the test of welding, by stand to steel plate, test plate (panel) set up frame and track adsorptive racks test weld plate can be carried out it is horizontal
Weldering welding and vertical position welding welding.In this way, by the soldering test to test weld plate, can not only obtain when being welded to new plate
Welding parameter, guarantee production line carry out new plate welding when welding quality, and avoid in the production line directly into
The influence to run well when the new plate soldering test of row to production line, to ensure that construction speed.
2, in the present invention, by the way that supporting leg and track adsorptive racks are designed as telescopic structure, by supporting leg and lateral steel plate
Between be designed as being rotatablely connected, by lateral steel plate and stand and be designed as being hinged between steel plate, test plate (panel) is set up into frame and vertical Xiang Gang
It is designed as being rotatablely connected between plate and track adsorptive racks.In this manner it is possible to which the test soldering angle to test weld plate is adjusted
Change, i.e., group is adjusted the angle between gap and horizontal plane, to realize the soldering test to more multi-state, obtains
More accurate welding parameter.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of automatic welding test platform of the present invention;
Fig. 2 is schematic diagram when carrying out plate vertical position welding using automatic welding test platform of the invention;
Fig. 3 is schematic diagram when carrying out plate horizontal position welding using automatic welding test platform of the invention;
Fig. 4 is schematic diagram when carrying out plate downhand welding using automatic welding test platform of the invention;
Fig. 5 is schematic diagram when carrying out plate overhead welding using automatic welding test platform of the invention.
Specific embodiment
It describes in detail with reference to the accompanying drawing to technical solution of the present invention.
As shown in connection with fig. 1, automatic welding test platform of the invention, including lateral steel plate 1, stand to steel plate 2, test plate (panel) and set up
Frame 3 and track adsorptive racks 4.Wherein, one end of lateral steel plate 1 is set there are two supporting leg 5, and the other end is connect with standing to steel plate 2.This
Sample, lateral steel plate 1 is in supporting leg 5 and stands under the supporting role of steel plate 2, and holding position is stablized.It stands to steel plate 2 and sets along the vertical direction
Set, and with 4 keeping parallelism of track adsorptive racks, be in the same plane.Test plate (panel) set up frame 3 be located at stand to steel plate 2 and track suction
Between attached frame 4, and one end is connect with standing to steel plate 2, and the other end is connect with track adsorptive racks 4, thus realize stand to steel plate 2 with
Connection between track adsorptive racks 4.
In addition, being equipped with a welding hole 11 on lateral steel plate 1, welding hole 11 runs through lateral steel plate 1, for across automatic
The welding gun of welding machine is realized and is welded to the plate for being located at 1 back side of lateral steel plate.Preferably, in the present embodiment, welding hole 11
Using rectangle structure, and the transversely length direction arrangement of steel plate 1.In this way, the welding gun of automatic welding can be along welding hole
Welding is grouped to plate in 11 length direction.
Preferably, in the present embodiment, since the installation fixation of automatic welding track is to carry out absorption fixation by magnet,
Therefore lateral steel plate 1, stand to steel plate 2 and track adsorptive racks 4 and be all made of carbon steel material.For example, lateral steel plate 1 and standing to steel plate
2 use Q235 steel plate, and track adsorptive racks 4 use Q235 angle steel, in this way, can not only reduce processing cost, but also may be implemented
The absorption of stablizing of automatic welding track is fixed.
In addition, in the present embodiment, lateral steel plate 1 is horizontally disposed, and with stand vertical between steel plate 2 fix
Connection, so that downhand welding and downhand welding to test weld plate in the horizontal direction may be implemented by lateral steel plate 1.Test plate (panel) sets up 3 edge of frame
It is horizontally arranged, and with stand to steel plate 2 and track adsorptive racks 4 are vertical is fixedly connected, so that setting up frame 3 by test plate (panel) can be with
It realizes to the horizontal position welding of test weld plate in the horizontal direction and vertical position welding along the vertical direction.
In addition, in the present embodiment, an ellbeam 6 of preapring for an unfavorable turn of events is additionally provided on lateral steel plate 1.Ellbeam 6 of preapring for an unfavorable turn of events uses channel steel
Structure, and transversely the length direction of steel plate 1 is welded and fixed, to improve the bending resistance of lateral steel plate 1, guarantees automatic
Welding machine stability fixed on lateral steel plate 1 and mobile stationarity, to guarantee the quality of automatic welding.
When carrying out soldering test to test weld plate using automatic welding platform of the invention, it can be welded according to test weld plate
The difference of position is realized to the vertical position welding of test weld plate, horizontal position welding, downhand welding and overhead welding.
As shown in connection with fig. 2, when carrying out vertical position welding welding to test weld plate.Firstly, by completion group to the test weld plate 7 of connection
Be placed in the link position for standing and setting up frame 3 to steel plate 2 and test plate (panel), and in such a way that spot welding is fixed, to the position of test weld plate 7 into
Row is fixed, and plane where test weld plate 7 is made to be parallel to each other with standing to the plane at 4 place of steel plate 2 and track adsorptive racks.Then,
Along the vertical direction, automatic welding track 8 is absorbed and fixed at and is stood on steel plate 2, make the group pair of automatic welding track 8 Yu test weld plate 7
Gap keeping parallelism.Then, automatic welder 9 is placed on automatic welding track 8, and adjusts the welding gun and test weld of automatic welder 9
7 groups of plate to the distance between gap and angle.Finally, setting welding parameter, carries out test weld plate 7 along automatic welding track 8
Vertical position welding welding.
As shown in connection with fig. 3, when carrying out horizontal position welding welding to test weld plate 7.Firstly, by completion group to the test weld plate of connection
7 are placed in the link position for standing and setting up frame 3 to steel plate 2 and test plate (panel), and in such a way that spot welding is fixed, to the position of test weld plate 7
It is fixed, plane where test weld plate 7 is made to be parallel to each other with standing to the plane at 4 place of steel plate 2 and track adsorptive racks.It connects
, in the horizontal direction, automatic welding track 8 is absorbed and fixed at and is stood between steel plate 2 and track adsorptive racks 4, makes automatic welding track 8
Group with test weld plate 7 is to gap keeping parallelism.Then, automatic welder 9 is placed on automatic welding track 8, and adjusted automatic
The welding gun of welding machine 9 is with 7 groups of test weld plate to the distance between gap and angle.Finally, setting welding parameter, along automatic welding track
8 pairs of test weld plates 7 carry out horizontal position welding welding.
In addition, in the present embodiment, being set up in test plate (panel) and being additionally provided with an auxiliary frame 10 on frame 3.Auxiliary frame 10 uses carbon steel
Material, and set up frame 3 with test plate (panel) along the vertical direction and be fixedly connected.In this way, pacifying between steel plate 2 and track adsorptive racks 4 standing
When filling automatic welding track 8, automatic welding track 8 can be auxiliarily fixed by auxiliary frame 10, to avoid due to automatic welding
Track 8 is too long and occurs bending and deformation, and then guarantees the stability fixed on automatic welding track 8 of automatic welding 9 and movement
Stationarity.
As shown in connection with fig. 4, when carrying out downhand welding welding to test weld plate 7.Firstly, by completion group to the test weld plate of connection
7 are placed in the upper surface of lateral steel plate 1, and in such a way that spot welding is fixed, is fixed to the position of test weld plate 7, makes test weld
The group of plate 7 is located in welding hole 11 gap.Then, automatic welding track 8 is absorbed and fixed to the upper surface of lateral steel plate 1,
Make the group of automatic welding track 8 and test weld plate 7 to gap keeping parallelism.Then, automatic welder 9 is placed on automatic welding track 8,
And the welding gun of automatic welder 9 is adjusted with 7 groups of test weld plate to the distance between gap and angle.Finally, setting welding parameter,
So that the welding gun of automatic welder 9 is passed through welding hole 11, downhand welding welding is carried out to test weld plate 7 along automatic welding track 8.
In addition, in the present embodiment, by the upper table that test weld plate 7 and automatic welder 9 are placed in lateral steel plate 1 simultaneously
Face, and the group of test weld plate 7 is placed in welding hole 11 gap, in this way, in the welding process, the welding slag of generation can lead to
The lower section that welding hole 11 falls to lateral steel plate 1 is crossed, is splashed so as to avoid welding slag in the top of lateral steel plate 1, is improved
The construction safety of welding operator.
As shown in connection with fig. 5, when carrying out overhead welding welding to test weld plate 7.Firstly, by completion group to the test weld plate of connection
7 are placed in the upper surface of lateral steel plate 1, and in such a way that spot welding is fixed, is fixed to the position of test weld plate 7, makes test weld
The group of plate 7 is located in welding hole 11 gap.Then, automatic welding track 8 is absorbed and fixed to the lower surface of lateral steel plate 1,
Make the group of automatic welding track 8 and test weld plate 7 to gap keeping parallelism.Then, automatic welder 9 is placed on automatic welding track 8,
And the welding gun of automatic welder 9 is adjusted with 7 groups of test weld plate to the distance between gap and angle.Finally, setting welding parameter,
So that the welding gun of automatic welder 9 is passed through welding hole 11, overhead welding welding is carried out to test weld plate 7 along automatic welding track 8.
Preferably, in the present embodiment, supporting leg 5 can use telescopic structure, and between supporting leg 5 and lateral steel plate 1
Using rotation connection, such as pin shaft connects, and lateral steel plate 1 and stands between steel plate 2 using being hinged, such as is carried out by hinge
Connection.In this way, the lateral with respect to the horizontal plane run-off the straight of steel plate 1 can be made by the length for changing supporting leg 5, thus realization pair
Test weld plate 7 carries out and horizontal plane is welded at the downhand welding of angle and overhead welding is welded.
Preferably, in the present embodiment, track adsorptive racks 4 can use telescopic structure, and test plate (panel) is set up frame 3 and stood
It is attached between steel plate 2 and track adsorptive racks 4 using rotation connection, such as by pin shaft.In this way, being inhaled by changing track
The length of attached frame 4 can make test plate (panel) set up the with respect to the horizontal plane run-off the straight of frame 3, to realize to the progress of test weld plate 7 and water
Plane is welded at the vertical position welding welding and horizontal position welding of angle.
Claims (10)
1. a kind of automatic welding test platform, which is characterized in that including lateral steel plate, stand to steel plate, test plate (panel) and set up frame and rail
Road adsorptive racks;Wherein, one end of the lateral steel plate is set there are two supporting leg, and the other end is connect with described stand to steel plate, and
The transverse direction steel plate is equipped with a perforative welding hole;Described stand to steel plate and the track adsorptive racks is arranged in parallel, and
It is in the same plane;The test plate (panel) sets up frame and is located at described stand between steel plate and the track adsorptive racks.
2. automatic welding test platform according to claim 1, which is characterized in that the transverse direction steel plate, the vertical Xiang Gang
Plate and the track adsorptive racks are all made of carbon steel material.
3. automatic welding test platform according to claim 1, which is characterized in that the welding hole is rectangle structure.
4. automatic welding test platform described in any one of -3 according to claim 1, which is characterized in that the transverse direction steel plate
It is horizontally disposed, and be fixedly connected with described stand to steel plate is vertical.
5. automatic welding test platform described in any one of -3 according to claim 1, which is characterized in that the supporting leg is to stretch
Contracting formula structure, and using rotation connection, the transverse direction steel plate and the vertical Xiang Gang between the supporting leg and the lateral steel plate
It uses and is hinged between plate.
6. automatic welding test platform according to claim 5, which is characterized in that the transverse direction steel plate and the vertical Xiang Gang
It is connected by hinge between plate.
7. automatic welding test platform described in any one of -3 according to claim 1, which is characterized in that the track absorption
Frame is telescopic structure, and the test plate (panel) sets up frame and described stand is connected between steel plate and the track adsorptive racks using rotation
It connects.
8. automatic welding test platform according to claim 7, which is characterized in that the test plate (panel) set up frame and it is described stand to
It is connected between steel plate and the track adsorptive racks by pin shaft.
9. automatic welding test platform described in any one of -3 according to claim 1, which is characterized in that the transverse direction steel plate
It is equipped with ellbeam of preapring for an unfavorable turn of events, the ellbeam of preapring for an unfavorable turn of events is arranged along the length direction of the lateral steel plate.
10. automatic welding test platform according to claim 9, which is characterized in that the ellbeam of preapring for an unfavorable turn of events uses channel steel, and
And it is connect by welding with the lateral Interal fixation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710908191.5A CN107738041B (en) | 2017-09-29 | 2017-09-29 | Automatic welding test platform |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201710908191.5A CN107738041B (en) | 2017-09-29 | 2017-09-29 | Automatic welding test platform |
Publications (2)
Publication Number | Publication Date |
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CN107738041A CN107738041A (en) | 2018-02-27 |
CN107738041B true CN107738041B (en) | 2019-07-26 |
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CN201710908191.5A Active CN107738041B (en) | 2017-09-29 | 2017-09-29 | Automatic welding test platform |
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Family Cites Families (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
FR2880830A1 (en) * | 2005-01-17 | 2006-07-21 | Andre Sadorge | LEARNING AND EXAMINATION SUPPORT FOR THE WELDER |
CA2821671C (en) * | 2010-12-13 | 2018-01-09 | Edison Welding Institute, Inc. | Welding training system |
CN203125058U (en) * | 2013-02-26 | 2013-08-14 | 首钢总公司 | Flat plate butt joint overhead position welding and vertical position welding test platform through manual operation |
CN203679608U (en) * | 2014-01-07 | 2014-07-02 | 李爱国 | Universal welding platform |
CN104708174A (en) * | 2015-02-27 | 2015-06-17 | 北京竞业达沃凯森教育科技有限公司 | Welding simulation trainer |
CN205271231U (en) * | 2015-11-20 | 2016-06-01 | 中国船舶重工集团公司第七一六研究所 | Boats and ships T section bar V type groove automatic weld complete sets and installation rack |
CN106670716B (en) * | 2016-12-26 | 2021-01-05 | 中国核工业二三建设有限公司 | Tool for automatic welding training |
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2017
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