CN205184006U - C shaped steel automatic weld equipment - Google Patents
C shaped steel automatic weld equipment Download PDFInfo
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- CN205184006U CN205184006U CN201520812859.2U CN201520812859U CN205184006U CN 205184006 U CN205184006 U CN 205184006U CN 201520812859 U CN201520812859 U CN 201520812859U CN 205184006 U CN205184006 U CN 205184006U
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 39
- 239000010959 steel Substances 0.000 title claims abstract description 39
- 238000003466 welding Methods 0.000 claims abstract description 89
- 238000003825 pressing Methods 0.000 claims abstract description 13
- 238000000034 method Methods 0.000 abstract description 10
- 238000006073 displacement reaction Methods 0.000 abstract description 2
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 229910002092 carbon dioxide Inorganic materials 0.000 description 1
- 239000001569 carbon dioxide Substances 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
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Abstract
本实用新型公开了一种C型钢自动焊接设备。它包括底座以及两根立柱,底座上设置有用于对两根C型钢的下端面进行定位的定位块,两根立柱上设置有压紧机构,其中一根立柱的后部设置有竖直导轨以及能够沿竖直导轨升降的滑座,竖直导轨的上方设置连接有丝杆机构的电机,滑座由电机通过丝杆机构驱动垂直升降,滑座上安装位于两根C型钢两侧的焊枪,焊枪能够对准两根C型钢的焊缝进行焊接。采用上述的结构后,在焊接过程中可直接通过压紧机构可靠定位后,直接将焊枪能够对准两根C型钢的焊缝进行焊接,其焊接过程中定位可靠、定位稳定性好,不会产生任何移位现象的发生,保证了焊接精度,其自动化程度高,大大提高了焊接效率。
The utility model discloses a C-shaped steel automatic welding equipment. It includes a base and two uprights. The base is provided with a positioning block for positioning the lower end surfaces of two C-shaped steels. The two uprights are provided with a pressing mechanism, and the rear of one of the uprights is provided with a vertical guide rail and The sliding seat can be lifted and lowered along the vertical guide rail. A motor connected with a screw mechanism is installed above the vertical guide rail. The sliding seat is driven vertically by the motor through the screw mechanism. The welding torches on both sides of the two C-shaped steel are installed on the sliding seat. The welding torch can be aimed at the welding seam of two C-shaped steels for welding. After adopting the above-mentioned structure, during the welding process, the welding torch can be directly aligned with the weld seam of two C-shaped steels after being reliably positioned by the pressing mechanism during the welding process. The positioning is reliable and the positioning stability is good during the welding process. The occurrence of any displacement phenomenon ensures the welding accuracy, and its high degree of automation greatly improves the welding efficiency.
Description
技术领域 technical field
本实用新型涉及一种焊接设备,具体地说是一种C型钢自动焊接设备。 The utility model relates to a welding equipment, in particular to a C-shaped steel automatic welding equipment.
背景技术 Background technique
在母线桥架产品中,一些需要采用C型钢作为框架结构的场合,通常需要将两根C型钢工件背靠背进行焊接,现有的C型钢工件焊接过程中,普遍都是采用简单定位方式进行焊接,由此使得焊接过程中,焊接操作的可靠性以及定位稳定性比较差造成工件容易变形或者焊接过程产生移位,从而降低焊接精度以及焊接的生产效率,特别是当两根C型钢工件长度不等时,需要对长度方向有精度要求的情况下,传统的这种焊接方式不能更是保证质量的稳定性。 In busbar tray products, in some occasions where C-shaped steel is used as the frame structure, two C-shaped steel workpieces usually need to be welded back to back. In the welding process of existing C-shaped steel workpieces, simple positioning is generally used for welding. This makes the reliability of the welding operation and the positioning stability relatively poor during the welding process, causing the workpiece to be easily deformed or shifted during the welding process, thereby reducing the welding accuracy and welding production efficiency, especially when the lengths of the two C-shaped steel workpieces are not equal , In the case of requiring precision in the length direction, the traditional welding method cannot guarantee the stability of quality.
发明内容 Contents of the invention
本实用新型要解决的技术问题是提供一种定位可靠性好、焊接精度高、生产效率高且焊接质量好的C型钢自动焊接设备。 The technical problem to be solved by the utility model is to provide a C-shaped steel automatic welding equipment with good positioning reliability, high welding precision, high production efficiency and good welding quality.
为了解决上述技术问题,本实用新型的C型钢自动焊接设备,包括位于底部的底座以及设置在底座上的两根立柱,底座上设置有用于对两根C型钢的下端面进行定位的定位块,两根立柱上设置有能够对两根C型钢的端面进行压紧的压紧机构,其中一根立柱的后部设置有竖直导轨以及能够沿竖直导轨升降的滑座,竖直导轨的上方设置连接有丝杆机构的电机,滑座由电机通过丝杆机构驱动垂直升降,滑座上安装位于两根C型钢两侧的焊枪,焊枪能够对准两根C型钢的焊缝进行焊接。 In order to solve the above-mentioned technical problems, the C-shaped steel automatic welding equipment of the present invention includes a base located at the bottom and two upright columns arranged on the base, and the base is provided with positioning blocks for positioning the lower end faces of the two C-shaped steels, The two columns are provided with a pressing mechanism capable of compressing the end faces of the two C-shaped steels. The rear of one of the columns is provided with a vertical guide rail and a sliding seat that can be raised and lowered along the vertical guide rail. Above the vertical guide rail A motor connected with a screw mechanism is provided, and the sliding seat is driven vertically by the motor through the screw mechanism. Welding torches located on both sides of the two C-shaped steels are installed on the sliding seat, and the welding torches can be aimed at the weld seams of the two C-shaped steels for welding.
所述滑座上安装有水平导轨,水平导轨上安装有能够水平移动的焊枪座,所述焊枪安置在焊枪座上,所述焊枪能够通过焊枪座定位在水平导轨的不同位置上。 A horizontal guide rail is installed on the sliding seat, and a welding torch seat capable of moving horizontally is installed on the horizontal guide rail. The welding torch is placed on the welding torch seat, and the welding torch can be positioned on different positions of the horizontal guide rail through the welding torch seat.
所述焊枪座上具有一根通过铰接轴连接的拐臂,所述焊枪安装在拐臂上并能够通过调整拐臂的角度进而改变焊接的角度。 There is a crank arm connected by a hinge shaft on the welding torch seat, and the welding torch is installed on the crank arm and can change the angle of welding by adjusting the angle of the crank arm.
所述焊枪的上部设置有能够阻挡在焊枪外侧和顶部的遮光板,所述遮光板固定安装在滑座上。 The upper part of the welding torch is provided with a shading plate capable of blocking the outside and top of the welding torch, and the shading plate is fixedly installed on the sliding seat.
所述压紧机构包括安装在一根立柱一侧的由气缸驱动并能水平伸缩的压块以及安装在另外一根立柱上的定位模块。 The pressing mechanism includes a cylinder-driven and horizontally telescopic pressing block installed on one side of a column and a positioning module installed on the other column.
采用上述的结构后,由于设置的能够在竖直导轨上升降的焊枪以及用于对两根C型钢的端面进行压紧的压紧机构,在焊接过程中可直接通过压紧机构可靠定位后,直接将焊枪能够对准两根C型钢的焊缝进行焊接,同时由于滑座上安装的水平导轨,焊枪还能够通过焊枪座定位在水平导轨的不同位置上,由此可对焊接位置进行有效精确调节,其焊接过程中定位可靠、定位稳定性好,不会产生任何移位现象的发生,保证了焊接精度,其自动化程度高,大大提高了焊接效率。 After adopting the above-mentioned structure, due to the welding torch that can be raised and lowered on the vertical guide rail and the pressing mechanism for pressing the end faces of the two C-shaped steels, it can be directly positioned reliably by the pressing mechanism during the welding process. The welding torch can be directly aimed at the weld seam of two C-shaped steels for welding. At the same time, due to the horizontal guide rail installed on the sliding seat, the welding torch can also be positioned on different positions of the horizontal guide rail through the welding torch seat, so that the welding position can be effectively and precisely Adjustment, its positioning is reliable during the welding process, the positioning stability is good, no displacement will occur, the welding accuracy is guaranteed, and its high degree of automation greatly improves the welding efficiency.
附图说明 Description of drawings
图1为本实用新型C型钢自动焊接设备的主视结构示意图; Fig. 1 is the main view structure schematic diagram of the utility model C-shaped steel automatic welding equipment;
图2为本实用新型C型钢自动焊接设备的侧视结构示意图。 Fig. 2 is a side view structural schematic diagram of the utility model C-shaped steel automatic welding equipment.
具体实施方式 detailed description
下面结合附图和具体实施方式,对本实用新型的C型钢自动焊接设备作进一步详细说明。 The C-shaped steel automatic welding equipment of the present utility model will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图所示,本实用新型的C型钢自动焊接设备,包括位于底部的底座1以及设置在底座上的前后两根立柱2,底座1上设置有用于对两根C型钢3的下端面进行定位的定位块4,定位块4可以设置为台阶定位块,由此满足长度不等的两根C型钢3的定位要求,由此满足了需要对长度方向有精度要求的情况下,定位的可靠性和稳定性,两根立柱2上设置有能够对两根C型钢的端面进行压紧的压紧机构,后面一根立柱的后部设置有竖直导轨5以及能够沿导轨升降的滑座6,竖直导轨5的上方设置连接有丝杆机构7的电机8,滑座6由电机8通过丝杆机构7驱动垂直升降,滑座6上安装位于两根C型钢两侧的焊枪9,焊枪9能够对准两根C型钢的焊缝进行焊接。 As shown in the figure, the C-shaped steel automatic welding equipment of the present utility model includes a base 1 at the bottom and two front and rear columns 2 arranged on the base. The base 1 is provided with a bottom surface for positioning the lower end faces of the two C-shaped steels 3 The positioning block 4, the positioning block 4 can be set as a step positioning block, thereby meeting the positioning requirements of two C-shaped steels 3 with different lengths, thus meeting the reliability of positioning when there is a requirement for precision in the length direction and stability, the two columns 2 are provided with a pressing mechanism capable of compressing the end faces of the two C-shaped steels, and the rear of the rear column is provided with a vertical guide rail 5 and a sliding seat 6 that can be lifted and lowered along the guide rail. The top of the vertical guide rail 5 is provided with a motor 8 connected with a screw mechanism 7, the slide seat 6 is driven vertically by the motor 8 through the screw mechanism 7, and the slide seat 6 is equipped with welding guns 9 located on both sides of the two C-shaped steels. It can be welded in alignment with the weld seam of two C-shaped steels.
进一步地,所说的滑座6上安装有水平导轨10,水平导轨10上安装有能够水平移动的焊枪座,焊枪9安置在焊枪座上,焊枪座可以由定位装置定位在水平导轨的不同位置上,由此焊枪9能够通过焊枪座定位在水平导轨的不同位置上,这样便可以满足水平位置调节的要求,与此同时,焊枪座上具有一根通过铰接轴连接的拐臂11,焊枪9安装在拐臂11上并能够通过调整拐臂的角度进而改变焊接的角度,由此满足了焊接角度的调整要求,满足了精确焊接的要求。 Further, a horizontal guide rail 10 is installed on said sliding seat 6, and a welding torch holder capable of moving horizontally is installed on the horizontal guide rail 10. The welding torch 9 is placed on the welding torch holder, and the welding torch holder can be positioned on different positions of the horizontal guide rail by a positioning device. Therefore, the welding torch 9 can be positioned on different positions of the horizontal guide rail through the welding torch seat, so that the requirements for horizontal position adjustment can be met. At the same time, the welding torch seat has a crank arm 11 connected by a hinge shaft. It is installed on the crank arm 11 and can change the welding angle by adjusting the angle of the crank arm, thereby meeting the adjustment requirements of the welding angle and meeting the requirements of precise welding.
再进一步地,所说的焊枪9的上部设置有能够阻挡在焊枪外侧和顶部的遮光板12,遮光板12固定安装在滑座6上,还可在焊枪座上安装有活动挡板,活动挡板能够随着焊枪同步左右移动,主要作用遮挡电焊弧光,防止灼伤,改善工作条件,所说的压紧机构包括安装在一根立柱一侧的由气缸驱动并能水平伸缩的压块13以及安装在另外一根立柱上的定位模块14,通过能水平伸缩的压块13和定位模块14,满足两根C型钢3的定位压紧需求。 Still further, the top of said welding torch 9 is provided with a light shield 12 that can block the outside and top of the welding torch. The plate can move left and right synchronously with the welding torch, and its main function is to block the arc light of electric welding, prevent burns, and improve working conditions. The positioning module 14 on the other column satisfies the positioning and pressing requirements of the two C-shaped steel bars 3 through the horizontally stretchable pressing block 13 and the positioning module 14 .
通过本实用新型的结构设计,采用立式两把焊枪(二氧化碳气保焊),焊接时,便可两侧同时由上而下一次性完成焊接的方式;做到送枪、起弧、收弧、定尺定位准确,工装采用气动快速夹紧装置,定位准确牢靠、性能稳定,工件上下方便节省用时;焊接专机要求设计科学人性化,操作便捷、安全可靠,焊接质量达到国家行业标准,焊缝平整、光滑、饱满。 Through the structural design of the utility model, two vertical welding torches (carbon dioxide gas shielded welding) are adopted. When welding, both sides can be welded from top to bottom at one time; , Accurate sizing and positioning, tooling adopts pneumatic quick clamping device, accurate and reliable positioning, stable performance, convenient and time-saving for the workpiece to go up and down; the special welding machine requires scientific and humanized design, convenient operation, safety and reliability, and the welding quality reaches the national industry standard. Flat, smooth and full.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110340496A (en) * | 2019-08-14 | 2019-10-18 | 开封空分集团有限公司 | The two-sided vertical position welding ancillary equipment of aluminium |
CN110919225A (en) * | 2019-12-26 | 2020-03-27 | 程笔云 | Welding manufacturing and processing technology for hot-dip galvanized steel |
CN111558789A (en) * | 2020-04-28 | 2020-08-21 | 青岛鳌福机械有限公司 | Welding method and welding system for lifting machine stand column |
CN115070277A (en) * | 2022-07-04 | 2022-09-20 | 安徽鸿路钢结构(集团)股份有限公司 | Teaching-free intelligent special welding machine for welding symmetrical plates and control method |
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2015
- 2015-10-20 CN CN201520812859.2U patent/CN205184006U/en active Active
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110340496A (en) * | 2019-08-14 | 2019-10-18 | 开封空分集团有限公司 | The two-sided vertical position welding ancillary equipment of aluminium |
CN110919225A (en) * | 2019-12-26 | 2020-03-27 | 程笔云 | Welding manufacturing and processing technology for hot-dip galvanized steel |
CN111558789A (en) * | 2020-04-28 | 2020-08-21 | 青岛鳌福机械有限公司 | Welding method and welding system for lifting machine stand column |
CN111558789B (en) * | 2020-04-28 | 2021-07-20 | 青岛鳌福机械有限公司 | Welding method and welding system for lifting machine stand column |
CN115070277A (en) * | 2022-07-04 | 2022-09-20 | 安徽鸿路钢结构(集团)股份有限公司 | Teaching-free intelligent special welding machine for welding symmetrical plates and control method |
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