Locomotive capacitor square shell Welding device for centre joint
Technical field
The present invention relates to a kind of locomotive capacitor manufacturing equipment, specifically a kind of locomotive capacitor square shell Welding device for centre joint.
Background technology
In the production process of oil-immersed water-cooled high-power locomotive capacitor, square electric shell of tank adopts aluminium sheet fabrication shaping usually, and therefore, middle seam welding is absolutely necessary operation.The housing slot welding of this operation at present adopts human weld usually, because the factor such as technology, experience there will be soldered solder joint non-uniform phenomenon unavoidably, causes product quality influenced, even occurs substandard products.Locomotive capacitor shell seam welding machine disclosed in CN102407407A is not suitable for middle seam welding.
Summary of the invention
The object of the invention is for the deficiencies in the prior art, provide a kind of locomotive capacitor square shell Welding device for centre joint, can be used for welding easily in locomotive capacitor square shell and stitch, and solder joint is even, welding quality is good.
In order to foregoing invention object, the technical solution used in the present invention is:
Comprising a lower end is the jig of plane, and be provided with the strip welding groove passed through for welding gun in the middle of jig, the length of welding groove is not less than the length of square electric shell of tank middle seam to be welded;
The support of fixing jig, support is at least provided with in welding groove length direction one end can for the openend below capacitor case turnover jig;
Be set in parallel in the overarm below jig with welding groove, it is unsettled that overarm is positioned at carrier openings end, and the other end is fixed on support;
Raising plate, by the jacking cylinder of vertical lift overarm upper end can be fixed on, the stroke of jacking cylinder is enough to make raising plate rise to jig lower end, raising plate is not less than the length of square electric shell of tank middle seam to be welded along the length in welding groove direction, and the width of raising plate is less than the width on limit, square electric shell of tank middle seam place to be welded;
Location-plate, is arranged on raising plate side, and is fixed on support by horizontal displacement adjusting device;
Clamping plate, is arranged on raising plate opposite side, and can the jacking cylinder of horizontal extension be fixed on support.
Stitching position in square electric shell of tank is upwards sleeved on raising plate by overarm one end, by jacking cylinder by its jacking to jig lower end, capacitor case to middle seam aligning welding groove, then is fixed by clamping plate by the position of adjustment location-plate.Operating personnel's hand torch can be stitched by welding groove centering and carry out welding operation.Welding groove Butt welding gun forms guide effect, makes even weld straight, can improve welding quality.
Further, the groove parallel with welding groove is had in the middle of raising plate upper end.This structure facilitates welding slag and chip to fall to discharging.
Further, in raising plate, have cooling water channel, below raising plate two ends, be provided with water-in and water-out interface.By arranging cooling water channel in raising plate, can be cooled in time by raising plate butt welded seam both sides workpiece component, preventing hot-spot, can welding stress be eliminated.
Beneficial effect of the present invention is: capacitor case installs convenient fixing, and middle seam and welding groove accurate positioning, even weld is straight, and welding slag can be discharged downwards in time, and welding stress is little, and welding quality is good.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention.
Fig. 2 is the left view of Fig. 1.
Fig. 3 is the top view of Fig. 1.
Fig. 4 is the structural representation under welded condition.
Detailed description of the invention
Structure of the present invention is tied shown in Fig. 1, Fig. 2 and Fig. 3:
Jig 1 lower end is plane, and be provided with the strip welding groove 11 passed through for welding gun in the middle of jig 1, the length of welding groove 11 is not less than the length of square electric shell of tank middle seam to be welded.
Support 2 is connected in jig 1 lower end, has two to form with horizontal support 23 that is welding groove 11 with vertical with the side stand 21,22 that welding groove 11 be arranged in parallel.Horizontal support 23 and two side stand 21,22 one end are connected, and make support 2 form the framework with an openend 7, capacitor case can be passed in and out below jig 1 by openend 7.Feet 24 is provided with bottom support 2.
Overarm 6 is arranged on below jig 1, and overarm 6 is parallel with welding groove and be positioned in the middle of two side stands 21,22, and hanging oneself from a beam 6, to be positioned at carrier openings end 7 unsettled, and the other end is fixed on the horizontal support 23 that is connected with two side stands 21,22.
Overarm 6 is fixed with several vertically disposed jacking cylinder 31 along welding groove 11 length direction, raising plate 3 is fixed on the piston rod part of jacking cylinder 31, the stroke of jacking cylinder 31 is enough to make raising plate 3 rise to jig 1 lower end, raising plate 3 is not less than the length of square electric shell of tank middle seam to be welded along the length in welding groove 11 direction, the width of raising plate 3 is less than the width on limit, square electric shell of tank middle seam place to be welded, and capacitor case can be sleeved on raising plate 3 by overarm 6 one end.The groove 32 parallel with welding groove 11 is had in the middle of raising plate 3 upper end.Have cooling water channel in raising plate 3, below raising plate 3 two ends, be provided with water-in and water-out interface 33,34.
The section bar of location-plate 4 to be a cross section be square frame-shaped, is arranged on raising plate 3 side, and is fixed on side stand 21 by a pair horizontal displacement adjusting device.Each displacement adjustment device is made up of handwheel 42, screw mandrel 41 and feed screw nut 43, feed screw nut 42 is fixed on side stand 21, screw mandrel 41 and feed screw nut 42 are to be threaded, screw mandrel 41 one end to extend in side stand 21 and is connected with location-plate 4, and handwheel 42 is fixed on screw mandrel 41 other end outside side stand 21.Rotation hand wheel 41 can regulate location-plate 4 relative to the horizontal level of side stand 21.
Clamping plate 5 is arranged on raising plate 3 opposite side, is fixed with several horizontally disposed jacking cylinder 51 outside side stand 22, and the piston rod of jacking cylinder 51 extends in side stand 22, and clamping plate 5 is fixed on the piston rod part of jacking cylinder 51.
Operation principle is as follows:
As shown in Figure 4, stitching position in square electric shell of tank 8 is upwards sleeved on raising plate 3 by the openend 7 of support 2; Start jacking cylinder 31, capacitor case 8 is risen to jig 1 lower end; Then rotation hand wheel 42, by screw mandrel 41 running fix plate 4, makes the middle seam of capacitor case 8 be positioned at immediately below welding groove 11; Restart horizontal jacking cylinder 51, by mobile clamping plate 5, capacitor case 8 is held out against on location-plate 4.In the strip welding groove that operating personnel's hand torch 9 passes through 11 pairs of capacitor cases 8, seam carries out welding operation.In welding simultaneously, in raising plate 3, cooling water is carried by entery and delivery port 33,34.