CN104416318B - A kind of automatic welder(welding machine) - Google Patents
A kind of automatic welder(welding machine) Download PDFInfo
- Publication number
- CN104416318B CN104416318B CN201310361003.3A CN201310361003A CN104416318B CN 104416318 B CN104416318 B CN 104416318B CN 201310361003 A CN201310361003 A CN 201310361003A CN 104416318 B CN104416318 B CN 104416318B
- Authority
- CN
- China
- Prior art keywords
- plate
- guiding
- welding gun
- welding
- automatic
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
- B23K37/0258—Electric supply or control circuits therefor
Abstract
The present invention relates to welding machine field, be specifically related to a kind of automatic welder(welding machine), comprise aluminum_alloy cover (1), elevator gear, automatic welding gun apparatus, automatic feeding, drive unit (14), supporting rack platform (15) and PLC control device (25); It utilizes PLC control centre to move to control feeding cylinder and rotary cylinder and elevating mechanism, and multiple sensor is set accurately controls work package and move to equipment assigned address, the temperature sensor on welding gun is controlled again by PLC control centre, to use welding gun to carry out accurate welding by the temperature set and program, it has that structure is simple, easy to operate, automaticity is high, can increase work efficiency and welding quality, thus saved production cost, also the amount of labour of operator is alleviated, environmental protection and energy saving.
Description
Technical field
The present invention relates to welding machine field, be specifically related to a kind of automatic welder(welding machine).
Background technology
Now commercially welding machine is mainly used for solder bar, pipe, shaped steel etc. material, to the workpiece of welding be needed first will to be placed on workbench when operating, and then manual mobile elevating machine, welding gun is used to carry out butt-joint, there are the following problems for it, and first is inefficiency, at every turn to needing butt-joint workpiece, must perform above-mentioned steps, trouble is inconvenient; Second is manual operation, and control bump bonding temperature and welding contact point by hand, automaticity is low, very easily surpasses into poor welding quality, also there is weld interval long.
Summary of the invention
The object of the invention is to the defect for prior art and deficiency, there is provided a kind of structure simple, reasonable in design, a kind of automatic welder(welding machine) easy to use, it utilizes PLC control centre to move to control feeding cylinder and rotary cylinder and elevating mechanism, and multiple sensor is set accurately controls work package and move to equipment assigned address, the temperature sensor on welding gun is controlled again by PLC control centre, to use welding gun to carry out accurate welding by the temperature set and program, it is simple that it has structure, easy to operate, automaticity is high, can increase work efficiency and welding quality, thus saved production cost, also the amount of labour of operator is alleviated, environmental protection and energy saving.
For achieving the above object, the technical solution used in the present invention is:
A kind of automatic welder(welding machine) of the present invention, comprises aluminum_alloy cover 1, elevator gear, automatic welding gun apparatus, automatic feeding, drive unit 14, supporting rack platform 15 and PLC control device 25, is provided with aluminum_alloy cover 1 above support frame as described above platform 15; Described automatic feeding is arranged in aluminum_alloy cover 1, and this automatic feeding is arranged in the surface platform of supporting rack platform 15; Described elevator gear is arranged in aluminum_alloy cover 1, and this elevator gear is arranged on the top of automatic feeding in supporting rack platform 15 surface platform; Described drive unit 14 is arranged on below in supporting rack platform 15; Described PLC control device 25 is connected with drive unit 14 with elevator gear, automatic welding gun apparatus, automatic feeding by data wire; Described automatic welding gun apparatus is arranged on below elevator gear top.
Further, described elevator gear comprises upper mounted plate 24 and four elevator support posts 23, and described four elevator support post 23 one end are connected with surrounding corner, upper mounted plate 24 back side, and these four elevator support post 23 other ends are connected with supporting rack platform 15; Fixed plate 24 upper surface is each side provided with an oval-shaped groove.
Further, described automatic welding gun apparatus comprises left welding gun 2, left welding gun temperature inductor 3, four root bead gun apparatus guide pillar 4, backhand welding rifle temperature inductor 5, backhand welding rifle 6, guiding upper plate 7, two pieces of stator cover plates 8, copper billet decided at the higher level but not officially announced 20, guiding lower plate 21 and second place sensor 22, described four root bead gun apparatus guide pillars 4 are each passed through the corner of upper mounted plate 24 and guiding upper plate 7 from top to bottom successively, and this four root beads gun apparatus guide pillar 4 is connected with the upper surface corner of guiding lower plate 21; Copper billet 20 decided at the higher level but not officially announced is provided with in the middle of described guiding lower plate 21 back side; Described two pieces of stator cover plates 8 are arranged on the left and right sides end of guiding upper plate 7; The outboard end of described two pieces of stator cover plates 8 is connected with backhand welding rifle 6 with left welding gun 2 respectively; Described left welding gun 2 top is provided with left welding gun temperature inductor 3; Described backhand welding rifle 6 top is provided with backhand welding rifle temperature inductor 5; Described guiding lower plate 21 front surface is provided with second place sensor 22.
Further, described automatic feeding comprises copper cushion block 9, guiding base plate 10, first rotary cylinder 11, feeding cylinder 12, guide rod connecting plate 13, two base for supporting 16, two pay-off guide rods 17, two slides 18 and primary importance sensor 19, and it is anterior that described two base for supporting 16 are arranged on supporting rack platform 15 surface platform; Described two pay-off guide rod 17 one end are connected with two base for supporting 16 respectively, and the other end of these two pay-off guide rods 17 is connected with two slides 18 respectively; The base plate 10 that leads is set to above described two slides 18; Described guide rod connecting plate 13 is arranged on above guiding base plate 10, and this guide rod connecting plate 13 is connected with guiding base plate 10 by flange; Described guide rod connecting plate 13 is provided with copper cushion block 9; Described first rotary cylinder 11 is arranged on below guiding base plate 10; Described feeding cylinder 12 is arranged on the right side of guiding base plate 10; Described guiding base plate 10 front portion is provided with primary importance sensor 19.
Further, described PLC control device 25 comprises casing 251, display contactor control device 252 and PLC 253, and described display contactor control device 252 is arranged on casing 251 top, and described PLC 253 is arranged in casing 251 bottom.
After adopting said structure, beneficial effect of the present invention is: the present invention utilizes PLC control centre to move to control feeding cylinder and rotary cylinder and elevating mechanism, and multiple sensor is set accurately controls work package and move to equipment assigned address, the temperature sensor on welding gun is controlled again by PLC control centre, to use welding gun to carry out accurate welding by the temperature set and program, it is simple that it has structure, easy to operate, automaticity is high, can increase work efficiency and welding quality, thus saved production cost, also the amount of labour of operator is alleviated, environmental protection and energy saving.
Accompanying drawing explanation
Fig. 1 is structural representation of the present invention;
Description of reference numerals:
1, aluminum_alloy cover; 2, left welding gun; 3, left welding gun temperature inductor; 4, weldering device guide pillar;
5, backhand welding rifle temperature inductor; 6, backhand welding rifle; 7, lead upper plate; 8, stator cover plate;
9, copper cushion block; 10, lead base plate; 11, the first rotary cylinder; 12, feeding cylinder;
13, guide rod connecting plate; 14, drive unit; 15, supporting rack platform; 16 base for supporting;
17, pay-off guide rod; 18, slide; 19, primary importance sensor; 20, copper billet decided at the higher level but not officially announced;
21, lead lower plate; 22, second place sensor; 23, elevator support post;
24, upper mounted plate; 25, PLC control device; 251, casing; 252, contactor control device is shown;
253, PLC.
Detailed description of the invention
Below in conjunction with accompanying drawing, the present invention is further illustrated.
As shown in Figure 1, a kind of automatic welder(welding machine) of the present invention, comprise aluminum_alloy cover 1, elevator gear, automatic welding gun apparatus, automatic feeding, drive unit 14, supporting rack platform 15 and PLC control device 25, above support frame as described above platform 15, be provided with aluminum_alloy cover 1; Described automatic feeding is arranged in aluminum_alloy cover 1, and this automatic feeding is arranged in the surface platform of supporting rack platform 15; Described elevator gear is arranged in aluminum_alloy cover 1, and this elevator gear is arranged on the top of automatic feeding in supporting rack platform 15 surface platform; Described drive unit 14 is arranged on below in supporting rack platform 15; Described PLC control device 25 is connected with drive unit 14 with elevator gear, automatic welding gun apparatus, automatic feeding by data wire; Described automatic welding gun apparatus is arranged on below elevator gear top.
Described elevator gear comprises upper mounted plate 24 and four elevator support posts 23, and described four elevator support post 23 one end are connected with surrounding corner, upper mounted plate 24 back side, and these four elevator support post 23 other ends are connected with supporting rack platform 15; Fixed plate 24 upper surface is each side provided with an oval-shaped groove.
Described automatic welding gun apparatus comprises left welding gun 2, left welding gun temperature inductor 3, four root bead gun apparatus guide pillar 4, backhand welding rifle temperature inductor 5, backhand welding rifle 6, guiding upper plate 7, two pieces of stator cover plates 8, copper billet decided at the higher level but not officially announced 20, guiding lower plate 21 and second place sensor 22, described four root bead gun apparatus guide pillars 4 are each passed through the corner of upper mounted plate 24 and guiding upper plate 7 from top to bottom successively, and this four root beads gun apparatus guide pillar 4 is connected with the upper surface corner of guiding lower plate 21; Copper billet 20 decided at the higher level but not officially announced is provided with in the middle of described guiding lower plate 21 back side; Described two pieces of stator cover plates 8 are arranged on the left and right sides end of guiding upper plate 7; The outboard end of described two pieces of stator cover plates 8 is connected with backhand welding rifle 6 with left welding gun 2 respectively; Described left welding gun 2 top is provided with left welding gun temperature inductor 3; Described backhand welding rifle 6 top is provided with backhand welding rifle temperature inductor 5; Described guiding lower plate 21 front surface is provided with second place sensor 22.
Described automatic feeding comprises copper cushion block 9, guiding base plate 10, first rotary cylinder 11, feeding cylinder 12, guide rod connecting plate 13, two base for supporting 16, two pay-off guide rods 17, two slides 18 and primary importance sensor 19, and it is anterior that described two base for supporting 16 are arranged on supporting rack platform 15 surface platform; Described two pay-off guide rod 17 one end are connected with two base for supporting 16 respectively, and the other end of these two pay-off guide rods 17 is connected with two slides 18 respectively; The base plate 10 that leads is set to above described two slides 18; Described guide rod connecting plate 13 is arranged on above guiding base plate 10, and this guide rod connecting plate 13 is connected with guiding base plate 10 by flange; Described guide rod connecting plate 13 is provided with copper cushion block 9; Described first rotary cylinder 11 is arranged on below guiding base plate 10; Described feeding cylinder 12 is arranged on the right side of guiding base plate 10; Described guiding base plate 10 front portion is provided with primary importance sensor 19.
Described PLC control device 25 comprises casing 251, display contactor control device 252 and PLC 253, and described display contactor control device 252 is arranged on casing 251 top, and described PLC 253 is arranged in casing 251 bottom.
The present invention in use, first in PLC control device 25, welding procedure and welding temperature are established, by the start button that display contactor control device 252 sets, pause button and temperature adjustment button, control to start, suspend and temperature adjustment, and carry out accessory drive 14 by PLC control device 25 and control the first rotary cylinder 11, feeding cylinder 12 and elevator gear, be combined PLC 253 to control primary importance sensor 19 and second place sensor 22, make the assigned address that automatic feeding will need the work package of welding to move to this setting, and utilize the program and temperature that set in advance, weld with welding gun.
The present invention utilizes PLC control centre to move to control feeding cylinder and rotary cylinder and elevating mechanism, and multiple sensor is set accurately controls work package and move to equipment assigned address, the temperature sensor on welding gun is controlled again by PLC control centre, to use welding gun to carry out accurate welding by the temperature set and program, it has that structure is simple, easy to operate, automaticity is high, can increase work efficiency and welding quality, thus saved production cost, also the amount of labour of operator is alleviated, environmental protection and energy saving.
The above is only better embodiment of the present invention, therefore all equivalences done according to structure, feature and the principle described in patent claim of the present invention change or modify, and are included in patent claim of the present invention.
Claims (1)
1. an automatic welder(welding machine), it is characterized in that: comprise aluminum_alloy cover (1), elevator gear, automatic welding gun apparatus, automatic feeding, drive unit (14), supporting rack platform (15) and PLC control device (25), support frame as described above platform (15) top is provided with aluminum_alloy cover (1); Described automatic feeding is arranged in aluminum_alloy cover (1), and this automatic feeding is arranged in the surface platform of supporting rack platform (15); Described elevator gear is arranged in aluminum_alloy cover (1), and this elevator gear is arranged on the top of automatic feeding in supporting rack platform (15) surface platform; Described drive unit (14) is arranged on below in supporting rack platform (15); Described PLC control device (25) is connected with drive unit (14) with elevator gear, automatic welding gun apparatus, automatic feeding by data wire; Described automatic welding gun apparatus is arranged on below elevator gear top; Described elevator gear comprises upper mounted plate (24) and four elevator support posts (23), described four elevator support post (23) one end are connected with surrounding corner, upper mounted plate (24) back side, and these four elevator support post (23) other ends are connected with supporting rack platform (15); Fixed plate (24) upper surface is each side provided with an oval-shaped groove; Described automatic welding gun apparatus comprises left welding gun (2), left welding gun temperature inductor (3), four root bead gun apparatus guide pillars (4), backhand welding rifle temperature inductor (5), backhand welding rifle (6), guiding upper plate (7), two pieces of stator cover plates (8), copper billet decided at the higher level but not officially announced (20), guiding lower plate (21) and second place sensors (22), described four root bead gun apparatus guide pillars (4) are each passed through the corner of upper mounted plate (24) and guiding upper plate (7) from top to bottom successively, and this four root beads gun apparatus guide pillar (4) is connected with the upper surface corner of guiding lower plate (21); Copper billet decided at the higher level but not officially announced (20) is provided with in the middle of described guiding lower plate (21) back side; Described two pieces of stator cover plates (8) are arranged on the left and right sides end of guiding upper plate (7); The outboard end of described two pieces of stator cover plates (8) is connected with backhand welding rifle (6) with left welding gun (2) respectively; Described left welding gun (2) top is provided with left welding gun temperature inductor (3); Described backhand welding rifle (6) top is provided with backhand welding rifle temperature inductor (5); Described guiding lower plate (21) front surface is provided with second place sensor (22); Described automatic feeding comprises copper cushion block (9), guiding base plate (10), the first rotary cylinder (11), feeding cylinder (12), guide rod connecting plate (13), two base for supporting (16), two pay-off guide rods (17), two slides (18) and primary importance sensors (19), and it is anterior that described two base for supporting (16) are arranged on supporting rack platform (15) surface platform; Described two pay-off guide rod (17) one end are connected with two base for supporting (16) respectively, and the other end of these two pay-off guide rods (17) is connected with two slides (18) respectively; Described two slides (18) top is set to guiding base plate (10); Described guide rod connecting plate (13) is arranged on guiding base plate (10) top, and this guide rod connecting plate (13) is connected with guiding base plate (10) by flange; Described guide rod connecting plate (13) is provided with copper cushion block (9); Described first rotary cylinder (11) is arranged on guiding base plate (10) below; Described feeding cylinder (12) is arranged on guiding base plate (10) right side; Described guiding base plate (10) front portion is provided with primary importance sensor (19); Described PLC control device (25) comprises casing (251), display contactor control device (252) and PLC (253), described display contactor control device (252) is arranged on casing (251) top, and described PLC (253) is arranged in casing (251) bottom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310361003.3A CN104416318B (en) | 2013-08-19 | 2013-08-19 | A kind of automatic welder(welding machine) |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201310361003.3A CN104416318B (en) | 2013-08-19 | 2013-08-19 | A kind of automatic welder(welding machine) |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104416318A CN104416318A (en) | 2015-03-18 |
| CN104416318B true CN104416318B (en) | 2015-12-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201310361003.3A Expired - Fee Related CN104416318B (en) | 2013-08-19 | 2013-08-19 | A kind of automatic welder(welding machine) |
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| Country | Link |
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| CN (1) | CN104416318B (en) |
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| CN110064867B (en) * | 2019-05-14 | 2020-11-17 | 徐州工业职业技术学院 | Robot with overheat protection structure for welding automobile parts |
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| AU8081898A (en) * | 1997-08-20 | 1999-03-04 | John Emil Sander | Spot welding and electro-brazing apparatus |
| CN101497158A (en) * | 2008-02-02 | 2009-08-05 | 上海谷竹信息科技有限公司 | Thermos flask welding machine |
| CN201529865U (en) * | 2009-11-19 | 2010-07-21 | 天津新伟祥工业有限公司 | Automatic girth welding machine |
| CN102366863A (en) * | 2011-09-22 | 2012-03-07 | 苏州慧捷自动化科技有限公司 | Automatic welding equipment |
| CN102489837A (en) * | 2011-11-24 | 2012-06-13 | 蚌埠市华泰液力变矩器有限公司 | Full-automatic single-gun welding machine |
| CN102756223A (en) * | 2011-04-29 | 2012-10-31 | 宁波市拓新焊接技术有限公司 | Multi-station automatic welder |
| CN203076801U (en) * | 2012-08-07 | 2013-07-24 | 蔡添庆 | Automatic welding machine |
-
2013
- 2013-08-19 CN CN201310361003.3A patent/CN104416318B/en not_active Expired - Fee Related
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AU8081898A (en) * | 1997-08-20 | 1999-03-04 | John Emil Sander | Spot welding and electro-brazing apparatus |
| CN101497158A (en) * | 2008-02-02 | 2009-08-05 | 上海谷竹信息科技有限公司 | Thermos flask welding machine |
| CN201529865U (en) * | 2009-11-19 | 2010-07-21 | 天津新伟祥工业有限公司 | Automatic girth welding machine |
| CN102756223A (en) * | 2011-04-29 | 2012-10-31 | 宁波市拓新焊接技术有限公司 | Multi-station automatic welder |
| CN102366863A (en) * | 2011-09-22 | 2012-03-07 | 苏州慧捷自动化科技有限公司 | Automatic welding equipment |
| CN102489837A (en) * | 2011-11-24 | 2012-06-13 | 蚌埠市华泰液力变矩器有限公司 | Full-automatic single-gun welding machine |
| CN203076801U (en) * | 2012-08-07 | 2013-07-24 | 蔡添庆 | Automatic welding machine |
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| Publication number | Publication date |
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| CN104416318A (en) | 2015-03-18 |
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Granted publication date: 20151223 |