CN205927567U - A welding set that is used for arc board at bottom of garbage truck filling device - Google Patents
A welding set that is used for arc board at bottom of garbage truck filling device Download PDFInfo
- Publication number
- CN205927567U CN205927567U CN201620865787.2U CN201620865787U CN205927567U CN 205927567 U CN205927567 U CN 205927567U CN 201620865787 U CN201620865787 U CN 201620865787U CN 205927567 U CN205927567 U CN 205927567U
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- hold
- arc plate
- welder
- bottom arc
- down mechanism
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Abstract
The utility model relates to a welding set that is used for arc board at bottom of garbage truck filling device, end arc board is formed by an arc and the welding of ninety percent discount bent plate at least, welding set is at least including a welding jig, welding jig is including having the ladder base of topping bar and getting out of a predicament or an embarrassing situation, be equipped with the cambered surface support on topping bar, the cambered surface support is kept away from the one side of getting out of a predicament or an embarrassing situation and is equipped with the first location of a plurality of arch that is used for fixing a position an arc side, and the both ends of topping bar are equipped with and are used for fixing a position a pair of hold -down mechanism who compresses tightly the arc, be equipped with the inclined plane support on getting out of a predicament or an embarrassing situation, the inclined plane support is kept away from the opposite side of topping bar and is equipped with a plurality of second location arch that is used for fixing a position another side of board of bending, and the both ends of getting out of a predicament or an embarrassing situation are equipped with the two a pair of hold -down mechanism who is used for the location to compress tightly the board of bending. The utility model relates to a rationally, simple structure can reduce intensity of labour, improves welding precision, speed and quality, improves production efficiency.
Description
Technical field
The utility model is related to welder technical field, more particularly, to a kind of weldering for garbage truck sizer bottom arc plate
Connection device.
Background technology
In prior art, garbage truck sizer is mostly to be welded by the various parts assembly of quantity.Bottom arc plate is made
One of important spare part for sizer, as shown in figure 1, bottom arc plate 1 at least includes an arc 11 and a bending plate 12, in order to
Improve intensity, toward contact meeting several ribs 13 of welding on arc 11 and bending plate 12.Bottom arc plate is in traditional welding mistake
Cheng Zhong, typically manually takes the mode of setting-out positioning to carry out assembled welding, the cumulative errors producing during setting-out positioning and welding
Thermal deformation leads to workpiece size deviation, and human weld's stability is poor, the impacted phenomenon easily causing Lou sewage of welding quality, and
And this assembling process not only high labor intensive, low production efficiency, easily whole sizer later stage assembly precision of impact, and it is also easy to
Cause later stage interference problem.According to incompletely statistics, during welding production, the time having more than 2/3rds is to use to bottom arc plate
In get the raw materials ready, rule, splice, assemble and other auxiliary work, or even also need to that special messenger carries out workpiece hold by positioning, greatly
Have impact on the speed that bottom arc plate weld produces, have influence on the uniformity of sizer part dimension and stability difference so as to welding matter
Amount cannot be guaranteed.
Content of the invention
The purpose of this utility model is for the deficiencies in the prior art, provides a kind of reasonable in design, structure is simple, can drop
Low labour intensity, improves welding precision, speed and quality, the welding for garbage truck sizer bottom arc plate of improve production efficiency
Device.
For achieving the above object, the utility model employs the following technical solutions：
A kind of welder for garbage truck sizer bottom arc plate, described bottom arc plate is at least by an arc and a bending
Plate welding forms, and described welder at least includes a weld jig, and described weld jig is included with top bar and leave from office
The ladder base of rank, described top bar is provided with cambered surface support, and cambered surface support is provided with for positioning arc away from the side got out of a predicament or an embarrassing situation
Several first positioning convex of shape plate one side, top bar two ends are provided with a pair first compressions for positioning compression arc
Mechanism, described getting out of a predicament or an embarrassing situation is provided with ramp bracket, ramp bracket away from top bar opposite side be provided with another for positioning bending plate
Several second positioning convex of one side, two ends of getting out of a predicament or an embarrassing situation are provided with a pair second compacting machines for positioning compression bending plate
Structure.
Described bottom arc plate also includes welding several ribs on arc with bending plate, right on described ladder base
A pair the 3rd hold-down mechanisms for positioning compression ribs should be equipped with by each ribs.
Described first hold-down mechanism, the second hold-down mechanism and the 3rd hold-down mechanism all include fixed column, cantilever, adjusting screw rod
And compact heap, described fixed column lower end is perpendicularly fixed on ladder base, and fixed column upper end is horizontally rotated with cantilever one end and is connected,
The cantilever other end is provided with the screwed hole of vertical direction, and adjusting screw rod is threaded in screw thread in the hole, and compact heap is arranged on regulation spiral shell
Bar lower end.This design can pass through cantilever horizontally rotate so that cantilever closer to or farther from bottom arc plate above so that bottom arc plate
Dismounting, and the height to adjust adjusting screw rod lower end of threadeding using adjusting screw rod and screwed hole, and then regulation compact heap
Compress or leave bottom arc plate.
The pair of first hold-down mechanism, a pair second hold-down mechanisms or a pair the 3rd hold-down mechanism directions are relatively pressed
When tightly on the arc plate of bottom, the corresponding bottom arc plate end of corresponding fixed column is provided for positioning bottom arc plate end.This design makes it straight
Connect and using fixed column, bottom arc plate end is positioned, thus improving splicing precision.
The pair of first hold-down mechanism, a pair second hold-down mechanisms or a pair the 3rd hold-down mechanism directions are pressed in the same manner
When tightly on the arc plate of bottom, described first hold-down mechanism, the second hold-down mechanism and the 3rd hold-down mechanism all also include locating piece, accordingly
The corresponding bottom arc plate end of locating piece is provided for positioning bottom arc plate end.Preferably, locating piece passes through adjusting rod adjustable ground
It is connected in corresponding fixed column.This design makes it can be utilized the locating piece being provided with bottom arc plate end to be positioned, thus improving
Splicing precision.
Described adjusting screw rod upper end is provided with regulation handle.
On described cambered surface support, corresponding arc is provided with check block with bending plate joint.The design of check block, can be right
The accurate shape of arc and bending plate splicing seams position is tested and is provided reference, thus improving the precision of splicing.
Described welder also include controller that the positioner of corresponding each weld jig setting is connected with positioner,
The welding robot being connected with controller and the track for welding robot walking, described positioner is arranged near track, weldering
Welding fixture two ends are provided with ring flange and are connected with positioner.Preferably, described welding robot artificially originates from the FANUC welding of Japan
Manipulator.Bottom arc plate welding is changed into weld jig with robot from original human weld and is carried out automatic welding by this design
Connect, weldquality is steadily improved, eliminate the drainage causing because of welding quality unstable, improve production effect
Rate, reduces labour intensity；Wherein, the design of positioner, so that weld jig can carry out turning round work, is realized welding and is become
Position, to obtain preferable Working position and speed of welding.
Described welder includes two or more weld jig, and two or more weld jig is entirely located in the same side of track
Or the both sides of distribution in rail.
The utility model adopt above technical scheme, the design of cambered surface support, can shape, position be supported in arc
Arcwall face, thus avoid arc by first hold-down mechanism compression lead to deform；The design of the first positioning convex, can position
Arc one side, prevents it from occurring to break away and displacement；The design of ramp bracket, can shape, position be supported in bending plate
Inclined-plane, thus avoid bending plate by second hold-down mechanism compression lead to deform；The design of the second positioning convex, can position folding
Another side of bent plate, prevents it from occurring to break away and displacement；Compared with traditional butt welding process, the utility model eliminates traditional picture
Line, to line positioning etc. operation it is achieved that quick-clamping positioning splicing, substantially reduce each workpiece assembled speed of bottom arc plate, reduce
Workpiece welds the impact of thermal deformation, not only increases production efficiency it is ensured that workpiece assembly weld size precision, eliminate because
The sizer interference that cumulative errors are excessive and cause, improves product quality.The utility model is reasonable in design, structure letter
Single, it is possible to decrease labour intensity, improve welding precision, speed and quality, improve production efficiency.
Brief description
In conjunction with accompanying drawing, the utility model is further elaborated：
Fig. 1 is the structural representation of garbage truck sizer bottom arc plate；
Fig. 2 is the schematic top plan view of the welder of the utility model garbage truck sizer bottom arc plate；
Fig. 3 is the left view schematic diagram of the welder of the utility model garbage truck sizer bottom arc plate；
Fig. 4 is the structural representation of the utility model weld jig；
Fig. 5 is scheme of installation on the utility model weld jig for the garbage truck sizer bottom arc plate.
Specific embodiment
As shown in one of Fig. 1-5, a kind of welder for garbage truck sizer bottom arc plate, described bottom arc plate 1 is at least
Formed by an arc 11 and a bending plate 12 welding, described welder at least includes a weld jig 2, described weld clip
Tool 2 include having top bar 211 and get out of a predicament or an embarrassing situation 212 ladder base 21, described top bar 211 is provided with cambered surface support 22, arc
Face support 22 is provided with several first positioning convex 221 for positioning arc 11 1 side away from 212 side of getting out of a predicament or an embarrassing situation,
Top bar 211 two ends are provided with a pair first hold-down mechanisms 23 for positioning compression arc 11, and described getting out of a predicament or an embarrassing situation 212 is provided with
Ramp bracket 24, ramp bracket 24 is provided with for positioning some of another side of bending plate 12 away from the opposite side of top bar 211
Individual second positioning convex 241,212 two ends of getting out of a predicament or an embarrassing situation are provided with a pair second hold-down mechanisms 25 for positioning compression bending plate 12.
Described bottom arc plate 1 also includes welding several ribs 13 on arc 11 with bending plate 12, described ladder
On base 21, each ribs 13 corresponding is equipped with a pair the 3rd hold-down mechanisms 26 for positioning compression ribs 13.
Described first hold-down mechanism 23, the second hold-down mechanism 25 and the 3rd hold-down mechanism 26 all include fixed column 71, cantilever
72nd, adjusting screw rod 73 and compact heap 74, described fixed column 71 lower end is perpendicularly fixed on ladder base 21, fixed column 71 upper end with
Cantilever 72 one end horizontally rotates connection, and cantilever 72 other end is provided with the screwed hole of vertical direction, and adjusting screw rod 73 is threaded in
Screw thread in the hole, compact heap 74 is arranged on adjusting screw rod 73 lower end.What this design can pass through cantilever 72 horizontally rotates so that cantilever 72
Above bottom arc plate 1, so that the dismounting of bottom arc plate 1, and threadeding using adjusting screw rod 73 and screwed hole
To adjust the height of adjusting screw rod 73 lower end, and then to adjust compact heap 74 and to compress or leave bottom arc plate 1.
Described adjusting screw rod 73 upper end is provided with regulation handle 75.
On described cambered surface support 22, corresponding arc 11 is provided with check block 222 with bending plate 12 joint.Check block 222
Design, can test to the accurate shape of arc 11 and bending plate 12 splicing seams position and provide reference, thus improving spelling
The precision connecing.
Described welder also includes the controller that the positioner 6 of corresponding each weld jig setting is connected with positioner
Welding robot 4 and the track 5 for welding robot 4 walking that 3 are connected with controller 3, described positioner 6 is near track 5
Setting, weld jig 2 two ends are provided with ring flange 27 and are connected with positioner 6.Preferably, described welding robot 4 is to originate from day
This FANUC welding manipulator.Bottom arc plate 1 welding is changed into weld clip with robot from original human weld by this design
Tool 2 carries out automatic welding, and weldquality is steadily improved, and eliminates the drainage causing because of welding quality unstable,
Improve production efficiency, reduce labour intensity；Wherein, the design of positioner 6 is so that weld jig can carry out turning round work
Make, realize welding displacement, to obtain preferable Working position and speed of welding.
Described welder includes two or more weld jig 2, and two or more weld jig 2 is entirely located in the same of track 5
Side or the both sides of distribution in rail 5.
As a kind of embodiment, the pair of first hold-down mechanism 23, a pair second hold-down mechanisms 25 or a pair
When three hold-down mechanism 26 direction is relatively pressed on bottom arc plate 1, it is fixed that corresponding fixed column 71 corresponding bottom arc plate 1 end is provided for
Position bottom arc plate 1 end.This design makes it can directly using fixed column 71, bottom arc plate 1 end be positioned, thus improving splicing
Precision.
As another embodiment, the pair of first hold-down mechanism 23, a pair second hold-down mechanisms 25 or a pair
When 3rd hold-down mechanism 26 direction is pressed on bottom arc plate 1 in the same manner, described first hold-down mechanism 23, the second hold-down mechanism 25 and
3rd hold-down mechanism 26 all also includes locating piece 76, and corresponding locating piece 76 corresponding bottom arc plate 1 end is provided for positioning bottom arc plate 1
End.Preferably, locating piece 76 is connected in corresponding fixed column 71 by adjusting rod adjustable ground.This design makes it can be utilized
The locating piece 76 being provided with positions to bottom arc plate 1 end, thus improving splicing precision.
The utility model adopt above technical scheme, the design of cambered surface support 22, can shape, position be supported in arc
The arcwall face of plate 11, thus avoid arc 11 to be led to deform by the first hold-down mechanism 23 compression；The setting of first positioning convex 221
Meter, can position arc 11 1 side, prevent it from occurring to break away and displacement；The design of ramp bracket 24, can shape, position
The inclined-plane being supported in bending plate 12, thus avoid bending plate 12 by the second hold-down mechanism 25 compression lead to deform；Second positioning
Raised 241 design, can position another side of bending plate 12, prevent it from occurring to break away and displacement；With traditional butt welding process phase
The utility model the operation such as eliminates traditional setting-out, line is positioned it is achieved that quick-clamping positioning splicing to ratio, greatly shortens
Bottom arc plate 1 each workpiece assembled speed, reduces the impact that workpiece welds thermal deformation, not only increase production efficiency it is ensured that
Workpiece assembly weld size precision, eliminates the sizer interference causing because cumulative errors are excessive, improves product matter
Amount.
Above description should not have any restriction to protection domain of the present utility model.
Claims (9)
1. a kind of welder for garbage truck sizer bottom arc plate, described bottom arc plate is at least by an arc and a bending plate
Welding form it is characterised in that：Described welder at least includes a weld jig, and described weld jig includes having appears on the stage
Rank and the ladder base got out of a predicament or an embarrassing situation, described top bar is provided with cambered surface support, and cambered surface support is provided with use away from the side got out of a predicament or an embarrassing situation
In several first positioning convex of positioning arc one side, top bar two ends are provided with a pair for positioning compression arc
First hold-down mechanism, described getting out of a predicament or an embarrassing situation is provided with ramp bracket, and ramp bracket is provided with for positioning away from the opposite side of top bar
Several second positioning convex of another side of bending plate, two ends of getting out of a predicament or an embarrassing situation are provided with a pair second for positioning compression bending plate
Hold-down mechanism.
2. a kind of welder for garbage truck sizer bottom arc plate according to claim 1 it is characterised in that：Described
Bottom arc plate also includes welding several ribs on arc with bending plate, each ribs corresponding on described ladder base
It is equipped with a pair the 3rd hold-down mechanisms for positioning compression ribs.
3. a kind of welder for garbage truck sizer bottom arc plate according to claim 2 it is characterised in that：Described
First hold-down mechanism, the second hold-down mechanism and the 3rd hold-down mechanism all include fixed column, cantilever, adjusting screw rod and compact heap, institute
State fixed column lower end to be perpendicularly fixed on ladder base, fixed column upper end is horizontally rotated with cantilever one end and is connected, the cantilever other end
It is provided with the screwed hole of vertical direction, adjusting screw rod is threaded in screw thread in the hole, compact heap is arranged on adjusting screw rod lower end.
4. a kind of welder for garbage truck sizer bottom arc plate according to claim 3 it is characterised in that：Described
Adjusting screw rod upper end is provided with regulation handle.
5. a kind of welder for garbage truck sizer bottom arc plate according to claim 3 it is characterised in that：Described
A pair first hold-down mechanisms, a pair second hold-down mechanisms or a pair the 3rd hold-down mechanism directions are relatively pressed on the arc plate of bottom
When, the corresponding bottom arc plate end of corresponding fixed column is provided for positioning bottom arc plate end.
6. a kind of welder for garbage truck sizer bottom arc plate according to claim 3 it is characterised in that：Described
A pair first hold-down mechanisms, a pair second hold-down mechanisms or a pair the 3rd hold-down mechanism directions are pressed on the arc plate of bottom in the same manner
When, described first hold-down mechanism, the second hold-down mechanism and the 3rd hold-down mechanism all also include locating piece, and corresponding locating piece corresponds to bottom
Arc plate end is provided for positioning bottom arc plate end.
7. a kind of welder for garbage truck sizer bottom arc plate according to claim 1 it is characterised in that：Described
On cambered surface support, corresponding arc is provided with check block with bending plate joint.
8. a kind of welder for garbage truck sizer bottom arc plate according to claim 1 it is characterised in that：Described
Welder is also included the controller that the positioner of corresponding each weld jig setting is connected with positioner and is connected with controller
Welding robot and for welding robot walking track, described positioner near track arrange, weld jig two ends set
Ring flange is had to be connected with positioner.
9. a kind of welder for garbage truck sizer bottom arc plate according to claim 8 it is characterised in that：Described
Welder includes two or more weld jig, and two or more weld jig is entirely located in the same side of track or is distributed in-orbit
The both sides in road.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620865787.2U CN205927567U (en) | 2016-08-11 | 2016-08-11 | A welding set that is used for arc board at bottom of garbage truck filling device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620865787.2U CN205927567U (en) | 2016-08-11 | 2016-08-11 | A welding set that is used for arc board at bottom of garbage truck filling device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN205927567U true CN205927567U (en) | 2017-02-08 |
Family
ID=57919596
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201620865787.2U Withdrawn - After Issue CN205927567U (en) | 2016-08-11 | 2016-08-11 | A welding set that is used for arc board at bottom of garbage truck filling device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN205927567U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106001970A (en) * | 2016-08-11 | 2016-10-12 | 福建龙马环卫装备股份有限公司 | Welding device for garbage truck padding device bottom arc plate |
-
2016
- 2016-08-11 CN CN201620865787.2U patent/CN205927567U/en not_active Withdrawn - After Issue
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106001970A (en) * | 2016-08-11 | 2016-10-12 | 福建龙马环卫装备股份有限公司 | Welding device for garbage truck padding device bottom arc plate |
| CN106001970B (en) * | 2016-08-11 | 2018-09-25 | 福建龙马环卫装备股份有限公司 | A kind of welder for garbage truck sizer bottom arc plate |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20170208 Effective date of abandoning: 20180925 |