CN109434252A - A kind of welding wire deposited metal test plate (panel) automatic soldering device and welding method - Google Patents

A kind of welding wire deposited metal test plate (panel) automatic soldering device and welding method Download PDF

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Publication number
CN109434252A
CN109434252A CN201811187251.XA CN201811187251A CN109434252A CN 109434252 A CN109434252 A CN 109434252A CN 201811187251 A CN201811187251 A CN 201811187251A CN 109434252 A CN109434252 A CN 109434252A
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CN
China
Prior art keywords
welding
pallet
panel
test plate
metal test
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Granted
Application number
CN201811187251.XA
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Chinese (zh)
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CN109434252B (en
Inventor
黄爱龙
刘秋亮
周军凯
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Chengxi Shipyard Co Ltd
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Chengxi Shipyard Co Ltd
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Priority to CN201811187251.XA priority Critical patent/CN109434252B/en
Publication of CN109434252A publication Critical patent/CN109434252A/en
Application granted granted Critical
Publication of CN109434252B publication Critical patent/CN109434252B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/16Arc welding or cutting making use of shielding gas
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K31/00Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
    • B23K31/12Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to investigating the properties, e.g. the weldability, of materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/12Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/32Accessories

Abstract

The present invention relates to welding technology fields, and it discloses a kind of welding wire deposited metal test plate (panel) automatic soldering device and welding methods.The welder includes the automatic welding carriage for welding pallet, being arranged on the welding pallet, the welding pallet includes the frame for being provided with several support legs, the upper layer pallet for positioning metal test plate (panel), the lower layer's pallet for being used to collect welding slag below the upper layer pallet are provided on the frame, the upper layer pallet is the platform with several grid holes, movable welding slag collection vessel is provided on lower layer's pallet, the automatic welding carriage is arranged at the upper side of the upper layer pallet.The present invention improves the efficiency of soldering test, while the reliability that ensure that welding quality, improve wlding test.

Description

A kind of welding wire deposited metal test plate (panel) automatic soldering device and welding method
Technical field
The present invention relates to welding technology fields, and in particular to a kind of welding wire deposited metal test plate (panel) automatic soldering device and welding Method.
Background technique
It is related to a large amount of welding in shipbuilding, and welding requirements is higher.According to welding requirements, the weldering of welding It to carry out filling flux-cored wire especially for CO2 gas shield welding disk, every batch of will carry out wlding technique by batch detection after material storage Performance test and deposited metal Mechanics Performance Testing carry out soldering test to metal test plate (panel) using welding wire, and according to classification society Code requirement, the Mechanics Performance Testing of welding wire deposited metal will be welded a pair of of δ 20X300mm metal test plate (panel) (as shown in Fig. 3), weldering Road quantity 14.
In the prior art, above-mentioned weldering welding is usually to use manual welding, about 3 hours when each pair of metal test plate (panel) Welder. According to the current welding material use quantity of company, the flux-cored wire of about 2~3 batches is tested weekly, if using manual operations, The workload of soldering test work can be very big, and the labour of this repetitive easily makes one to feel tired, and artificial abnormal factors is caused to draw The welding quality risen is inconsistent, to influence the reliability of wlding test.
Summary of the invention
To solve the above-mentioned problems, the present invention proposes a kind of welding wire deposited metal test plate (panel) automatic soldering device and welding side Method, it is intended to the reliability for improving the efficiency of soldering test, while guaranteeing welding quality, improving wlding test, specific technical side Case is as follows:
A kind of welding wire deposited metal test plate (panel) automatic soldering device including welding pallet, is arranged on the welding pallet Automatic welding carriage, the welding pallet includes the frame for being provided with several support legs, is provided on the frame for positioning The upper layer pallet of metal test plate (panel), the lower layer's pallet for being used to collect welding slag below the upper layer pallet, the upper layer pallet For the platform with several grid holes, it is provided with movable welding slag collection vessel on lower layer's pallet, the automatic welding is small Vehicle is arranged at the upper side of the upper layer pallet.
Preferably, the automatic welding carriage includes the guide rail connecting at the upper side of the upper layer pallet, is arranged in institute The welding gun fixing mount that can be moved on guide rail and along the guide rail is stated, the movement speed of the welding gun fixing mount is adjustable.
Preferably, the speed of travel (speed of welding) of welding gun fixing mount is set as 30~36cm/min.
In above-mentioned technical proposal, by the way that automatic welding carriage is arranged on the welding pallet specially designed, metal is realized The automatic welding of test plate (panel) which thereby enhances the efficiency of soldering test, while ensure that the consistency of welding quality, improving wlding The reliability of test.
Preferably, the grid hole is connected on frame and the band steel of spaced lateral arrangement and vertical by a number of It is formed to the band steel of arrangement.
The band steel and longitudinally arranged band steel of lateral arrangement form grid hole on above-mentioned welding pallet, and one side is advantageous When carrying out the removal of welding slag after welding, welding slag can be fallen by grid hole in the welding slag collection vessel of lower section, on the other hand The manufacturing cost of the structure is lower.
As a further improvement of the present invention, it is also set on the upper layer pallet for being located at automatic welding carriage opposite side It is equipped with the position while welding means for correcting parallel with guide rail of the weld seam on calibration metal test plate (panel), the position while welding means for correcting packet A pair of of infrared laser ranging pen is included, the Laser emission direction of a pair of of infrared laser ranging pen is vertical with the guide rail.
The setting of position while welding means for correcting on above-mentioned upper layer pallet, the motion track of welding gun and weldering when can to weld Seam position is on same straight line, and precision is higher, to advantageously ensure that the quality of welding.
The specific structure of above-mentioned position while welding means for correcting are as follows: be vertically installed on the table top of the upper layer pallet one for Pilot hole, the position while welding means for correcting further include a pair of liftable guide rod, and the lower end of the guide rod is mounted on institute It states in pilot hole and is fixed by lateral screw, the upper end of the guide rod is provided with the fixed device of laser pen, described a pair Infrared laser ranging pen is fixed on the fixed device of the laser pen.
As the further improvement to weld seam position correction apparatus, the fixed device of the laser pen includes and the guide rod The pedestal of connection, the rotation seat being arranged on the pedestal, the rotation seat and the pedestal stud connection, the infrared laser Distance-measurement pen is arranged on the rotation seat, and the axis of the hinged shaft is parallel with the guide rail.
By the way that the rotation seat in position while welding means for correcting to be set as can be rotated, the angle of infrared laser ranging pen is facilitated Degree adjustment, so that infrared laser ranging pen is right against the groove face on metal test plate (panel), to improve the precision of ranging.
As a further improvement of the present invention, the welding pallet is up to two workspaces of few setting, and each works Area is both provided with the position while welding means for correcting, each workspace share one described in automatic welding carriage.
By, up to two workspaces of few setting, the installation, welding and postwelding of metal test plate (panel) may be implemented in welding pallet The alternately operating for removing welding slag is also beneficial to temperature between control road, to improve the utilization rate and production efficiency of device.
In the present invention, the welding gun connects CO2 automatic protection welding machine.
A kind of welding method using welding wire deposited metal test plate (panel) automatic soldering device, which is characterized in that including walking as follows It is rapid:
(1) metal test plate (panel) is located on the pallet of upper layer;
(2) adjustment guide rod position in above-below direction, adjust the angle of rotation seat simultaneously so that infrared laser ranging pen It is right against the side groove face of metal test plate (panel) commissure, with lateral screw fixed guide pole after adjusting;
(3) reading for observing a pair of of infrared laser ranging pen, as two infrared laser ranging pens measure to groove face Apart from it is unequal or both apart from difference exceed setting value, then finely tune the position of metal test plate (panel), both make to set apart from its difference Within definite value;
(4) position of welding gun in welding gun fixing mount is adjusted, automatic welding is carried out.
A pair of of infrared laser ranging pen as the further improvement to above-mentioned welding method, in the automatic soldering device Using preceding progress zero-bit presetting, on the basis of the presetting guide rail side in automatic soldering device of the zero-bit, so that two red Being equidistant to guide rail side that outer laser ranging pen measures.
The beneficial effects of the present invention are:
First, a kind of welding wire deposited metal test plate (panel) automatic soldering device of the invention and welding method, by specially setting Automatic welding carriage is set on the welding pallet of meter, realizes the automatic welding of metal test plate (panel), which thereby enhances soldering test Efficiency, while the reliability that ensure that the consistency of welding quality, improve wlding test.
Second, a kind of welding wire deposited metal test plate (panel) automatic soldering device of the invention and welding method are welded horizontal on pallet Grid hole is formd to the band steel of arrangement and longitudinally arranged band steel, one side is conducive to the removal of progress welding slag after welding When, welding slag can be fallen by grid hole in the welding slag collection vessel of lower section, and on the other hand the manufacturing cost of the structure is lower.
Third, a kind of welding wire deposited metal test plate (panel) automatic soldering device of the invention and welding method, by by weld seam position It sets the rotation seat in means for correcting to be set as can be rotated, the angle adjustment of infrared laser ranging pen is facilitated, so that infrared laser Distance-measurement pen is right against the groove face on metal test plate (panel), to improve the precision of ranging.
4th, a kind of welding wire deposited metal test plate (panel) automatic soldering device of the invention and welding method, by weld holder Two workspaces are at least set on platform, the alternately operating of installation, welding and postwelding the removal welding slag of metal test plate (panel) may be implemented, Be conducive to control road between temperature, to improve the utilization rate and production efficiency of device.
Detailed description of the invention
Fig. 1 is a kind of structural schematic diagram of welding wire deposited metal test plate (panel) automatic soldering device of the invention;
Fig. 2 is the top view of Fig. 1;
Fig. 3 is the structural schematic diagram of the metal test plate (panel) in Fig. 1.
In figure: 1, metal test plate (panel), 2, welding pallet, 3, automatic welding carriage, 4, support leg, 5, frame, 6, upper layer pallet, 7, lower layer's pallet, 8, grid hole, 9, welding slag collection vessel, 10, guide rail, 11, welding gun fixing mount, 12, position while welding means for correcting, 13, infrared laser ranging pen, 14, guide rod, 15, lateral screw, 16, the fixed device of laser pen, 17, pedestal, 18, rotation seat, 19, hinged shaft, 20, the groove face on metal test plate (panel), 21, CO2 automatic protection welding machine, the 22, first workspace, the 23, second workspace, 24, welding gun.
Specific embodiment
With reference to the accompanying drawings and examples, further description of the specific embodiments of the present invention.Following embodiment is only For clearly illustrating technical solution of the present invention, and not intended to limit the protection scope of the present invention.
Embodiment 1:
It is as shown in Figures 1 to 3 a kind of embodiment of welding wire deposited metal test plate (panel) automatic soldering device of the invention, including weldering The automatic welding carriage 3 for connecing pallet 2, being arranged on the welding pallet 2, the welding pallet 2 include being provided with several supports The frame 5 of foot 4 is provided with the upper layer pallet 6 for positioning metal test plate (panel) 1 on the frame 5, is located under the upper layer pallet 6 The lower layer's pallet 7 for being used to collect welding slag of side, the upper layer pallet 7 are the platform with several grid holes 8, lower layer's pallet Movable welding slag collection vessel 9 is provided on 7, the setting of automatic welding carriage 3 is in 6 upper side of upper layer pallet.
Preferably, the automatic welding carriage 3 include with connected at the upper side of the upper layer pallet 6 guide rail 10, setting On the guide rail 10 and the welding gun fixing mount 11 that can move along the guide rail 10, the movement speed of the welding gun fixing mount 11 can It adjusts.
Preferably, the speed of travel (speed of welding) of welding gun fixing mount 11 is set as 30~36cm/min.
In above-mentioned technical proposal, by the way that automatic welding carriage 3 is arranged on the welding pallet 2 specially designed, gold is realized The automatic welding for belonging to test plate (panel) 1, which thereby enhances the efficiency of soldering test, while ensure that the consistency of welding quality, improving The reliability of wlding test.
Preferably, the grid hole 8 by it is a number of be connected on frame 5 and the band steel of spaced lateral arrangement and Longitudinally arranged band steel is formed.
The band steel and longitudinally arranged band steel of lateral arrangement form grid hole 8 on above-mentioned welding pallet 2, and one side has When conducive to the removal for carrying out welding slag after welding, welding slag can be fallen by grid hole in the welding slag collection vessel 9 of lower section, another party The manufacturing cost of the face structure is lower.
As further improvement of this embodiment, on the upper layer pallet 6 for being located at 3 opposite side of automatic welding carriage It is additionally provided with the position while welding means for correcting 12 parallel with guide rail 10 of the weld seam on calibration metal test plate (panel) 1, the position while welding Means for correcting 12 includes a pair of of infrared laser ranging pen 13, the Laser emission direction of a pair of of infrared laser ranging pen 3 with The guide rail 10 is vertical.
The setting of position while welding means for correcting 12 on above-mentioned upper layer pallet 6, the moving rail of welding gun 24 when can to weld Mark and position while welding are on same straight line, and precision is higher, to advantageously ensure that the quality of welding.
The specific structure of above-mentioned position while welding means for correcting 12 are as follows: be vertically installed with one on the table top of the upper layer pallet 6 For pilot hole, the position while welding means for correcting 12 further includes a pair of liftable guide rod 14, under the guide rod 14 End is mounted in the pilot hole and is fixed by lateral screw 15, and the upper end of the guide rod 14 is provided with the fixed dress of laser pen 16 are set, a pair of of infrared laser ranging pen 13 is fixed on the fixed device 16 of the laser pen.
As the further improvement to weld seam position correction apparatus 12, the fixed device 16 of the laser pen includes leading with described The pedestal 17 connected to bar 14, the rotation seat 18 being arranged on the pedestal 17, the rotation seat 18 and 17 hinged shaft of pedestal 19 connections, the infrared laser ranging pen 13 are arranged on the rotation seat 18, the axis of the hinged shaft 19 and the guide rail 10 In parallel.
By the way that the rotation seat 18 in position while welding means for correcting 12 to be set as can be rotated, infrared laser ranging pen is facilitated 13 angle adjustment, so that infrared laser ranging pen 13 is right against the groove face 20 on metal test plate (panel), to improve the essence of ranging Degree.
As further improvement of this embodiment, two workspaces 22,23 are at least set, and every on the welding pallet 2 One workspace is both provided with the position while welding means for correcting 12, each workspace share one described in automatic welding carriage 3。
By the way that two workspaces 22,23 are at least arranged on welding pallet 2, installation, the welding of metal test plate (panel) 1 may be implemented And the alternately operating of postwelding removal welding slag, it is also beneficial to temperature between control road, to improve the utilization rate and production effect of device Rate.
In the present embodiment, the welding gun 24 connects CO2 automatic protection welding machine 21.
Embodiment 2:
A kind of welding method of the welding wire deposited metal test plate (panel) automatic soldering device using embodiment 1, includes the following steps:
(1) metal test plate (panel) 1 is located on upper layer pallet 6;
(2) adjustment guide rod 14 position in above-below direction, adjust the angle of rotation seat 18 simultaneously so that infrared laser is surveyed The side groove face 20 of 1 commissure of metal test plate (panel) is right against away from pen 13, with lateral 15 fixed guide pole 14 of screw after adjusting;
(3) observe the reading of a pair of of infrared laser ranging pen 13, such as two infrared laser ranging pens 13 measure to groove The distance in face 20 it is unequal or both apart from difference exceed setting value, then finely tune the position of metal test plate (panel) 1, both make apart from it Difference is within setting value;
(4) position of 11 welding guns in welding gun fixing mount is adjusted, automatic welding is carried out.
A pair of of infrared laser ranging pen as the further improvement to above-mentioned welding method, in the automatic soldering device 13 are using preceding progress zero-bit presetting, on the basis of presetting 10 side of guide rail in automatic soldering device of the zero-bit, so that two Being equidistant to 10 side of guide rail that a infrared laser ranging pen 13 measures.
The above is only a preferred embodiment of the present invention, it is noted that for the ordinary skill people of the art For member, without departing from the technical principles of the invention, several improvements and modifications can also be made, these improvements and modifications Also it should be regarded as protection scope of the present invention.

Claims (9)

1. a kind of welding wire deposited metal test plate (panel) automatic soldering device, which is characterized in that including welding pallet, be arranged in the welding Automatic welding carriage on pallet, the welding pallet includes the frame for being provided with several support legs, is provided on the frame The lower layer's pallet for being used to collect welding slag for the upper layer pallet of positioning metal test plate (panel), below the upper layer pallet, it is described Upper layer pallet is the platform with several grid holes, is provided with movable welding slag collection vessel on lower layer's pallet, it is described from Dynamic welding tractor is arranged at the upper side of the upper layer pallet.
2. a kind of welding wire deposited metal test plate (panel) automatic soldering device according to claim 1, which is characterized in that described automatic Welding tractor includes the guide rail connecting at the upper side of the upper layer pallet, is arranged on the guide rail and can move along the guide rail The movement speed of dynamic welding gun fixing mount, the welding gun fixing mount is adjustable.
3. a kind of welding wire deposited metal test plate (panel) automatic soldering device according to claim 1, which is characterized in that the grid Hole is connected on frame and the band steel of spaced lateral arrangement and longitudinally arranged band steel are formed by a number of.
4. a kind of welding wire deposited metal test plate (panel) automatic soldering device according to claim 2, which is characterized in that be located at certainly It is parallel with guide rail that the weld seam on calibration metal test plate (panel) is additionally provided on the upper layer pallet of dynamic welding tractor opposite side Position while welding means for correcting, the position while welding means for correcting include a pair of of infrared laser ranging pen, and described a pair is infrared to swash The Laser emission direction of ligh-ranging pen is vertical with the guide rail.
5. a kind of welding wire deposited metal test plate (panel) automatic soldering device according to claim 4, which is characterized in that the upper layer One is vertically installed on the table top of pallet for pilot hole, the position while welding means for correcting further includes a pair of liftable guiding Bar, the lower end of the guide rod are mounted in the pilot hole and are fixed by lateral screw, the upper end setting of the guide rod There is the fixed device of laser pen, a pair of of infrared laser ranging pen is fixed on the fixed device of the laser pen.
6. a kind of welding wire deposited metal test plate (panel) automatic soldering device according to claim 5, which is characterized in that the laser Pen fixes the rotation seat that device includes the pedestal connecting with the guide rod, is arranged on the pedestal, the rotation seat and institute Pedestal stud connection is stated, the infrared laser ranging pen is arranged on the rotation seat, the axis of the hinged shaft and the guide rail In parallel.
7. a kind of welding wire deposited metal test plate (panel) automatic soldering device according to claim 6, which is characterized in that the welding Two workspaces are at least set on pallet, and each workspace is both provided with the position while welding means for correcting, it is each to work Automatic welding carriage described in area is one shared.
8. a kind of welding side using welding wire deposited metal test plate (panel) automatic soldering device described in any one of claims 1 to 7 Method, which comprises the steps of:
(1) metal test plate (panel) is located on the pallet of upper layer;
(2) adjustment guide rod position in above-below direction, adjust the angle of rotation seat simultaneously so that infrared laser ranging face Side groove face in metal test plate (panel) commissure, with lateral screw fixed guide pole after adjusting;
(3) reading of a pair of of infrared laser ranging pen, the distance to groove face that such as two infrared laser ranging pens measure are observed It is unequal or both apart from difference exceed setting value, then finely tune the position of metal test plate (panel), both make apart from its difference in setting value Within;
(4) position of welding gun in welding gun fixing mount is adjusted, automatic welding is carried out.
9. a kind of welding method of welding wire deposited metal test plate (panel) automatic soldering device according to claim 8, feature exist In, a pair of of infrared laser ranging pen in the automatic soldering device presetting using preceding progress zero-bit, the zero-bit it is presetting with On the basis of guide rail side in automatic soldering device, so that the distance phase to guide rail side that two infrared laser ranging pens measure Deng.
CN201811187251.XA 2018-10-12 2018-10-12 Automatic welding device and welding method for welding wire deposited metal test plate Active CN109434252B (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111992860A (en) * 2020-08-26 2020-11-27 广船国际有限公司 Flux-cored wire deposited metal test method
CN113210815A (en) * 2021-06-22 2021-08-06 中建钢构天津有限公司 Automatic slag removal device of MAG welding machine

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CN207239377U (en) * 2017-08-14 2018-04-17 西安珀尔电子科技有限公司 Flame cutting machine
CN207840503U (en) * 2018-01-24 2018-09-11 河南勤工机器人有限公司 U-shaped beam inner reinforced plate numerically controlled intelligent robot welding system

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US4524955A (en) * 1984-06-08 1985-06-25 Deere & Company Burning table
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111992860A (en) * 2020-08-26 2020-11-27 广船国际有限公司 Flux-cored wire deposited metal test method
CN113210815A (en) * 2021-06-22 2021-08-06 中建钢构天津有限公司 Automatic slag removal device of MAG welding machine

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