CN107736643A - A kind of offal baking process using THT - Google Patents
A kind of offal baking process using THT Download PDFInfo
- Publication number
- CN107736643A CN107736643A CN201711236112.7A CN201711236112A CN107736643A CN 107736643 A CN107736643 A CN 107736643A CN 201711236112 A CN201711236112 A CN 201711236112A CN 107736643 A CN107736643 A CN 107736643A
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- China
- Prior art keywords
- offal
- stalk
- tht
- carries out
- moisture
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Classifications
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- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/10—Roasting or cooling tobacco
-
- A—HUMAN NECESSITIES
- A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
- A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
- A24B3/00—Preparing tobacco in the factory
- A24B3/04—Humidifying or drying tobacco bunches or cut tobacco
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- Bakery Products And Manufacturing Methods Therefor (AREA)
- Manufacture Of Tobacco Products (AREA)
Abstract
The present invention discloses a kind of offal baking process using THT, comprises the following steps：1) supplied materials offal is sieved by quantitative feeding and broken stalk, is then fed into THT；2) control of THT hot blast temperatures to 180 DEG C, to 160 DEG C to offal toast by barrel temperature control；3) offal after toasting carries out washing stalk while hot into water tank type terrier wash machine, washes 60 DEG C of water temperature of stalk；4) rear offal is washed to store into container；5) offal carries out secondary moisture regain after storing, regaining moisture of cabo moisture control to 30% 33%；6) offal container stores after secondary moisture regain；7) the quantitative feeding of offal after secondary terrier storage, carries out steaming stalk；8) offal immediately enters tobacco stem flattener pressure stalk after steaming, and stem is cut subsequently into silk cutting machine；This uses THT offal baking process, moieties in offal is chemically reacted in baking, produces aroma substance, so as to lift the cut stem quality made by offal.
Description
Technical field
The present invention relates to Cigarette processing field, and in particular to one kind is for Primary Processing offal baking processing lifting stem product
The method of matter.
Background technology
The main component of offal includes cellulose, lignin, pectic substance and starch, protein, at present, offal working process
Technological process generally uses technological process shown in Fig. 2, the stem of flow processing, pectic substance and starch, protein in offal
Do not converted effectively, this moieties is burnt in cigarette in aspiration procedure, will not provide fragrance substantially, main to produce thorn
Swash property, xylon gas, and the bitter taste of cavity residual and stagnant tongue sense.
Improve cut stem quality and consider, it is necessary to be formed with reference to offal itself chemical analysis.Pectic substance and starch, egg in offal
White matter can be converted into fragrance matter under baking condition.Correlative study shows that offal is in high temperature (160--220 DEG C) condition
Under, gelatinization reaction, caramelization occur for starch material in offal, and degradation reaction generation amino occurs for protein baking process
Acid, and Maillard reaction, the common aroma substance of generation tobacco occur together with glucide.Pectic substance is in offal in high temperature
Under the conditions of (160--220 DEG C), decompose reaction and degradation reaction, a variety of latent Studies of The Aromatic Substances are generated.
According to above theoretical research and our laboratory study results, the offal (10%--15%) of certain moisture, drying
Under the conditions of roasting (160--220 DEG C), comfortable fragrant and sweet and roasting perfume can be produced, toasts the stem that finished offal makes, fragrance,
Excitant, pleasant impression are obviously improved.Meanwhile the offal after baking is it is not recommended that the property entered is deposited for a long time, because caused part
Volatilization and oxidation reaction, and gradually loss part fragrance can occur for aroma substance, for a long time storage, reduce the stem product of processing
Matter.
In addition, during offal high-temperature baking, internal moisture fast vaporizing expands offal eucaryotic cell structure, makes offal
Expandable interior short texture degree improves, and favourable offal is processed further and quality-improving.
At present in cigarette processing process, there is the baking drying to offal in beating and double roasting link, the link is to dry cigarette
For the purpose of stalk, for drying equipment usually using chain-plate type drying equipment, drying temperature does not reach offal baking generally at 80--120 DEG C
The temperature conditionss of roasting upgrading, meanwhile, need to deposit for a long time after the offal baking of beating and double roasting, be also unfavorable for fragrance thing after baking
The stabilization of matter and holding.
THT (high-temperature hot-air baking roller) is recent emerging baking equipment for preparatory treatment of tobacco, is mainly used in blended type cigarette
In manufacturing process feed after burley tobacco leaf baking, THT chips washing systems be carrying vapour heating rotating cylinder and with burning
The circulating air of stove, after tobacco leaf enters roller, gradually moved backward by roller rotation, by cylinder wall and the hot blast for passing through roller
Heat simultaneously, tobacco leaf temperature can rise to (160--220 DEG C), and baking upgrading is carried out to tobacco leaf.Kunming Cigarette Factory once
THT is applied to the baking upgrading of discarded tobacco leaf.And THT be applied to offal baking upgrading there is not been reported and implement example.
The content of the invention
It is an object of the invention to provide a kind of processing by THT, pectic substance and starch, protein are converted into perfume (or spice) in offal
Taste material, the offal baking process using THT of improving quality of tobacco stalks.
In order to solve the above-mentioned technical problem, the technical scheme is that：
A kind of offal baking process using THT, comprise the following steps：
1) supplied materials offal is sieved by quantitative feeding and broken stalk, is then fed into THT；
2) control of THT hot blast temperatures to 180 DEG C, to 160 DEG C to offal toast by barrel temperature control；
3) offal after toasting carries out washing stalk while hot into water tank type terrier wash machine, washes 60 DEG C of water temperature of stalk；
4) wash rear offal to store into container, storage time 6-24h；
5) offal carries out secondary moisture regain after storing, and 30%-33% is arrived in the control of regaining moisture of cabo moisture；
6) offal container stores after secondary moisture regain, storage time 3-12h；
7) the quantitative feeding of offal after secondary terrier storage, carries out steaming stalk；
8) offal immediately enters tobacco stem flattener pressure stalk after steaming, and stem is cut subsequently into silk cutting machine.
The beneficial effects of the invention are as follows：Using THT roasting plants, offal temperature is rapidly heated to 160--220 DEG C, led to
Overbaking, moieties in offal is chemically reacted in baking, produce aroma substance, so as to lift the stalk made by offal
Silk quality.
Brief description of the drawings
Fig. 1 is used stalk processing technological flow；
Fig. 2 is the stalk processing technological flow of the THT offals baking of the present invention.
Embodiment
In the present embodiment, it is necessary to which explanation, such as first and second or the like relational terms are used merely to one
Individual entity or operation make a distinction with another 4 entities or operation, and not necessarily require or imply these entities or operation
Between any this actual relation or order be present.Moreover, term " comprising ", "comprising" or its any other variant meaning
Covering including for nonexcludability, so that process, method, article or equipment including a series of elements not only include that
A little key elements, but also the other element including being not expressly set out, or also include for this process, method, article or
The intrinsic key element of equipment.
In addition, the connection between part or fixed form if not otherwise specified in this embodiment, it is connected or solid
It can be to be fixed by bolt commonly used in the prior art or pin is fixed to determine mode, or the mode such as bearing pin connection, therefore, at this
No longer it is described in detail in embodiment.
Embodiment
Refering to shown in Fig. 1-2, a kind of offal baking process using THT, comprise the following steps：
1) supplied materials offal moisture content 12%, sieved by quantitative feeding and broken stalk, it is 2000kg/h to control flow, is then sent
Enter THT；
2) control of THT hot blast temperatures to 180 DEG C, to 160 DEG C to offal toast by barrel temperature control；
3) offal after toasting carries out washing stalk while hot into water tank type terrier wash machine, 60 DEG C of water temperature of stalk is washed, after considering baking
Offal can swim in the water surface because of volumetric expansion, and blanking channel suggestion is changed to N fonts；
4) wash rear offal to store into container, storage time 6-24h；
5) offal carries out secondary moisture regain after storing, and moisture regain equipment can use drum-type terrier machine, spiral to steam the equipment such as stalk machine,
30%-33% is arrived in the control of regaining moisture of cabo moisture；
6) offal container stores after secondary moisture regain, 3-12h of storage time；
7) the quantitative feeding of offal after secondary terrier storage, carries out steaming stalk, steams stalk suitably using equipment such as SIROX, HT；
8) offal immediately enters tobacco stem flattener pressure stalk after steaming, and stem is cut subsequently into silk cutting machine；
9) downstream process is identical with existing procedure, repeats no more.
In the present embodiment, the THT in step 1) is that Italian COMAS companies produce 2000 types, metered flow 2000kg/
h。
The technology of the present invention effect major embodiment is in the following areas：Using THT roasting plants, offal temperature be rapidly heated to
160--220 DEG C, by baking, moieties in offal is chemically reacted in baking, aroma substance is produced, so as to be lifted
The cut stem quality made by offal.
The foregoing is only a specific embodiment of the invention, but protection scope of the present invention is not limited thereto, any
The change or replacement expected without creative work, it should all be included within the scope of the present invention.
Claims (1)
1. a kind of offal baking process using THT, it is characterised in that comprise the following steps：
1) supplied materials offal is sieved by quantitative feeding and broken stalk, is then fed into THT；
2) control of THT hot blast temperatures to 180 DEG C, to 160 DEG C to offal toast by barrel temperature control；
3) offal after toasting carries out washing stalk while hot into water tank type terrier wash machine, washes 60 DEG C of water temperature of stalk；
4) wash rear offal to store into container, storage time 6-24h；
5) offal carries out secondary moisture regain after storing, and 30%-33% is arrived in the control of regaining moisture of cabo moisture；
6) offal container stores after secondary moisture regain, storage time 3-12h；
7) the quantitative feeding of offal after secondary terrier storage, carries out steaming stalk；
8) offal immediately enters tobacco stem flattener pressure stalk after steaming, and stem is cut subsequently into silk cutting machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711236112.7A CN107736643B (en) | 2017-11-30 | 2017-11-30 | Tobacco stem baking processing method using THT |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711236112.7A CN107736643B (en) | 2017-11-30 | 2017-11-30 | Tobacco stem baking processing method using THT |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN107736643A true CN107736643A (en) | 2018-02-27 |
| CN107736643B CN107736643B (en) | 2020-05-05 |
Family
ID=61239747
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201711236112.7A Active CN107736643B (en) | 2017-11-30 | 2017-11-30 | Tobacco stem baking processing method using THT |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN107736643B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109298693A (en) * | 2018-09-27 | 2019-02-01 | 云南中烟工业有限责任公司 | A method of hot blast temperature is determined based on amino acid content in pipe tobacco online |
| CN109324580A (en) * | 2018-09-27 | 2019-02-12 | 云南中烟工业有限责任公司 | A method of hot blast temperature is determined based on L-PROLINE content in pipe tobacco online |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5791353A (en) * | 1995-09-25 | 1998-08-11 | Brown & Williamson Tobaccco Corporation | Method and apparatus for denitrating tobacco stem material |
| CN101611923A (en) * | 2008-06-24 | 2009-12-30 | 湖北中烟工业有限责任公司 | The burley tobaccos stalk is processed into the method for expanded cut stem |
| CN105077563A (en) * | 2015-08-28 | 2015-11-25 | 安徽中烟工业有限责任公司 | Processing method for pre-pressing threshed and re-dried tobacco stems and producing cut stems |
| CN106387984A (en) * | 2016-11-15 | 2017-02-15 | 吉林烟草工业有限责任公司 | Cut stems for cigarettes and preparation method thereof as well as cigarettes |
-
2017
- 2017-11-30 CN CN201711236112.7A patent/CN107736643B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5791353A (en) * | 1995-09-25 | 1998-08-11 | Brown & Williamson Tobaccco Corporation | Method and apparatus for denitrating tobacco stem material |
| CN101611923A (en) * | 2008-06-24 | 2009-12-30 | 湖北中烟工业有限责任公司 | The burley tobaccos stalk is processed into the method for expanded cut stem |
| CN105077563A (en) * | 2015-08-28 | 2015-11-25 | 安徽中烟工业有限责任公司 | Processing method for pre-pressing threshed and re-dried tobacco stems and producing cut stems |
| CN106387984A (en) * | 2016-11-15 | 2017-02-15 | 吉林烟草工业有限责任公司 | Cut stems for cigarettes and preparation method thereof as well as cigarettes |
Non-Patent Citations (1)
| Title |
|---|
| 姚二民: "《卷烟机械》", 30 June 2005, 中国轻工业出版社 * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109298693A (en) * | 2018-09-27 | 2019-02-01 | 云南中烟工业有限责任公司 | A method of hot blast temperature is determined based on amino acid content in pipe tobacco online |
| CN109324580A (en) * | 2018-09-27 | 2019-02-12 | 云南中烟工业有限责任公司 | A method of hot blast temperature is determined based on L-PROLINE content in pipe tobacco online |
Also Published As
| Publication number | Publication date |
|---|---|
| CN107736643B (en) | 2020-05-05 |
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