CN107724092B - Pure cotton woven fabric and processing method thereof - Google Patents
Pure cotton woven fabric and processing method thereof Download PDFInfo
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- CN107724092B CN107724092B CN201710899357.1A CN201710899357A CN107724092B CN 107724092 B CN107724092 B CN 107724092B CN 201710899357 A CN201710899357 A CN 201710899357A CN 107724092 B CN107724092 B CN 107724092B
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M16/00—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic
- D06M16/003—Biochemical treatment of fibres, threads, yarns, fabrics, or fibrous goods made from such materials, e.g. enzymatic with enzymes or microorganisms
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/37—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/643—Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2101/00—Chemical constitution of the fibres, threads, yarns, fabrics or fibrous goods made from such materials, to be treated
- D06M2101/02—Natural fibres, other than mineral fibres
- D06M2101/04—Vegetal fibres
- D06M2101/06—Vegetal fibres cellulosic
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M2200/00—Functionality of the treatment composition and/or properties imparted to the textile material
- D06M2200/50—Modified hand or grip properties; Softening compositions
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- Textile Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Biochemistry (AREA)
- Microbiology (AREA)
- General Chemical & Material Sciences (AREA)
- Chemical Or Physical Treatment Of Fibers (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention relates to pure cotton woven fabrics and a processing method thereof, wherein the processing method of the pure cotton woven fabrics comprises the following steps of pretreatment, alkali mercerization treatment and open-width continuous enzyme washing treatment, wherein under the condition of a vehicle speed of 14-26 m/min, open-width continuous cloth feeding is carried out, and continuous enzyme washing is carried out in enzyme washing liquor with the mass concentration of cellulase of 0.1-0.5 g/L, mechanical friction with a guide roller, water washing, drying inactivation, softening treatment and preshrinking treatment are carried out, so that a finished product of the pure cotton woven fabrics is obtained.
Description
Technical Field
The invention relates to the technical field of spinning, in particular to pure cotton woven fabrics and a processing method thereof.
Background
Traditionally, in the processing process of pure cotton woven fabrics, the enzyme washing process is like continuous processing in rope form or an enzyme washing process of open width intermittent piling, but the two modes easily cause the pure cotton woven fabrics to generate cloth surface defects, such as creases, cloth surface wrinkles and the like, and simultaneously have low production efficiency.
Disclosure of Invention
Accordingly, there is a need to provide types of pure cotton woven fabrics which are less likely to cause cloth defects such as creases and wrinkles and have high production efficiency, and a method for processing the same.
The processing method of kinds of pure cotton woven fabric includes the following steps:
pre-treating;
alkali mercerizing;
open-width continuous enzyme washing treatment: under the condition of a vehicle speed of 14-26 m/min, carrying out open-width continuous cloth feeding on the pure cotton woven fabric subjected to alkali mercerization treatment, continuously padding the pure cotton woven fabric in an enzyme washing solution with the mass concentration of cellulase of 0.1-0.5 g/L to carry out continuous enzyme washing, continuously passing through a plurality of guide rollers in an open width manner, carrying out mechanical friction with the guide rollers, continuously washing the pure cotton woven fabric in an open width manner, and continuously drying and inactivating the pure cotton woven fabric in the open width manner to obtain the enzyme-washed pure cotton woven fabric;
softening;
pre-shrinking treatment to obtain the finished product of the pure cotton woven fabric.
In , in the step of the open-width continuous enzyme washing treatment, the vehicle speed is 14 m/min-20 m/min, the mass concentration of the cellulase in the enzyme washing liquid is 0.18 g/L-0.5 g/L, and the padding time is 6 min-8 min.
In , in the step of the open-width continuous enzyme washing treatment, the vehicle speed is 15 +/-0.5 m/min, and the mass concentration of the cellulase in the enzyme washing liquid is 0.28-0.32 g/L.
In , in the step of the open-width continuous enzyme washing treatment, the diameter of the guide rollers is 20 +/-1 cm, the total number of the guide rollers is 250-270, and the distance between the central axes of any two adjacent guide rollers passing through the pure cotton woven fabric continuously and sequentially is 0.3-1.1 m.
In , the temperature for drying and inactivation is 105-115 ℃ in the step of open-width continuous enzyme washing.
In embodiments, in the softening step, the softening agent is terpolymer modified silicone oil, the vehicle speed is 75-85 m/min, the temperature is 145-155 ℃, and the drying time is 18-27 s.
In some embodiments, the pre-treating step includes singeing and desizing, in that order.
In , in the step of mercerizing alkali, the concentration of alkali liquor is 22-26 baume degrees, and the treatment time is 50-70 s.
In , the vehicle speed is 49-51 m/min in the pre-shrinking step.
The purified cotton woven fabric obtained by the processing method of the purified cotton woven fabric described in any example above.
The processing method of the pure cotton woven fabric is brand-new finishing processes, the pure cotton woven fabric after pretreatment and alkali mercerization is subjected to open-width continuous enzyme washing and is subjected to mechanical friction with a guide roller, the enzymolysis reaction of the pure cotton woven fabric is effectively promoted by screening technological parameters such as vehicle speed and mass concentration of cellulase enzyme washing liquor, the finally obtained pure cotton woven fabric finished product has no cloth cover defects such as crease marks, cloth cover wrinkles and the like, and meanwhile, the production efficiency can be obviously improved.
Detailed Description
The method of processing the pure cotton woven fabric of the present invention is further described in detail in step with reference to specific examples.
The softening agent is terpolymer modified silicone oil with model number of TF620, which is purchased from Dongkin textile science and technology Limited company of .
Example 1
The embodiment provides a processing method of pure cotton woven fabrics, wherein the single yarn count of the adopted pure cotton woven fabrics is 60S, and the processing method comprises the following steps:
(1) pretreatment:
the pure cotton woven fabric is pretreated according to the traditional pretreatment process, and the pretreatment process sequentially comprises singeing and desizing.
(2) Alkali mercerizing:
and (3) immersing the pretreated pure cotton woven fabric into 24 baume alkali liquor for mercerizing alkali mercerizing treatment, wherein the treatment time is 1 min.
(3) Open-width continuous enzyme washing treatment:
and (2) under the condition that the vehicle speed is 15m/min, carrying out open-width continuous cloth feeding on the pure cotton woven fabric subjected to alkali mercerization, continuously padding the pure cotton woven fabric into enzyme lotion with the mass concentration of cellulase being 0.3g/L for continuous enzyme washing, continuously passing through a plurality of guide rollers in an open width manner, carrying out mechanical friction on the guide rollers, continuously washing in an open width manner, and continuously drying and inactivating in an open width manner.
In the step, the padding time of the pure cotton woven fabric subjected to alkali mercerization in the enzyme washing liquid is 7 min; the guide rollers are stainless steel cloth guide rollers, the diameter of each guide roller is 20 +/-1 cm, the total number of the guide rollers is 261, and the distance between the central axes of any two adjacent guide rollers which continuously and sequentially pass along the pure cotton woven fabric is 0.3-1.1 m; the temperature for drying and inactivation is 110 ℃.
(4) Softening treatment:
and (3) padding the enzyme-washed pure cotton woven fabric into a softening agent of ternary polymerization modified silicone oil for softening treatment, wherein the vehicle speed is 80m/min, the temperature is 150 ℃, and the drying time is 20-25 s.
(5) Pre-shrinking treatment:
and (4) carrying out preshrinking treatment on the soft treated pure cotton woven fabric at the speed of 50m/min to obtain a finished product of the pure cotton woven fabric.
Example 2
The embodiment provides a processing method of pure cotton woven fabrics, wherein the single yarn count of the adopted pure cotton woven fabrics is 50S, and the processing method comprises the following steps:
(1) pretreatment:
the pure cotton woven fabric is pretreated according to the traditional pretreatment process, and the pretreatment process sequentially comprises singeing and desizing.
(2) Alkali mercerizing:
and (3) immersing the pretreated pure cotton woven fabric into 24 baume alkali liquor for mercerizing alkali mercerizing treatment, wherein the treatment time is 1 min.
(3) Open-width continuous enzyme washing treatment:
and (2) under the condition that the vehicle speed is 15m/min, carrying out open-width continuous cloth feeding on the pure cotton woven fabric subjected to alkali mercerization, continuously padding the pure cotton woven fabric into enzyme lotion with the mass concentration of cellulase being 0.2g/L for continuous enzyme washing, continuously passing through a guide roller in an open width manner, carrying out mechanical friction with the guide roller, continuously washing in an open width manner, and continuously drying and inactivating in an open width manner.
In the step, the padding time of the pure cotton woven fabric subjected to alkali mercerization in the enzyme washing liquid is 7 min; the guide rollers are stainless steel cloth guide rollers, the diameter of each guide roller is 20 +/-1 cm, the total number of the guide rollers is 261, and the distance between the central axes of any two adjacent guide rollers which continuously and sequentially pass along the pure cotton woven fabric is 0.3-1.1 m; the temperature for drying and inactivation is 110 ℃. (4) Softening treatment:
and (3) padding the enzyme-washed pure cotton woven fabric into a softening agent of ternary polymerization modified silicone oil for softening treatment, wherein the vehicle speed is 80m/min, the temperature is 150 ℃, and the drying time is 20-25 s.
(5) Pre-shrinking treatment:
and (4) carrying out preshrinking treatment on the soft treated pure cotton woven fabric at the speed of 50m/min to obtain a finished product of the pure cotton woven fabric.
Example 3
The embodiment provides a processing method of pure cotton woven fabrics, wherein the single yarn count of the adopted pure cotton woven fabrics is 50S, and the processing method comprises the following steps:
(1) pretreatment:
the pure cotton woven fabric is pretreated according to the traditional pretreatment process, and the pretreatment process sequentially comprises singeing and desizing.
(2) Alkali mercerizing:
and (3) immersing the pretreated pure cotton woven fabric into 24 baume alkali liquor for mercerizing alkali mercerizing treatment, wherein the treatment time is 1 min.
(3) Open-width continuous enzyme washing treatment:
and (2) under the condition of a vehicle speed of 25m/min, carrying out open-width continuous cloth feeding on the pure cotton woven fabric subjected to alkali mercerization, continuously padding the pure cotton woven fabric into enzyme lotion with the mass concentration of cellulase of 0.3g/L for continuous enzyme washing, continuously passing through a guide roller in an open width manner, carrying out mechanical friction with the guide roller, continuously washing in an open width manner, and continuously drying and inactivating in an open width manner.
In the step, the padding time of the pure cotton woven fabric subjected to alkali mercerization in the enzyme washing liquid is 7 min; the guide rollers are stainless steel cloth guide rollers, the diameter of each guide roller is 20 +/-1 cm, the total number of the guide rollers is 255, and the distance between the central axes of any two adjacent guide rollers which continuously and sequentially pass along the pure cotton woven fabric is 0.3-1.1 m; the temperature for drying and inactivation is 110 ℃.
(4) Softening treatment:
and (3) padding the enzyme-washed pure cotton woven fabric into a softening agent of ternary polymerization modified silicone oil for softening treatment, wherein the vehicle speed is 80m/min, the temperature is 150 ℃, and the drying time is 20-25 s.
(5) Pre-shrinking treatment:
and (4) carrying out preshrinking treatment on the soft treated pure cotton woven fabric at the speed of 50m/min to obtain a finished product of the pure cotton woven fabric.
Example 4
The embodiment provides a processing method of pure cotton woven fabrics, wherein the single yarn count of the adopted pure cotton woven fabrics is 50S, and the processing method comprises the following steps:
(1) pretreatment:
the pure cotton woven fabric is pretreated according to the traditional pretreatment process, and the pretreatment process sequentially comprises singeing and desizing.
(2) Alkali mercerizing:
and (3) immersing the pretreated pure cotton woven fabric into 24 baume alkali liquor for mercerizing alkali mercerizing treatment, wherein the treatment time is 1 min.
(3) Open-width continuous enzyme washing treatment:
and (2) under the condition of a vehicle speed of 25m/min, carrying out open-width continuous cloth feeding on the pure cotton woven fabric subjected to alkali mercerization, continuously padding the pure cotton woven fabric into enzyme lotion with the mass concentration of cellulase of 1g/L for continuous enzyme washing, continuously passing through a guide roller in an open width manner, carrying out mechanical friction with the guide roller, continuously washing in an open width manner, and continuously drying and inactivating in an open width manner.
In the step, the padding time of the pure cotton woven fabric subjected to alkali mercerization in the enzyme washing liquid is 7 min; the guide rollers are stainless steel cloth guide rollers, the diameter of each guide roller is 20 +/-1 cm, the total number of the guide rollers is 265, and the distance between the central axes of any two adjacent guide rollers continuously and sequentially passing along the pure cotton woven fabric is 0.3-1.1 m; the temperature for drying and inactivation is 110 ℃.
(4) Softening treatment:
and (3) padding the enzyme-washed pure cotton woven fabric into a softening agent of ternary polymerization modified silicone oil for softening treatment, wherein the vehicle speed is 80m/min, the temperature is 150 ℃, and the drying time is 20-25 s.
(5) Pre-shrinking treatment:
and (4) carrying out preshrinking treatment on the soft treated pure cotton woven fabric at the speed of 50m/min to obtain a finished product of the pure cotton woven fabric.
Example 5
The embodiment provides a processing method of pure cotton woven fabrics, wherein the single yarn count of the adopted pure cotton woven fabrics is 60S, and the processing method comprises the following steps:
(1) pretreatment:
the pure cotton woven fabric is pretreated according to the traditional pretreatment process, and the pretreatment process sequentially comprises singeing and desizing.
(2) Alkali mercerizing:
and (3) immersing the pretreated pure cotton woven fabric into 24 baume alkali liquor for mercerizing alkali mercerizing treatment, wherein the treatment time is 1 min.
(3) Open-width continuous enzyme washing treatment:
and (2) under the condition that the vehicle speed is 19m/min, carrying out open-width continuous cloth feeding on the pure cotton woven fabric subjected to alkali mercerization, continuously padding the pure cotton woven fabric into enzyme lotion with the mass concentration of cellulase being 0.5g/L for continuous enzyme washing, continuously passing through a guide roller in an open width manner, carrying out mechanical friction with the guide roller, continuously washing in an open width manner, and continuously drying and inactivating in an open width manner.
In the step, the padding time of the pure cotton woven fabric subjected to alkali mercerization in the enzyme washing liquid is 7 min; the guide rollers are stainless steel cloth guide rollers, the diameter of each guide roller is 20 +/-1 cm, the total number of the guide rollers is 261, and the distance between the central axes of any two adjacent guide rollers which continuously and sequentially pass along the pure cotton woven fabric is 0.3-1.1 m; the temperature for drying and inactivation is 110 ℃.
(4) Softening treatment:
and (3) padding the enzyme-washed pure cotton woven fabric into a softening agent of ternary polymerization modified silicone oil for softening treatment, wherein the vehicle speed is 80m/min, the temperature is 150 ℃, and the drying time is 20-25 s.
(5) Pre-shrinking treatment:
and (4) carrying out preshrinking treatment on the soft treated pure cotton woven fabric at the speed of 50m/min to obtain a finished product of the pure cotton woven fabric.
Example 6
This example provides a processing method of pure cotton woven fabrics, wherein the single yarn count of the pure cotton woven fabrics is 50S, the processing method comprises the same steps as those of example 1, and the difference is that the softening agent adopted in the softening treatment step is the traditional silicone oil softening agent.
Comparative example 1
This comparative example provides a process for pure cotton woven fabrics having a single yarn count of 50S, which was carried out in the same manner as in example 1 except that the total number of guide rolls was 50 in the open width continuous enzyme washing treatment.
Index testing
And (2) softness test, namely, the softness is evaluated by a hand touch method, and the average value is obtained after grading and grading by multiple times, the higher the score is, the better the score is, and the worse the hand feeling is on the contrary (the evaluation method is a test method which is accepted and feasible inside the textile industry), and the more "+" indicates the better the hand feeling is (for example, the softness + + + of the fabric is better than the + + and grades are required).
And (3) testing the finish: and (4) observing and comparing by naked eyes, grading by multiple persons, and then averaging (the process and result expression method is the same as the softness test).
The highest rating for fabric smoothness and fabric softness are both "+ + + + +", and the lowest rating are both "+".
The processing methods of the cotton woven fabrics of the embodiments 1 to 6 and the comparative example 1 are respectively used for processing and obtaining the finished pure cotton woven fabric products with defects, softness, smoothness and strong force of the cloth surface, and the statistical results are shown in the following table 1:
TABLE 1 test results for finished pure cotton woven fabrics
As can be seen from the test results in table 1, the finished pure cotton woven fabric obtained by the processing method of the pure cotton woven fabric of example 1 has the advantages of optimal finish and softness, best overall hand feeling, and qualified cloth cover strength.
The processing method of the pure cotton woven fabric is suitable for the single yarn count of more than 50 English counts (S), including 50 English counts, 60 English counts, 80 English counts of folded yarns, 120 English counts of folded yarns and the like. When the single yarn count is less than 50 inches, the pure cotton woven fabric woven by the single yarn count is not soft in hand feeling due to the rough hand feeling of the yarn. In addition, in the processing method, the pure cotton woven fabric is kept in a tension state in the open-width continuous production process.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (9)
- The processing method of the pure cotton woven fabric of the varieties is characterized by comprising the following steps:pre-treating;alkali mercerizing;open-width continuous enzyme washing treatment: under the condition of a vehicle speed of 14-26 m/min, carrying out open-width continuous cloth feeding on the pure cotton woven fabric subjected to alkali mercerization treatment, continuously padding the pure cotton woven fabric in an enzyme washing solution with the mass concentration of cellulase of 0.1-0.5 g/L to carry out continuous enzyme washing, continuously passing through a plurality of guide rollers in an open width manner, carrying out mechanical friction with the guide rollers, continuously washing the pure cotton woven fabric in an open width manner, and continuously drying and inactivating the pure cotton woven fabric in the open width manner to obtain the enzyme-washed pure cotton woven fabric;softening;pre-shrinking treatment to obtain a finished product of the pure cotton woven fabric;in the step of open-width continuous enzyme washing treatment, the total number of the guide rollers is 250-270, the distance between the central axes of any two adjacent guide rollers which continuously and sequentially pass along the pure cotton woven fabric is 0.3-1.1 m, and the diameter of each guide roller is 20 +/-1 cm.
- 2. The method for processing a pure cotton woven fabric according to claim 1, wherein in the step of the open width continuous enzyme washing treatment, the vehicle speed is 14m/min to 20m/min, the mass concentration of cellulase in the enzyme washing liquid is 0.18g/L to 0.5g/L, and the padding time is 6min to 8 min.
- 3. The method for processing a pure cotton woven fabric according to claim 2, wherein in the step of the open width continuous enzyme washing treatment, the vehicle speed is 15 ± 0.5m/min, and the mass concentration of cellulase in the enzyme washing liquid is 0.28g/L to 0.32 g/L.
- 4. A method of processing a pure cotton woven fabric according to , wherein the temperature of the drying inactivation is 105-115 ℃ in the step of the open width continuous enzyme washing.
- 5. A method as claimed in , wherein the softening agent is terpolymer modified silicone oil, the speed is 75-85 m/min, the temperature is 145-155 deg.C, and the drying time is 18-27 s.
- 6. A method of processing a pure cotton woven fabric according to , wherein the pretreatment comprises singeing and desizing in this order.
- 7. A method of processing a pure cotton woven fabric according to , wherein in the step of alkali mercerization, the concentration of alkali solution is 22-26 baume degrees, and the processing time is 50-70 s.
- 8. A method of processing a pure cotton woven fabric according to , wherein the speed of the vehicle in the pre-shrinking step is 49-51 m/min.
- 9. A pure cotton woven fabric obtained by the method of processing a pure cotton woven fabric according to in any one of claims 1 to 8.
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| CN108691128A (en) * | 2018-04-24 | 2018-10-23 | 张家港市金陵纺织有限公司 | A kind of Multifunctional cotton washs the dyeing and finishing processing method of interwoven fabric |
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| CN105734963A (en) * | 2016-04-27 | 2016-07-06 | 广东溢达纺织有限公司 | Knitted fabric containing cotton and having silky luster, handfeel and cool feeling and manufacturing method thereof |
| CN106012494A (en) * | 2016-05-31 | 2016-10-12 | 广东溢达纺织有限公司 | Elastic pure cotton woven fabric with smooth surface and soft handle and preparation method thereof |
| CN106223001A (en) * | 2016-09-28 | 2016-12-14 | 天津工业大学 | The enzyme of a kind of containing cellulose fiber yarn fabric quick desizing kiering method continuously |
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| GB0001388D0 (en) * | 2000-01-22 | 2000-03-08 | Coats Viyella Clothing Limited | Textile treatment |
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| CN105544211A (en) * | 2016-02-18 | 2016-05-04 | 广东溢达纺织有限公司 | Woven non-ironing fabric with soft and smooth handfeel and processing method thereof |
| CN105734963A (en) * | 2016-04-27 | 2016-07-06 | 广东溢达纺织有限公司 | Knitted fabric containing cotton and having silky luster, handfeel and cool feeling and manufacturing method thereof |
| CN106012494A (en) * | 2016-05-31 | 2016-10-12 | 广东溢达纺织有限公司 | Elastic pure cotton woven fabric with smooth surface and soft handle and preparation method thereof |
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